In the interest of user-safety the oven should be restored to its original
condition and only parts identical to those specified should be used.
WARNING TO SERVICE PERSONNEL: Microwave ovens contain
circuitry capable of producing very high voltage and current,
contact with following parts may result in a severe, possibly fatal,
electrical shock. (High Voltage Capacitor, High Voltage Power
Transformer, Magnetron, High Voltage Rectifier Assembly, High
Voltage Harness etc..)
TABLE OF CONTENTS
Page
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICE TO
AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY ...................INSIDE FRONT COVER
BEFORE SERVICING ......................................................................................................INSIDE FRONT COVER
WARNING TO SERVICE PERSONNEL ................................................................................................................ 1
GENERAL INFORMATION ................................................................................................................................... 4
TEST PROCEDURE ............................................................................................................................................ 14
TOUCH CONTROL PANEL ................................................................................................................................. 24
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE ................................................................ 31
CONTROL PANEL CIRCUIT ............................................................................................................................... 39
PARTS LIST ........................................................................................................................................................ 41
PACKING AND ACCESSORIES ......................................................................................................................... 44
SHARP CORPORATION
This document has been published to be used for after
sales service only.
The contents are subject to change without notice.
Page 2
R-930AK-F
R-930AW-F
PRECAUTIONS TO BE OBSERVED BEFORE AND
DURING SERVICING TO AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY
(a) Do not operate or allow the oven to be operated with the door open.
(b) Make the following safety checks on all ovens to be serviced before activating the magnetron or other
microwave source, and make repairs as necessary: (1) interlock operation, (2) proper door closing, (3) seal
and sealing surfaces (arcing, wear, and other damage), (4) damage to or loosening of hinges and latches,
(5) evidence of dropping or abuse.
(c) Before turning on microwave power for any service test or inspection within the microwave generating
compartments, check the magnetron, wave guide or transmission line, and cavity for proper alignment,
integrity, and connections.
(d) Any defective or misadjusted components in the interlock, monitor, door seal, and microwave generation
and transmission systems shall be repaired, replaced, or adjusted by procedures described in this manual
before the oven is released to the owner.
(e) A microwave leakage check to verify compliance with the Federal Performance Standard should be
performed on each oven prior to release to the owner.
BEFORE SERVICING
Before servicing an operative unit, perform a microwave emission check as per the Microwave
Measurement Procedure outlined in this service manual.
If microwave emissions level is in excess of the specified limit, contact SHARP ELECTRONICS
CORPORATION immediately @1-800-237-4277.
If the unit operates with the door open, service person should 1) tell the user not to operate the oven
and 2) contact SHARP ELECTRONICS CORPORATION and Food and Drug Administration's
Center for Devices and Radiological Health immediately.
Service personnel should inform SHARP ELECTRONICS CORPORATION of any certified unit found
with emissions in excess of 4mW/cm2. The owner of the unit should be instructed not to use the unit
until the oven has been brought into compliance.
Page 3
WARNING TO SERVICE PERSONNEL
Don't Touch !
Danger High Voltage
Microwave ovens contain circuitry capable of producing very high voltage and current, contact with
following parts
fatal, electrical shock.
(Example)
High Voltage Capacitor, High Voltage Power Trans-
former, Magnetron, High Voltage Rectifier Assembly, High Voltage Harness etc..
Read the Service Manual carefully and follow all
instructions.
may result in a severe, possibly
R-930AK-F
R-930AW-F
Before Servicing
1. Disconnect the power supply cord, and then
remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
WARNING:RISK OF ELECTRIC SHOCK.
DISCHARGE THE HIGH-VOLTAGE
CAPACITOR BEFORE SERVICING.
The high-voltage capacitor remains charged about 60 seconds after the oven has been switched off. Wait for 60
seconds and then short-circuit the connection of the highvoltage capacitor (that is the connecting lead of the highvoltage rectifier) against the chassis with the use of an
insulated screwdriver.
Whenever troubleshooting is performed the power supply
must be disconnected. It may, in some cases, be necessary to
connect the power supply after the outer case has been
removed, in this event,
1. Disconnect the power supply cord, and then remove outer
case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the leads to the primary of the power transformer.
5. Ensure that the leads remain isolated from other components
and oven chassis by using insulation tape.
6. After that procedure, reconnect the power supply cord.
case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Reconnect the leads to the primary of the power transformer.
5. Reinstall the outer case (cabinet).
6. Reconnect the power supply cord after the outer case is
installed.
7. Run the oven and check all functions.
After repairing
1. Reconnect all leads removed from components during
testing.
2. Reinstall the outer case (cabinet).
3. Reconnect the power supply cord after the outer case is
installed.
4. Run the oven and check all functions.
Microwave ovens should not be run empty. To test for the
presence of microwave energy within a cavity, place a cup of
cold water on the oven turntable, close the door and set the
power to HIGH and set the microwave timer for two (2) minutes.
When the two minutes has elapsed (timer at zero) carefully
check that the water is now hot. If the water remains cold carry
out Before Servicing procedure and re-examine the connections to the component being tested.
When all service work is completed and the oven is fully
assembled, the microwave power output should be checked
and a microwave leakage test should be carried out.
When the testing is completed,
1. Disconnect the power supply cord, and then remove outer
1
Page 4
R-930AK-F
R-930AW-F
MICROWAVE MEASUREMENT PROCEDURE
A. Requirements:
1) Microwave leakage limit (Power density limit): The power density of microwave radiation emitted by a microwave oven should
not exceed 1mW/cm2 at any point 5cm or more from the external surface of the oven, measured prior to acquisition by a
purchaser, and thereafter (through the useful life of the oven), 5 mW/cm2 at any point 5cm or more from the external surface
of the oven.
2) Safety interlock switches Primary interlock relay and door sensing switch shall prevent microwave radiation emission in excess
of the requirement as above mentioned, secondary interlock switch shall prevent microwave radiation emission in excess of
5 mW/cm2 at any point 5cm or more from the external surface of the oven.
B. Preparation for testing:
Before beginning the actual measurement of leakage, proceed as follows:
1) Make sure that the actual instrument is operating normally as specified in its instruction booklet.
Important:
Survey instruments that comply with the requirement for instrumentation as prescribed by the performance standard for microwave
ovens, 21 CFR 1030.10(c)(3)(i), must be used for testing.
2) Place the oven tray in the oven cavity.
3) Place the load of 275±15 ml (9.8 oz) of tap water initially at 20±5˚C (68˚F) in the center of the oven cavity.
The water container shall be a low form of 600 ml (20 oz) beaker with an inside diameter of approx. 8.5 cm (3-1/2 in.) and made
of an electrically nonconductive material such as glass or plastic.
The placing of this standard load in the oven is important not only to protect the oven, but also to insure that any leakage is
measured accurately.
4) Set the cooking control on Full Power Cooking Mode.
5) Close the door and select a cook cycle of several minutes. If the water begins to boil before the survey is completed, replace
it with 275 ml of cool water.
C. Leakage test:
Closed-door leakage test (microwave measurement)
1) Grasp the probe of the survey instrument and hold it perpendicular to the gap between the door and the body of the oven.
2) Move the probe slowly, not faster than 1 in./sec. (2.5 cm/sec.) along the gap, watching for the maximum indication on the meter.
3) Check for leakage at the door screen, sheet metal seams and other accessible positions where the continuity of the metal has
been breached (eg., around the switches, indicator, and vents).
While testing for leakage around the door pull the door away from the front of the oven as far as is permitted by the closed latch
assembly.
4) Measure carefully at the point of highest leakage and make sure that the highest leakage is no greater than 4mW/cm2, and that
the secondary interlock switch does turn the oven OFF before any door movement.
NOTE: After servicing, record data on service invoice and microwave leakage report.
2
Page 5
SERVICE MANUAL
CONVECTION
MICROWAVE OVEN
R-930AK-F/ R-930AW-F
FOREWORD
PRODUCT DESCRIPTION
GENERAL INFORMATION
R-930AK-F
R-930AW-F
This Manual has been prepared to provide Sharp Electronics Corp.
Service Personnel with Operation and Service Information for the SHARP
CONVECTION MICROWAVE OVEN, R-930AK-F and R-930AW-F.
It is recommended that service personnel carefully study the entire text of
this manual so that they will be qualified to render satisfactory customer
service.
Check the interlock switches and the door seal carefully. Special attention
should be given to avoid electrical shock and microwave radiation hazard.
WARNING
Never operate the oven until the following points are ensured.
(A) The door is tightly closed.
(B) The door brackets and hinges are not defective.
(C) The door packing is not damaged.
(D) The door is not deformed or warped.
(E) There is no other visible damage with the oven.
Servicing and repair work must be carried out only by trained service
personnel.
DANGER
Certain initial parts are intentionally not grounded and present
a risk of electrical shock only during servicing. Service personnel - Do not contact the following parts while the appliance is
energized;
High Voltage Capacitor, Power Transformer, Magnetron, High
Voltage Rectifier Assembly, High Voltage Harness;
If provided, Vent Hood, Fan assembly, Cooling Fan Motor.
OPERATION
TROUBLESHOOTING GUIDE
AND TEST PROCEDURE
TOUCH CONTROL PANEL
COMPONENT REPLACEMENT AND
ADJUSTMENT PROCEDURE
WIRING DIAGRAM
PARTS LIST
All the parts marked “*” on parts list are used at voltages more than
250V.
Removal of the outer wrap gives access to voltage above 250V.
All the parts marked “∆” on parts list may cause undue microwave
exposure, by themselves, or when they are damaged, loosened or
removed.
DHHS Rules, CFR, Title 21, Chapter 1, Subchapter J
GENERAL INFORMATION
GROUNDING INSTRUCTIONS
This oven is equipped with a three prong grounding plug. It must be plugged into a wall receptacle that is properly installed and
grounded in accordance with the National Electrical Code and local codes and ordinances.
In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric
current.
WARNING: Improper use of the grounding plug can result in a risk of electric shock.
4
Page 7
R-930AK-F
3-Pronged Plug
Grounded
Receptacle Box
Grounding Pin
3-Pronged Receptacle
R-930AW-F
Electrical Requirements
The electrical requirements are a 115 -120 volt 60 Hz, AC only,
15 or 20 amp. fused electrical supply. It is recommended that a separate
circuit serving only this appliance be provided. When installing this appliance, observe all applicable codes and ordinances.
A short power-supply cord is provided to reduce risks of becoming entangled in or tripping over a longer cord.
Where a two-pronged wall-receptacle is encountered, it is the personal
responsibility and obligation of the customer to contact a qualified electrician
and have it replaced with a properly grounded three-pronged wall receptacle or have a grounding adapter properly grounded and polarized. If an
extension cord must be used, it should be a 3-wire, 15 amp. or more cord.
Do not drape over a countertop or table where it can be pulled on by children
or tripped over accidentally.
CAUTION:DO NOT UNDER ANY CIRCUMSTANCES CUT OR REMOVE THE ROUND GROUNDING PRONG FROM THIS
PLUG.
OVEN DIAGRAM
1
7
3
10
5
12
TOUCH CONTROL PANEL
MIX CONV
DEFROST
SENSOR
COOK LBS OZ KG HELP
9
Interactive
13
8
15
116
2
6
1. Ventilation openings. (Rear side)
2. Oven door with see-through window.
3. Oven lamp.
4. Turntable support.
5. Removable turntable.
The turntable will rotate clockwise or
counterclockwise.
6. Safety door latches.
The oven will not operate unless the door is
securely closed.
1 Hamburgers
2 Chicken pieces
3 Steaks
4 Fish steaks
1 Chicken
2 Turkey
3 Turkey breast
4 Pork
1 Bundt cake
2 Cookies
3 Muffins
4 French fries
CUSTOM
HELP
MINUTE
PLUS
COMPU
DEFROST
SENSOR
COOKT
COMPU
BROIL
COMPU
ROAST
COMPU
BAKE
PREHEATCONVECBROIL
NOTE: Some one-touch cooking features such as "MINUTE PLUS"
are disabled after one minute when the oven is not in use.
These features are automatically enabled when the door is
opened and closed or the STOP/ CLEAR pad is pressed.
5
SLOW
COOK
12345
100˚F150˚F275˚F300˚F 325˚F
67890
350˚F375˚F400˚F425˚F 450˚F
KITCHEN
TIMER
LOW MIX
BAKE
CLOCK
POWER
LEVEL
HIGH MIX
ROAST
ST OP
CLEAR
START
TOUCH ON
Page 8
R-930AK-F
R-930AW-F
OPERATION
DESCRIPTION OF OPERATING SEQUENCE
The following is a description of component functions during
oven operation.
OFF CONDITION
Closing the door activates the door sensing switch and secondary interlock switch. (In this condition, the monitor switch
contacts are opened.)
When oven is plugged in, 120 volts A.C. is supplied to the noise
filter and the control unit. (Figure O-1).
1. The display will show "SHARP SIMPLY THE BEST PRESS
CLEAR AND PRESS CLOCK".
To set any program or set the clock, you must first touch the
STOP/CLEAR pad. The display will clear, and " : " will
appear.
NOTE: When the door is opened, the oven lamp comes on.
2. A signal is input to the control unit, energizing the coil of shutoff relay (RY-4). RY4 contacts close, completing a circuit to
the damper motor. The damper motor now operates moving
the damper to the open position, thereby closing the contacts
of the damper switch inputs a signal to the control unit. The
coil of relay RY-4 is de-energized, opening its contacts,
thereby turning off the damper motor.
COOKING CONDITION
Program desired cooking time Variable Cooking Control by
touching the NUMBER pads and the power level pad. When
the START pad is touched, the following operations occur:
1. The contacts of relays are closed and components connected
to the relays are turned on as follows.
(For details, refer to Figure O-2)
RELAYCONNECTED COMPONENTS
RY-1Oven lamp/Turntable motor
RY-2Power transformer
RY-6Fan motor
2. 120 volts A.C. is supplied to the primary winding of the
power transformer and is converted to about 3 volts A.C.
output on the filament winding, and approximately 2360
volts A.C. on the high voltage winding.
3. The filament winding voltage heats the magnetron filament
and the H.V. winding voltage is sent to a voltage doubler
circuit.
4. The microwave energy produced by the magnetron is
channelled through the waveguide into the cavity feed-box,
and then into the cavity where the food is placed to be
cooked.
5. Upon completion of the cooking time, the power transformer,
oven lamp, etc. are turned off, and the generation of
microwave energy is stopped. The oven will revert to the
OFF condition.
6. When the door is opened during a cook cycle, monitor
switch, door sensing switch, the primary interlock relay and
the secondary interlock switch are activated with the following
results. The circuits to the turntable motor, the cooling fan
motor, and the high voltage components are de-energized,
the oven lamp remains on, and the digital read-out displays
the time still remaining in the cook cycle when the door was
opened.
7. The monitor switch is electrically monitoring the operation
of the primary interlock relay and the secondary interlock
switch and is mechanically associated with the door so that
it will function in the following sequence.
(1) When the door opens from a closed position, the primary
interlock relay and the secondary interlock switch open their
contacts, and then the monitor switch contacts close.
(2) When the door is closed from the open position, the monitor
switch contacts first open, and then the contacts of the
primary interlock relay and the secondary interlock switch
close.
