Sharp PGM20, PG-M20S, PG-M20X, AN-60KT Service Manual

SERVICE MANUAL SERVICE-ANLEITUNG
S72N3PG-M20XU
DIGITAL MULTIMEDIA PROJECTOR DIGITALER MULTIMEDIA PROJEKTOR
PG-M20S PG-M20X
MODELS MODELLE
PG-M20S PG-M20X
In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its original condition and only parts identical to those specified should be used.
Im lnteresse der Benutzersicherheit (erforderliche Sicherheitsregeln in einigen Ländern) muß das Gerät in seinen Originalzustand gebracht werden. Außerdem dürfen für die spezifizierten Bauteile nur identische Teile verwendet werden.
CONTENTS
Page
» SPECIFICATIONS ............................................. 2
» IMPORTANT SERVICE SAFETY
NOTES (for USA)............................................... 3
» NOTE TO SERVICE PERSONNEL ................... 4
» OPERATION MANUAL ...................................... 8
» REMOVING OF MAJOR PARTS ..................... 13
» RESETTING THE TO TAL LAMP TIMER ......... 19
» ELECTRICAL ADJUSTMENT........................... 21
» TROUBLE SHOOTING TABLE ........................ 28
» CHASSIS LAYOUT .......................................... 94
» BLOCK DIAGRAM........................................... 96
» OVERALL WIRING DIAGRAM ........................ 98
» SCHEMATIC DIAGRAM ................................ 100
» PRINTED WIRING BOARD ASSEMBLIES ... 146 » PARTS LIST
Ë
ELECTRICAL PARTS ................................ 153
Ë
CABINET AND MECHANICAL PARTS ..... 166
Ë
ACCESSORIES PARTS ............................ 170
Ë
PACKING PARTS....................................... 170
» PACKING OF THE SET ................................. 171
» AN-60KT ........................................................ 172
» TECHNISCHE DATEN..................................... 49
» HINWEISE FÜR DAS
WARTUNGSPERSONAL ................................ 50
» BEDIENUNGSANLEITUNG ............................ 52
» ENTFERNEN DER HAUPTTEILE................... 57
» RÜCKSTELLEN DES
LAMPENBETRIEBSZEIT-TIMERS .................. 63
» ELEKTRISCH EINSTELLUNG ........................ 66
» FEHLERSUCHTABELLE ................................. 73
» CHASSIS-ANORDNUNG ................................ 94
» BLOCKSCHALTBILD ....................................... 96
» GESAMTSCHALTPLAN .................................. 98
» SCHEMATISCHER SCHALTPLAN................ 100
» LEITERPLATTENEINHEITEN ....................... 146
» ERSATZTEILLISTE
Ë
ELEKTRISCHE BAUTEILE ....................... 153
Ë
GEHÄUSE UND MECHANISCHE
BAUTEILE.................................................. 166
Ë
ZUBEHÖRTEILE ....................................... 170
Ë
VERPACKUNGSTEILE.............................. 170
» VERPACKEN DES GERÄTS ......................... 171
» AN-60KT ........................................................ 172
INHALT
Seite
SHARP CORPORATION
This document has been published to be used for after sales service only. The contents are subject to change without notice.
PG-M20S PG-M20X
Specifications
Product type
Model
Video system
Display method
DMD panel
Lens
Projection lamp
Component input signal
(INPUT1)
Horizontal resolution
Computer RGB input signal
(INPUT 1)
S-video input signal
(INPUT 2)
Video input signal
(INPUT 3)
Pixel clock
Vertical frequency
Horizontal frequency
Audio input signal
Audio output
Speaker system
Rated voltage
Input current
Rated frequency
Power consumption
Power dissipation
Operating temperature
Storage temperature
Cabinet
I/R carrier frequency
Dimensions (approx.)
Weight (approx.)
