Sharp R-21JCA-F User Manual

SERVICE MANUAL
S0514R21JCPAF
LIGHT DUTY
COMMERCIAL
MICROWAVE OVENS
R-21JCA-F
1000W/ R-21JCA
MODEL
TIME GUIDE F
OR ONE SERVIN
G
15 - 30 sec.
30 - 60 sec.
Bagel, Roll
Hot Dog
Muffin, Pastry
Pizza Slice
Pie Slice
Small Sandwic
h
1 - 2 min.
2 - 3 min.
Beverage, Soup
Casserole, S
tew
Large Sandwich
Chili, Chowd
er
Popcorn, 1.5 oz.
Popcorn, 3.5 oz.
50
1
40
F
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1.5
30
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INSTRUCT
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In the interest of user-safety the oven should be restored to its original condition and only parts identical to those specified should be used.
WARNING TO SERVICE PERSONNEL: Microwave ovens contain circuitry capable of producing very high voltage and current,
R-21JCA-F
contact with following parts may result in a severe, possibly fatal, electrical shock. (High Voltage Capacitor, High Voltage Power Transformer, Magnetron, High Voltage Rectifier Assembly, High Voltage Harness etc..)
TABLE OF CONTENTS
Page PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO
AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY ................... INSIDE FRONT COVER
BEFORE SERVICING ......................................................................................................INSIDE FRONT COVER
WARNING TO SERVICE PERSONNEL ................................................................................................................ 1
MICROWAVE MEASUREMENT PROCEDURE ................................................................................................... 2
FOREWORD AND WARNING ............................................................................................................................... 3
PRODUCT SPECIFICATIONS .............................................................................................................................. 4
GENERAL INFORMATION ................................................................................................................................... 4
OPERATION .......................................................................................................................................................... 6
TROUBLESHOOTING GUIDE .............................................................................................................................. 9
TEST PROCEDURE ............................................................................................................................................ 10
TOUCH CONTROL PANEL ................................................................................................................................. 16
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE ................................................................ 20
PICTORIAL DIAGRAM ........................................................................................................................................ 27
CONTROL PANEL CIRCUIT .............................................................................................................................. 28
PRINTED WIRING BOARD ................................................................................................................................. 29
PARTS LIST ........................................................................................................................................................ 30
PACKING AND ACCESSORIES ......................................................................................................................... 34
SHARP CORPORATION
This document has been published to be used for after sales service only. The contents are subject to change without notice.
R-21JCA-F
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY
(a) Do not operate or allow the oven to be operated with the door open. (b) Make the following safety checks on all ovens to be serviced before activating the magnetron or other
microwave source, and make repairs as necessary: (1) interlock operation, (2) proper door closing, (3) seal and sealing surfaces (arcing, wear, and other damage), (4) damage to or loosening of hinges and latches, (5) evidence of dropping or abuse.
(c) Before turning on microwave power for any service test or inspection within the microwave generating
compartments, check the magnetron, wave guide or transmission line, and cavity for proper alignment, integrity, and connections.
(d) Any defective or misadjusted components in the interlock, monitor, door seal, and microwave
generation and transmission systems shall be repaired, replaced, or adjusted by procedures described in this manual before the oven is released to the owner.
(e) A microwave leakage check to verify compliance with the Federal Performance Standard should be
performed on each oven prior to release oven to the owner.
BEFORE SERVICING
Before servicing an operative unit, perform a microwave emission check as per the Microwave Measurement Procedure outlined in this service manual. If microwave emissions level is in excess of the specified limit, contact SHARP ELECTRONICS CORPORATION immediately @1-800-237-4277.
If the unit operates with the door open, service person should 1) tell the user not to operate the oven and 2) contact SHARP ELECTRONICS CORPORATION and the Food and Drug Administration's Center for Devices and Radiological Health immediately.
Service personnel should inform SHARP ELECTRONICS CORPORATION of any certified unit found with emissions in excess of 4mW/cm2. The owner of the unit should be instructed not to use the unit until the oven has been brought into compliance.
WARNING TO SERVICE PERSONNEL
Don't Touch ! Danger High Voltage
Microwave ovens contain circuitry capable of pro­ducing very high voltage and current, contact with following parts fatal, electrical shock.
(Example) High Voltage Capacitor, High Voltage Power Trans-
former, Magnetron, High Voltage Rectifier Assem­bly, High Voltage Harness etc..