If the primary interlock relay and the secondary interlock switch
fail with their contacts closed when the door is opened, the
closing of the monitor switch contacts will form a short circuit
through the monitor fuse, primary interlock relay and the
secondary interlock switch, causing the monitor fuse to blow.
POWER LEVEL P-0 TO P-90 COOKING
When Variable Cooking Power is programmed, the 120
volts A.C. is supplied to the power transformer intermittently
through the contacts of relay (RY-2). RY-2 is operated by
the control unit within an varying time base. Microwave
power operation is as follows:
VARI-MODEON TIMEOFF TIME
Power 10(P-HI) (100% power)32 sec.0 sec.
Power 9(P-90) (approx. 90% power)30 sec.2 sec.
Power 8(P-80) (approx. 80% power)26 sec.6 sec.
Power 7(P-70) (approx. 70% power)24 sec.8 sec.
Power 6(P-60) (approx. 60% power)22 sec.10 sec.
Power 5(P-50) (approx. 50% power)18 sec.14 sec.
Power 4(P-40) (approx. 40% power)16 sec.16 sec.
Power 3(P-30) (approx. 30% power)12 sec.20 sec.
Power 2(P-20) (approx. 20% power) 8 sec.24 sec.
Power 1(P-10)(approx. 10% power) 6 sec.26 sec.
Power 0(P-0) (0% power) 0 sec.32 sec.
Note:The ON/OFF time ratio does not correspond with
the percentage of microwave power, because
approx. 2 seconds are needed for heating of the
magnetron filament.
CONVECTION COOKING CONDITION
PREHEATING CONDITION
Program desired convection temperature by touching the
CONVECTION pad and the Temperature pad. When the
START pad is touched, the following operations occur:
1. The coil of shut-off relays (RY1, RY3,RY5 and RY6) are
energized, the oven lamp, cooling fan motor, turntable
motor and convection motor are turned on.
2. The coil of relay (RY4) is energized by the control unit. The
damper is moved to the closed position, opening the damper
switch contacts. The opening of the damper switch contacts
sends a signal to the LSI on the control unit de-energizing
the relay (RY4) and opening the circuit to the damper motor.
3. The coil of heater relay (RY3) is energized by the control
unit and the main supply voltage is applied to the heating
element.
6
Page 9
R-930AK-F
12 SEC.20 SEC.
32 SEC.
LOW MIX
BAKE
HIGH MIX
ROAST
MICROWAVE POWER
= APPROX. 30%
CONVECTION
TEMPERATUE
= 300˚F
MICROWAVE POWER
= APPROX. 10%
CONVECTION
TEMPERATUE
= 350˚F (180˚C)
26 SEC.6 SEC.
ON
ON
OFF
OFF
OFF
ON
(MICRO.)
(CONVEC.)
(MICRO.)
(CONVEC.)
MICROWAVE
MICROWAVE
AH SENSOR
R-930AW-F
4. When the oven temperature reaches the selected preheat
temperature, the following operations occur:
4-1 The heater relay is de-energized by the control unit
temperature circuit and thermistor, opening the circuit
to the heating element.
4-2. The oven will continue to function for 30 minutes,
turning the heater on and off, as needed to maintain the
selected preheat temperature. The oven will shutdown completely after 30 minutes
CONVECTION COOKING CONDITION
When the preheat temperature is reached, a beep signal will
sound indicating that the holding temperature has been reached
in the oven cavity. Open the door and place the food to be
cooked in the oven. Touch the CONVEC pad first and then
touch the Temperature pad. And program desired cooking time
by touching the Number pads. When the START pad is
touched, the following operations occur:
1. The numbers on the digital read-out start to count down to
zero.
2. The oven lamp, turntable motor, cooling fan motor and
convection motor are energized.
3. Heater relay (RY3) is energized (if the cavity temperature
is lower than the selected temperature) and the main supply
voltage is applied to the heating element to return to the
selected cooking temperature.
4. Upon completion of the cooking time, the audible signal will
sound, and oven lamp, turntable motor, cooling fan motor and
convection motor are de-energized. At the end of the
convection cycle, if the cavity air temperature is above 275˚F,
the circuit to RY6 will be maintained (by the thermistor circuit)
to continue operation of the cooling fan motor until the
temperature drops below 245˚F, at which time the relay will be
de-energized, turning off the fan motor. Relay RY5 will
however, open as soon as the convection cycle has ended,
turning off the convection fan motor.
5. At the end of the convection cook cycle, shut-off relay (RY4)
is energized turning on the damper motor. The damper is
returned to the open position, closing the damper switch
contacts which send a signal to the control unit, de-energizing
shut-off relay (RY4).
AUTOMATIC MIX COOKING CONDITION
Touch the HIGH MIX/ROAST or the LOW MIX/BAKE pad first.
And then program desired cooking time by touching the Number
pads. The LOW MIX/BAKE pad is preprogrammed for 350˚F
with 10% microwave power, while the HIGH MIX/ROAST pad
is preprogrammed for 300˚F with 30% microwave power.
When the START pad is touched, the following operations
occur:
1. The numbers on the digital read-out start to count down to
zero.
2. The shut-off relays (RY1,RY2,RY3,RY5 and RY6) are
energized, turning on the oven lamp, turntable motor,
cooling fan motor and convection fan motor.
3. The shut-off relay (RY4) is energized.
The damper door is closed from the open position.
4. The heater relay (RY3) is energized, applying the main
supply voltage to the heating element.
5. Now, the oven is in the convection cooking condition.
6. When the oven temperature reaches the selected
temperature, the following operations occur:
6-1. The power supply voltage is alternated to the heating
element and power transformer.
6-2. The heating element operates through the heater relay
(RY3) contacts and the power transformer operates
through the primary interlock relay (RY2) contacts.
6-3. These are operated by the control unit to supply
alternately within a 32 second time base, convection
heat and microwave energy.
The relationship between the convection and microwave power
operations are as follows.
Note:The ON and OFF time ratio does not correspond
with the percentage of microwave power, because
approx. 2 seconds are needed for heating of the
magnetron filament.
the convection heater is energized only if the cavity
temperature drops below the set temperature.
SENSOR COOKING CONDITION
Using the SENSOR COOK function, the foods are cooked
without figuring time, power level or quantity. When the oven
senses enough steam from the food, it relays the information to
its microprocessor which will calculate the remaining cooking
time and power level needed for best results. When the food is
cooked, water vapor is developed. The sensor “senses” the
vapor and its resistance increases gradually. When the resistance reaches the value set according to the menu, supplementary cooking is started.
The time of supplementary cooking is determined by experiment with each food category and inputted into the LSI.
An example of how sensor works:
1. Potatoes at room temperature.
Vapor is emitted very slowly.
2. Heat potatoes. Moisture and
humidity is emitted rapidly. You
can smell the aroma as it cooks.
3. Sensor detects moisture and
humidity and calculates cooking
time and variable power.
7
Page 10
R-930AK-F
R-930AW-F
Cooking Sequence.
1. Touch SENSOR COOK pad.
NOTE: The oven should not be operated on SENSOR
COOK immediately after plugging in the unit. Wait
two minutes before cooking on SENSOR COOK.
2. Select desired Sensor setting.
3. Touch START pad.
The coil of shut-off relay (RY1, RY6) is energized, the oven
lamp and cooling fan motor are turned on, but the power
transformer is not turned on.
4. After about 16 seconds, the cook relay (RY-2) is energized.
The power transformer is turned on, microwave energy is
produced and first stage is started. The 16 seconds is the
cooling time required to remove any vapor from the oven
cavity and sensor.
NOTE: During this first stage, do not open the door or touch
STOP/CLEAR pad.
5. When the sensor detects the vapor emitted from the food,
the display switches over to the remaining cooking time and
the timer counts down to zero. At this time, the door may be
opened to stir food, turn it or season, etc.
6. When the timer reaches zero, an audible signal sounds.
The shut-off relay and cook relay are de-energized and the
power transformer, oven lamp, etc. are turned off.
7. Opening the door or touching the STOP/CLEAR pad, the
time of day will reappear on the display and the oven will
revert to an OFF condition.
COMPU BROIL/ COMPU ROAST/ COMPU BAKE
COMPU BROIL/ ROAST/ BAKE will automatically compute the
oven temperature, microwave power and cooking time for baking, roasting and broiling. Set the desired program by touching
the COMPU BROIL/ ROAST/ BAKE pad, and number pad. Enter
the weight by touching the Number pads. When the START pad
is touched, the following operations occur:
1. The COOK indicator will light and the Convection Fan
Symbol will rotate.
2. The cooking time will appear on the display and start
counting down to zero. The cooking time is adjusted
automatically according to the weight of the food.
3. The shut-off relays (RY1, RY5 and RY6) are energized,
turning on the oven lamp, turntable motor, cooling fan motor
and convection motor. The power supply voltage is applied
to the heating element.
4. Now, the oven is in the convection cooking mode.
5. When the oven temperature has reached the programmed
convection temperature, the oven goes into the programmed
cooking mode.
6. At the end of the COMPU BROIL/ ROAST/ BAKE cycle, the
damper is returned to the open position and the oven will go
to the off condition. The cooling fan will remain on until the
oven has cooled.
COMPU DEFROST COOKING
The COMPU DEFROST key is a special function key to defrost
meats and poultry faster and better. COMPU DEFROST automatically defrosts roast beef, etc.. When the COMPU DEFROST is selected and the food weight is entered by using the
COMPU DEFROST pad, the oven will cook according to the
special cooking sequence.
FIRE SENSING FEATURE (MICROWAVE MODE)
This model incorporates a sensing feature which will stop the
oven's operation if there is a fire in the oven cavity during
microwave cooking. This is accomplished by the LSI repeatedly measuring the voltage across the temperature measurement circuit (thermistor) during it's 32-seconds time base
comparing the obtained voltage measurements. If the most
recent voltage measured is 300mV greater than the previous
voltage measured, the LSI judges it as a fire in the oven cavity
and switches off the relays to the power transformer, fan motor
and convection motor. The LSI also stops counting down and
closes the damper door so that no fresh air will enter the oven
cavity. Please refer to the following section for a more detailed
description.
Operation
Please refer to the timing diagrams below.
1. The thermistor operates within a 32-seconds time base and
it is energized for three (3) seconds and off for 29 seconds.
Two (2) seconds after the thermistor is energized, the
voltage across the temperature measurement circuit is
sampled by the LSI and twenty one (21) seconds after the
thermistor is cut off the LSI turns on the cooling fan for six
(6) seconds.
2. The above procedure is repeated. If the difference between
the first voltage measured (in step 1) and the voltage measured
when the procedure is repeated (step 2) is greater than
300mV the LSI makes the judgment that there is a fire in the
oven cavity and will switch off the relays to the power
transformer, fan motor and convection motor. The LSI also
stops counting down and closes the damper door so that no
fresh air will enter the oven cavity.
3. Once the fire sensor feature has shut the unit down, the
programmed cooking cycle may be resumed by pressing
the "START" pad or the unit may be reset by pressing the
"CLEAR" pad.
3
02243064 (sec.)
CONVECTION
THERMISTOR
MOTOR
Sensing
Voltage
ON
OFF
ON
OFF
ON
OFF
3 sec.
Sensing the voltage across the temperature measurement circuit.
IMPORTANT:
During sensor cooking operation, the fire sensing operation sequence will not begin until the AH sensor has
detected vapors and initiated a sensor cooking cycle. This
is because the operation of the convection fan would
interfere with the AH sensor's vapor detection.
The door sensing switch in the primary interlock system is
mounted in the upper position on the latch hook, the secondary
interlock switch is mounted in the lower position on the latch hook.
They are activated by the latch heads on the door. When the door
is opened, the switches interrupt the circuit to all components. A
cook cycle cannot take place until the door is firmly closed thereby
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activating both interlock switches. The primary interlock system
consists of the door sensing switch and primary interlock relay
located on the control circuit board.
LATCH HOOK
DOOR SENSING
SWITCH
LATCH
HEADS
DOOR OPEN
DOOR OPEN
BUTTON
BUTTON
MONITOR SWITCH
SECONDARY
INTERLOCK SWITCH
SWITCH LEVER
OPEN LEVER
Figure D-1. Door sensing switch, monitor switch and
secondary interlock switches
MONITOR SWITCH
The monitor switch is mounted on the middle position of latch
hook. It is activated (the contacts opened) by the lower latch head
while the door is closed. The switch is intended to render the oven
inoperative by means of blowing the monitor fuse when the
contacts of the primary interlock relay and secondary interlock
switch fail to open when the door is opened.
Functions:
1. When the door is opened, the monitor switch contact close
(to the ON condition) due to their being normally closed. At
this time the door sensing and secondary interlock switches
are in the OFF condition (contacts open) due to their being
normally open contact switches.
2. As the door goes to a closed position, the monitor switch
contacts are first opened and then the door sensing switch
and the secondary interlock switch contacts close. (On opening
the door, each of these switches operate inversely.)
3. If the door is opened, and the primary interlock relay and
secondary interlock switch contacts fail to open, the monitor
fuse blows simultaneously with closing of the monitor
switch contacts.
CAUTION: BEFORE REPLACING A BLOWN MONITOR
FUSE TEST THE DOOR SENSING SWITCH,
PRIMARY INTERLOCK RELAY, SECONDARY
INTERLOCK SWITCH AND MONITOR SWITCH
FOR PROPER OPERATION. (REFER TO CHAPTER “TEST PROCEDURE”).
NOTE: MONITOR FUSE AND MONITOR SWITCH ARE
REPLACED AS AN ASSEMBLY.
THERMISTOR
The thermistor is a negative temperature coefficient type. The
temperature in the oven cavity is detected through the resistance of the thermistor, and then the control unit causes the
heater relay to operate, thus the current to the heating element
is turned ON/OFF.
MAGNETRON TEMPERATURE FUSE.
The temperature fuse located on the waveguide is designed to
prevent damage to the magnetron if an over heated condition
develops in the magnetron due to cooling fan failure, obstructed air guide, dirty or blocked air intake, etc.
Under normal operation, the temperature fuse remains closed.
However, when abnormally high temperatures are reached
within the magnetron, the temperature fuse will open at
302˚F(150˚C) causing the oven to shut down.
CONV. THERMAL CUT-OUT
The thermal cut-out located on the left side of the thermal
protection plate (left) is designed to prevent damage to the
heater unit if an over heated condition develops in the heating
unit due to convection fan failure, thermistor failure, obstructed
air ducts, dirty or blocked air intake, etc. Under normal operation, the thermal cut-out remains closed. However, when abnormally high temperatures are reached within the heater unit, the
thermal cut-out will open at 302˚F(150˚C) causing the oven to
shut down. When the thermal cut-out has cooled, the thermal
cut-out closes at 266˚F(130˚C).
HEATING ELEMENT
The heating element is located at the left side of the oven cavity.
It is intended to heat air driven by the convection fan. The
heated air is kept in the oven and force-circulated and reheated
by the heating element.
NOISE FILER
The noise filter prevents the radio frequency interference that
might flow back in the power circuit. .
