Sharp QT-CD141, QT-CD161 User Manual

Illustration: QT-CD161
QT-CD161/141
SERVICE MANUAL
No. S5929QTCD161/
QT-CD161(S) QT-CD141(BK)
• In the interests of user-safety the set should be restored to its original condition and only parts identical to those specified should be used.
CONTENTS
Page
IMPORTANT SERVICE NOTES (FOR U.S.A. ONLY)....................................................................................................... 2
SPECIFICATIONS ............................................................................................................................................................. 2
NAMES OF PARTS ........................................................................................................................................................... 3
REMOTE CONTROL ..........................................................................................................................................................3
DISASSEMBLY.................................................................................................................................................................. 4
REMOVING AND REINSTALLING THE MAIN PARTS..................................................................................................... 5
ADJUSTMENT ................................................................................................................................................................... 6
NOTES ON SCHEMATIC DIAGRAM ................................................................................................................................ 9
TYPES OF TRANSISTOR ................................................................................................................................................. 9
WAVEFORMS OF CD CIRCUIT...................................................................................................................................... 10
SCHEMATIC DIAGRAM / WIRING SIDE OF P.W.BOARD............................................................................................. 14
TROUBLESHOOTING (CD SECTION) ........................................................................................................................... 23
PARTS GUIDE/EXPLODED VIEW PACKING OF THE SET (FOR U.S.A. ONLY)
DIFFERENCE BETWEEN QT-CD161 AND QT-CD141
SECTION
REMOTE CONTROL HEADPHONE SOCKET
QT-CD161
QT-CD141
SHARP CORPORATION
– 1 –
This document has been published to be used for after sales service only. The contents are subject to change without notice.
QT-CD161/141
g
FOR A COMPLETE DESCRIPTION OF THE OPERATION OF THIS UNIT, PLEASE REFER TO THE OPERATION MANUAL.
IMPORTANT SERVICE NOTES (FOR U.S.A. ONLY)
BEFORE RETURNING THE AUDIO PRODUCT
(Fire & Shock Hazard) Before returning the audio product to the user, perform the following safety checks.
1. Inspect all lead dress to make certain that leads are not pinched or that hardware is not lodged between the chassis and other metal parts in the audio product.
2. Inspect all protective devices such as insulating materials,
cabinet, terminal board, adjustment and compartment covers or shields, mechanical insulators etc.
3. To be sure that no shock hazard exists, check for leakage
current in the following manner. * Plug the AC line cord directly into a 120 volt AC outlet. * Using two clip leads, connect a 1.5k ohm, 10 watt resistor
paralleled by a 0.15µF capacitor in series with all exposed metal cabinet parts and a known earth ground, such as conduit or electrical ground connected to earth ground.
* Use a VTVM or VOM with 1000 ohm per volt, or higher,
sensitivity to measure the AC voltage drop across the resistor (See diagram).
* Connect the resistor connection to all exposed metal parts
having a return path to the chassis (antenna, metal cabinet, screw heads, knobs and control shafts, escutcheon, etc.) and measure the AC voltage drop across the resistor.
VTVM
AC SCALE
1.5k ohms 10W
0.15 µ F
TO EXPOSED METAL PARTS
All check must be repeated with the AC line cord plug connection reversed. Any reading of 0.3 volt RMS (this corresponds to 0.2 milliamp. AC.) or more is excessive and indicates a potential shock hazard which must be corrected before returning the audio product to the owner.
TEST PROBE
CONNECT TO KNOWN EARTH GROUND
SPECIFICATIONS
General Power source: AC 120 V, 60 Hz
DC 12 V [ "D" size (UM/SUM-1, R20 or HP-2) battery × 8] DC 3 V [ "AA" size (UM/SUM-3, R6 or HP-7) battery × 2 for tuner memory]
Power consumption: Output power: FTC; 2.0 W min. RMS per channel
Speakers: 4" (10 cm) full-range speaker x 2 Output terminals: Dimensions: Width; 18-15/16" (480 mm)
Weight: 7.1 lbs. (3.2 kg) without batteries
Radio Frequency
e:
ran
Stand-by; 1.5 W Power on; 20 W
into 8 ohms from 150 Hz to 20 kHz, with no more than 10 % total harmonic distortion. RMS; 2.3 W/CH (DC operation, 10 % T.H.D.)
