In the interest of user-safety the oven should be restored to its original
condition and only parts identical to those specified should be used.
WARNING TO SERVICE PERSONNEL: Microwave ovens contain circuitry capable of producing very high voltage and
current, contact with following parts may result in a severe,
R-209EKA
possibly fatal, electrical shock. (High Voltage Capacitor, High
Voltage Power Transformer, Magnetron, High Voltage Rectifier
Assembly, High Voltage Harness etc..)
This is a supplemental Service Manual for Model R-209EKA. This model is quite similar to base
model R-220EW. Use this supplemental manual together with the Base Model Service Manual
(Refer No. is S1101R220EPW/) for complete operation, service information, etc..
TABLE OF CONTENTS
Page
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO
AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY...................INSIDE FRONT COVER
BEFORE SERVICING ......................................................................................................INSIDE FRONT COVER
WARNING TO SERVICE PERSONNEL................................................................................................................1
TEST PROCEDURE..............................................................................................................................................5
CONTROL PANEL CIRCUIT .................................................................................................................................6
PARTS LIST ..........................................................................................................................................................7
PACKING AND ACCESSORIES ...........................................................................................................................8
SHARP CORPORATION
This document has been published to be used for after
sales service only.
The contents are subject to change without notice.
11
Page 2
R-209EKA
PRECAUTIONS TO BE OBSERVED BEFORE AND
DURING SERVICING TO AVOID POSSIBLE
EXPOSURE TO EXCESSIVE MICROWAVE
ENERGY
(a) Do not operate or allow the oven to be operated with the door open.
(b) Make the following safety checks on all ovens to be serviced before activating the magnetron or other
microwave source, and make repairs as necessary: (1) interlock operation, (2) proper door closing, (3)
seal and sealing surfaces (arcing, wear, and other damage), (4) damage to or loosening of hinges and
latches, (5) evidence of dropping or abuse.
(c) Before turning on microwave power for any service test or inspection within the microwave generating
compartments, check the magnetron, wave guide or transmission line, and cavity for proper alignment,
integrity, and connections.
(d) Any defective or misadjusted components in the interlock, monitor, door seal, and microwave
generation and transmission systems shall be repaired, replaced, or adjusted by procedures described
in this manual before the oven is released to the owner.
(e) A microwave leakage check to verify compliance with the Federal Performance Standard should be
performed on each oven prior to release to the owner.
BEFORE SERVICING
Before servicing an operative unit, perform a microwave emission check as per the Microwave
Measurement Procedure outlined in this service manual.
If microwave emissions level is in excess of the specified limit, contact SHARP ELECTRONICS
CORPORATION immediately @1-800-237-4277.
If the unit operates with the door open, service person should 1) tell the user not to operate the oven
and 2) contact SHARP ELECTRONICS CORPORATION and The Food and Drug Administration's
Center for Devices and Radiological Health immediately.
Service personnel should inform SHARP ELECTRONICS CORPORATION of any certified unit
found with emissions in excess of 4mW/cm2. The owner of the unit should be instructed not to use
the unit until the oven has been brought into compliance.
12
Page 3
WARNING TO SERVICE PERSONNEL
Microwave ovens contain circuitry capable of producing very high voltage and current, contact with
following parts
fatal, electrical shock.
(Example)
High Voltage Capacitor, High Voltage Power Trans-
former, Magnetron, High Voltage Rectifier Assembly, High Voltage Harness etc..
Read the Service Manual carefully and follow all
instructions.
may result in a severe, possibly
R-209EKA
Don't Touch !
Danger High Voltage
Before Servicing
1. Disconnect the power supply cord
outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
WARNING:RISK OF ELECTRIC SHOCK.
DISCHARGE THE HIGH-VOLTAGE
CAPACITOR BEFORE SERVICING.
The high-voltage capacitor remains charged about 60
seconds after the oven has been switched off. Wait for 60
seconds and then short-circuit the connection of the highvoltage capacitor (that is the connecting lead of the highvoltage rectifier) against the chassis with the use of an
insulated screwdriver.
Whenever troubleshooting is performed the power supply
must be disconnected. It may, in some cases, be necessary
to connect the power supply after the outer case has been
removed, in this event,
1. Disconnect the power supply cord, and then remove
outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the leads to the primary of the power
transformer.
5. Ensure that the leads remain isolated from other
components and oven chassis by using insulation tape.
6. After that procedure, reconnect the power supply cord.
, and then remove
When the testing is completed,
1. Disconnect the power supply cord, and then remove
outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Reconnect the leads to the primary of the power
transformer.
5. Reinstall the outer case (cabinet).
6. Reconnect the power supply cord after the outer case is
installed.
7. Run the oven and check all functions.
After repairing
1. Reconnect all leads removed from components during
testing.