CONVECTION COOKING SYSTEM
This oven is designed with a hot air heating system where food
is not directly heated by the heating element, but is heated
by forced circulation of the hot air produced by the heating
element. The air heated by the heating element is circulated
through the convection passage provided on the outer
casing of the oven cavity by means of the convection fan
which is driven by the convection motor. It then enters the
inside of the oven through the vent holes provided on the left
side of the oven. Next, the hot air heats the food on the
turntable and leaves the oven cavity through the vent in the
center of the oven cavity left side wall. Without leaving the
oven, this hot air is reheated by the heating element, passes
through the convection passage and enters the inside of the
oven cavity again, in a continuing cycle. In this way, the hot
air circulates inside the oven cavity to raise its temperature
and, at the same time, comes into contact with the food
being cooked. When the temperature inside the oven cavity
reaches the selected temperature, the heating element is
de-energized. When the temperature inside the oven cavity
drops below the selected temperature, the heating element
is energized again. In this way, the inside of the oven cavity
is maintained at approximately the selected temperature.
When the convection time reaches 0, the heating element
is de-energized and the convection fan stops operating and
the oven shuts off.
DAMPER OPEN-CLOSE MECHANISM
Usually, the damper is in the open position except during
convection cooking. Damper position is set automatically by
damper motor, damper switch, motor cam and damper shaft.
These components are operated by a signal that judges if
microwave cooking or convection cooking operation is selected by the control unit.
Microwave Cooking:
Damper is in the open position, because a portion of cooling air
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DAMPER DUCT
DAMPER
DAMPER CAM
DAMPER MOTOR
DAMPER SWITCH
DAMPER SHAFT
R-930AW-F
is channelled through the cavity to remove steam and vapors
given off from the heating foods. It is then exhausted at the top of
the oven cavity into a condensation compartment.
Convection Cooking:
Damper is in the closed position, so that no hot air will be
allowed to leak out the oven cavity.
Damper Operation
1. When power supply cord is plugged in:
1-1. When power supply cord is plugged in, a signal is
sensed in the control unit, and operates shut-off relay
(RY4).
1-2. Contacts of shut-off relay (RY4) close, the damper
motor is energized, opening the damper door.
1-3. When the damper is moved to the open position by the
damper cam the damper switch is closed (ON position).
1-4. The signal from damper switch is re-sensed in the
control unit and shut-off relay (RY4) is turned off.
1-5. The 120 volts A.C. to the damper motor is removed
and the motor turns off.
2. When oven is microwave cooking:
Damper is in the open position.
3. When oven is convection cooking:
3-1. Damper motor is energized by touching the convection,
temperature and START pads.
3-2. When damper is in the closed position (damper switch
is OFF), its signal is sensed by the control unit, and
shut-off relay (RY4) is de-energized.
3-3. The damper is held in the closed position during the
convection cooking operation.
3-4. At the end of the convection cooking, shut-off relay
(RY4) is energized, and the damper is returned to the
open position.
NOTE: If the damper door is not in the proper position,
closed during convection or open during microwave,
the control unit will stop oven operation after 1
minute.
Figure D-2. Damper Mechanism
TROUBLESHOOTING GUIDE
Never touch any part in the circuit with your hand or an uninsulated tool while the power supply is connected.
When troubleshooting the microwave oven, it is helpful to follow the Sequence of Operation in performing the checks. Many
of the possible causes of trouble will require that a specific test be performed. These tests are given a procedure letter which
will be found in the "Test Procedure "section.
IMPORTANT: If the oven becomes inoperative because of a blown monitor fuse, check the monitor switch, relay (RY1) primary
interlock relay (RY2), door sensing switch and secondary interlock switch before replacing the monitor fuse. If the
monitor fuse is replaced, the monitor switch must also be replaced. Use part FFS-BA021WRK0 as an assembly.
IMPORTANT: Whenever troubleshooting is performed with the power supply cord disconnected. It may in, some cases, be
necessary to connect the power supply cord after the outer case has been removed, in this event,
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the leads to the primary of the power transformer.
5. Ensure that the leads remain isolated from other components and oven chassis by using insulation tape.
6. After that procedure, reconnect the power supply cord.
When the testing is completed
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Reconnect all leads removed from components during testing.
5. Reinstall the outer case (cabinet).
6. Reconnect the power supply cord after the outer case is installed.
7. Run the oven and check all functions.
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CONDITION
TEST PROCEDURE
POSSIBLE CAUSE
AND
DEFECTIVE PARTS
AMAGNETRON
BPOWER TRANSFORMER
CH.V. RECTIFIER ASSEMBLY
DHIGH VOLTAGE CAPACITOR
ESECONDARY INTERLOCK SWITCH
FPRIMARY INTERLOCK SYSTEM
GMONITOR SWITCH
HMONITOR FUSE
IMAGNETRON TEMPERATURE FUSE
JCONV. THERMAL CUT-OUT
KCONVECTION HEATER
LTHERMISTOR
MDAMPER MOTOR
NDAMPER SWITCH
QTOUCH CONTROL PANEL
RKEY UNIT
SRELAY RY-1
SRELAY RY-2
SRELAY RY-3
SRELAY RY-4
SRELAY RY-5
SRELAY RY-6
TCOMP. DEFROST
UFOIL PATERN ON PWB.
VAH SENSOR
Replace OVEN LAMP OR SOCKET
Replace FAN MOTOR
Replace TURNTABLE MOTOR
Replace CONVECTION MOTOR
CheckLOOSE WIRING
CheckSHORTED IN POWER CORD
CheckNO POWER AT OUTLET
CheckLOW VOLTAGE
PNOISE FILTER
PROBLEM
Home fuse blows when power cord is plugged into wall receptacle.
OFF CONDITION
Monitor fuse blows when power cord is plugged into wall receptacle
88:88 does not appear in display when power cord is first plugged into
Display does not operate properly when STOP/CLEAR pad is touched.
wall receptacle.
COOKING CONDITION
Oven lamp does not light with door opened.
Oven lamp does not light in cook cycle. (It light when door is opened).
Cooking cycle runs 1 minute then shuts down.
Oven lamp light, but turntable motor does not operate.
(The time of day should appear on the display with beep sound.)
Turntable motor operates normally but cooling fan motor does not
operate.
(MICROWAVE)
Oven does not go into a cook cycle, when START pad is touched.
Low or no power is produced during microwave cooking (The food is
Extremely uneven heating is produced in oven load (food).
Function of variable cooking does not operate properly except HIGH
heated incompletely or not heated at all)
Function of COMPU DEFROST does not operate properly.
power.
(CONVECTION)
CONV indicator lights, but oven does not go into cook cycle when
CONV indicator lights, but heating element does not heat.
Temperature in the oven cavity is lower or higher than preset.
START pad is touched.
(SENSOR
COOKING)
Cooling fan motor runs intermittently or all the time.
Convection cycle runs 4 minutes and 15 seconds then shuts down.
Oven in the sensor cooking condition but AH sensor does not end or AH
sensor turns off about max. 30 min. after start.
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PROCEDURE
LETTER
TEST PROCEDURES
COMPONENT TEST
AMAGNETRON ASSEMBLY TEST
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. To test for an open filament, isolate the magnetron from the high voltage circuit. A continuity check across
the magnetron filament leads should indicate less than 1 ohm.
5. To test for a shorted magnetron, connect the ohmmeter leads between the magnetron filament leads and
chassis ground. This test should indicate an infinite resistance. If there is little or no resistance the
magnetron is grounded and must be replaced.
6. Reconnect all leads removed from components during testing.
7. Reinstall the outer case (cabinet).
8. Reconnect the power supply cord after the outer case is installed.
9. Run the oven and check all functions.
MICROWAVE OUTPUT POWER
The following test procedure should be carried out with the microwave oven in a fully assembled condition
(outer case fitted).
HIGH VOLTAGES ARE PRESENT DURING THE COOK CYCLE, SO EXTREME CAUTION SHOULD BE
OBSERVED.
Power output of the magnetron can be measured by performing a water temperature rise test. This test should
only be used if above tests do not indicate a faulty magnetron and there is no defect in the following
components or wiring: silicon rectifier, high voltage capacitor and power transformer. This test will require a
16 ounce (453cc) measuring cup and an accurate mercury thermometer or thermocouple type temperature
tester. For accurate results, the following procedure must be followed carefully:
1. Fill the measuring cup with 16 oz. (453cc) of tap water and measure the temperature of the water with a
thermometer or thermocouple temperature tester. Stir the thermometer or thermocouple through the water
until the temperature stabilizes. Record the temperature of the water.
2. Place the cup of water in the oven. Operate oven at POWER 10(HIGH) selecting more than 60 seconds
cook time. Allow the water to heat for 60 seconds, measuring with a stop watch, second hand of a watch
or the digital read-out countdown.
3. Remove the cup from the oven and again measure the temperature, making sure to stir the thermometer
or thermocouple through the water until the maximum temperature is recorded.
4. Subtract the cold water temperature from the hot water temperature. The normal result should be 22 to
43˚F(12.2 to 23.8˚C) rise in temperature. If the water temperatures are accurately measured and tested
for the required time period the test results will indicate if the magnetron tube has low power output (low
rise in water temperature) which would extend cooking time or high power output (high rise in water
temperature) which would reduce cooking time. Because cooking time can be adjusted to compensate for
power output, the magnetron tube assembly should be replaced only if the water temperature rise test
indicates a power output well beyond the normal limits. The test is only accurate if the power supply line
voltage is 120 volts and the oven cavity is clean.
BPOWER TRANSFORMER TEST
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the primary input terminals and measure the resistance of the transformer with an ohmmeter.
Check for continuity of the coils with an ohmmeter. On the R x 1 scale, the resistance of the primary coil
should be less than 1 ohm and the resistance of the high voltage coil should be approximately 81.7 ohms;
the resistance of the filament coil should be less than 1 ohm.
5. Reconnect all leads removed from components during testing.
6. Reinstall the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.
(HIGH VOLTAGES ARE PRESENT AT THE HIGH VOLTAGE TERMINAL, SO DO NOT ATTEMPT TO
MEASURE THE FILAMENT AND HIGH VOLTAGE.)
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PROCEDURE
LETTER
CHIGH VOLTAGE RECTIFIER TEST
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Isolate the rectifier from the circuit. Using the highest ohm scale of the meter, read the resistance across
the terminals and observe, reverse the leads to the rectifier terminals and observe meter reading. If a short
is indicated in both directions, or if an infinite resistance is read in both directions, the rectifier is probably
defective and should be replaced.
5. Reconnect all leads removed from components during testing.
6. Reinstall the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.
NOTE: Be sure to use an ohmmeter that will supply a forward bias voltage of more than 6.3 volts.
DHIGH VOLTAGE CAPACITOR TEST
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. If the capacitor is open, no high voltage will be available to the magnetron. Disconnect input leads and
check for short or open between the terminals using an ohmmeter.
Checking with a high ohm scale, if the high voltage capacitor is normal, the meter will indicate continuity
for a short time and should indicate an open circuit once the capacitor is charged. If the above is not the
case, check the capacitor with an ohmmeter to see if it is shorted between either of the terminals and case.
If it is shorted, replace the capacitor.
5. Reconnect all leads removed from components during testing.
6. Reinstall the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.
TEST PROCEDURES
COMPONENT TEST
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ESECONDARY INTERLOCK SWITCH TEST
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Isolate the switch and connect the ohmmeter to the common (COM.) and normally open (NO) terminal of
the switch. The meter should indicate an open circuit with the door open and a closed circuit with the door
closed. If improper operation is indicated, replace the secondary interlock switch.
5. Reconnect all leads removed from components during testing.
6. Reinstall the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.
FPRIMARY INTERLOCK SYSTEM TEST
DOOR SENSING SWITCH
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Isolate the switch and connect the ohmmeter to the common (COM.) and normally open (NO) terminal of
the switch. The meter should indicate an open circuit with the door open and a closed circuit with the door
closed. If improper operation is indicated, replace the door sensing switch.
5. Reconnect all leads removed from components during testing.
6. Reinstall the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.
NOTE: If the door sensing switch contacts fail in the open position and the door is closed, the turntable
motor and oven light will be activated by RY1.
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SCREW DRIVER
MONITOR SWITCH
OHMMETER
SECONDARY
INTERLOCK
SWITCH
COM.
N.C.
R-930AW-F
PROCEDURE
LETTER
TEST PROCEDURES
COMPONENT TEST
PRIMARY INTERLOCK RELAY (RY2)
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect two (2) wire leads from the male tab terminals of the Primary Interlock Relay (RY2). Check the
state of the relay contacts using a ohmmeter. The relay contacts should be open. If the relay contacts are
closed, replace the circuit board entirely or the relay itself.
5. Reconnect all leads removed from components during testing.
6. Reinstall the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.
GMONITOR SWITCH
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Before performing this test, make sure that the secondary interlock switch and the primary interlock relay
are operating properly, according to the above Switch Test Procedure. Disconnect the wire lead from the
monitor switch (COM) terminal. Check the monitor switch operation by using the ohmmeter as follows.
When the door is open, the meter should indicate a closed circuit. When the monitor switch actuator is
pushed by a screw driver through the lower latch hole on the front plate of the oven cavity with the door
opened (in this condition the plunger of the monitor switch is pushed in), the meter should indicate an open
circuit. If improper operation is indicated, the switch may be defective. After testing the monitor switch,
reconnect the wire lead to the monitor switch (COM) terminal and check the continuity of the monitor
circuit.
5. Reconnect all leads removed from
components during testing.
6. Reinstall the outer case (cabinet).
7. Reconnect the power supply cord
after the outer case is installed.
8. Run the oven and check all functions.
HBLOWN MONITOR FUSE
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. If the monitor fuse is blown when the door is opened, check the primary interlock relay, secondary interlock
switch and monitor switch according to the "TEST PROCEDURE" for those switches before replacing the
blown monitor fuse.
CAUTION: BEFORE REPLACING A BLOWN MONITOR FUSE, TEST THE PRIMARY INTERLOCK
RELAY, SECONDARY INTERLOCK SWITCH, DOOR SENSING SWITCH AND MONITOR
SWITCH FOR PROPER OPERATION.
If the monitor fuse is blown by improper switch operation, the monitor fuse and monitor switch must be
replaced with "monitor fuse and monitor switch assembly" part number FFS-BA021WRK0, even if the monitor
switch operates normally. The monitor fuse and monitor switch assembly is comprised of a 20 ampere fuse
and switch.
5. Reconnect all leads removed from components during testing.
6. Reinstall the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.
IMAGNETRON TEMPERATURE FUSE TEST
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
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PROCEDURE
LETTER
4. A continuity check across the temperature fuse terminals should indicate a closed circuit unless the
temperature of the magnetron reaches approximately 302˚F(150˚C). An open temperature fuse indicates
overheating of the magnetron. Check for restricted air flow to the magnetron, especially the cooling duct
and cooling fan.
5. Reconnect all leads removed from components during testing.
6. Reinstall the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.
CAUTION: IF THE TEMPERATURE FUSE INDICATES AN OPEN CIRCUIT AT ROOM TEMPERATURE,
REPLACE TEMPERATURE FUSE.
JCONV. THERMAL CUT-OUT TEST
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. A continuity check across the thermal cut-out terminals should indicate a closed circuit unless the
temperature of the thermal cut-out reaches approximately 302˚F(150˚C). The thermal cut-out resets
automatically at approximately 266˚F(130˚C). If thermal cut-out has opened under normal condition,
replace the same item as in the parts list.
An open thermal cut-out indicates overheating of the heater unit. Check for restricted air flow to the heater
unit through the vent holes of the oven cavity, especially the heater duct and convection fan.
