In the interest of user-safety the oven should be restored to its original
condition and only parts identical to those specified should be used.
WARNING TO SERVICE PERSONNEL: Microwave ovens contain circuitry capable of producing very high voltage and
current, contact with following parts may result in a severe,
possibly fatal, electrical shock. (High Voltage Capacitor, High
Voltage Power Transformer, Magnetron, High Voltage Rectifier
Assembly, High Voltage Harness etc..)
This is a supplemental Service Manual for Model R-303CW. This model is quite similar to base
model R-308CW. Use this supplemental manual together with the Base Model Service Manual
(Refer No. is S1901R310CPW/) for complete operation, service information, etc..
TABLE OF CONTENTS
Page
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO
AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY ...................INSIDE FRONT COVER
BEFORE SERVICING ......................................................................................................INSIDE FRONT COVER
WARNING TO SERVICE PERSONNEL................................................................................................................1
FOREWORD AND WARNING...............................................................................................................................2
TEST PROCEDURE ..............................................................................................................................................5
POWER UNIT CIRCUIT ........................................................................................................................................7
CPU UNIT CIRCUIT ..............................................................................................................................................8
PARTS LIST ........................................................................................................................................................10
PACKING AND ACCESSORIES .........................................................................................................................11
SHARP CORPORATION
This document has been published to be used for after
sales service only.
The contents are subject to change without notice.
R-303CW
PRECAUTIONS TO BE OBSERVED BEFORE AND
DURING SERVICING TO AVOID POSSIBLE
EXPOSURE TO EXCESSIVE MICROWAVE
ENERGY
(a) Do not operate or allow the oven to be operated with the door open.
(b) Make the following safety checks on all ovens to be serviced before activating the magnetron or other
microwave source, and make repairs as necessary: (1) interlock operation, (2) proper door closing, (3)
seal and sealing surfaces (arcing, wear, and other damage), (4) damage to or loosening of hinges and
latches, (5) evidence of dropping or abuse.
(c) Before turning on microwave power for any service test or inspection within the microwave generating
compartments, check the magnetron, wave guide or transmission line, and cavity for proper alignment,
integrity, and connections.
(d) Any defective or misadjusted components in the interlock, monitor, door seal, and microwave
generation and transmission systems shall be repaired, replaced, or adjusted by procedures described
in this manual before the oven is released to the owner.
(e) A microwave leakage check to verify compliance with the Federal Performance Standard should be
performed on each oven prior to release to the owner.
BEFORE SERVICING
Before servicing an operative unit, perform a microwave emission check as per the Microwave
Measurement Procedure outlined in this service manual.
If microwave emissions level is in excess of the specified limit, contact SHARP ELECTRONICS
CORPORATION immediately @1-800-237-4277.
If the unit operates with the door open, service person should 1) tell the user not to operate the oven
and 2) contact SHARP ELECTRONICS CORPORATION and The Food and Drug Administration's
Center for Devices and Radiological Health immediately.
Service personnel should inform SHARP ELECTRONICS CORPORATION of any certified unit found
with emissions in excess of 4mW/cm2. The owner of the unit should be instructed not to use the unit
until the oven has been brought into compliance.
WARNING TO SERVICE PERSONNEL
Microwave ovens contain circuitry capable of producing very high voltage and current, contact with
following parts
fatal, electrical shock.
(Example)
High Voltage Capacitor, High Voltage Power Trans-
former, Magnetron, High Voltage Rectifier Assembly, High Voltage Harness etc..
Read the Service Manual carefully and follow all
instructions.
may result in a severe, possibly
R-303CW
Don't Touch !
Danger High Voltage
Before Servicing
1. Disconnect the power supply cord, and then
remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
WARNING:RISK OF ELECTRIC SHOCK.
DISCHARGE THE HIGH-VOLTAGE
CAPACITOR BEFORE SERVICING.