Read the Service Manual carefully and follow all instructions.
may result in a severe, possibly
R-21JCA-F
Before Servicing
1. Disconnect the power supply cord , and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
WARNING:RISK OF ELECTRIC SHOCK.
DISCHARGE THE HIGH-VOLTAGE CAPACITOR BEFORE SERVICING.
The high-voltage capacitor remains charged about 60 sec­onds after the oven has been switched off. Wait for 60 seconds and then short-circuit the connection of the high­voltage capacitor (that is the connecting lead of the high­voltage rectifier) against the chassis with the use of an insulated screwdriver.
Whenever troubleshooting is performed the power supply must be disconnected. It may in, some cases, be necessary to connect the power supply after the outer case has been removed, in this event,
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the leads to the primary of the power transformer.
5. Ensure that the leads remain isolated from other components and oven chassis by using insulation tape.
6. After that procedure, reconnect the power supply cord.
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Reconnect the leads to the primary of the power transformer.
5. Reinstall the outer case (cabinet).
6. Reconnect the power supply cord after the outer case is installed.
7. Run the oven and check all functions.
After repairing
1. Reconnect all leads removed from components during testing.
2. Reinstall the outer case (cabinet).
3. Reconnect the power supply cord after the outer case is installed.
4. Run the oven and check all functions.
Microwave ovens should not be run empty. To test for the presence of microwave energy within a cavity, place a cup of cold water on the oven turntable, close the door and set the power to HIGH and set the microwave timer for two (2) minutes. When the two minutes has elapsed (timer at zero) carefully check that the water is now hot. If the water remains cold carry out Before Servicing procedure and re-examine the connec­tions to the component being tested.
When all service work is completed and the oven is fully assembled, the microwave power output should be checked and microwave leakage test should be carried out.
When the testing is completed,
1
R-21JCA-F
MICROWAVE MEASUREMENT PROCEDURE
A. Requirements:
1) Microwave leakage limit (Power density limit): The power density of microwave radiation emitted by a microwave oven should not exceed 1mW/cm2 at any point 5cm or more from the external surface of the oven, measured prior to acquisition by a purchaser, and thereafter (through the useful life of the oven), 5 mW/cm2 at any point 5cm or more from the external surface of the oven.
2) Safety interlock switches Primary interlock relay and door sensing switch shall prevent microwave radiation emission in excess of the requirement as above mentioned, secondary interlock switch shall prevent microwave radiation emission in excess of 5 mW/cm2 at any point 5cm or more from the external surface of the oven.
B. Preparation for testing: Before beginning the actual measurement of leakage, proceed as follows:
1) Make sure that the actual instrument is operating normally as specified in its instruction booklet.
Important: Survey instruments that comply with the requirement for instrumentation as prescribed by the performance standard for microwave ovens, 21 CFR 1030.10(c)(3)(i), must be used for testing.
2) Place the oven tray in the oven cavity.
3) Place the load of 275±15 ml (9.8 oz) of tap water initially at 20±5˚C (68˚F) in the center of the oven cavity. The water container shall be a low form of 600 ml (20 oz) beaker with an inside diameter of approx. 8.5 cm (3-1/2 in.) and made of an electrically nonconductive material such as glass or plastic. The placing of this standard load in the oven is important not only to protect the oven, but also to insure that any leakage is measured accurately.
4) Set the cooking control on Full Power Cooking Mode
5) Close the door and select a cook cycle of several minutes. If the water begins to boil before the survey is completed, replace it with 275 ml of cool water.
C. Leakage test:
Closed-door leakage test (microwave measurement)
1) Grasp the probe of the survey instrument and hold it perpendicular to the gap between the door and the body of the oven.
2) Move the probe slowly, not faster than 1 in./sec. (2.5 cm/sec.) along the gap, watching for the maximum indication on the meter.
3) Check for leakage at the door screen, sheet metal seams and other accessible positions where the continuity of the metal has been breached (eg., around the switches, indicator, and vents). While testing for leakage around the door pull the door away from the front of the oven as far as is permitted by the closed latch assembly.
2
4) Measure carefully at the point of highest leakage and make sure that the highest leakage is no greater than 4mW/cm
, and that
the secondary interlock switch does turn the oven OFF before any door movement.