5. Reconnect all leads removed from components during testing.
6. Reinstall the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.
CAUTION: IF THE THERMAL CUT-OUT INDICATES AN OPEN CIRCUIT AT ROOM TEMPERATURE,
REPLACE THERMAL CUT-OUT.
TEST PROCEDURES
COMPONENT TEST
R-930AK-F
R-930AW-F
KHEATING ELEMENT TEST
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Make sure the heating element is fully cooled and test as follows;
a. Disconnect wire leads from the heating element and measure the resistance with an ohmmeter. On the
R x 1 scale, the resistance between the heating element terminals should be approximately 10.2Ω.
b. Disconnect wire leads from the heating element and measure the insulation resistance with 500V -
100MΩ insulation resistance meter. The insulation resistance between heating element terminal and
cavity should be more than 0.5MΩ.
5. If the meter does not indicate above resistance, replace the thermistor
6. Reconnect all leads removed from components during testing.
7. Reinstall the outer case (cabinet).
8. Reconnect the power supply cord after the outer case is installed.
9. Run the oven and check all functions.
LTHERMISTOR TEST
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect connector-E from the control unit. Measure the resistance of the thermistor with an ohmmeter.
Connect the ohmmeter leads to Pin No’s E-3 and E-4.
Room TemperatureResistance
68˚F(20˚C) - 86˚F(30˚C)Approx. 350kΩ - 155KΩ
5. If the meter does not indicate above resistance, replace the thermistor.
6. Reconnect all leads removed from components during testing.
7. Reinstall the outer case (cabinet).
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PROCEDURE
LETTER
TEST PROCEDURES
COMPONENT TEST
8. Reconnect the power supply cord after the outer case is installed.
9. Run the oven and check all functions.
MDAMPER MOTOR TEST
When the power cord is plugged into the wall receptacle and 120 volts A.C. is supplied to the damper motor,
the motor operates until the damper is opened and the damper switch closes. Then the damper motor stops
operation.
If the damper motor does not operate, check for A.C. voltage with a voltmeter at the motor.
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the leads to the primary of the power transformer.
5. Ensure that the leads remain isolated from other components and oven chassis by using insulation tape.
6. Disconnect the wire leads of motor and connect the meter leads to the wire leads of main wire harness.
7. Re-connect the power cord into the wall receptacle.
8. If 120 volts A.C. is indicated at the wire leads, replace the motor and if 120 volts A.C. is not indicated, check
the wire harness and control unit.
9. Disconnect the power supply cord, and then remove outer case.
10.Open the door and block it open.
11.Discharge high voltage capacitor.
12.Reconnect all leads removed from components during testing.
13.Re-install the outer case (cabinet).
14.Reconnect the power supply cord after the outer case is installed.
15.Run the oven and check all functions.
NDAMPER SWITCH TEST
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the leads to the primary of the power transformer.
5. Ensure that the leads remain isolated from other components and oven chassis by using insulation tape.
6. Disconnect the wire leads from the switch terminals and connect ohmmeter leads to the common (COM.)
and normally open (N.O.) terminals of the switch.
6-1. When switch actuator is pushed by the damper motor cam, the meter should be indicated a closed circuit.
6-2. When power cord is plugged into the wall receptacle, the damper motor operates and damper cam will start
to rotate. When the switch actuator is released, the meter should be indicated an open circuit.
7. If improper operation is indicated, replace the damper switch.
8. Disconnect the power supply cord, and then remove outer case.
9. Open the door and block it open.
10.Discharge high voltage capacitor.
11.Reconnect all leads removed from components during testing.
12.Re-install the outer case (cabinet).
13.Reconnect the power supply cord after the outer case is installed.
14.Run the oven and check all functions.
OCHECKING TEMPERATURE IN THE CONVECTION MODE
The following test procedure should be carried out with the microwave oven is a fully assembled
condition (outer case fitted).
It is difficult to measure the exact temperature in the convection oven. An accurate thermocouple type
temperature tester must be used. A low priced bi-metal type thermometer is not reliable or accurate.
The temperature should be checked with outer case cabinet installed, approx. 5 minutes after preheat
temperature is reached (audible signal sounds four times). The temperature experienced may be approx. 30˚F
more or less than indicated on the display, however, in most cases the food cooking results will be satisfactory.
Difference in power supply voltage will also affect the oven temperature. The Household power supply voltage
may sometimes become lower than the rated voltage (120 V) and cause under-cooking. If the power supply
voltage is 10% lower than the rated voltage, longer cooking time is required by 10% to 20%.
18
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PROCEDURE
LETTER
PNOISE FILTER TEST
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the lead wires from the terminal the noise filter. Using an
ohmmeter, check between the terminals as described in the following
table. If incorrect reading are obtained, replace the noise filter.
5. Reconnect all leads removed from components during testing.
6. Reinstall the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is
installed.
8. Run the oven and check all functions.
TEST PROCEDURES
COMPONENT TEST
N
NOISE FILTER
LINE CROSS CAPACITOR
0.22µF / AC 250V
NOISE SUPPRESSION COIL
R-930AK-F
R-930AW-F
FUSE 20A
L
MEASURING POINTINDICATION OF OHMMETER
Between N and LOpen circuit.
Between terminal N and WHITEShort circuit.
Between terminal L and REDShort circuit.
QTOUCH CONTROL PANEL ASSEMBLY TEST
The touch control panel consists of circuits including semiconductors such as LSI, ICs, etc. Therefore, unlike
conventional microwave ovens, proper maintenance cannot be performed with only a voltmeter and
ohmmeter.
In this service manual, the touch control panel assembly is divided into two units, Control Unit and Key Unit,
and troubleshooting by unit replacement is described according to the symptoms indicated.
Before testing,
1) Disconnect the power supply cord, and then remove outer case.
2) Open the door and block it open.
3) Discharge high voltage capacitor.
4) Disconnect the leads to the primary of the power transformer.
5) Ensure that these leads remain isolated from other components and oven chassis by using insulation
tape.
1. Key Unit.
NOTE ;
1) Check Key unit ribbon connection before replacement.
2) Reconnect all leads removed from components during testing.
3) Re-install the outer case (cabinet).
4) Reconnect the power supply cord after the outer case is installed.
5) Run the oven and check all functions.
The following symptoms indicate a defective key unit.
a) When touching the pads, a certain pad produces no signal at all.
b) When touching a number pad, two figures or more are displayed.
c) When touching the pads, sometimes a pad produces no signal.
If the Key unit is defective.
1) Disconnect the power supply cord, and then remove outer case.
2) Open the door and block it open.
3) Discharge high voltage capacitor.
4) Replace the Key unit.
5) Reconnect all leads removed from components during testing.
6) Re-install the outer case (cabinet).
7) Reconnect the power supply cord after the outer case is installed.
8) Run the oven and check all functions.
2. Control Unit
The following symptoms indicate a defective control unit. Before replacing the control unit, perform the
Key unit test (Procedure R) to determine if control unit is faulty. Reconnect the power supply cord. And
check for followings.
2-1 In connection with pads.
LINE BYPASS
CAPACITOR
0.0033µF / AC 125V
LINE BYPASS
CAPACITOR
0.0033µF / AC 125V
REDWHITE
19
Page 22
R-930AK-F
G 1
G 2
G 3
G 4
G 5G 6G 7G 8G 9G10G11G12
Stop
Clear
Sensor
Reheat
Low Mix
Bake
Slow
Cook
Custom
Help
Kitchen
Timer
Power
Level
Clock
Minute
Plus
Compu
Defrost
Compu
Broil
Compu
Roast
Compu
Bake
Broil
Sensor
Cook
Popcorn
350˚F375˚F400˚F425˚F450˚F
67890
100˚F150˚F275˚F300˚F325˚F
12345
Convec
Preheat
Start
Touch On
High Mix
Roast
R-930AW-F
PROCEDURE
LETTER
TEST PROCEDURES
COMPONENT TEST
a) When touching the pads, a certain group of pads do not produce a signal.
b) When touching the pads, no pads produce a signal.
2-2 In connection with indicators
a) At a certain digit, all or some segments do not light up.
b) At a certain digit, brightness is low.
c) Only one indicator does not light.
d) The corresponding segments of all digits do not light up; or they continue to light up.
e) Wrong figure appears.
f )A certain group of indicators do not light up.
g) The figure of all digits flicker.
2-3 Other possible problems caused by defective control unit.
a) Buzzer does not sound or continues to sound.
b) Clock does not operate properly.
c) Cooking is not possible.
When testing is completed,
1) Disconnect the power supply cord, and then remove outer case.
2) Open the door and block it open.
3) Discharge high voltage capacitor.
4) Reconnect all leads removed from components during testing.
5) Re-install the outer case (cabinet).
6) Reconnect the power supply cord after the outer case is installed.
7) Run the oven and check all functions.
RKEY UNIT TEST
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. If the display fails to clear when the STOP/CLEAR pad is depressed, first verify the flat ribbon cable is
making good contact, verify that the door sensing switch (stop switch) operates properly; that is the
contacts are closed when the door is closed and open when the door is open. If the door sensing switch
(stop switch) is good, disconnect the flat ribbon cable that connects the key unit to the control unit and make
sure the door sensing switch is closed (either close the door or short the door sensing switch connecter).
Use the Key unit matrix indicated on the control panel schematic and place a jumper wire between the pins
that correspond to the STOP/CLEAR pad making momentary contact. If the control unit responds by
clearing with a beep the key unit is faulty and must be replaced. If the control unit does not respond, it is
faulty and must be replaced. If a specific pad does not respond, the above method may be used (after
clearing the control unit) to
determine if the control unit or key
pad is at fault.
5. Reconnect all leads removed from
components during testing.
6. Re-install the outer case (cabinet).
7. Reconnect the power supply cord
after the outer case is installed.
8. Run the oven and check all
functions.
SRELAY TEST
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the leads to the primary of the power transformer.
5. Ensure that these leads remain isolated from other components and oven chassis by using insulation tape.
6. After that procedure, re-connect the power supply cord.
7. Remove the outer case and check voltage between Pin Nos. 7 and 9 of the 9 pin connector (A) on the
control unit with an A.C. voltmeter. The meter should indicate 120 volts, if not check oven circuit.
20
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PROCEDURE
LETTER
TEST PROCEDURES
COMPONENT TEST
Shut-off, Cook and Heater Relays Test
These relays are operated by D.C. voltage
Check voltage at the relay coil with a D.C. voltmeter during the microwave cooking operation or convection
cooking condition.
DC
. voltage indicated ............... Defective relay.
DC. voltage not indicated ........... Check diode which is connected to the relay coil. If diode is good,
control unit is defective.
RELAY SYMBOLOPERATIONAL VOLTAGECONNECTED COMPONENTS
RY1Approx. 19.0V D.C.Oven lamp / Turntable motor
RY2 (COOK)Approx. 18.0V D.C.Power transformer
RY3 (HEATER)Approx. 18.0V D.C.Heating element
RY4Approx. 19.0V D.C.Damper motor
RY5Approx. 19.0V D.C.Convection motor
RY6Approx. 19.0V D.C.Cooling fan motor
8. Disconnect the power supply cord, and then remove outer case.
9. Open the door and block it open.
10.Discharge high voltage capacitor.
11.Reconnect all leads removed from components during testing.
12.Re-install the outer case (cabinet).
13.Reconnect the power supply cord after the outer case is installed.
14.Run the oven and check all functions.
R-930AK-F
R-930AW-F
TCOMPU DEFROST TEST
WARNING : The oven should be fully assembled before following procedure.
(1) Place one cup of water in the center of the turntable tray in the oven cavity.
(2) Close the door, touch the Compu Defrost pad twice and touch the number pad 5. And then touch the start
pad.
(3) The oven is in Compu Defrost cooking condition.
(4) The oven will operate as follows
WEIGHT1ST STAGE2ND STAGE3RD STAGE4TH STAGE
LEVELTIMELEVELTIMELEVELTIMELEVELTIME
0.5lbs70%47sec.0%52sec.50%32sec.30%40sec.
(5) If improper operation is indicated, the control unit is probably defective and should be checked.
UPROCEDURES TO BE TAKEN WHEN THE FOIL PATTERN ON THE PRINTED WIRING BOARD
(PWB) IS OPEN.
To protect the electronic circuits, this model is provided with a fine foil pattern added to the primary on the PWB,
this foil pattern acts as a fuse.
1. Foil pattern check and repairs.
1) Disconnect the power supply cord, and then remove outer case.
2) Open the door and block it open.
3) Discharge high voltage capacitor.
4) Follow the troubleshooting guide given below for repair.
STEPSOCCURRENCECAUSE OR CORRECTION
1Only pattern at "a" is broken.*Insert jumper wire J1 and solder.
2Pattern at "a" and "b" are broken. *Insert the coil RCILF2003YAZZ between "c" and "d".
5) Make a visual inspection of the varistor. Check for burned damage and examine the transformer with
a tester for the presence of layer short-circuit (check the primary coil resistance which is approximately
175Ω± 10%). If any abnormal condition is detected, replace the defective parts.
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R-930AK-F
R-930AW-F
PROCEDURE
LETTER
TEST PROCEDURES
COMPONENT TEST
6) Reconnect all leads removed from components
during testing.
7) Re-install the outer case (cabinet).
CONV M FAN MPOWER
357 9
VRS1
d
8) Reconnect the power supply cord after the outer
case is installed.
9) Run the oven and check all functions.
2. Follow the troubleshooting guide given below, if indicator
does not light up after above check and repairs are
finished.
CN - A
26
b
(J1)
3
a
T1
c
1) Disconnect the power supply cord, and then remove
outer case.
2) Open the door and block it open.
3) Discharge high voltage capacitor.
4) Disconnect the leads to the primary of the power transformer.
5) Ensure that these leads remain isolated from other components and oven chassis by using insulation
tape.
6) After that procedure, re-connect the power supply cord.
7) Follow the troubleshooting guide given below for repair.
STEPSOCCURRENCECAUSE OR CORRECTION
1The rated AC voltage is not present to power Check supply voltage and oven power cord.
terminal of CPU connecter (CN-A).
2The rated AC voltage is present at primaryLow voltage transformer or secondary circuit defective.
side of low voltage transformer.Check and repair.
P
8) Disconnect the power supply cord, and then remove outer case.
9) Open the door and block it open.
10) Discharge high voltage capacitor.
11) Reconnect all leads removed from components during testing.
12) Re-install the outer case (cabinet).
13) Reconnect the power supply cord after the outer case is installed.
14) Run the oven and check all functions.
UAH SENSOR TEST
Checking the initial sensor cooking condition
WARNING : The oven should be fully assembled before following procedure.
(1) The oven should be plugged in at least two minutes before sensor cooking.
(2) Room temperature should not exceed 95˚F (35˚C).
(3) The unit should not be installed in any area where heat and steam are generated. The unit should not be
installed, for example, next to a conventional surface unit. Refer to the “INSTALLATION INSTRUCTIONS”
of the operation manual.
(4) Exhaust vents are provided on the back of the unit for proper cooling and air flow in the cavity. To permit
adequate ventilation, be sure to install so as not to block these vents. There should be some space for
air circulation.
(5) Be sure the exterior of the cooking container and the interior of the oven are dry. Wipe off any moisture
with a dry cloth or paper towel.