2. Reinstall the outer case (cabinet).
3. Reconnect the power supply cord after the outer case is
installed.
4. Run the oven and check all functions.
Microwave ovens should not be run empty. To test for the
presence of microwave energy within a cavity, place a cup
of cold water on the oven turntable, close the door and set
the power to HIGH and set the microwave timer for two (2)
minutes. When the two minutes has elapsed (timer at zero)
carefully check that the water is now hot. If the water
remains cold carry out Before Servicing procedure and reexamine the connections to the component being tested.
When all service work is completed and the oven is fully
assembled, the microwave power output should be checked
and a microwave leakage test should be carried out.
1
Page 4
R-209EKA
MICROWAVE MEASUREMENT PROCEDURE
A. Requirements:
1) Microwave leakage limit (Power density limit): The power density of microwave radiation emitted by a microwave oven
should not exceed 1mW/cm2 at any point 5cm or more from the external surface of the oven, measured prior to acquisition
by a purchaser, and thereafter (through the useful life of the oven), 5 mW/cm2 at any point 5cm or more from the external
surface of the oven.
2) Safety interlock switches: Primary interlock relay and door sensing switch shall prevent microwave radiation emission in
excess of the requirement as above mentioned, secondary interlock switch shall prevent microwave radiation emission
in excess of 5 mW/cm2 at any point 5cm or more from the external surface of the oven.
B. Preparation for testing:
Before beginning the actual measurement of leakage, proceed as follows:
1) Make sure that the actual instrument is operating normally as specified in its instruction booklet.
Important:
Survey instruments that comply with the requirement for instrumentation as prescribed by the performance standard
for microwave ovens, 21 CFR 1030.10(c)(3)(i), must be used for testing.
2) Place the oven tray in the oven cavity.
3) Place the load of 275±15 ml (9.8 oz) of tap water initially at 20±5˚C (68˚F) in the center of the oven cavity.
The water container shall be a low form of 600 ml (20 oz) beaker with an inside diameter of approx. 8.5 cm (3-1/2 in.) and
made of an electrically nonconductive material such as glass or plastic.
The placing of this standard load in the oven is important not only to protect the oven, but also to insure that any leakage
is measured accurately.
4) Set the cooking control on Full Power Cooking Mode
5) Close the door and select a cook cycle of several minutes. If the water begins to boil before the survey is completed,
replace it with 275 ml of cool water.
C. Leakage test:
Closed-door leakage test (microwave measurement)
1) Grasp the probe of the survey instrument and hold it perpendicular to the gap between the door and the body of the oven.
2) Move the probe slowly, not faster than 1 in./sec. (2.5 cm/sec.) along the gap, watching for the maximum indication on the
meter.
3) Check for leakage at the door screen, sheet metal seams and other accessible positions where the continuity of the metal
has been breached (eg., around the switches, indicator, and vents).
While testing for leakage around the door pull the door away from the front of the oven as far as is permitted by the closed
latch assembly.
4) Measure carefully at the point of highest leakage and make sure that the highest leakage is no greater than 4mW/cm2.
NOTE: After servicing, record data on service invoice and microwave leakage report.
2
Page 5
R-209EKA
SERVICE MANUAL
MICROWAVE OVEN
R-209EKA
FOREWORD
This Manual has been prepared to provide Sharp Electronics Corp. Service Personnel with Operation and Service
Information for the SHARP MICROWAVE OVEN, R-209EKA.
The model R-209EKA is quite similar to base model R-220EW (Refer No. is S1101R220EPW/).
It is recommended that service personnel carefully study the entire text of this manual and the base model's manual so that
they will be qualified to render satisfactory customer service.
Check the interlock switches and the door seal carefully. Special attention should be given to avoid electrical shock and
microwave radiation hazard.
WARNING
Never operate the oven until the following points are ensured.
(A) The door is tightly closed.
(B) The door brackets and hinges are not defective.
(C) The door packing is not damaged.
(D) The door is not deformed or warped.
(E) There is no other visible damage with the oven.
Servicing and repair work must be carried out only by trained service personnel.
DANGER
Certain initial parts are intentionally not grounded and present a risk of electrical shock only during servicing.
Service personnel - Do not contact the following parts while the appliance is energized;
High Voltage Capacitor, Power Transformer, Magnetron, High Voltage Rectifier Assembly, High Voltage
Harness;
If provided, Vent Hood, Fan assembly, Cooling Fan Motor.
All the parts marked “*” on parts list are used at voltages more than 250V.
Removal of the outer wrap gives access to voltage above 250V.
All the parts marked “∆” on parts list may cause undue microwave exposure, by themselves, or when they are damaged,
loosened or removed.