NOTE: After servicing, record data on service invoice and microwave leakage report.
2
SERVICE MANUAL
R-21JCA-F
LIGHT DUTY
COMMERCIAL
MICROWAVE OVEN
R-21JCA-F
FOREWORD
This Manual has been prepared to provide Sharp Electronics Corp. Service Personnel with Operation and Service Information for the SHARP MICROWAVE OVENS, R-21JCA-F.
It is recommended that service personnel carefully study the entire text of this manual so that they will be qualified to render satisfactory customer service.
Check the interlock switches and the door seal carefully. Special attention should be given to avoid electrical shock and microwave radiation hazard.
WARNING
Never operate the oven until the following points are ensured. (A) The door is tightly closed. (B) The door brackets and hinges are not defective. (C) The door packing is not damaged. (D) The door is not deformed or warped. (E) There is no other visible damage with the oven.
Servicing and repair work must be carried out only by trained service personnel.
DANGER Certain initial parts are intentionally not grounded and present a risk of electrical shock only during servicing. Service person­nel - Do not contact the following parts while the appliance is energized; High Voltage Capacitor, Power Transformer, Magnetron, High Voltage Rectifier Assembly, High Voltage Harness; If provided, Vent Hood, Fan assembly, Cooling Fan Motor.
PRODUCT DESCRIPTION
GENERAL INFORMATION
OPERATION
TROUBLESHOOTING GUIDE AND TEST PROCEDURE
TOUCH CONTROL PANEL
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE
WIRING DIAGRAM
PARTS LIST
All the parts marked “*” on parts list are used at voltages more than 250V.
Removal of the outer wrap gives access to voltage above 250V.
All the parts marked “” on parts list may cause undue microwave exposure, by themselves, or when they are damaged, loosened or removed.
SHARP ELECTRONICS CORPORATION
SHARP PLAZA, MAHWAH,
NEW JERSEY 07430-2135
3
R-21JCA-F
3-Pronged Plug
Grounded Receptacle Box
Grounding Pin
3-Pronged Receptacle
SPECIFICATION
ITEM DESCRIPTION
Power Requirements 120 Volts
14 Amperes 60 Hertz / Single phase, 3 wire grounded
Power Output 1000 watts (IEC 705 Test Procedure)
Operating frequency of 2450MHz
Case Dimensions Width 20-1/2" (520mm)
Height 12-1/8" (309mm) Depth 16" (406mm)
Cooking Cavity Dimensions Width 13-7/8" (353mm) (1.0 Cubic Feet ) Height 8-1/8" (207mm)
Depth 14-5/8"(370mm)
Control Complement Light Up Dial (6 minutes)
No cooking control
Oven Cavity Light Yes
Safety Standard UL Listed FCC Authorized
DHHS Rules, CFR, Title 21, Chapter 1, Subchapter J, NSF Certified
NOTE: Internal capacity is calculated by measuring
maximum width, depth and height. Actual capacity for holding food is less.
GENERAL INFORMATION
GROUNDING INSTRUCTIONS
This oven is equipped with a three prong grounding plug. It must be plugged into a wall receptacle that is properly installed and grounded in accordance with the National Electrical Code and local codes and ordinances. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current.
WARNING: Improper use of the grounding plug can result in a risk of electric shock.
Electrical Requirements The electrical requirements are a 120 volt 60 Hz, AC only, 15 amp. or more protected electrical supply. It is recommended that a separate circuit serving only this appliance be provided. When installing this appliance, observe all applicable codes and ordinances. A short power-supply cord is provided to reduce risks of becoming entangled in or tripping over a longer cord. Where a two-pronged wall-receptacle is encountered, it is the personal responsibility and obligation of the customer to contact a qualified electrician and have it replaced with a properly grounded three-pronged wall receptacle or have a grounding adapter properly grounded and polarized. If the extension cord must be used, it should be a 3-wire, 15 amp. or higher rated cord. Do not drape over a countertop or table where it can be pulled on by children or tripped over accidentally.
CAUTION: DO NOT UNDER ANY CIRCUMSTANCES CUT OR REMOVE THE ROUND GROUNDING PRONG FROM THIS
PLUG.