(6) The Sensor works with food at normal storage temperature. For example, chicken pieces would be at
refrigerator temperature and canned soup at room temperature.
(7) Avoid using aerosol sprays or cleaning solvents near the oven while using Sensor settings. The sensor
will detect the vapor given of by the spray and turn off before food is properly cooked.
(8) If the sensor has not detected the vapor of the food, ERROR will appear and the oven will shut off.
Water load cooking test
WARNING : The oven should be fully assembled before following procedure.
Make sure the oven has been plugged in at least two minutes before checking sensor cook operation. The
cabinet should be installed and screws tightened.
(1) Fill approximately 200 milliliters (7.2 oz) of tap water in a 1000 milliliter measuring cup.
(2) Place the container on the center of tray in the oven cavity.
22
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PROCEDURE
LETTER
R-930AK-F
R-930AW-F
TEST PROCEDURES
COMPONENT TEST
(3) Close the door.
(4) Touch SENSOR COOK pad and then touch the number pad 1. And touch Start pad. Now, the oven is in
the sensor cooking condition and "BAKED POTATO" will appear in the display.
(5) The oven will operate for the first 16 seconds, without generating microwave energy.
When the AH sensor is defective (open or short), Error will appear in the display after 16 seconds cleaning
time. If ERROR appears, check sensor wire connecting and/or AH sensor.
NOTE: ERROR will appear if the door is opened or STOP/CLEAR pad is touched during first stage of
sensor cooking.
(6) After approximately 16 seconds, microwave energy is produced, and the display should start to count
down the remaining cooking time and oven should turn off after water is boiling (bubbling).
If the oven does not turn off, replace the AH sensor or check the control unit, refer to explanation below.
TESTING METHOD FOR AH SENSOR AND/OR CONTROL UNIT
To determine if the sensor is defective, the simplest method is to replace it with a new replacement sensor.
(1) Disconnect the power supply cord, and then remove outer case.
(2) Open the door and block it open.
(3) Discharge high voltage capacitor.
(4) Remove the AH sensor.
(5) Install the new AH sensor.
(6) Reconnect all leads removed from components during testing.
(7) Re-install the outer case (cabinet).
(8) Reconnect the power supply cord after the outer case is installed.
(9) Check the sensor cook operation as follows:
9-1. Fill approximately 200 milliliters (7.2 oz) of tap water in a 1000 milliliter measuring cup.
9-2. Place the container on the center of tray in the oven cavity.
9-3. Close the door.
9-4. Touch SENSOR COOK pad and then touch the number pad 1. And touch Start pad.
9-5. The control panel is in automatic Sensor operation.
9-6. The display will start to count down the remaining cooking time, and the oven will turn off
automatically after the water is boiling (bubbling).
If new sensor dose not operate properly, the problem is with the control unit, and refer to explanation below.
CHECKING CONTROL UNIT
(1) Disconnect the power supply cord, and then remove outer case.
(2) Open the door and block it open.
(3) Discharge high voltage capacitor.
(4) Disconnect the sensor connector that is mounted to control panel.
(5) Then connect the dummy resistor circuit (see fig.) to the sensor connector of control panel.
(6) Disconnect the leads to the primary of the power transformer.
(7) Ensure that these leads remain isolated from other components and oven chassis by using insulation
tape.
(8) After that procedure, re-connect the power supply cord.
(9) Check the sensor cook operation proceed as follows:
9-1. Touch SENSOR COOK pad and then touch the number pad 1. And touch Start pad.
9-2. The control panel is in the sensor cooking operation.
9-3. After approximately 20 seconds, push plunger of select switch for more than 3 seconds. This
condition is same as judgement by AH sensor.
9-4. After approximately 3 seconds, the display shows “ X X . X X “ which is the remaining cooking time,
and the display count down.
If the above is not the case, the control unit is probably defective.
If the above is proper, the AH sensor is probably defective.
(10) Disconnect the power supply cord, and then remove outer case.
(11) Open the door and block it open.
(12) Discharge high voltage capacitor.
(13) Disconnect the dummy resistor circuit from the sensor connector of control panel.
(14) Carry out necessary repair.
(15) Reconnect all leads removed from components during testing and repairing.
(16) Re-install the outer case (cabinet).
(17) Reconnect the power supply cord after the outer case is installed. Run the oven and check all functions.
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R-930AK-F
R-930AW-F
PROCEDURE
LETTER
TEST PROCEDURES
COMPONENT TEST
(18) Carry out "Water load cooking test" again and ensure that the oven works properly.
R1, R2 :22
Ω ± 1% 1/2W
Plunger
R3 : 4.3kΩ ± 5% 1/4W
F-1
F-2
F-3
To connector (F)
on Control Unit.
CONNECTOR
R4 :1M
1
2
3
R1
R2
Ω ± 5% 1/4W
R3R4
COM
COM
NO
NC
Sensor Dummy Resistor Circuit
TOUCH CONTROL PANEL ASSEMBLY
NC
NO
OUTLINE OF TOUCH CONTROL PANEL
The touch control section consists of the following units
as shown in the touch control panel circuit.
(1) Key Unit
(2) Control Unit
The principal functions of these units and the signals communicated among them are explained below.
Key Unit
The key unit is composed of a matrix, signals P10 - P17
generated in the LSI are sent to the key unit.
When a key pad is touched, a signal is completed through the
key unit and passed back to the LSI through R24 - R27 to
perform the function that was requested.
Control Unit
Control unit consists of LSI, power source circuit, synchronizing signal circuit, ACL circuit, buzzer circuit, temperature measurement circuit, absolute humidity sensor circuit and indicator
circuit.
1) LSI
This LSI controls the temperature measurement signal, AH
sensor signal, key strobe signal, relay driving signal for
oven function and indicator signal.
2) Power Source Circuit
This circuit generates the voltages necessary for the control
unit from the AC line voltage.
3) Synchronizing Signal Circuit
The power source synchronizing signal is available in order
to compose a basic standard time in the clock circuit. It
incorporates a very small error because it works on
commercial frequency.
4) ACL Circuit
A circuit to generate a signals which resetting the LSI to the
initial state when power is applied.
5) Buzzer Circuit
The buzzer is responds to signals from the LSI to emit
noticing sounds (key touch sound and completion sound).
6) Temperature Measurement Circuit : (OVEN
THERMISTOR)
The temperature in the oven cavity is sensed by the
thermistor. The variation of resistance according to sensed
temperature is detected by the temperature measurement
circuit and the result applied to LSI. The LSI uses this
information to control the relay and display units.
7) Absolute Humidity Sensor Circuit
This circuit detects the humidity of a food which is being
cooked, to control its automatic cooking.
8) Door Sensing Switch
A switch to inform the LSI if the door is open or closed.
9) Relay Circuit
To drive the magnetron, heating element, fan motor,
convection motor, damper motor, turntable motor and light
the oven lamp.
10) Indicator Circuit
Indicator element is a Fluorescent Display.
Basically, a Fluorescent Display is triode having a cathode,
a grid and an anode. Usually, the cathode of a Fluorescent
Display is directly heated and the filament serves as cathode.
The Fluorescent Display has 8-digits, 16-segments are
used for displaying figures.
24
Page 27
P03
ß(60Hz)
H
L
GND
VP
P02
P01
P00
P37
P36
P35
P55
During cooking
L
H
16.7 msec.
ON
OFF
During
cooking
L
GND
H.
(Convection)
ON
OFF
During
cooking
L
GND
H.
DESCRIPTION OF LSI
LSI(IZA797DR):
The I/O signals of the LSI(IZA797DR) are detailed in the following table.
Pin No.SignalI/ODescription
1VCCINConnected to GND.
2VEEIN
3AVSSIN
4VREFINReference voltage input terminal.
5AN7INUsed for initial balancing of the bridge circuit (absolute humidity sensor). This input is
6AN6IN
7-9AN5-AN3INHeating constant compensation terminal.
10AN2INInput signal which communicates the door open/close information to LSI.
11AN1INInput signal which communicates the damper open/close information to LSI.
By inputting DC voltage corresponding to the temperature detected by the thermistor,
this input is converted into temperature by the A/D converter built into the LSI.
The relationship between digit signal and digit are as follows;
Digit signalDigit
P03........................... 1st.
P02.......................... 2nd.
P01........................... 3rd.
P00........................... 4th.
P37........................... 5th.
P36.......................... 6th.
P35.......................... 7th.
P55.......................... 8th.
Normally, one pulse is output in every ß
period, and input to the grid of the Fluorescent Display.
To turn on and off the shut-off relay(RY1).
The square waveform voltage is delivered to
the relay(RY1) driving circuit.
To turn on and off shut-off relay(RY5). "L"
level during CONVECTION; "H" level otherwise.
To turn on and off shut-off relay(RY6). "L"
level during both microwave and convection
cooking; "H" level otherwise.
25
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Page 28
R-930AK-F
16.7 msec.
H : GND
L (-5V)
R-930AW-F
Pin No.SignalI/ODescription
17P51OUTMagnetron high-voltage circuit driving
signal.
To turn on and off the cook relay(RY2). In
P-HI operation, the signals holds "L" level
during microwave cooking and "H" level
while not cooking. In other cooking modes
(P-90, P-80, P-70, P-60, P-50, P-40, P-30,
P-20, P-10, P-0) the signal turns to "H"
level and "L" level in repetition according
to the power level.
VARI MODEON TIMEOFF TIME
P-HI (100% power)32 sec.0 sec.
P-90 (approx. 90% power)30 sec.2 sec.
P-80 (approx. 80% power)26 sec.6 sec.
P-70 (approx. 70% power)24 sec.8 sec.
P-60 (approx. 60% power)22 sec.10 sec.
P-50 (approx. 50% power)18 sec.14 sec.
P-40 (approx. 40% power)16 sec.16 sec.
P-30 (approx. 30% power)12 sec.20 sec.
P-20 (approx. 20% power)8 sec.24 sec.
P-10 (approx. 10% power)6 sec.26 sec.
P-0 (0% power)0 sec.32 sec.
18P50OUTDamper motor relay driving signal.
To turn on and off shut-off relay(RY4).
OFF
ON
H : GND
L
19P47OUTHeating element driving signal.
To turn on and off shut-off relay(RY3). "L" level
during convection cooking; "H" level otherwise. During convection cooking, the signal becomes "H" level
ON
During
cooking
(Convection)
OFF
H.
GND
L
when the temperature of the oven cavity exceeds the
predetermined temperature.
20-21P46-P45OUTTerminal not used.
22P44OUTTiming signal output terminal for temperature measurement(OVEN THERMIS-
TOR).
"H" level (GND) : Thermistor OPEN timing.
"L" level (-5V) : Temperature measuring timing.(Convection cooking)
A
B
1.0 sec
C
0.1 sec
2.0 sec
1.0 sec
H: GND
L
23P43OUTSignal to sound buzzer.
A: key touch sound.
B: Completion sound.
C: When the temperature of the oven cav-
ity reaches the preset temperature in
the preheating mode, or when the
preheating hold time (30 minutes) is
elapsed.
24P42OUTTiming signal output terminal for temperature measurement(OVEN).
"H" level (GND) : Thermistor OPEN timing.
"L" level (-5V) : Temperature measuring timing.(Convection cooking)
25INT1INSignal to synchronize LSI with commercial power source frequency.
This is the basic timing for all real time
processing of LSI.
26P40INConnected to GND.
27RSTINAuto clear terminal.
Signal is input to reset the LSI to the initial state when power is applied. Temporarily
set to "L" level the moment power is applied, at this time the LSI is reset. Thereafter
set at "H" level.
28/29XCIN/XCOUTOUTTerminal not used.
30XININInternal clock oscillation frequency setting input.
The internal clock frequency is set by inserting the ceramic filter oscillation circuit with
respect to XOUT terminal.
31XOUTOUTInternal clock oscillation frequency control output.
Output to control oscillation input of XIN.
32VSSINPower source voltage: -5V.
VC voltage of power source circuit input.
26
Page 29
Pin No.SignalI/ODescription
33P27IN
Signal coming from touch key.
When any one of G-1 line keys on key matrix is touched, a corresponding signal from
P10 - P17 will be input into P27. When no key is touched, the signal is held at "L" level.
34P26IN
Signal similar to P27.
When any one of G-2 line key on key matrix is touched, a corresponding signal will be
input into P26.
35P25IN
Signal similar to P27.
When any one of G-3 line key on key matrix is touched, a corresponding signal will be
input into P25.
36P24IN
Signal similar to P27.
When any one of G-4 line key on key matrix is touched, a corresponding signal will be
input into P24.
37P23OUTSegment data signals.
The relation between signals and indicators are as follows:
Signal SegmentSignal SegmentSignal SegmentSignal Segment
Signal applied to touch-key section. A pulse signal is input to P24-P27 terminal while
one of G-12 line keys on key matrix is touched.
42P16OUTSegment data signal.
Signal similar to P23.
Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to P24-P27 terminal while
one of G-11 line keys on key matrix is touched.
43P15OUTSegment data signal.
Signal similar to P23.
Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to P24-P27 terminal while
one of G-10 line keys on key matrix is touched.
44P14OUTSegment data signal.
Signal similar to P23.
Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to P24-P27 terminal while
one of G-9 line keys on key matrix is touched.
45P13OUTSegment data signal.
Signal similar to P23.
Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to P24-P27 terminal while
one of G-8 line keys on key matrix is touched.
46P12OUTSegment data signal.
Signal similar to P23.
Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to P24-P27 terminal while
one of G-7 line keys on key matrix is touched.
47P11OUTSegment data signal.
Signal similar to P23.
Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to P24-P27 terminal while
one of G-6 line keys on key matrix is touched.
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27
Page 30
R-930AK-F
SW2
SW1
SW3
SW4
SW5
P30
P31
P32
P33
P34
LSI
(IC1)
AN7
AN6
620k
300k
150k
75k
37.4k
4
64
5
63
6
7
8
62
61
60
3
5
2
6
47k
47k
10k
0.01µF
0.015µF
0.01µF
360k
+
-
1
12
VA : -15V
VA : -15V
R51
9
S
F-2
10
1.8k
F-1
F-3
C
11
3.57k
3.32k
VC : -5V
0.1
µF
C. Thermistor in
closed vesssl
S. Thermistor in
open vessel
IC2(IZA495DR)
R-930AW-F
Pin No.SignalI/ODescription
48P10OUTSegment data signal.
Signal similar to P23.
Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to P24-P27 terminal while
one of G-5 line keys on key matrix is touched.
49-53P07-P03OUTSegment data signal.
Signal similar to P23.
54-56P02-P00OUT
Digit selection signal.
Signal similar to P55.
57-59P37-P35OUTDigit selection signal.
Signal similar to P55.
60-64P34-P30OUTUsed for initial balancing of the bridge circuit (absolute humidity sensor).
ABSOLUTE HUMIDITY SENSOR CIRCUIT
(1) Structure of Absolute Humidity Sensor
The absolute humidity sensor includes two thermistors as
shown in the illustration. One thermistor is housed in the
closed vessel filled with dry air while another in the open
vessel. Each sensor is provided with the protective cover
made of metal mesh to be protected from the external
airflow.