SHARP ELECTRONICS CORPORATION
SHARP PLAZA, MAHWAH,
NEW JERSEY 07430-2135
3
Page 6
R-209EKA
PRODUCT DESCRIPTION
SPECIFICATIONS
ITEMDESCRIPTION
Power Requirements120 Volts
60 Hertz
Single phase, 3 wire grounded
Power Consumption1250W / Approx. 10.6 Amperes
Power Output800 W nominal of RF microwave energy (IEC Test procedure)
If the oven is set for more than 20 minutes at 80, 90 or 100%
power level, after the first 20 minutes the power level will
automatically adjust itself to 70% power to avoid overcooking.
SCHEMATIC
NOTE: CONDITION OF OVEN
1. DOOR CLOSED
2. CLOCK APPEARS ON DISPLAY
NOTE: " " indicates components with potential above 250V.
R-209EKA
C/T FUSE
A3
CONTROL UNIT
120V AC
60 Hz
GRN
OLFM
OVEN
LAMP
SECONDARY
INTERLOCK
SWITCH
Figure O-1. Oven Schematic-Off Condition
PROCEDURE
LETTER
BPOWER TRANSFORMER TEST
MAGNETRON
THERMAL CUT-OUT
COM.
A1
(RY-2)
PRIMARY
INTERLOCK
RELAY
B1B2
DOOR
SENSING
SWITCH
(RY-1)
TTM
TURN-
FAN
TABLE
MOTOR
MOTOR
TEST PROCEDURES
POWER
N.O.
MONITOR
SWITCH
TRANSFORMER
COMPONENT TEST
CAPACITOR
0.86µF
RECTIFIER
MAGNETRON
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the primary input terminals and measure the resistance of the transformer with an
ohmmeter. Check for continuity of the coils with an ohmmeter. On the R x 1 scale, the resistance of
the primary coil should be less than 1 ohm and the resistance of the high voltage coil should be
approximately 132 ohms; the resistance of the filament coil should be less than 1 ohm.
5. Reconnect all leads removed from components during testing.
6. Reinstall the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.
(HIGH VOLTAGES ARE PRESENT AT THE HIGH VOLTAGE TERMINAL, SO DO NOT ATTEMPT TO
MEASURE THE FILAMENT AND HIGH VOLTAGE.)
5
Page 8
R-209EKA
45
15k
R62
Stop
Level
Clear
Power
BAKED
EXPRESS
POTATOES
DEFROST
417
508
3
Clock
Timer
FRESH
ROLLS
VEGETABLES
MUFFINS
G 9
G 8
START
POPCORN
9
FROZEN
ENTREES
G10
KEY UNIT
15k
R63
15k
R64
15k
R65
15k
R66
15k
R67
G 6G 5G 4G 3G 2G 1
PLUS
MINUTE
PLATE
DINNER
2
6
BEVERAGE
G 7
R75 220k
R76 220k
/25v
0.01µ
C5 0.1µ/25v
C6
2
0.1µ/25v
R6 15k
3
44
SEG9
SEG8
SEG7
SEG6
SEG5
SEG4
SEG12
SEG11
SEG10
4554
SEG13
SEG14
SEG15
SEG16
SEG17
SEG18
SEG19
SEG3
IC1
VC1
VC2
VC3
VD1
VSS
VDD
TEST
1
RESET
OCS3
OCS4
AVSS
AVDD
AVREF
C7
0.1µ
/25v
SEG2
SEG1
P40
SEG0
P41
COM3
P42
COM2
P43
30
COM1
COM0
K03
K02
K01
K00
P23
P22
P21
P20
R03
R02
R01
R00
B Z
1529
14
1
C 3
C 2
C 1
S 1
ON DEF. LBS QTY. CHECK
S 2
S 3
S 4
S 5
S 6
S 7
S 8
S 9
S10
S11
S12
A
LIQUID CRYSTAL DISPLAY
B
GND
C
C4
6
A
B
C
R77 220k
CPU UNIT
1k
R5
Q1
2SA1037AK
HZ4C3
ZD1
C3 0.01µ/25v
VC
R50 20kF
C11 0.01µ/25v
(J15) 4.7k
(J11) 10k
(J14)
(J10) 7.5k
(J13) 4.7k
(J12) 20k
R78 220k
R70 15k
R71 15k
R72 15k
R73 15k
2
R4
910 1/2w
R10 15k
/25v
0.1µ
C10
Q10 DTA143EKA
3
VR
D
E
1
C8 220µ/10v
–
+
GND
C1 0.1µ/50v
POWER UNIT
C2 470µ/25v
–
F
D1-D4
1N4002
D3
D1
G
T1
+
D4
D2
d
3.3k 1/4w
R30
PKM22EPT
SP1
Q30 DTA143EKA
4
RY1
R20 15k
5
Q21
D20
C20
0.1µ
/25v
Q20
DTA143EKA
+
DTD143ES
D
C40 0.01µ/25v
R40 4.7k
R41 15k
6
C21 10µ/35v
–
Q22
KRA105M
7
: IF NOT SPECIFIED, 1SS270A
: IF NOT SPECIFIED, 1/10W ± 5%
E
Figure S-2. Control Panel Circuit
D22
D40
D21
RY2
NOTE
F
G
(J1)
VRS1 10G471K
c
ab
FAN MOTOR
MICRO
NO
B 2
GND
B 1
DOOR
SENSING
SWITCH
COM
AC(H)
45
H
6
A 3
A 1
H
OVEN LAMP
TURNTABLE
AC120V
60Hz
AC(N)
1
2
MOTOR
3
6
Page 9
P ARTS LIST
Note: The parts marked “∆” may cause undue microwave exposure.