The high-voltage capacitor remains charged about 60
seconds after the oven has been switched off. Wait for 60
seconds and then short-circuit the connection of the highvoltage capacitor (that is the connecting lead of the highvoltage rectifier) against the chassis with the use of an
insulated screwdriver.
Whenever troubleshooting is performed the power supply
must be disconnected. It may in, some cases, be necessary
to connect the power supply after the outer case has been
removed, in this event,
1. Disconnect the power supply cord, and then remove
outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the leads to the primary of the power
transformer.
5. Ensure that the leads remain isolated from other
components and oven chassis by using insulation tape.
6. After that procedure, reconnect the power supply cord.
When the testing is completed,
1. Disconnect the power supply cord, and then remove
outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Reconnect the leads to the primary of the power
transformer.
5. Reinstall the outer case (cabinet).
6. Reconnect the power supply cord after the outer case is
installed.
7. Run the oven and check all functions.
After repairing
1. Reconnect all leads removed from components during
testing.
2. Reinstall the outer case (cabinet).
3. Reconnect the power supply cord after the outer case is
installed.
4. Run the oven and check all functions.
Microwave ovens should not be run empty. To test for the
presence of microwave energy within a cavity, place a cup
of cold water on the oven turntable, close the door and set
the power to HIGH and set the microwave timer for two (2)
minutes. When the two minutes has elapsed (timer at zero)
carefully check that the water is now hot. If the water
remains cold carry out Before Servicing procedure and reexamine the connections to the component being tested.
When all service work is completed and the oven is fully
assembled, the microwave power output should be checked
and a microwave leakage test should be carried out.
1
R-303CW
SERVICE MANUAL
MICROWAVE OVEN
R-303CW
FOREWORD
This Manual has been prepared to provide Sharp Electronics Corp. Service Personnel with Operation and Service
Information for the SHARP MICROWAVE OVEN, R-303CW.
The model R-303CW is quite similar to base model R-308CW (Refer No. is S1901R310CPW/).
It is recommended that service personnel carefully study the entire text of this manual and the base model's manual so
that they will be qualified to render satisfactory customer service.
Check the interlock switches and the door seal carefully. Special attention should be given to avoid electrical shock and
microwave radiation hazard.
WARNING
Never operate the oven until the following points are ensured.
(A) The door is tightly closed.
(B) The door brackets and hinges are not defective.
(C) The door packing is not damaged.
(D) The door is not deformed or warped.
(E) There is no other visible damage with the oven.
Servicing and repair work must be carried out only by trained service personnel.
DANGER
Certain initial parts are intentionally not grounded and present a risk of electrical shock only during servicing.
Service personnel - Do not contact the following parts while the appliance is energized;
High Voltage Capacitor, Power Transformer, Magnetron, High Voltage Rectifier Assembly, High Voltage
Harness;
If provided, Vent Hood, Fan assembly, Cooling Fan Motor.
All the parts marked “*” on parts list are used at voltages more than 250V.
Removal of the outer wrap gives access to voltage above 250V.
All the parts marked “∆” on parts list may cause undue microwave exposure, by themselves, or when they are
damaged, loosened or removed.
SHARP ELECTRONICS CORPORATION
SHARP PLAZA, MAHWAH,
NEW JERSEY 07430-2135
2
SPECIFICATION
ITEMDESCRIPTION
Power Requirements120 Volts / 13 Amperes
60 Hertz
Single phase, 3 wire grounded
Power Output1100 watts (IEC-705 TEST PROCEDURE)
Operating frequency of 2450MHz
Case DimensionsWidth 20-1/2"
Height 11-7/8"
Depth 16-7/8"
Cooking Cavity DimensionsWidth 14-3/4"
Height 8-3/4"
1.1 Cubic FeetDepth 15-3/4"
Control ComplementTouch Control System
NOTE: "" indicates components with potential above 250V.
THERMAL
CUT-OUT (MG.)