Headphones; 16-50 ohms (recommended; 32 ohms)
Height; 6-1/16" (153 mm) Depth; 10" (254 mm)
FM; 87.5 - 108 MHz AM; 530 - 1,720 kHz
Tape recorder Frequency
response: 50 - 14,000 Hz (Normal tape) Signal/noise ratio: 50 dB Wow and flutter: 0.25 % (WRMS) Motor: DC 12 V electric governor Bias system: AC bias Erase system: Magnet erase
Compact disc player Type: Compact disc
Signal readout:
Non-contact, 3-beam semi-con­ductor laser pickup
Audio channels: 2 Quantization: 16-bit linear quantization Filter: 4-times oversampling digital filter D/A converter: 1-bit D/A converter Wow and flutter:
Specifications for this model are subject to change without prior notice.
Unmeasurable (less than 0.001% W. peak)
– 2 –
NAMES OF PARTS
QT-CD161/141
1. Cassette Compartment
2. CD Compartment
3. (TAPE) Record Button:
4. (TAPE) Play Button:
5. (TAPE) Rewind Button:
6. (TAPE) Fast Forward Button:
7. (TAPE) Stop/Eject Button:
8. (TAPE) Pause Button:
9. Band/Pause:
10. Tuner Memory
11. Volume
12. Power, On/Function Switch
13. Extra Bass Button: X-BASS
14. (CD) Track Down: /Review Button:
15. (CD) Track Up: /Cue Button:
16. (TUNER)Tuning: /(CD) Stop Button:
17. (TUNER) Tuning: /(CD) Play/Repeat Button:
18. FM Telescopic Rod Aerial
19. Headphone Socket (QT-CD161 Only)
20. Battery Compartment
21. AC Power Input Socket
/
10
16
12
334455678
1
2
9
15
171113
14
1918
Remote control (QT-CD161 ONLY)
1. (TUNER) Tuning: /(CD) Play/Repeat Button:
2. (CD) Track Down: /Review Button:
3. Band/Pause:
4. (CD) Track Up: /Cue Button:
5. (TUNER)Tuning: /(CD) Stop Button:
REMOTE CONTROL (QT-CD161 ONLY)
Notes concerning use:
Replace the batteries if the operating distance is reduced or if the operation becomes erratic.
Periodically clean the transmitter LED on the remote control and the sensor on the main unit with a soft cloth.
Exposing the sensor on the main unit to strong light may interfere with operation. Change the lighting or the direction of the unit.
Keep the remote control away from moisture, excessive heat, shock, and vibrations.
20 21
1
2
Sensor Remote
15
15
8" - 20' (0.2 m - 6 m)
0,2 m - 6 m
– 3 –
QT-CD161/141
(B2)x2 ø3x10mm
(A2)x1
(B3)x1
Front Cabinet
Top Cabinet
(B1)x1
Main PWB
(B2)x1
ø3x10mm
DISASSEMBLY
Caution on Disassembly
Follow the below-mentioned notes when disassembling the unit and reassembling it, to keep it safe and ensure excellent performance:
1. Take cassette tape and compact disc out of the unit.
2. Be sure to remove the power supply plug from the wall outlet before starting to disassemble the unit.
3. Take off nylon bands or wire holders where they need to be removed when disassembling the unit. After servicing the unit, be sure to rearrange the leads where they were before disassembling.