The parts marked “*” are used in voltage more than 250V.
6- 6QW-QZA242WRZZHigh voltage wire B 1AF
6- 7TCAUAA265WRRZDHHS caution label 1AC
6- 8TCAUAA257WRRZMonitor caution 1AC
6- 9TCAUAA266WRRZEarth caution 1AD
SCREWS AND WASHERS
7- 1XHPSD40P08K00Screw : 4mm x 8mm 2AA
7- 2LX-EZA042WRE0Special screw 2AB
7- 3LX-WZA028WRE0Special washer1AB
7- 4XHTSD40P12RV0Screw : 4mm x 12mm 1AA
7- 5XHTSD40P08RV0Screw : 4mm x 8mm 5AA
7- 6XHPSD30P06000Screw : 3mm x 6mm 1AA
7- 7LX-CZ0052WRE0Special screw 2AA
7- 8XOTSD40P12000Screw : 4mm x 12mm 12AA
7- 9XOTSF40P08000Screw : 4mm x 8mm 4AA
7-10LX-CZA070WRE0Special screw 2AC
7-11XHPSD40P08000Screw : 4mm x 8mm 3AA
7-12XOTSD40P08000Screw : 4mm x 8mm 1AA
To have your order filled promptly and correctly, please furnish the following information.
Order Parts from the authorized SHARP parts Distributor for your area.
Defective parts requiring return should be returned as indicated in the Service Policy.
PACKING AND ACCESSORIES
6-3 OPERATION MANUAL
6-2 TURNTABLE TRAY
HOW TO ORDER REPLACEMENT PARTS
1. MODEL NUMBER
2. REF. NO.
3. PART NO.
4. DESCRIPTION
DOOR PROTECTION SHEET
SPADPA580WRE0
FOAM SHEET
SPAKHA014WREZ
TOP PAD ASSEMBLY
FPADBA387WRK0
POLYETHYLENG BAG
SSAKHA014WRE0
MICROWAVE OVEN
INTO THE
OVEN CAVITY
TRAY PAD ASSY
(CPADBA244WRK0)
6-1 TURNRABLE SUPPORT
Not replaceable items.
8
BOTTOM PAD ASSEMBLY
FPADBA388WRK0
PACKING CASE
FPAK-A383WRKZ
Page 11
R-209EKA
1
2
3
45
6
OVEN AND CABINET PARTS
7-8
A
2-1
7-9
7-12
B
1-9
4-3
7-8
7-11
4-2
C
4-17
6-8
6-9
1-8
6-7
7-4
4-14
1-2
7-10
4-5
7-8
7-9
7-10
A
B
C
1-3
D
4-14
4-6
7-5
7-5
D
4-7
7-5
A
4-11
A
1-7
E
6-2
7-3
4-16
1-11
7-7
1-10
7-1
F
6-1
4-15
7-2
4-18
4-10
7-6
1-1
1-2
4-1
1-1
4-4
1-5
7-1
1-6
4-9
7-8
E
F
4-3
4-8
1-4
G
2-2
G
7-8
2-3
4-13
7-8
H
7-8
2-3
7-8
4-12
7-8
H
7-8
1
2
3
45
6
9
Page 12
R-209EKA
1
Befor attaching Control unit to
A
Control panel, foil side of Control
unit must be cleaned by ethylalcohol.
CONTROL PANEL PARTS
B
3-2
C
D
3-2-1
E
3-4
2
3
45
MISCELLANEOUS
6
A
6-4
3-1
3-3
3-5
3-5
B
6-5
C
Actual wire harness may be different than illustration.
No part of this publication may be reproduced,
stored in retrieval systems, or transmitted in any
form or by any means, electronic, mechanical,
photocopying, recording, or otherwise, without prior
written permission of the publisher.
10
2001 SHARP CORP. (7S1.700E) Printed in U.S.A
Loading...
+ hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.