Sensing part
(Open vessel)
Thermistor
element
Cross section view
Ventilation
openings
View of sensor case removed
Sensing part
(Open vessel)
Sensing part
(Closed vessel)
(2) Operational Principle of Absolute Humidity Sensor
The figure below shows the basic structure of an absolute
humidity sensor. A bridge circuit is formed by two thermistors
and two resistors (R1 and R2).
The output of the bridge circuit is to be amplified by the
operational amplifier.
Each thermistor is supplied with a current to keep it heated
at about 150˚C (302˚F), the resultant heat is dissipated in
the air and if the two thermistors are placed in different
humidity conditions they show different degrees of heat
conductivity leading to a potential difference between them
causing an output voltage from the bridge circuit, the intensity
of which is increased as the absolute humidity of the air
increases. Since the output is very minute, it is amplified by
the operational amplifier.
Operational
C
R1
amplifier
+
-
R2
(3) Detector Circuit of Absolute Humidity Sensor Circuit
S
R3
This detector circuit is used to detect the output voltage of
the absolute humidity circuit to allow the LSI to control
sensor cooking of the unit. When the unit is set in the sensor
S : Thermistor
open vessel
C : Thermistor
closed vessel
Output
voltage
Output voltage
Absolute humidity vs,
output voltage characteristic
Absolute humidity (g/m )
Sensing part
(Closed vessel)
Thermistor
element
Sensor
case
cooking mode, 16 seconds clearing cycle occurs than the
detector circuit starts to function and the LSI observes the
initial voltage available at its AN6 terminal.
With this voltage given, the switches SW1 to SW5 in the LSI
are turned on in such a way as to change the resistance
values in parallel with R50-1. Changing the resistance
values results in that there is the same potential at both F3 terminal of the absolute humidity sensor and AN7 terminal
of the LSI. The voltage of AN6 terminal will indicate about
-2.5V. This initial balancing is set up about 16 seconds after
the unit is put in the Sensor Cooking mode. As the sensor
cooking proceeds, the food is heated to generate moisture
by which the resistance balance the bridge circuit is deviated
to increase the voltage available at AN6 terminal of the LSI.
Then the LSI observes that voltage at AN6 terminal and
compares it with its initial value, and when the comparison
rate reaches the preset value (fixed for each menu to be
cooked), the LSI causes the unit to stop sensor cooking;
thereafter, the unit goes in the next operation automatically.
When the LSI starts to detect the initial voltage at AN6
terminal 16 seconds after the unit has been put in the Sensor
Cooking mode, if it is not possible to balance, of the bridge
circuit due to disconnection of the absolute humidity sensor,
ERROR will appear on the display and the cooking is
stopped.
1) Absolute humidity sensor circuit
2
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TOUCH CONTROL PANEL SERVICING
R-930AK-F
R-930AW-F
1. Precautions for Handling Electronic Components
This unit uses CMOS LSI in the integral part of the circuits.
When handling these parts, the following precautions should
be strictly followed. CMOS LSI have extremely high impedance at its input and output terminals. For this reason, it is
easily influenced by the surrounding high voltage power
source, static electricity charge in clothes, etc. and sometimes it is not fully protected by the built-in protection circuit.
In order to protect CMOS LSI.
1) When storing and transporting, thoroughly wrap them in
aluminium foil. Also wrap all PW boards containing them in
aluminium foil.
2) When soldering, ground the technician as shown in the
figure and use grounded soldering iron and work table.
approx. 1M ohm
2. Shapes of Electronic Components
Transistor
DTA123ES
KRA101M
B
KRA223M
KRC243M
Transistor
B
C
E
2SB910M
C
E
3. Servicing of Touch Control Panel
We describe the procedures to permit servicing of the touch
control panel of the microwave oven and the precautions
you must take when doing so. To perform the servicing,
power to the touch control panel is available either from the
power line of the oven itself or from an external power
source.
(1) Servicing the touch control panel with power supply
of the oven:
CAUTION:
THE HIGH VOLTAGE TRANSFORMER OF THE MICROWAVE OVEN IS STILL LIVE DURING SERVICING AND PRESENTS A HAZARD.
Therefore, before checking the performance of the touch
control panel,
1) Disconnect the power supply cord, and then remove
outer case.
2) Open the door and block it open.
3) Discharge high voltage capacitor.
4) Disconnect the leads to the primary of the power trans-
former.
5) Ensure that these leads remain isolated from other
components and oven chassis by using insulation tape.
6) After that procedure, re-connect the power supply cord.
After checking the performance of the touch control panel,
1) Disconnect the power supply cord.
2) Open the door and block it open.
3) Re-connect the leads to the primary of the power trans-
former.
4) Re-install the outer case (cabinet).
5) Re-connect the power supply cord after the outer case is
installed.
6) Run the oven and check all functions.
A. On some models, the power supply cord between the touch
control panel and the oven itself is so short that the two can’t
be separated. For those models, check and repair all the
controls (sensor-related ones included) of the touch control
panel while keeping it connected to the oven.
B. On some models, the power supply cord between the touch
control panel and the oven proper is long enough that they
may be separated from each other. For those models, it is
possible to check and repair the controls of the touch control
panel while keeping it apart from the oven proper; in this
case you must short both ends of the door sensing switch
(on PWB) of the touch control panel with a jumper, which
activates an operational state that is equivalent to the oven
door being closed. As for the sensor-related controls of the
touch control panel, checking them is possible if dummy
resistor(s) with resistance equal to that of the controls are
used.
(2) Servicing the touch control panel with power supply
from an external power source:
Disconnect the touch control panel completely from the
oven proper, and short both ends of the door sensing switch
(on PWB) of the touch control panel, which activates an
operational state that is equivalent to the oven door being
closed. Connect an external power source to the power
input terminal of the touch control panel, then it is possible
to check and repair the controls of the touch control panel
it is also possible to check the sensor-related controls of the
touch control panel by using the dummy resistor(s).
4. Servicing Tools
Tools required to service the touch control panel assembly.
1) Soldering iron: 60W
(It is recommended to use a soldering iron with a grounding
terminal.)
2) Oscilloscope: Single beam, frequency range: DC-10MHz
type or more advanced model.
3) Others: Hand tools
5. Other Precautions
1) Before turning on the power source of the control unit,
remove the aluminium foil applied for preventing static
electricity.
2) Connect the connectors of the key unit to the control unit
being sure that the lead wires are not twisted.
3) After aluminium foil is removed, be careful that abnormal
voltage due to static electricity etc. is not applied to the input
or output terminals.
4) Attach connectors, electrolytic capacitors, etc. to PWB,
making sure that all connections are tight.
5) Be sure to use specified components where high precision
is required.
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R-930AK-F
R-930AW-F
PRECAUTIONS FOR USING LEAD-FREE SOLDER
1. Employing lead-free solder
The "Main PWB" of this model employs lead-free solder. This is indicated by the "LF" symbol printed on the PWB and in the
service manual. The suffix letter indicates the alloy type of the solder.
Example:
Sn-Ag-Cu
Indicates lead-free solder of tin, silver and copper.
2. Using lead-free wire solder
When repairing a PWB with the "LF" symbol, only lead-free solder should be used. (Using normal tin/lead alloy solder may
result in cold soldered joints and damage to printed patterns.)
As the melting point of lead-free solder is approximately 40˚C higher than tin/lead alloy solder, it is recommend that a dedicated
bit is used, and that the iron temperature is adjusted accordingly.
3. Soldering
As the melting point of lead-free solder (Sn-Ag-Cu) is higher and has poorer wettability, (flow), to prevent damage to the land
of the PWB, extreme care should be taken not to leave the bit in contact with the PWB for an extended period of time. Remove
the bit as soon as a good flow is achieved. The high content of tin in lead free solder will cause premature corrosion of the
bit. To reduce wear on the bit, reduce the temperature or turn off the iron when it is not required.
Leaving different types of solder on the bit will cause contamination of the different alloys, which will alter their characteristics,
making good soldering more difficult. It will be necessary to clean and replace bits more often when using lead-free solder.
To reduce bit wear, care should be taken to clean the bit thoroughly after each use.
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R-930AK-F
R-930AW-F
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE
WARNING AGAINST HIGH VOLTAGE:
Microwave ovens contain circuitry capable of producing very high voltage and current, contact with following parts may result
in severe, possibly fatal, electric shock.
(Example)
High Voltage Capacitor, Power Transformer, Magnetron, High Voltage Rectifier Assembly, High Voltage Harness etc..
WARNING:
1. Disconnect the power supply cord.
2. Make sure that a definite” click” can be heard when the
microwave oven door is unlatched. (Hold the door in a
closed position with one hand, then push the door open
button with the other, this causes the latch leads to rise, it
is then possible to hear a “click’ as the door switches
operate.)
3. Visually check the door and cavity face plate for damage
(dents, cracks, signs of arcing etc.).
Carry out any remedial work that is necessary before operating the oven.
Do not operate the oven if any of the following conditions exist;
1. Door does not close firmly.
2. Door hinge, support or latch hook is damaged.
Avoid possible exposure to microwave energy. Please follow the instructions below before
operating the oven.
WARNING FOR WIRING
To prevent an electric shock, take the following precautions.
1. Before wiring,
1) Disconnect the power supply cord.
2) Open the door block it open.
3) Discharge the high voltage capacitor and wait for 60
seconds.
2. Don’t let the wire leads touch to the following parts;
1) High voltage parts:
Magnetron, High voltage transformer, High voltage
capacitor and High voltage rectifier assembly.
2) Hot parts:
Oven lamp, Magnetron, High voltage transformer, Oven
cavity and Heating element.
3. The door gasket or seal is damaged.
4. The door is bent or warped.
5. There are defective parts in the door interlock system.
6. There are defective parts in the microwave generating
and transmission assembly.
7. There is visible damage to the oven.
Do not operate the oven:
1. Without the RF gasket (Magnetron).
2. If the wave guide or oven cavity are not intact.
3. If the door is not closed.
4. If the outer case (cabinet) is not fitted.
3) Sharp edge:
Bottom plate, Oven cavity, Waveguide flange, Chassis
support and other metallic plate.
4) Moveable parts (to prevent a fault)
Fan blade, Fan motor, Switch, Switch lever, Open
button, Convection motor, Convection fan, Convection
fan belt, Pulley, Turntable motor, Damper motor,
Damper door assembly.
3. Do not catch the wire leads in the outer case cabinet.
4. Insert the positive lock connector until its pin is locked and
make sure that the wire leads do not come off even if the
wire leads are pulled.
5. To prevent an error function, connect the wire leads
correctly, referring to the Pictorial Diagram.
Please refer to ‘OVEN PARTS, CABINET PARTS, CONTROL PANEL PARTS, DOOR PARTS’, when carrying out any of the
following removal procedures:
OUTER CASE REMOVAL
To remove the outer case, proceed as follows.
1. Disconnect the power supply cord.
2. Open the oven door and block it open.
3. Remove the two (2) screws from the lower portion of the rear
cabinet using a T20H Torx type or GTXH20-100 screw
driver.
4. Remove the remaining two (2) screws from rear and one (1)
screw along the right side of outer case.
5. Slide the entire outer case back out about 1 inch (3 cm) to
free it from retaining clips on the cavity face plate.
6. Lift entire outer case from the unit.
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R-930AK-F
R-930AW-F
CAUTION: 1. DISCONNECT OVEN FROM POWER SUP
PLY BEFORE REMOVING OUTER CASE.
2. DISCHARGE THE HIGH VOLTAGE CAPACITOR BEFORE TOUCHING ANY OVEN COMPONENTS OR WIRING.
NOTE: When replacing the outer case, the 2 special
Torx screws must be reinstalled in the same
locations.
POWER TRANSFORMER REMOVAL
Special screw
Screw Driver
(Type: TORX T20 H or
GTXH20-100)
1. Disconnect the power supply cord and then remove outer
case.
2. Open the oven door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect filament leads of transformer from the magnetron
and capacitor.
5. Disconnect high voltage lead of capacitor from the
transformer.
6. Disconnect wire leads from the transformer.
7. Remove two (2) screws holding the transformer to the base
cabinet.
Re-install
1. Rest the transformer on the base cabinet with its primary
terminals toward rear cabinet.
2. Insert the two edges of the transformer into two metal tabs
of the base cabinet.
MAGNETRON REMOVAL
1. Disconnect the power supply cord and then remove outer
case.
2. Open the oven door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect filament lead of transformer from magnetron.
5. Disconnect high voltage wire lead from magnetron.
6. Carefully remove four (4) mounting screws hold the
magnetron to waveguide, when removing the screws holding
3. Make sure the transformer is mounted correctly to the
corners underneath those tabs.
4. After re-installing the transformer, secure the transformer
with two screws to the base cabinet, one is with outer tooth
washer and the other is without outer-tooth washer.
5. Re-connect the wire leads (primary and high voltage) and
high voltage lead to the transformer and filament leads of
transformer to the magnetron and capacitor, referring to the
“Pictorial Diagram”.
6. Re-install the outer case and check that the oven is operating
properly.
NOTE HOT (ORANGE) WIRE MUST BE CONNECTED
TO THE POWER TRANSFORMER TERMINAL
NEAREST TO THE TRANSFORMER MOUNTING
SCREW.
the magnetron to prevent it from falling.
7. Remove the magnetron from the unit with care so the
magnetron tube should not hit by any metal object around
the tube.
CAUTION: WHEN REPLACING THE MAGNETRON, BE
SURE THE R.F. GASKET IS IN PLACE AND THE
MAGNETRON MOUNTING SCREWS ARE
TIGHTENED SECURELY.
HIGH VOLTAGE RECTIFIER ASSEMBLY REMOVAL
1. Disconnect the power supply cord and then remove outer
case.
2. Open the oven door and block it open.
3. Discharge high voltage capacitor.
4. Remove one (1) screw holding the rectifier assembly to the
capacitor holder.
HIGH VOLTAGE CAPACITOR REMOVAL
1. Disconnect the power supply cord and then remove outer
case.
2. Open the oven door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the high voltage wire leads and rectifier assembly
from high voltage capacitor and magnetron.
5. Disconnect filament lead of transformer from high voltage
capacitor.
5. Disconnect the rectifier assembly from the capacitor and
magnetron.
CAUTION: WHEN REPLACING THE SILICON RECTIFIER
ASSEMBLY, THE GROUND SIDE TERMINAL
MUST BE SECURED FIRMLY WITH A GROUNDING SCREW.
6. Disconnect high voltage wire lead of capacitor from
transformer.
7. Remove one (1) screw and washer holding the rectifier from
the capacitor holder.
8. Remove one (1) screw holding the capacitor holder to the
rear cabinet.
9. Remove the capacitor from the holder.
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POSITIVE LOCK® CONNECTOR (NO-CASE TYPE) REMOVAL
Terminal
Push
Pull down
1
2
Lever
Positive lock®
connector
1. Disconnect the power supply cord and then remove outer
case.
2. Open the oven door and block it open.
3. Discharge high voltage capacitor.
4. Push the lever of positive lock
5. Pull down on the positive lock
®
connector.
®
connector.
CAUTION: WHEN YOU CONNECTING THE POSITIVE
®
LOCK
CONNECTORS TO THE TERMINALS,
INSTALL THE POSITIVE LOCK® SO THAT THE
LEVER FACES YOU.
CONVECTION MOTOR REMOVAL
1. Disconnect the power supply cord and then remove outer
case.