0
9
Timer
Clock
START
120V AC
60 Hz
GRN
A2
A1
CONTROL UNIT
OLFM
OVEN
LAMP
SECONDARY
INTERLOCK
SWITCH
(RY-1)
TTM
Figure O-1. Oven Schematic-Off Condition
TURN-
TABLE
MOTOR
COM.
FAN
MOTOR
(RY-2)
COM.N.O.
SH-BSH-A
4
PRIMARY
INTERLOCK
RELAY
DOOR
SENSING
SWITCH
N.O.
MONITOR
SWITCH
POWER
TRANSFORMER
CAPACITOR 0.94µF
AC 2200V
RECTIFIER
MAGNETRON
TEST PROCEDURES
R-303CW
PROCEDURE
LETTER
ITOUCH CONTROL PANEL ASSEMBLY TEST
The touch control panel consists of circuits including semiconductors such as LSI, ICs, etc. Therefore,
unlike conventional microwave ovens, proper maintenance cannot be performed with only a voltmeter
and ohmmeter.
In this service manual, the touch control panel assembly is divided into two units, Control Unit and Key
Unit, and also the Control Unit is divided into two units, CPU Unit and Power Unit, and troubleshooting
by unit replacement is described according to the symptoms indicated.
Before testing,
1) Disconnect the power supply cord, and then remove outer case.
2) Open the door and block it open.
3) Discharge high voltage capacitor.
4) Disconnect the leads to the primary of the power transformer.
5) Ensure that these leads remain isolated from other components and oven chassis by using insulation
tape.
6) After that procedure, re-connect the power supply cord.
1. Key Unit.
NOTE ;
1) Disconnect the power supply cord, and then remove outer case.
2) Open the door and block it open.
3) Discharge high voltage capacitor.
4) Check Key unit ribbon connection before replacement.
5) Reconnect all leads removed from components during testing.
6) Re-install the outer case (cabinet).
7) Reconnect the power supply cord after the outer case is installed.
8) Run the oven and check all functions.
The following symptoms indicate a defective key unit.
a) When touching the pads, a certain pad produces no signal at all.
b) When touching a number pad, two figures or more are displayed.
c) When touching the pads, sometimes a pad produces no signal.
If the Key unit is defective.
1) Disconnect the power supply cord, and then remove outer case.
2) Open the door and block it open.
3) Discharge high voltage capacitor.
4) Replace the Key unit.
5) Reconnect all leads removed from components during testing.
6) Re-install the outer case (cabinet).
7) Reconnect the power supply cord after the outer case is installed.
8) Run the oven and check all functions.
2. Control Unit
The following symptoms indicate a defective control unit. Before replacing the control unit, perform
the Key unit test (Procedure J) to determine if control unit is faulty.
2-1 In connection with pads.
a) When touching the pads, a certain group of pads do not produce a signal.
b) When touching the pads, no pads produce a signal.
2-2 In connection with indicators
a) At a certain digit, all or some segments do not light up.
b) At a certain digit, brightness is low.
c) Only one indicator does not light.
d) The corresponding segments of all digits do not light up; or they continue to light up.
e) Wrong figure appears.
f) A certain group of indicators do not light up.
g) The figure of all digits flicker.
2-3 Other possible problems caused by defective control unit.
a) Buzzer does not sound or continues to sound.
COMPONENT TEST
5
R-303CW
TEST PROCEDURES
PROCEDURE
LETTER
When testing is completed,
JKEY UNIT TEST
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. If the display fails to clear when the STOP/CLEAR pad is depressed, first verify the flat ribbon cable
5. Reconnect all leads removed from components during testing.
6. Re-install the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.
COMPONENT TEST
b) Clock does not operate properly.
c) Cooking is not possible.
1) Disconnect the power supply cord, and then remove outer case.
2) Open the door and block it open.
3) Discharge high voltage capacitor.
4) Reconnect all leads removed from components during testing.
5) Re-install the outer case (cabinet).
6) Reconnect the power supply cord after the outer case is installed.
