Sharp RK94S30F Installation manual

INSTALLATION INSTRUCTIONS
For Sharp Carousel® Built-in Kit Models RK94S27F or RK94S30F
S = STAINLESS
THIS KIT IS UL APPROVED TO ALLOW CERTAIN MICROWAVE OVENS TO BE INSTALLED ABOVE ANY ELECTRIC WALL OVEN. PLEASE SEE THE OPERATION MANUAL REGARDING APPROVED BUILT-IN APPLICATIONS.
IMPORTANT:
This Built-in Kit is designed for and approved only for those Sharp Microwave Ovens specifying Built-In Kit RK94S27F or RK94S30F. Refer to Operation Manual for approved models.
IMPORTANT NOTES TO THE INSTALLER
• PLEASE READ THESE INSTRUCTIONS THOROUGHLY BEFORE BEGINNING INSTALLATION.
• Observe all governing codes, ordinances, and safety instructions.
• Be sure to leave these instructions with the consumer.
• Be sure to DISCONNECT THE PLUG of the microwave oven from the electrical outlet before installing the Built-in Kit. Remove the Carousel turntable from the oven cavity.
• Because the kit includes metal parts, due caution should be used in handling and installation to avoid the possibility of injury.
ITEM PART NAME QTY
ITEM PART NAME QTY
FRONT FRAME
J
RK94S27F: FDECAB229MRK0 RK94S30F: FDECAB227MRK0
BACK FRAME
K
RK94S27F: FDECAB255MRK0 RK94S30F: FDECAB226MRK0
AIR DEFLECTOR
L
RK94S27F: PREF-B038MRP0 RK94S30F: PREF-B039MRP0
Check list for parts when unpacking. NOTE: (J) FRONT FRAME and (K) BACK FRAME are shipped
attached. Snap apart before installation.
A
DUCT (A)-1
G
H
1
1
2
I
B
DUCT (A)-2
J
C
DUCT (A)-3
A DUCT (A)-1: PDUC-0259WRW0 1
B DUCT (A)-2: PDUC-B127MRP0 1
C DUCT (A)-3: PDUC-A734WRW0 1
D DUCT (B): PDUC-0260WRW0 1
E DUCT (C): PDUC-A274WRW0 1
BOTTOM DUCT ASSEMBLY:
F
FDUC-B099MRK1A
M3.9-16MM PAN HEAD TAPPING
G
SCREW, ZINC: XOPS740P16000
H WOOD SCREW: XTSS740P20000 2
I CABINET SCREW: XOTS740P12000 10
D
DUCT (B)
K
E
DUCT (C)
1
8
E 1
F
L
STANDARD INSTALLATION INSTRUCTIONS
STEP 1 - CABINET OR WALL OPENING
Provide an opening in the wall or cabinet as indicated in Figure 1. The depth should be a minimum of 20 1/8" (511.2 mm). If the Depth (E) dimension is greater than 21" (533.4 mm), the outlet location may be in any area on the rear wall. The oor of the opening should be constructed of plywood strong enough to support the weight of the oven (approximately 100 lbs/45 kg) and should be level for proper operation of the oven.
NOTE: While the proper function of the oven does not require that the opening be enclosed (with sides, ceiling and rear partition), this may be required by local code, and it is suggested that the local code be checked for any such requirement.
The opening in the wall or cabinet must be within the following dimensions, centered horizontal to the cabinet.
RK94S27F RK94S30F
A 20" (508 mm) 20" (508 mm)
7
B 26 C 18 D 25 E Min. 20 F 5" (127 mm) 5" (127 mm) G 10" (254 mm) 10" (254 mm)
/8" (682.6 mm) 29 7/8" (758.8 mm)
1
/2" (470 mm) 18 1/2" (470 mm)
1
/4" (641.3 mm) 25 1/4" (641.3 mm)
1
/8" (511.2 mm) Min. 20 1/8" (511.2 mm)
STEP 2 - EXHAUST DUCT ASSEMBLY INSTALLATION
A. Insert the edge of DUCT (B) into the hold lip of DUCT (C).
Secure together by using a SCREW (I) provided in the kit. See Figure 2.
DUCT (B)
SCREW (I)
FIGURE 2
B. Position DUCT (A)-1 on the top of the oven inserting
edge of DUCT (BC) assembly into hole lip of DUCT (A)-
1. Tighten 2 SCREWS (I), securing DUCT (A)-1 to DUCT (BC) assembly. See Figure 3.
SCREW (I)
DUCT (BC)
FIGURE 3
DUCT (C)
DUCT (A)-1
SCREW (I)
Outlet should NOT be in the shaded area as indicated on Figure 1.
NOTE:
• If the dimension of DEPTH (E) is more than 21" (533.4 mm), the outlet location may be any area on the rear wall.
F
C
A
D
B
NOTE: Floor of opening should be 90˚ to front
34-1/2” MIN.
G
FLOOR
E
cabinet frame.
FLOOR
C. Position DUCT (A)-2 on the top of the oven and insert it
into the hold lip of DUCT (A)-1. Secure DUCT (A)-2 to DUCT (A)-1 using 2 SCREWS (I) provided. See Figure 4.
SCREW (I)
DUCT (A)-1
DUCT (A)-2
SCREW (I)
FIGURE 4
FIGURE 1
E 2
STANDARD INSTALLATION INSTRUCTIONS
D. Position DUCT (A)-3 on top of the oven and insert it into
DUCT (A)-2. Secure DUCT (A)-3 using 3 SCREWS (I) provided. See Figure 5.