2. Open the oven door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect wire leads from the convection motor.
5. Remove the convection fan belt.
6. Remove two (2) screws holding the convection motor
R-930AK-F
R-930AW-F
Figure C-1. Positive lock
®
connector
mounting angle to the heater duct and base cabinet.
7. Take out the convection motor assembly from the unit. The
convection motor assembly is now free.
8. Remove two (2) screws and nuts holding the motor to
mounting angle.
9 Remove pulley (M) from the motor shaft. Convection motor
is now free.
TURNTABLE MOTOR REMOVAL
1. Disconnect the power supply cord.
2. Remove the turntable tray, and the turntable support out of
the oven cavity.
3. Turn the oven upside down and remove one (1) screw
holding the turntable motor cover to the base plate and take
off the turntable motor cover.
DAMPER ASSEMBLY REMOVAL
1. Disconnect the power supply cord and then remove outer
case.
2. Open the oven door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect wire leads from damper motor and damper
switch.
5. Remove two (2) oven side screws holding damper motor
OVEN LAMP AND LAMP SOCKET REMOVAL
1. Disconnect the power supply cord and then remove outer
case.
2. Open the oven door and block it open.
3. Discharge high voltage capacitor.
4. Bend the tab of the air guide holding the lamp socket.
5. Lift up the oven lamp socket.
6. Pull the wire leads from the oven lamp socket by pushing
the terminal hole of the oven lamp socket with the small flat
type screw driver.
7. Now, the oven lamp socket is free.
4. Disconnect wire lead from the turntable motor.
5. Remove the two (2) screws holding the turntable motor and
coupling mounting plate to the oven cavity bottom.
6. Turntable motor, Coupling mounting plate and Thermal
protection plate bottom will be free.
angle to thermal protection plate (right).
6. Damper assembly is free.
7. Remove one (1) screw holding damper motor to damper
motor angle and one (1) screw holding damper switch to
damper motor angle.
1. Disconnect the power supply cord and then remove outer
case.
2. Open the oven door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect wire leads from H.V. capacitor and remove four
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R-930AK-F
Long nose plier
Heating element
holder
Heating
element
R-930AW-F
(4) screws holding rear cabinet to bottom plate and three (3)
screws holding to heater unit assembly and two (2) screws
holding steam duct to top of oven cavity. Disconnect wire
leads from power supply cord terminals.
5. Disconnect wire leads from thermistor. Remove two (2)
screws from thermistor.
6. Disconnect wire leads from convection motor, thermal cutout and heater element.
7. Remove nine (9) screws holding heater duct to the oven
cavity.
8. Remove two (2) screws holding heater duct to base cabinet.
Release two (2) snap bands holding wire harness to the
thermal cover (convection).
9. The heater unit is now free.
HEATING ELEMENT REMOVAL
10.Remove two (2) screws holding heating element to heater
duct.
11.Loosen two (2) screws holding holders to heater duct and
CONTROL PANEL ASSEMBLY AND CONTROL UNIT REMOVAL
To remove the control panel, procedure as follows:
1. Disconnect the power supply cord and then remove outer
case.
2. Open the oven door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect connector CN-A, CN-E and CN-F from the
control unit.
5. Disconnect the wire leads from the relays RY1, RY2 and
RY3.
6. Remove one (1) screw holding the control panel back plate
to the chassis support.
7. Remove two (2) screws holding the bottom edge of the back
plate to the cabinet base.
8. Remove one (1) screw holding the back plate to the oven
cavity flange.
9. Lift up and pull the control panel assembly forward.
Replacement of individual component is as follows;
take heating element out of heating element holders.
12.Heating element is free.
NOTE: After installed the heating element completely,
bent top of the heating element holder to inside
using by long nose pliers as shown following
illustration.
CONTROL UNIT AND KEY UNIT
1. Disconnect the wire connector from the control unit.
2. Remove the four (4) screws holding the panel frame to the
back plate.
3. Separate the panel frame and back plate.
4. Remove the three (3) screws holding the control unit to the
panel frame.
5. Lift up the control unit and disconnect the key connector
from the control unit.
6. Now, the control unit and frame assembly are separated.
NOTE; 1. Before attaching a new key unit, remove remaining
adhesive on the control panel frame surfaces
completely with a soft cloth soaked in alcohol.
2. When a attaching the key unit to the control panel
frame, adjust the lower edge and right edge of the key
unit to the correct position of the control panel frame
3. Stick the key unit firmly to the control panel frame
by rubbing with soft cloth not to scratch.
.
FAN MOTOR REMOVAL
1. Disconnect the power supply cord and then remove outer
case.
2. Open the oven door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the wire leads from the fan motor.
5. Remove one (1) screw holding the fan motor grounding wire
to the air guide (Right).
6. Remove three (3) screws holding the chassis support to the
rear cabinet, waveguide and control panel back plate.
7. Remove the chassis support from the oven.
8. Remove one (1) screw holding the magnetron air guide to
the waveguide.
9. Remove the magnetron air guide from the waveguide.
10.Disconnect wire leads from the fan motor.
11. Release the main harness from the hole of the fan duct.
12. Release the thermistor harness from the hole of the fan
13. Release one (1) tab holding the fan duct to the rear cabinet.
14. Release one (1) tab holding the fan duct to the air guide
duct.
(Right).
15.Remove the fan duct assembly from the oven.
16.Remove the fan blade from the fan motor shaft according
the following procedure.
17.Hold the edge of the rotor of the fan motor by using a pair
of grove joint pliers.
CAUTION:
*Make sure that no metal pieces enter the gap between
the rotor and the stator of the fan motor because the
rotor is easily shaven by pliers and metal pieces may
be produced.
*Do not touch the pliers to the coil of the fan motor
because the coil may be cut or injured.
*Do not disfigure the bracket by touching with the pliers.
18.Remove the fan blade from the shaft of the fan motor by
pulling and rotating the fan blade with your hand.
19. Now, the fan blade will be free.
CAUTION:
*Do not reuse the removed fan blade because the hole
(for shaft) may be larger than normal.
20.Remove the two (2) screws and nuts holding the fan motor
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R-930AK-F
Shaft
Table
Center of
bracket
R-930AW-F
to the fan duct.
21.Now, the fan motor is free.
INSTALLATION
1. Install the fan motor to the fan duct with the two (2) screws
and nuts.
2. Install the fan blade to the fan motor shaft according the
following procedure.
3. Hold the center of the bracket which supports the shaft of
the fan motor on the flat table.
4. Apply the screw lock tight into the hole (for shaft) of the fan
blade.
5. Install the fan blade to the shaft of fan motor by pushing the
fan blade with a small, light weight, ball peen hammer or
rubber mallet.
Coil
Stator
Gap
Bracket
Rotor
Groove joint pliers
Shaft
Axis
Stator
Rotor
Side View
Rear View
CAUTION:
*Do not hit the fan blade strongly when installed because
the bracket may be disfigured.
*Make sure that the fan blade rotates smooth after
installation.
*Make sure that the axis of the shaft is not slanted.
6. Reset the fan duct assembly to its place.
7. Install the tabs of fan duct to the rear cabinet and air guide.
8. Install the magnetron air guide with the one (1) screw.
9. Reinstall the main harness and thermistor harness to each
hole of the fan duct.
10.Reinstall the chassis support to the control panel back
plate, waveguide and rear cabinet with the three (3) screws.
11.Re-connect the wire leads to the fan motor, referring to the
pictorial diagram.
12.Re-install the fan motor grounding wire to the air guide
(Right) with one (1) screw.
These are the positions
that should be pinched
with pliers
POWER SUPPLY CORD REPLACEMENT
Removal
1.
Disconnect the power supply cord, and remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Remove the single (1) screw holding the green wire to the
base cabinet.
5. Disconnect the leads of the power supply cord from the
noise filter, referring to the Figure C-3(a).
6. Release the moulding cord stopper of the power supply
cord from the square hole of the rear cabinet, referring to the
Figure C-3(b).
7. Now, the power supply cord is free.
Power Supply Cord
Rear cabinet
N
L
Gray Wire
Gray Wire
*
Noise Filter
WHT
RED
Fuse
Connect the wire lead which has black case to
*
the terminal "L" of the noise filter
Figure C-3(a) Power Supply Cord Replacement
Green Wire
Screw
Base Cabinet
Re-install
1. Insert the moulding cord stopper of power supply cord into
the square hole of the rear cabinet, referring to the Figure
C-3 (b).
2. Install the earth wire lead of power supply cord to the base
cabinet with one (1) screw and tight the screw.
3. Connect the gray wire leads of power supply cord to the
noise filter correctly, referring to the Pictorial Diagram.
4. Re-install outer case and check that the oven is operating
properly.
Moulding
Cord Stopper
Power Supply
Cord
Square
Hole
Figure C-3(a) Power Supply Cord Replacement
DOOR SENSING SWITCH/SECONDARY INTERLOCK SWITCH AND MONITOR SWITCH REMOVAL
1. Disconnect the power supply cord and then remove outer
case.
2. Open the oven door and block it open.
3. Discharge high voltage capacitor.
4. Remove the control panel assembly, refer to "Control Panel
Removal".
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5. Disconnect wire leads from each of the switches and fuse
holder.
6. Remove two (2) screws holding latch hook to oven flange.
7. Remove latch hook assembly from oven flange.
8. Push outward on the one (1) stopper tabs holding each of
switches place.
9. Switch is now free.
At this time switch lever will be free, do not lose it.
Re-install
1. Re-install switch lever and each interlock switch in its place.
The secondary interlock switch is in the lower position and
the door sensing switch is in the upper position and the
monitor switch is in the middle position.
2. Re-connect wire leads to each switches and fuse holder.
Refer to pictorial diagram.
3. Secure latch hook (with two (2) mounting screws) to oven
flange.
4. Make sure that the monitor switch is operating properly and
check continuity of the monitor circuit. Refer to chapter
"Test Procedure" and Adjustment procedure.
DOOR SENSING SWITCH/SECONDARY INTERLOCK SWITCH AND MONITOR SWITCH ADJUSTMENT
1. Disconnect the power supply cord and then remove outer
case.
2. Open the oven door and block it open.
3. Discharge high voltage capacitor.
If the door sensing switch, secondary interlock switch and
monitor switch do not operate properly due to a misadjustment,
the following adjustment should be made.
4. Loosen the two (2) screws holding latch hook to the oven
cavity front flange.
5. With door closed, adjust latch hook by moving it back and
forth, and up and down. In and out play of the door allowed
by the latch hook should be less than 0.5mm.
6. Secure the screws with washers firmly.
After adjustment, check the following.
1. In and out play of door remains less than 0.5mm at the
latched position.
2. The door sensing switch and secondary interlock switch
interrupt the circuit before the door can be opened.
3. Monitor switch contacts close when door is opened.
4. Re-install outer case and check for microwave leakage
around door with an approved microwave survey meter.
(Refer to Microwave Measurement Procedure.)
Figure C-4. Latch Switch Adjustments
DOOR SENSING
SWITCH
MONITOR SWITCH
SECONDARY
INTERLOCK
SWITCH
DOOR REPLACEMENT AND ADJUSTMENT
REMOVAL
1. Disconnect the power supply cord and then remove outer
case.
2. Open the oven door and block it open.
3. Discharge high voltage capacitor.
4. Remove turntable tray and turntable support from oven
cavity.
5. Remove three (3) screws holding lower oven hinge.
6. Remove the lower oven hinge from oven cavity bottom
flange.
7. Remove door assembly from upper oven hinge on the oven.
8. Door assembly is now free.
Note:When the individual parts are replaced, refer to
"Door Disassembly".
9. On re-installing door, insert the upper oven hinge into the
door hinge pin. Then while holding door in place.
10.Make sure the door is parallel with oven face lines (left and
upper side lines) and door latch heads pass through latch
holes correctly.
11.Insert the lower oven hinge into oven cavity bottom flange
and then engaged the door hinge pin. Then secure the
lower oven hinge firmly with tree (3) mounting screws.
Note: After any service to the door;
(A) Make sure that door sensing switch and secondary
interlock switch are operating properly. (Refer to
chapter "Test Procedures".).
(B) An approved microwave survey meter should be used
to assure compliance with proper microwave radiation
emission limitation standards.
DOOR ADJUSTMENT
The door can be adjusted by keeping screws of each hinge
loose.
After adjustment, make sure of the following :
1. Door latch heads smoothly catch latch hook through latch
holes and that latch head goes through center of latch hole.
2. Deviation of door alignment from horizontal line of cavity
face plate is to be less than 1.0mm.
3. Door is positioned with its face pressed toward cavity face
plate.
4. Re-install outer case and check for microwave leakage
around door with an approved microwave survey meter.
(Refer to Microwave Measurement Procedure.)
36
Page 39
CHOKE COVER
PUTTY KNIFE
FRONT
INSIDE
Upper
Lower
Bent
Door
Panel
Choke
cover
1 BENT
2 LIFT UP
Note:The door on a microwave oven is designed to act as
an electronic seal preventing the leakage of
microwave energy from oven cavity during cook
cycle. This function does not require that door be
airtight, moisture (condensation)-tight or light-tight.
Therefore, occasional appearance of moisture, light
or sensing of gentle warm air movement around
oven door is not abnormal and do not of themselves
indicate a leakage of microwave energy from oven
cavity. If such were the case, your oven could not
be equipped with a vent, the very purpose of which
is to exhaust the vapor-laden air from the oven
cavity.
DOOR DISASSEMBLY
Remove door assembly, refer to "Door Replacement".
Replacement of door components are as follows:
UPPER OVEN HINGE
RE-INSTALL
DOOR ASSEMBLY
LATCH
HEADS
LOWER OVEN HINGE
RE-INSTALL
Figure C-5. Door Replacement and adjustment
R-930AK-F
R-930AW-F
CHOKE COVER
1. Place door assembly on a soft cloth with latches facing up.
Note: As the engaging part of choke cover and door panel are
provided at several places, do not force any particular part.
2. Insert an putty knife (thickness of about 0.5mm) into the gap
between the choke cover and corner portion of door panel
as shown Figure C-6 to free engaging parts.
3. Lift up choke cover.
4. Now choke cover is free from door panel.
NOTE: When carrying out any repair to the door, do not
bend or warp the slit choke (tabs on the door
panel assembly) to prevent microwave leakage.
Figure C-6. Door Disassembly
DOOR PANEL
5. Remove the eleven (11) screws holding the door panel to
the door frame.
6. Remove the door panel from the door frame. Now the door
panel is free.
37
Page 40
R-930AK-F
R-930AW-F
1
A
HIGH
VOLTAGE
WIRE B
B
HIGH VOLTAGE COMPONENTS
MAGNETRON
C
MAGNETRON
TEMPERATURE
FUSE
REDBLK
D
PNK
RED
GRY
WHT
2
HIGH VOLTAGE
CAPACITOR
POWER TRANSFORMER
W
GRY
W
ORG
BLUE MARK
3
OVEN
THERMAL
CUT-OUT
COOLING
FAN
MOTOR
NOTE:
Hot (ORG) wire must be connected to the
power transformer terminal nearest to the
transformer mounting screw.
T
H
or
T
H
DAMPER
MOTOR
ORG
WHT
WHT
COM
DAMPER
SWITCH
N.O.