7) Run the oven and check all functions.
is making good contact, verify that the door sensing switch (stop switch) operates properly; that is the
contacts are closed when the door is closed and open when the door is open. If the door sensing
switch (stop switch) is good, disconnect the flat ribbon cable that connects the key unit to the control
unit and make sure the door sensing switch is closed (either close the door or short the door sensing
switch connecter). Use the Key unit matrix indicated on the control panel schematic and place a
jumper wire between the pins that correspond to the STOP/CLEAR pad making momentary contact.
If the control unit responds by clearing with a beep the key unit is faulty and must be replaced. If the
control unit does not respond, it is faulty and must be replaced. If a specific pad does not respond,
the above method may be used (after clearing the control unit) to determine if the control unit or key
pad is at fault.
7- 1XHPSD40P08K00Screw : 4mm x 8mm9AA
7- 2XHPSD30P06000Screw : 3mm x 6mm1AA
7- 3XHTSD40P08RV0Screw : 4mm x 8mm2AA
7- 4XHTSD40P12RV0Screw : 4mm x 12mm1AA
7- 5XOTSD40P12RV0Screw : 4mm x 12mm5AA
7- 6XOTSD40P12000Screw : 4mm x 12mm15AA
7- 7XOTSE40P08000Screw : 4mm x 8mm1AA
7- 8LX-CZA070WRE0Special screw (Torx tamper proof screw)2AC
R-303CW
HOW TO ORDER REPLACEMENT PARTS
To have your order filled promptly and correctly, please furnish the following information.
1. MODEL NUMBER2. REF. NO.3. PART NO.4. DESCRIPTION
Order Parts from the authorized SHARP parts Distributor for your area.
Defective parts requiring return should be returned as indicated in the Service Policy.
TOP PAD ASSEMBLY
PACKING AND ACCESSORIES
DOOR PROTECTION SHEET
SPADPA204WRE0
6- 8 INSTRUCTION BOOK
& PRINTING MATTER
INTO THE
OVEN CAVITY
6- 2 TURNTABLE TRAY
6- 1 TURNTABLE SUPPORT
TRAY PACK
SPADFA451WRE0
FPADBA395WRK0
CABINET COVER
SPAKHA011WRE0
PLASTIC BAG
SSAKHA034WRE0
BOTTOM PAD ASSEMBLY
FPADBA396WRK0
Not replaceable items.
11
PACKING CASE
SPAKCD241WRE0
R-303CW
1
OVEN AND CABINET PARTS
A
B
4-17
1-4
C
6-10
4-7
2
4-10
1-10
1-11
6-7
3
4-13
4-19
1-8
4-20
45
2-1
7-5
7-8
7-1
6-6
7-6
7-3
6-9
7-7
6
7-5
A
B
7-8
C
D
4-12
E
4-14
6-2
6-1
F
G
4-1
4-2
1-12
7-1
2-2
1-14
4-11
4-15
7-5
4-3
4-9
1-1
1-2
1-1
4-16
7-6
1-6
7-5
2-4
7-1
1-3
4-4
1-5
7-1
1-7
4-5
7-6
7-4
1-9
4-6
1-13
7-6
4-18
7-2
D
7-6
E
4-8
7-3
F
G
2-3
H
1
7-6
2-3
2
7-6
7-6
3
12
7-6
45
H
6
R-303CW
1
CONTROL PANEL PARTS
A
3-3
B
3-3-1
C
3-4
2
3-2
3-7
3-6
3
3-8
5-7
45
3-8
3-1
DOOR PARTS
5-9
6
A
B
C
D
E
5-3
F
5-4
G
3-5
5-1
5-2
5-8
5-7
D
5-7
E
5-7
F
5-5
5-6
G
H
Actual wire harness may be different from illustration.
No part of this publication may be reproduced, stored in retrieval systems, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of the publisher.
14
'99 SHARP CORP. (3S2.530E) Printed in U.S.A
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