4. Take sufficient care on static electricity of integrated circuits and other circuits when servicing.
STEP REMOVAL PROCEDURE FIGURE
1 Rear Cabinet 1. Screw ................. (A1) x10 4-1
2. Socket .................. (A2) x1 4-2
2 Top Cabinet 1. Knob..................... (B1) x1 4-2
(with CD Mechanism/
Tape Mechanism/ 3. Socket .................. (B3) x1
Main PWB)
3 Main PWB/ 1. Screw ................... (C1) x9 4-3,5-1
Switch PWB/ 2. Socket .................. (C2) x4 4-3,5-1
Headphones PWB 3. Soldering .............. (C3) x3 4-3
(QT-CD161 Only)
4 Tape Mechanism 1. Screw ................... (E1) x4 5-1
5 CD Mechanism 1. Screw ................... (F1) x3 5-1
6 Terminal PWB 1. Screw ...................(G1) x5 5-2
7 Battery PWB 1. Hook.....................(H1) x2 5-3
2. Screw ................... (B2) x3
2. Hook.....................(G2) x1
Figure 4-2
(A1)x6 ø3x20mm
(A1)x1 ø3x12mm
(A1)x3 ø3x12mm
Figure 4-1
Front Cabinet
Rear Cabinet
(C1)x6 ø3x10mm
(C1)x2 ø3x10mm
Headphones PWB
(C3)x3
(C2)x1
Switch PWB
Main PWB
(C2)x2
Top Cabinet
Figure 4-3
– 4 –
(E1)x4
Driver
Push
(G2)x1
ø3x10mm
QT-CD161/141
(F1)x3 ø2.5x10mm
Tape Mechanism
Top Cabinet
Figure 5-1
CD Mechanism
(C2)x1
(C1)x1 ø2.5x8mm
Rear Cabinet
Pull
(H1)x1
(G1)x2 ø3x10mm
(G1)x1 ø3x10mm
Terminal PWB
(G1)x2 ø3x10mm
Figure 5-2
Rear Cabinet
(H1)x1
REMOVING AND REINSTALLING THE MAIN PARTS
CD MECHANISM SECTION
Perform steps 1, 2, 3 and 5 of the disassembly method to remove the CD mechanism.
How to remove the pickup (See Fig. 5-4.)
1. Remove the screws (A1) x 2 pcs., to remove the shaft (A2) x1 pcs.
2. Remove the stop washer (A3) x1 pcs., to remove the gear (A4) x 1 pcs.
3. Remove the pickup.
Shaft (A2) x1
Pickup
Battery PWB
Figure 5-3
Pull
(A1) x2 ø2.6 x6mm
CD Mechanism
Stop Washer (A3) x1
Gear (A4) x1
Figure 5-4
– 5 –
QT-CD161/141
Pin 13 of IC2 Pin 21 of IC2
D
G
S
10 kohm
TO FREQUENCY COUNTER
FET : 2SK19 or 2SK54
MECHANISM SECTION
• Driving Force Check
Torque Meter
PLAY: TW-2412 Over 120 g
• Torque Check
Torque Meter
Play: TW-2111 25 to 65 g.cm Fast Forward: TW-2231 60 to 130 g.cm Rewind: TW-2231 60 to 130 g.cm
• Head Azimuth
Torque Meter
MTT-114 Output: Speaker Terminal
• Tape Speed
Test
Tape
MTT-111 In motor 3,000 ± 90 Hz Output: Speaker
Adjusting
Point
TAPE SECTION
Position of each switch or control
Volume control Max Function switch Tape/Power Off X-BASS On
• Bias Oscillation
Adjustment Point
L301 82 kHz ± 6 kHz Pin 2 of CNP201
• Playback Amplifier Sensitivity Check
Test Tape
MTT-118 1.8 V ± 3 dB Speaker Terminal
AM TRACKING
fL fH
L3
AM BAR
ANTENNA
FM RF
Specified Value
Specified Value
Specified Value
(CNP201 Load resistance: 8 ohms)
Specified
Specified Value
– 6 kHz
Specified Value
TC1
TP1
R7
FM IF
L1
T1
1
IC1
Value
Instrument Connection
(Load resistance: 8 ohms)
FM ROD ANTENNA
AM BAND
COVERAGE
L4
FM DET.