4
1. Back splash cover
2. Side splash cover
3. Oven light
4. Ceramic shelf
5. Control panel
6. Cavity face plate
7. Door latch openings
8. Door latches
9. Door hinges
10.Door seals and sealing surfaces
11.Door handle
12.Oven door with see-through window
13.Air ventilation cover and openings
14.Power supply cord
15.Air intake openings
16.Outer case cabinet
11
OVEN DIAGRAM
1
912
4
10
8
CONTROL PANEL
3 2
76
R-21JCA-F
14
13
15
16
5
TIME GUIDE FOR ONE SERVING
15 - 30 sec. Bagel, Roll Muffin, Pastry Pie Slice
1 - 2 min. Beverage, Soup Large Sandwich Popcorn, 1.5 oz.
40
30
C
20
B
10
A
0
6
INSTRUCTIONS
With the door closed,turn the timer to the desired time. Oven will begin operating immediately.
To shut oven off manually,return timer to "0".
50
D
T
1
F
E
S
R
5
30 - 60 sec. Hot Dog Pizza Slice Small Sandwich
2 - 3 min. Casserole, Stew Chili, Chowder Popcorn, 3.5 oz.
1.5
G
H
I
2
J
K
L
M
N
O
3
P
Q
4
2.5
Light Up Dial for setting cooking time.
5
R-21JCA-F
OPERATION
DESCRIPTION OF OPERATING SEQUENCE
The following is a description of component functions during oven operation.
OFF CONDITION
Closing the door activates door sensing switch and secondary interlock switch. (In this condition, the monitor switch contacts are opened.) When oven is plugged in, 120 volts A.C. is supplied to the noise filter and the control unit (Figure O-1).
COOKING CONDITION
When the Light Up Dial is turned, the following operations occur:
1. The contacts of relays are closed and components connected to the relays are turned on as follows. (For details, refer to Figure O-2)
RELAY CONNECTED COMPONENTS RY-1 Oven lamp/ Antenna motor/ Fan motor RY-2 Power transformer
2. 120 volts A.C. is supplied to the primary winding of the power transformer and is converted to about 3.2 volts A.C. output on the filament winding, and approximately 2150 volts A.C. on the high voltage winding.
3. The filament winding voltage heats the magnetron filament and the H.V. winding voltage is sent to a voltage doubler circuit.
4. The microwave energy produced by the magnetron is channelled through the waveguide into the cavity feed-box, and then into the cavity where the food is placed to be cooked.
5. Upon completion of the cooking time, the power transformer, oven lamp, etc. are turned off, and the generation of microwave energy is stopped. The oven will revert to the OFF condition.
6. When the door is opened during a cook cycle, monitor switch, door sensing switch, secondary interlock switch, relay (RY2) and primary interlock relay(RY1) are activated with the following results. The circuits to the antenna motor, the cooling fan motor, the oven lamp and the high voltage components are de-energized, and the cooking program will be canceled when the door was opened.
7. The monitor switch electrically monitors the operation of the secondary interlock switch and primary interlock relay(RY1) and is mechanically associated with the door so that it will function in the following sequence. When the door opens from the closed position, the primary
(1)
interlock relay(RY1) and secondary interlock switch open their contacts. Then the monitor switch contacts close.
(2) When the door is closed from the open position, the monitor
switch contacts open first. Then the contacts of the secondary interlock switch and door sensing switch close.
If the secondary interlock switch and primary interlock relay (RY1) fail with the contacts closed when the door is opened, the closing of the monitor switch contacts will form a short circuit through the monitor fuse, secondary interlock switch, and primary interlock relay(RY1), causing the monitor fuse to blow.
6
R-21JCA-F
SCHEMATIC
NOTE: CONDITION OF OVEN
1. LIGHT UP DIAL OFF.
2. DOOR CLOSED.
FUSE
AC120V 60 Hz
NL
NOISE FILTER
20A
NOISE SUPPRESSION COIL
LINE CROSS CAPACITOR 0.22 F AC250V
CAPACITOR
LINE BYPASS
0.003300 F / AC 125V
CAPACITOR
LINE BYPASS
0.003300 F / AC 125V
NOTE: Indicates components with potential above 250 V.
THERMAL CUT-OUT 125˚C (OVEN)
A5
THERMAL CUT-OUT 145˚C (MAG.)