SCREW (I)
SCREW (I)
DUCT (A)-3
SCREW (I)
DUCT (A)-2
FIGURE 5
E. Remove SCREWS from the upper right and left corners
at the rear of the oven. Place duct assembly on the top of the unit as shown and secure the duct assembly to the oven using the 2 SCREWS just removed from the oven. See Figure 5A.
STEP 3 - SURFACE INSTALLATION
A. BOTTOM DUCT ASSEMBLY: Place the Bottom duct in
the center of the opening so that gap "A" is equal to gap "B". When the BOTTOM DUCT ASSEMBLY is positioned properly, the front edge of the duct will be ush with the front of the cabinet. Secure with 2 SCREWS (H) See Figure 6.
SCREW (H)
BOTTOM DUCT ASSEMBLY
SCREW
SCREW
FIGURE 5A
GA P "A"
NOTE: CENTER BOTTOM DUCT ASSEMBLY IN THE OPENING
DETAIL A
GAP "B"
FIGURE 6
B. CABINET INSTALLATION: Place the oven adjacent to
the wall or cabinet opening. Plug the power cord into the electrical outlet. Carefully guide the assembled oven into the prepared opening. Slide the oven on the BOTTOM DUCT ASSEMBLY. See Figure 7.
E 3
FIGURE 7
STANDARD INSTALLATION INSTRUCTIONS
C. CABINET INSTALLATION: Avoid pinching the cord
between the oven and the wall. Adjust the position of the oven so that the feet of the oven are tted into the holes of the BOTTOM DUCT ASSEMBLY. See Figure 8.
FOOT
BOTTOM DUCT
ASSEMBLY
DUCT RECESS
FIGURE 8
D. DISASSEMBLY: The FRONT FRAME and BACK FRAME
come pre-assembled with ball studs engaged in the receivers. Separate the FRONT FRAME from the BACK FRAME. Place the assembly facedown on a protected surface. At the location of the ball stud, insert a athead screwdriver between the FRONT FRAME and the BACK FRAME and gently pry up to disengage the ball stud from the receiver. Repeat for each corner. See Figure 9.
E. BACK FRAME INSTALLATION: Position BACK FRAME
equal space top to bottom, side to side. Mark for 4 holes,
1
center punch and pre-drill with
/16" drill bit. Secure
frame with 4 SCREWS (G). See Figure 10.
MOUNTING HOLES
EQUAL GAP
SIDE TO SIDE
MOUNTING HOLES
EQUAL GAP TOP, BOTTOM
MOUNTING HOLES
MOUNTING HOLES
FIGURE 10
F. FRONT FRAME INSTALLATION: Place the FRONT FRAME
onto the BACK FRAME and align ball studs and receivers. Secure the FRONT FRAME to the BACK FRAME by rmly pushing the FRONT FRAME onto the BACK FRAME, engaging the 4 snap attachments. See Figures 11-12.
FIGURE 9
SNAP
ATTACHMENT
FIGURE 11
FIGURE 12
E 4
FLUSH INSTALLATION INSTRUCTIONS
(76 MM)
STEP 1 - CABINET OR WALL OPENING
The opening in the wall or cabinet must be within the following dimensions:
OPENING RK94S27F RK94S30F
1
A 25
Width (B) 27
Height (C) 22
D 1" (25.4 mm) 2
E 2
F 1
G 5" (127 mm) 5" (127 mm)
Minimum
Depth (I)
Outlet should NOT be in the shaded area H as indicated in Figure 1.
E
/8" (638.2 mm) 25 1/8" (638.2 mm)
1
/8" (689 mm) 30 1/8" (765.2 mm)
7
/16" (569.9 mm) 22 7/16" (569.9 mm)
1
/2" (63.5 mm)
1
/8" (54 mm) 2 1/8" (54 mm)
1
/2" (38.8 mm) 1 1/2" (38.8 mm)
20" (508 mm) 20" (508 mm)
Top View
A B
Front View
D D
Shelf
Bottom of flush cutout
Mounting
cleat
Shelf
F
G
C
B
Cabinet
face
H
G
I
NOTE:
• Please allow minimum 3" (76 mm) wood gap between the microwave oven cutout and the appliance cutout below the microwave oven. See Figure 2.
Microwave cutout
3"
Wall oven cutout
Min.
FIGURE 2
• The oor of the opening should be constructed of plywood strong enough to support the weight of the oven and oor load (approximately 100 pounds/45 kg). The oor should be level and 90˚ with the face of the cabinet for proper installation and operation of the oven. Be sure to check the local building code as it may require that the opening be enclosed with sides, ceiling and rear partition. The proper functioning of the oven does not require the enclosure.
STEP 2 - EXHAUST DUCT ASSEMBLY INSTALLATION
A. Insert the edge of DUCT (B) into the hold lip of DUCT (C).
Secure together by using a SCREW (I) provided in the kit. See Figure 3.
DUCT (B)
DUCT (C)
FIGURE 1
NOTE:
Dimension C above will result in 1
1
4" (31.8 mm) spaces
above and below the trim to allow for necessary intake and exhaust air ow to ensure appliance does not overheat. Do not reduce this spacing as doing so will void the warranty for any issues resulting from a lack of airow.
SCREW (I)
FIGURE 3
E 5
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