L2
FM BAND
COVERAGE
Instrument
Connection
Teaminal (CNP201 Load resistance: 8 ohms)
Instrument
Connection
R26
T2
19
17
21
IC2
1
T3
AM IF
Figure 6-2 ADJUSTMENT POINTS
ADJUSTMENT
TUNER SECTION
fL: Low-range frequency fH: High-renge frequency
• FM RF
Signal generator: 1 kHz, 75 kHz dev., FM modulated
Test Stage
Band 87.5 MHz (fL): L2 *1 Coverage 2.0 ± 0.1 V
RF 90.0 MHz 90.0 MHz L1 *2
*1. Input: Antenna, Output: TP1 *2. Input: Antenna, Output: Speaker Terminal
• Detection
Signal generator: 10.7 MHz, FM sweep generator
IF 10.7 MHz 98.00 MHz T1(Turn Input: Pin 1 of
• AM IF/RF
Signal generator: 400 Hz, 30%, AM modulated
Test Stage
IF 450 kHz 1,720 kHz T3 *1
Band 530 kHz (fL): L4 *3
Coverage Tracking 600 kHz 600 kHz (fL): L3 *2
*1. Input: Antenna, Output: Pin19 of IC2 *2. Input: Antenna, Output: Speaker Terminal *3. Input: Input is not connected, Output: TP1
• VCO Frequency
VR1 76 kHz ± 200 Hz Pin 13, pin 21 and
Note:
After preparing the test circuit shown in Fig. 6-1, connect the Pin 13, Pin 21 and ground of the IC2 with the test circuit, and measure the value. At this time, apply a standard unmodulated
MAIN PWB
TP2
VR1
13
VCO
signal input and adjust the VCO.
– 6 –
Frequency
(10~30 dB)
Test
Stage
Adjusting Point
Frequency
Frequency Frequency
1,400 kHz 1,400 kHz (fH):TC1
Frequency
Display
Frequency
Display
Display
Specified
Value
Setting/
Adjusting
Parts
Setting/
Adjusting
Parts
the core of IC1 T1 fully Output: TP2 counter­clockwise.
Setting/
Adjusting
Parts
1.4 ± 0.05 V
ground of IC2
Figure 6-1 VCO FREQUENCY TEST CIRCUIT
Instrument
Connection
Instrument
Connection
Instrument
Connection
Instrument
Connection
QT-CD161/141
TURNING ON THE TEST MODE
The types of test mode for this microcomputer and specific test mode turning-on procedure are as follows. Only the unit key is used. The remote control key is not valid. The power must be turned on while two keys are held down. (1) CD test mode function
The power is turned while the (PRESET ) and STOP (TUNING ) keys are held down.
(2) Tuner test mode function
The power is turned on while the (PRESET ) and PAUSE (BAND) keys are held down.
(3) LCD test mode function
The power is turned on while the (PRESET ) and MEMORY keys are held down.
CD TEST MODE
When the CD test mode is turned on, the CD pickup is moved to the innermost periphery, and the following indication appears. The operation of CD test mode is as follows.
Indication
(1) The CD pickup is moved with the unit UP key and DOWN key.
UP key: The pickup is slid to the outer periphery. DOWN key: The pickup is slid to the inner periphery. However, when it reaches the innermost periphery, it does not move further inward.
(2) When the PLAY key is pressed in stop state, the laser diode turns on if CD lid is closed. Indication
(3) When the PLAY key is pressed in laser ON state, playback is started from the current position of pickup. Indication
The current playback track No. and time are indicated.
(4) When the STOP key is pressed during playback, the laser goes out and playback is stopped, and the process returns to step
(1). (The pickup position does not change.)
(5) When the MEMORY key is pressed during playback, tracking servo ON/OFF is performed. (Even if the playback is stopped
in servo OFF state, the servo is turned on when the playback is restored.)