A3 A1
DOOR SENSING SWITCH
SECONDARY INTERLOCK SWITCH
RY1
CONTROL UNIT
OVEN LAMP
RY2
PRIMARY
INTERLOCK
RELAY
COOK
RELAY
OL FM AM
FAN MOTOR
ANTENNA MOTOR
Figure O-1 Oven Schematic-OFF Condition
POWER TRANSFORMER
MONITOR SWITCH
CAPACITOR
0.94 µF 2400V
MAGNETRON
RECTIFIER
SCHEMATIC
NOTE: CONDITION OF OVEN
1. DOOR CLOSED.
2. LIGHT UP DIAL ON.
FUSE
AC120V 60 Hz
NL
NOISE FILTER
20A
NOISE SUPPRESSION COIL
LINE CROSS CAPACITOR 0.22 F AC250V
CAPACITOR
LINE BYPASS
0.003300 F / AC 125V
THERMAL CUT-OUT 125˚C (OVEN)
A5
THERMAL CUT-OUT 145˚C (MAG.)
RY1
PRIMARY
INTERLOCK
RELAY
RY2
COOK
RELAY
CONTROL UNIT
MONITOR SWITCH
CAPACITOR
LINE BYPASS
0.003300 F / AC 125V
A3 A1
DOOR SENSING SWITCH
SECONDARY INTERLOCK SWITCH
OL FM AM
OVEN LAMP
FAN MOTOR
ANTENNA MOTOR
Figure O-2 Oven Schematic-Microwave cooking Condition
POWER TRANSFORMER
CAPACITOR
0.94 µF 2400V
MAGNETRON
RECTIFIER
7
R-21JCA-F
DESCRIPTION AND FUNCTION OF COMPONENTS
DOOR OPEN MECHANISM
The door is opened by grasping the door handle, refer to Figure D-1. When the door handle is grasped, the handle lever is pulled. And then the upper and lower latch heads are moved upward by the handle lever, and they are released from the latch hook. Now the door will open.
Handle Lever
Door Handle
Latch Lever
Latch Head
Latch Switch Lever C
Latch Head
Latch Hook
Latch Switch Lever A
Secondary Interlock Switch
Latch Switch Lever B
Monitor Switch
Door Sensing Switch
Figure D-1. Door Open Mechanism
DOOR SENSING AND SECONDARY INTERLOCK SWITCHES
The secondary interlock switch is mounted in the upper posi­tion of the latch hook and the door sensing switch in the primary interlock system is mounted in the lower position of the latch hook. The secondary interlock switch is activated by the latch switch lever A. The latch switch lever A is activated by the upper latch head. The door sensing switch is activated by the latch switch lever C. The latch switch lever C is activated by the lower latch head. When the door is opened, the switches interrupt the power to all high voltage components. A cook cycle cannot take place until the door is firmly closed thereby activating both interlock switches. The primary interlock system consists of the door sensing switch and primary interlock relay located on the control circuit board.
MONITOR SWITCH
The monitor switch is activated (the contacts opened) by the latch switch lever B on the latch hook while the door is closed. The latch switch lever B is activated by the lower latch head. The switch is intended to render the oven inoperative, by means of blowing the monitor fuse, when the contacts of the primary interlock relay (RY1) and secondary interlock switch fail to open when the door is opened.
Functions:
1. When the door is opened, the monitor switch contacts close (to the ON condition) due to their being normally closed. At this time the primary interlock relay (RY1) and secondary interlock switch are in the OFF condition (contacts open) due to their being normally open contact switches.
2. As the door goes to a closed position, the monitor switch contacts are first opened and then the door sensing switch and the secondary interlock switch contacts close. (On opening the door, each of these switches operate inversely.)
3. If the door is opened, and the primary interlock relay (RY1)
and secondary interlock switch contacts fail to open, the monitor fuse blows simultaneously with closing of the monitor switch contacts.
CAUTION: BEFORE REPLACING A BLOWN MONITOR
FUSE TEST THE DOOR SENSING SWITCH, PRIMARY INTERLOCK RELAY (RY1), SECONDARY INTERLOCK SWITCH AND MONITOR SWITCH FOR PROPER OPERATION. (REFER TO CHAPTER “TEST PROCEDURE”).
NOTE: MONITOR FUSE AND MONITOR SWITCH ARE
REPLACED AS AN ASSEMBLY.
ANTENNA MOTOR
The antenna motor rotates the stirrer antenna located on the bottom of the oven cavity, so that the food on the ceramic shelf is cooked evenly during cooking. The antenna motor may turn in either direction.
