Sharp R-2V54 Service Manual

SHARP SERVICE MANUAL
MICROWAVE OVEN
-- MODEL
R-2V54
In interests of user-safety the oven should be restored to its original
condition and only manufacturer original spare parts must be used.
This is a supplemental Service Manual for Model R-2V54. This model is quite similar to Base Model R-2V52 (Refer No. is S9003R2V52PJ/).
Use this supplemental manual together with the Base Model Service Manual. Refer to the Base Model Service Manual for complete operation, service information, etc.
TABLE OF CONTENTS
Page
GENERAL IMPORTANT INFORMATION ..,...........,.........,.........,..............................................,....,............... 1
APPEARANCE VIEW
,....,,........................,..................,...........,...............,.............,.............,.........
Inside Cover
WARNING
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..‘.....................................................................................~.............
I
PRODUCT SPECIFICATIONS ..,.......................,..................................................,..................,........................ 2
SERVICING
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............~................... 3
TEST PROCEDURE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ........~..........
4
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE . . . . . . ..*...............................................
SCHEMATIC DIAGRAM .,,....,....~..............................,....,..............,.......,....,,...........................,...,,............,......
;
PICTORIAL DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .............
9
PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..*............*.....................*...............................................................................
10
.
SHARP CORPORATION
R-2V54
APPEARANCE VIEW
CONTROL PANEL
+ Place the roller stay on the coupling in the oven and
seat the turntable on the roller stay.
\
VARIABLE COOKING CONTROL
START
OPEN DOOR
c
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1. Timer (O-60 minutes dual speed timer) Turn to set cooking time or weight of defrost food.
2. Meat defrost guide (inner scale}
3. Variable cooking control There are five power levels Approximate per­centage of microwave power for each power level; HIGH
100%
MED HIGH (MIEIUM HIGH)
70%
MED (MIEIUM)
50%
MED LOW/DEFROST
(MEDIUM LOW/DEFROST
30%
LOW -.
10%
4. Door open button
5. START button
6. Hole of oven cavity
7. Ventilation openings
8. See through door
9. Safety door latches 1 O.Hinges 11 .Waveguide cover
12.0ven lamp
13.Roller stay
14.Turntable
15.Access cover for oven lamp replacement
16.Power supply cord
R-2V54
SERVICE MANUAL
SHARP
MICROWAVE OVEN
R-2V54
GENERAL IMPORTANT INFORMATION
This Manual has been prepared to provideSharp Corp. Service engineers with Operation and Service Information.
It is recommended that service engineers carefully study the entire text of this manual and base model manual, so they will be qualified to render satisfactory customer service.
CAUTION
MICROWAVE RADIATION
Service engineers should not be exposed to the micro­wave energy which may radiate from the magnetron or other microwave generating devices if it is improperly
used or connected. All input and output microwave connections, waveguides, flanges and gaskets must be secured. Never operate the device without a microwave energy absorbing load attached. Never look into an open waveguide or antenna while the device is ener­gized.
WARNING
Never operate the oven until the following points are
ensured.
(A)The door is tightly closed. (B) The door brackets and hinges are not defective.
(C)The door packing is not damaged. (D)The door is not deformed or warped. (E) There is not any other visible damage with the oven.
Servicing and repair work must be carried out only by
trained service engineers.
All the parts marked ‘I*” on parts list are used at voltages more than 250V.
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PRODUCT SPECIFICATIONS
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SHARP CORPORATION
OSAKA, JAPAN
PRODUCT SPECIFICATIONS
ITEM
Power Requirements
j 240 Volts
50 Hertz
DESCRIPTION
Power Consumption Power Output
Case Dimensions
Cooking Cavity Dimensions
Turntable diameter Control Complement
Set Weight
Single phase, 3 wire earthed
0.96 kW, Approx. 4.2 Amperes
I 600 watts nominal of RF microwave energy (By method of IEC 705 1988)
500 watts nominal of RF microwave energy (2 litre water load) Operating frequency of 2450M Hz
Width 450 mm
Height 285 mm including foot Depth 340 mm
Width 285 mm Height 185 mm Depth 313 mm
272mm
60 min. Dual Speed Timer
Microwave Power for Variable Cooking
Repetition Rate;
HIGH
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Full power throughout the cooking time MED HIGH (MEDIUM HIGH) MED
. . . . . . . . . . . . . . approx. 70% of Full Power
(MEDIUM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
approx. 50% of Full Power
MED LOW (MEDIUM LOW DEFROST) approx. 30% of Full Power LOW
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
approx.
10% of Full Power Start Button Approx. 13.0 kg
GENERAL INFORMATION
WARNING
THIS APPLIANCE MUST BE EARTHED
IMPORTANT
THE WIRES IN THIS MAINS LEAD ARE COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE:
GREEN-AND-YELLOW
: EARTH
BLUE
: NEUTRAL
BROWN
: LIVE
SERVICING
WARNING TO SERVICE PERSONNEL
Microwave ovens contain circuitry capable of producing very high voltage and current, contact with any part
of the high voltage circuit will result in electrocuition.
REMEMBER TO CHECK 3D
1) Disconnect the supply.
2) Door opened, and wedged open.
3) Discharge high voltage capacitor. WARNING AGAINST THE CHARGE OF THE
HIGH-VOLTAGE CAPACITOR
The high-voltage capacitor remains charged about 60 seconds after the oven has been switched off. Wait for 60 seconds and then short-circuit
the
connection of
the high-voltage capacitor (that is, of the con­necting lead of the high-voltage rectifier) against the chassis with the use of an insu­lated screwdriver.
Sharp
recommend that
wherever possible fault-finding is carried out with the supply discon­nected. It may in, some cases, be necessary to connect the supply after the outer case has been removed, in this event carry out 3D checks and then disconnect the leads to the primary of the power
transformer. Ensure that these leads remain isolated from other components and the oven chassis. (Use
insulation tape if necessary.) When the testing is
completed carry out 3D checks and reconnect the leads to the primary oEhe power transformer.
REMEMBER TO CHECK 4R
1) Reconnect all leads removed from components during testing.
2) Replace the outer case (cabinet).
3) Reconnect the supply.
4) Run the oven. Check all functions.
Microwave ovens should not be run empty. To test for the presence of microwave energy within a cavity, place a cup of cold water on the oven turntable, close the door and set the microwave timer for two (2) minutes. Set the power level to HIGH and push the START button. When the two minutes has elapsed (timer at zero) carefully check that the water is now hot. If the water remains cold carry out 3D checks and re-examine the con­nections tothe component being tested.
When all service work is completed, and the oven is fully assembled, the microwave power output should be checked and a microwave leakaqe test carried out.
TROUBLESHOOTING GUIDE
When troubleshooting the microwave oven, it is helpful to follow the Sequence of Operation in performing the checks. Many of the possible causes of trouble will require that a specific test be performed. These tests are given a procedure letter which will be found in the “Test Procedure”section.
IMPORTANT: If the oven becomes inoperative be-
cause of a blown fuse (M6.3A) in the
1 st latch switch - 2nd latch switch ­monitor switch
- monitor resistor cir-
cuit, check the 1st latch switch, 2nd
latch switch,
monitor switch and monitor resistor before replacing the fuse (M6.3A).
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