Indication
Others
While the CD lid is open (LID-SW = "H"), the test mode is turned on but the operations of step (2) and subsequent steps are not performed. The operation of step (1) is performed.
The current pickup position and time are indicated. (When the pickup is moved with the UP/DOWN key, the time at that point is indicated.)
Contents of error display
Error display
Er 01 Er 02
when TOC information cannot be read normally. When a PU-IN SW detection error occurs.
Contents of an error
TUNER TEST MODE
The tuner test mode is intended to store the measurement frequency for adjustment and inspection in the preset memory CH without frequency adjustment in the case of tuner adjustment in the production line. When the power is turned on while the PRESET (DOWN) key and BAND (PAUSE) key are held down together, the frequency for adjustment measurement of destination (specified according to AREA terminal) is preset-stored in the preset memory CH. (The frequency to be preset-stored for specific destination is as shown in the next page.)
– 7 –
QT-CD161/141
In the tuner test mode the band is FM, and the mode is FM STEREO in case of start-up. As with the ordinary mode, when the PRESET key is pressed for 1ch of preset memory CH, maximum CH is set. When the
PRESET key is pressed for maximum CH of preset memory CH, 1ch is set. The BAND key is valid. As in the ordinary mode, the band/FM MONO/STEREO mode can be switched. To exit from the tuner test mode, turn off the power to the microcomputer. Indication
Preset frequencies for various destinations (random preset memory)
BAND (CH) U.S.A. EUROPE GENERAL 1 GENERAL 2
1 FM 87.5M FM 87.50M FM 87.50M FM 87.5M 2 FM 108.0M FM 108.00M FM 108.00M FM 108.0M 3 FM 98.0M FM 98.00M FM 98.00M FM 98.0M 4 FM 90.0M FM 90.00M FM 90.00M FM 90.0M 5 FM 106.0M FM 106.00M FM 106.00M FM 106.0M 6 AM 530K AM 522K AM 531K AM530K 7 AM1720K AM1620K AM1602K AM1620K 8 AM 990K AM 990K AM 990K AM 990K 9 AM600K AM 603K AM 603K AM 600K 10 AM 1400K AM 1404K AM 1404K AM 1404K 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Note: The unit shown in table is Hz. K is x1000. M is x1,000,000. The slash indicates that data are not stored in the memory. FM is stereo mode.
The indication is the same as that of ordinary operation. However, when the test mode is turned on, the indication shown left lights for one second.
LCD TEST MODE
When the LCD test mode is turned on, all the segments of LCD light. Indication
– 8 –
NOTES ON SCHEMATIC DIAGRAM
QT-CD161/141
• Resistor: To differentiate the units of resistors, the symbol as K and M are used: the symbol K means 1000 ohm and the symbol M means 1000 kohm and the resistor without any symbol is an ohm resistor. The resistor designated "Fusible" is a fuse type resistor
• Capacitor: To indicate the unit of capacitor, a symbol P is used: this symbol P means micro-micro-farad and the unit of the capacitor without such a symbol is microfarad. As to electrolytic capacitor, the expression “capacitance/withstand voltage” is used. (CH), (TH), (RH), (UJ): Temperature compensation (ML): Mylar type (P.P.): Polypropylene type
• The indicated voltage in each section is the one measured by Digital Multimeter between such a section and the chassis with no signal given.
REF. NO DESCRIPTION POSITION
SW102 RECORD/PLAYBACK PLAYBACK SW201 FUNCTION/POWER TAPE—TUNER— CD/
OFF—ON SW202 X-BASS OFF—ON SW501 TUNER UP OFF—ON SW502 TUNER DOWN OFF—ON SW503 BAND OFF—ON
1. Tuner ( ): AM mode Marking except for ( ): FM mode
2. CD ( ): Play mode Marking except for ( ): Stop state
3. Deck section ( ): Record mode Marking except for ( ): Playback mode Display / Control section: ( ): Active state Marking except for ( ): CD Function mode at stop state
• Schematic diagram and Wiring Side of P.W.Board for this model are subject to change for improvement without prior notice.