COOLING FAN MOTOR
The cooling fan motor drives a blade which draws external cool air. This cool air is directed through the air vanes sur­rounding the magnetron and cools the magnetron. This air is channelled through the oven cavity to remove steam and vapors given off from the heating food. It is then exhausted through the exhausting air vents at the oven cavity.
MONITOR FUSE
1. The monitor fuse blows when the contacts (COM-NO) of the primary interlock relay (RY2) and secondary interlock switch remain closed with the oven door open and when the monitor switch closes.
2. If the wire harness or electrical components are short­circuited, this monitor fuse blows to prevent an electric shock or fire hazard.
THERMAL CUT-OUT 145˚C (MAGNETRON)
This thermal cut-out protects the magnetron against over­heating. If the temperature goes up higher than 293˚F (145˚C) because the fan motor is interrupted or the ventilation open­ings are blocked, the thermal cut-out will open and line voltages to the high voltage transformer will be cut off and the operation of the magnetron will be stopped. The thermal cut­out will not resume.
THERMAL CUT-OUT 125˚C (OVEN)
The thermal cut-out located on the top of the oven cavity is designed to prevent damage to the oven if the food in the oven catches fire due to over heating produced by improper setting of the cooking time or failure of control unit. Under normal operation, the oven thermal cut-out remains closed. However, when abnormally high temperatures are reached within the oven cavity, the oven thermal cut-out will open at 257˚F(125˚C) causing the oven to shut down. The thermal cut-out will not resume.
NOISE FILTER
The noise filter prevents the radio frequency interference that might flow back in the power circuit.
8
R-21JCA-F
TROUBLESHOOTING GUIDE
Never touch any part in the circuit with your hand or an uninsulated tool while the power supply is connected.
When troubleshooting the microwave oven, it is helpful to follow the Sequence of Operation in performing the checks. Many of the possible causes of trouble will require that a specific test be performed. These tests are given a procedure letter which will be found in the "Test Procedure "section.
IMPORTANT: If the oven becomes inoperative because of a blown monitor fuse, check the monitor switch, primary interlock relay
(RY1), door sensing switch and secondary interlock switch before replacing the monitor fuse. If monitor fuse is replaced, the monitor switch must also be replaced. Use part FFS-BA015WRK0 as an assembly.
IMPORTANT: Whenever troubleshooting is performed with the power supply cord disconnected. It may in, some cases, be
necessary to connect the power supply cord after the outer case has been removed, in this event,
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the leads to the primary of the power transformer.
5. Ensure that the leads remain isolated from other components and oven chassis by using insulation tape.
6. After that procedure, reconnect the power supply cord.
When the testing is completed
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Reconnect the leads to the primary of the power transformer.
5. Reinstall the outer case (cabinet).
6. Reconnect the power supply cord after the outer case is installed.
7. Run the oven and check all functions.
CONDITION
OFF CONDITION
COOKING CONDITION
TEST PROCEDURE
POSSIBLE CASE
AND
DEFECTIVE PARTS
PROBLEM
Home fuse or circuit breaker blows when power cord is plugged into wall outlet.
Monitor fuse blows when power cord is
plugged into wall outlet.
Oven lamp does not light, and fan motor
and antenna motor do not operate.
Oven does not go into cook cycle when
Light Up Dial turned.
Oven seems to be operating but little or no heat is produced in oven load. (Food incompletely cooked or not cooked at all at end of cook cycle.)
Oven goes into a cook cycle but extremely uneven heating is produced in oven load (food).
ABCDEFFGHI JKL
MAGNETRON
POWER TRANSFORMER
H.V. RECTIFIER ASSEMBLY
HIGH VOLTAGE CAPACITOR
THERMAL CUT-OUT
SECONDARY INTERLOCK SWITCH
PRIMARY INTERLOCK SYSTEM
MONITOR SWITCH
MONITOR FUSE
NOISE FILTER
CONTROL PANEL
RELAY (RY2)
FOIL PATTURN ON P.W.B.
RE RE RE RE RE
OVEN LAMP OR SOCKET
COOLING FAN MOTOR
ANTENNA MOTOR
CK CK CK
WRONG OPERATION
SHORTED IN POWER CORD
SHORT OR OPENED WIRING
LOW VOLTAGE
DIRTY OVEN CAVITY
9
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