PNK
PNK
RED
PPL
W
W
RED
H
H
T
T
CONVECTION MOTOR
HEATING
ELEMENT
45
Power Supply
Cord
R
G
GRY
GRY
N
L
GRY
BRN
H
W
or
GRY
GRY
RED
Noise Filter
WHT
T
WHT
GRY
RED
RED
2
RED
THERMISTOR
PNK
1
6
A
N
FUSE
RED
Connect the wire lead which has
the black case to the terminal "L"
B
of the noise filter.
C
RED
RED
D
Figure S-1. Pictorial Diagram
TURNTABLE
BRN
PPL
MOTOR
WHT
N.O.
WHT
WHT
WHT
COM
E
GRY
F
SECONDARY
INTERLOCK
SWITCH
G
OVEN LAMP
& SOCKET
E
NOTE:
Hot (RED & PNK) wire
must be connected to the
terminal with blue mark
ORG
GRN
COM
on the oven light socket.
WHT
GRY
MONITOR
SWITCH
PNK
CN-E
6
N.C.
PNK
ORG
RED
RED
CN-E
COM
GRN
ORG
12345
5
BRN
RY3 (COM.)
362
4
RED
BRN
RY3 (N.O.)
RY2 (COM.)
1
BRN
ORG
ORG
RY2 (N.O.)
BLK
RED
BRN
RY1 (COM.)
RY1 (N.O.)
ORG
CN-A
123456789
T1
GRN
GRN
F
N.O.
DOOR
SENSING
SWITCH
G
AH SENSOR
IC-1
1
3
BLK
RED
H
CONTROL PANEL
CN-G
WHT
CN-F
123
CN-F
COM.
RY3
COM.
N.O.
RY2
N.O.
COM.
RY1
N.O.
RY5
RY4
13579
CN-A
RY6
H
1
2
3
45
6
38
Page 41
R-930AK-F
R-930AW-F
KEY UNIT
C70 330pF x 4
AH SENSOR
E 1E 2E 5E 6E 3E 4F 1 F 2 F 3
6
A
B
C
D
OVEN
THERMISTOR
E
DAMPER
SWITCH
Figure S-2. Control Panel Circuit
DOOR
SWITCH
F
G
1
A
: IF NOT SPECIFIED. 0.01µ/16v
B
: IF NOT SPECIFIED. 1SS270A
NOTE : IF NOT SPECIFIED. 1/4w ± 5%
C
R11 18 1w
D
Q4
DTA123ES
+
HZ5C2
ZD3
+
HZ16-1
ZD2
+
ba
C10 0.1µ/50v
C7
R7 4.7k
HZ4A2
C6 10µ/35v
ZD4
–
C5 0.1µ/50v
C4 10µ/35v
–
C3 0.1µ/50v
470 1/2w
Q1
R2
C2 1000µ/35v
–
C1 0.1µ/50v
D3
D2
4
c
(J1)
A 7
R10 18 1w
E
F
G
CONTROL UNIT
/25v
22µ
–
C11
D7
8
T1
1
+
D1-4 : 1N4002
7
10G471K
VRS1
D4
D1
5
3
d
A 9
2
FLUORESCENT DISPLAY TUBE
MIX CONV
DEFROST
29
1, 2
31, 32
FF8G
(VP)
R90 100k
C8
R8 4.7k
Q3
KRA101M
R4 750 1/2w
2SB1238
R3 330 1/2w
Q20
KRA101M
RY4
A 1
3
P1
4
P2
5
P3
6
7
P4
8
P5
P6 9
P7 10
P8 11
P9 12
P10
13
P11
15
P12
16
P13
17
COOK LBS OZ KG HELP
P14
18
P15
19
P16
20
1G 22
2G 23
3G 24
4G 25
5G 26
6G 27
IC2 IZA495DR
C9 0.01µ/50v
RY5
A 3
1
(VP)
12
Q40
KRA101M
Q22
KRA101M
7G 28
RY6
A 5
100k
100k
100k
R100 330 1w
P30
P31
P32
64
VEE
VCC 1
AVSS
D23
P33
VREF
(J7)
(J3)
(J6)
(J2)
R93
R92
R91
(C) (B) (A)
P34
P35
60
AN7
AN6
(J5) 15k
(J4) 6.8k
P36
P37
P00
P01
P02
55
10
AN5
AN4
AN3
AN2
AN1
Q24
KRA101M
RY2
N O
SENSOR
Q90
KRA101M
R40 3.3k
SP40
Q21
KRA101M
D20D21D22D24
P03
P04
P05
P06
50
15
P55
P54
P53
AN0
RY3
COM
45
3.3k
D77
R81
Roast
D76
D75
D74
D73
D72
D71
D70
R73 3.3k
R72 3.3k
R71 3.3k
R70 3.3k
R64 3.3kF
KRC243M
G 5G 6G 7G 8G 9G10G11G12
C30C50C60
High Mix
Broil
Bake
Compu
Roast
Compu
Broil
Compu
Cook
Sensor
Defrost
Compu
Plus
Minute
G 4
CF1 4.19MHz
12345
100˚F150˚F275˚F300˚F325˚F
ConvecPopcorn
Preheat
G 3
(A)(B)(C)
R62 27kF
R63 220F
R51 4.7k
R50 15k
R30 15k
R31 4.7k
P07
P10
P11
P12
P13
45
20
P52
P51
P50
P47
P46
Q25
KRA101M
D25D26
N O
COM
P14
P15
P16
P17
P45
P44
P43
P42
–
RY1
N O
P20
P21
P22
P23
P24
P25
P26
P27
35
40
IC1 IZA797DR
25
30
3233
XIN
P40
RST
INT1
VSS
XCIN
XOUT
XCOUT
C21 0.1µ/50v
+
Q23
C20 10µ/35v
–
+
C22 0.1µ/50v
COM
3.3k
R80
3.3k
R79
3.3k
R78
3.3k
R77
3.3k
R76
3.3k
R75
3.3k
R74
KRA101M
Q26
67890
350˚F375˚F400˚F425˚F450˚F
Bake
Low Mix
Slow
Cook
Sensor
Reheat
G 2
D31
Stop
Clear
Start
Touch On
Clock
Level
Power
Timer
Kitchen
Help
Custom
G 1
D30
H
AC120V
60Hz
1
2
DAMPER
MOTOR
CONV.
MOTOR
FAN
MOTOR
POWER
TRANSFORMER
3
OVEN LAMP
TURNTABLE
HEATING
ELEMENT
MOTOR
45
6
H
39
Page 42
R-930AK-F
R-930AW-F
1
2
3
A
1
45
RR
32
6
A
DIP
,F
BE
Q90
B
C70
1
(ONLY 9X58PJ)
(CN - G)
C
12
12
CN - G
D
CONV
HEATER
RED BRN
POWER TRANS
E
F
RY3
ORG
RY2
PINK RED (BRN
RED)
OL TTM
RY1
POWER
BLK
25
DAMP M CONV M FAN M POWER
1357 9
COM
R80
R81
R73
R72
3364
R71
R70
D70
D71
D72
D73
D74
D75
D76
IC1
D77
R79
R78
1
R77
R76
R75
12
R74
R100
IC2
1
3
CN - F
1
18
D25
D24
RY5
D20
RY4
VRS1
1
2
R91
R92
R93
57
8
10
11
12
(J7)
C30
(J5)
C50
(J3)
C60
13
(J2)
(J4)
(J6)
16
17
R30
R31
R4
R51
C21
19
E
B
Q25
E
B
Q24
D23
B
R3
20
Q23
D26
E
E
22
D21
C22C1
B
Q26
Q21
B
E
E
23
Q22
24
B
Q20
E
1
3
R90
C10
(C81)
32
R86(J8)
(ONLY
PHR)
(CF1)
CF1
(R85)
C7
1
R50
B
P
C8
R8
E
Q3
R64
C5
C6
(R46)
B
R63
C3
Q1
C20
D2
S1S2
(R45)
R7
31
4
E
B
B
Q4
6
ZD4
9
58
R40
E
Q40
R62
D31
D30
C4
E
B
R2
C2
D1
D3
D4
(C80)
(R47)
(R48)
14
ZD2
21
4578
(CN - D)
C9
IC3
14
15
CN - E
(R49)
(C46)
(C47)
(C45)
ZD3
654321
SW
TEMP
SW
DAMP
OVEN
DOOR
B
C
D
E
F
(J1)
3
G
26
CN - A
H
T1
D22
RY6
0
D7
C11
R10
R11
G
H
Figure S-3. Printed Wiring Board
1
2
3
45
6
40
Page 43
PARTS LIST
Note: The parts marked "∆" may cause undue microwave exposure.
The parts marked "*" are used in voltage more than 250V.
3- 2DPNLCB493WRK0Control panel frame with key unit [R-930AK-F]1BE
3- 2DPNLCB439WRK0Control panel frame with key unit [R-930AW-F]1BE
3- 2-1FUNTKA868WRE0Key unit [R-930AK-F]1AZ
3- 2-1FUNTKA816WRE0Key unit [R-930AW-F]1AZ
3- 2-2JBTN-B091WRF0Open button [R-930AK-F]1AF
5- 7LSTPPA169WRF0Latch head1AH
5- 8MSPRTA192WRE0Latch head spring1AC
5- 9XCPS740P08000Screw; 4mm x 8mm2AA
5-10XEBS730P08000Screw; 3mm x 8mm11AA
5-11XEPS730P08XS0Screw; 3mm x 8mm4AB
7- 1XOTWW40P10000Screw; 4mm x 10mm14AA
7- 2XOTS840P12000Screw; 4mm x 12mm [R-930AK-F]4AE
7- 2XOTS740P12000Screw; 4mm x 12mm [R-930AW-F]4AA
7- 3XCTWW40P08000Screw; 4mm x 8mm2AA
7- 4XHTS740P08RV0Screw; 4mm x 8mm7AG
7- 5LX-CZ0052WRE0Special screw2AA
7- 6XWVS760-07000Washer; 6mm x 0.7 mm1AC
7- 7LX-WZA004WRE0Washer1AA
7- 8LX-CZA074WRE0Special screw6AC
7- 9XBPS730P14K00Screw; 3mm x 14mm1AC
7-10XBPS740P25000Screw; 4mm x 25mm2AC
7-11XBTWW40P06000Screw; 4mm x 6mm7AA
7-12XCTS740P08000Screw; 4mm x 8mm3AC
7-13XWSUW40-10000Washer; 4mm x 1mm1AA
7-14XBPS740P06KS0Screw; 4mm x 6mm2AD
R-930AK-F
R-930AW-F
43
Page 46
R-930AK-F
R-930AW-F
REF. NO.PART NO.DESCRIPTIONQ'TYCODE
7-15LX-WZA022WRE0Washer1AB
7-16XCPS740P08000Screw; 4mm x 8mm6AB
7-17XCPS730P06000Screw; 3mm x 6mm3AC
7-18LX-CZA070WRE0Special screw (Torx tamper proof screw)2AC
7-19XHPS740P08K00Screw; 4mm x 8mm3AB
7-20XOTS740P12RV0Screw; 4mm x 12mm5AD
7-21XCBWW30P06000Screw; 3mm x 6mm4AA
7-22XFPS740P08000Screw; 4mm x 8mm6AB
7-23XFPS760P14JS0Screw; 6mm x 14mm2AE
7-24XOTS740P12000Screw; 4mm x 12mm17AA
7-25XHPS730P08000Screw; 3mm x 8mm2AC
7-26XNES740-32000Nut; 4mm x 3.2mm2AC
7-27XNEUW40-32000Nut; 4mm x 3.2mm1AA
HOW TO ORDER REPLACEMENT PARTS
To have your order filled promptly and correctly, please furnish the following information.
1. MODEL NUMBER3. PART NO.
2. REF. NO.4. DESCRIPTION
Order Parts from the authrized SHARP parts Distributor for your area.
Defective parts required return should be returned as indicated in the Service Policy.
PACKING AND ACCESSORIES
TRAY HOLDER
(SPADFA348WRE0)
4-3 TURNTABLE TRAY
6-11 OPERATION
MANUAL
6-3 COOK BOOK
4-2 TURNTABLE SUPPORT
FOAM SHEET (R-930AK-F)
DOOR PROTECTION SHEET
SPADPA178WRE0
MICROWAVE OVEN
SPAKHA013WREZ
TOP PAD ASSEMBLY
FPADBA358WRK0
PLASTIC BAG
SSAKHA012WRE0
PLASTIC SHEET (R-930AK-F)
SPADPA618WREZ
CABINET COVER (R-930AK-F)
SPADPA507WRE0
BOTTOM PAD ASSEMBLY
FPADBA359WRK0
TRAY PACKING FOAM
SPADPA198WRE0
Not replaceable items.
PACKING CASE
SPAKCC905WRE0 (R-930AK-F)
SPAKCC909WRE0 (R-930AW-F)
44
Page 47
R-930AK-F
1-10
1-11
7-20
2-1
7-20
2-6
7-4
7-16
A
7-4
7-24
1-19
7-24
4-32
7-19
4-33
4-41
4-15
7-26
1-14
7-10
TO OVEN
BASE PLATE
7-3
4-8
4-4
4-10
7-1
4-36
4-12
1-15
7-21
7-13
7-27
4-9
7-11
7-21
1-5
7-21
7-1
7-14
7-24
4-31
1-13
4-30
4-7
7-11
4-29
4-1
4-22
4-23
7-11
7-12
7-25
4-3
4-2
1-7
2-7
7-19
1-18
7-16
7-1
1-2
7-4
1-2
1-4
1-3
4-21
1-4
4-26
4-27
4-18
4-20
7-9
7-16
4-19
1-6
1-9
7-17
4-17
7-23
7-6
1-16
4-40
4-14
7-24
2-4
2-3-2
2-3-1
7-22
4-28
7-7
1-21
4-16
4-24
4-24
7-18
7-18
4-38
4-6
7-15
4-38
4-39
x 5
7-2
6-10
7-2
4-34
4-25
4-13
x3
x3
x2
x9
7-22
6-7
6-4
6-7
7-16
1-20
2-3
6-12
x4
x5
x2
1-17
7-22
7-16
7-16
x3
4-5
7-20
7-19
1-1
A
x3
7-1
2-2
2-5
7-24
7-5
x4
x2
x2
x2
4-11
6-9
7-2
2-10
4-42
2-9
x2
2-8
7-8
x3
4-35
7-8
x2
1-8
7-17
6-8
4-37
4-14
7-24
7-24
7-24
7-4
R-930AW-F
1
OVEN AND CABINET PARTS
A
B
C
D
2
3
45
6
A
B
C
D
E
F
G
H
1
2
3
45
6
E
F
G
H
45
Page 48
R-930AK-F
R-930AW-F
1
CONTROL PANEL PARTS
A
3-2
2
3
3-3
3-1
3-2-1
B
45
3-7
x 2
3-6
x 3
3-4
7-20
6
A
B
3-5
C
7-20
C
DOOR PARTS
3-2-3
5
5-3
D
3-2-2
D
5-10
5-11
5-1
E
E
5-5
5-2
5-11
F
5-6
F
5-7
5-9
5-5
5-4
G
6-1
5-8
MISCELLANEOUS
G
6-5
6-4
6-2
H
6-6
1
2
3
Actual wire harness may be different than illustration.
6-7
45
6
'06 SHARP CORP. (1S0800E)
H
46
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