• Parts marked with “ ” ( ) are important for
maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.
REF. NO DESCRIPTION POSITION
SW504 MEMORY OFF—ON SW505 PRESET DOWN OFF—ON SW506 PRESET UP OFF—ON SW507 CD LID OPEN/CLOSE OFF—ON SW601 TAPE MAIN OFF—ON SW702 PICKUP IN OFF—ON
FRONT
VIEW
E C B (S)(G)(D) (1) (2) (3)
KTA1266 GR KTA1273 Y KTC3194 Y KTC3199 GR KTC8050 D KRA102 M KRA109 M KRC104 M KRC107 M
Figure 9 TYPES OF TRANSISTOR
– 9 –
QT-CD161/141
PLAY
20ms
1.00 V SPO
NORMAL DISC TN0=01
20ms
2.00 V CLV+
PLAY
TCD-712 (140mm) TN0=01
50ms
1.00 V SPO
50ms
2.00 V CLV+
WAVEFORMS OF CD CIRCUIT
1
1
2
3
4 5
3
5ms
0.50 V IC801 20 F.E
5ms
5.0 V IC801 54 DRF
0.5ms
1.00 V HF
0.5ms
5.0 V HFL
0.5ms
5.0 V TES
0.5ms
1.00 V H.F
STOP PLAY
FOCUS SERCH
3 1
CUE
1 2
3
REVIEW
6
7
8
9
6
7
8
9
10
11
50ms
10.0 V JP+
50ms
10.0 V JP-
50ms
0.50 V JP
50ms
1.00 V TE
0.5ms
10.0 V JP+
0.5ms
10.0 V JP-
0.5ms
0.50 V JP
0.5ms
1.00 V TE
REVIEW
0.5ms
4
5
5.0 V HFL
0.5ms
5.0 V TES
1 2
3
10
11
50ms
6
7
8
9
6
7
8
9
10.0 V JP+
50ms
10.0 V JP-
50ms
0.50 V JP
50ms
1.00 V TE
0.5ms
10.0 V JP+
0.5ms
10.0 V JP-
0.5ms
0.50 V JP
0.5ms
1.00 V TE
CUE
12
12
5s 100mV SLD
0.5s 100mV SLD
PLAY
TCD-712
1
1
– 10 –
TO
MAIN
SECTION
+7.4V
(CD)
QT-CD161/141
+5V
LASER
DRIVER
+5V
Q801
XL801
16.93MHz
23
6
45
62
64
51 37
62
634364
XVDD VDD
VVDD
LC78622E
SERVO/SIGNAL
FIN1
E
4
CONTROL
EFMO
104412
9
F
XIN
XOUT
LDD VCC1
FIN2
123
LCHO
IC802
CLV+
CLV–
13
43
44
SLI
14
V/P
15
SLC
EFMIN
IC801
LA9240M
SERVO AMP.
46
HFL
16
CV+
3955385433
TES
TOFF
18 19
17
~
3240
JP–
SL–
31
30
32
11
8 4 2
53
56 57 58
RES. CQCK. COIN
SQOUT. RWC. WRQ
61
1
JP–
JP+
TGL
20
54
DRF
53
CE
52
DAT
51
CL
50
CLK
49
DEF
29
SLD
SLEQ
28 27
SPO
FD
16
TO
SL+
15
CL, DAT, SELIAL CONTROL
CONSTANT
VOLTAGE
Q804
REGULATOR
+5V
+7.4V
30
1
978
IC803
LA6541
FOCUS/TRACKING
3
/SPIN/SLIDE
13 29
28 18
25
DRIVER
20
26
5
21
6
22
24
102511
PICKUP UNIT
FOCUS COIL
TRACKING COIL
Figure 11 BLOCK DIAGRAM (1/3)
– 11 –
TO MAIN
SECTION
M
M701 SPIN
MOTOR
M
M702
SLIDE
MOTOR
TO MAIN
SECTION
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