Supplied accessories
Replacement parts
Digital Multimedia Projector PG-M20X/PG-M20S NTSC 3.58/NTSC 4.43/PAL/PAL-M/PAL-N/PAL 60/SECAM/ DTV480I/DTV480P/DTV720P/DTV1080I Single Chip Digital Micromirror Device™ (DMD™) by Texas Instruments Panel size: 0.7" (17.8 mm), 1 chip XGA DMD(PG-M20X)/0.55"(14.0mm)",1 chip SVGA DMD(PG-M20S) No. of dots: 786,432 dots (1,024 [H] × 768 [V])(PG-M20X)/480.000 dots (800[H] × 600[V])(PG-M20S) 1–1.2 × zoom lens, F1.75–2.04, f = 28.0–33.5 mm High Intensity Discharge Lamp (HID Lamp), DC 210 W 29-pin connector DVI input signal:Digital 250–1,000 mV 50
Y: 1.0 Vp-p, sync negative, 75 terminated
: 0.7 Vp-p, 75 terminated
P
B
: 0.7 Vp-p, 75 terminated
P
R
700 TV lines (DTV720P)(PG-M20X)/500TV Lines (S-Video[NTSC3.58])(PG-M20S) 29-pin connector RGB separate/sync on green type analog input: 0–0.7 Vp-p, positive, 75 terminated HORIZONTAL SYNC. SIGNAL: TTL level (positive/negative) VERTICAL SYNC. SIGNAL: Same as above 4-pin Mini DIN connector Y (luminance signal): 1.0 Vp-p, sync negative, 75 terminated C (chrominance signal): Burst 0.286 Vp-p, 75 terminated RCA connector: VIDEO, composite video, 1.0 Vp-p, sync negative, 75 terminated 12–230 MHz(PG-20X)/12-120MHz(PG-M20S) 43–100 Hz 15–126 kHz(PG-20X)/15-102kHz(PG-M20S) ø3.5 mm M
2.0 W (monaural) 4 cm × 3 cm AC 100–240 V
3.2 A 50/60 Hz 290 W <1,090 BTU/hour 41°F to 95°F (+5°C to +35°C) –4°F to 140°F (–20°C to +60°C) Plastic 38 kHz
5
⁄8" × 3" × 11 15⁄16" (219 (W) × 76 (H) × 303 (D) mm) (main body only)
8
3
8
⁄4" × 3 1⁄4" × 12 1⁄2" (223 (W) × 83 (H) × 318 (D) mm) (including adjustment feet
and projecting parts)
5.8 lbs. (2.6 kg) Remote control, Two R-03 batteries, Power cord for U.S., Canada etc. (6', 1.8 m), Power cord for Europe, except U.K. (6', 1.8 m), Power cord for U.K., Hong Kong and Singapore (6',
1.8 m), Power cord for Australia, New Zealand and Oceania (6', 1.8 m), DVI to 15-pin D-sub cable (6', 1.8 m), USB cable (6', 1.8 m), Carrying case, Lens cap (attached), Lens cap strap, Terminal cover (attached), CD-ROM, Operation manual, Quick reference guides Lamp unit (Lamp/cage module) (BQC-PGM20X//1), Remote control (RRMCGA013WJSA), Two R-03 batteries (“AAA” size, UM/SUM-4, HP-16, or similar), Power cord for U.S., Canada etc. (QACCDA007WJPZ), Power cord for Europe, except U.K. (QACCV4002CEZZ), Power cord for U.K., Hong Kong and Singapore (QACCB5024CENA[PG-M20X]/QACCBA012WJPZ
DVI to 15-pin D-sub cable Carrying case (UBNDT0013CEZZ),Terminal cover (GCOVD0103CESA), CD-ROM (UDSKA0058CEN1 [PG-M20X]/UDSKAA009WJZZ[PG-M20S]),Operation manual (TINS-7609CEZZ[PG-M20X] /TINS-A209WJZZ[PG-M20S]), Quick reference guides
Analog 0.7 Vp-p 75
INIJACK
: AUDIO, 0.5 Vrms, more than 47 k (stereo)
Power cord for Australia,[PG-M20S]), New Zealand and Oceania (QACCL3022CEZZ),
(GCASN0005CESA), Lens cap (CCAPHA001WJ01), Lens cap strap
(QCNWGA010WJZZ), USB cable (QCNWG0001WJPZ),
This SHARP projector uses a DMD panel. This very sophis­ticated panel contains 786,432(PG-M20X)/480,000(PG-M20-
S) pixels. As with any high technology electronic equipment such as large screen TVs, video systems and video cameras, there are certain acceptable
must conform to.
tolerances that the equipment
Specifications are subject to change without notice.
This unit has some inactive pixels within acceptable toler­ances which may result in inactive dots on the picture screen. This will not affect the picture quality or the life expectancy of the unit.
2
PG-M20S
2 2
PG-M20X
IMPORTANT SERVICE SAFETY NOTES (for USA)
Ë Service work should be performed only by qualified service technicians who are
thoroughly familiar with all safety checks and servicing guidelines as follows:
WARNING
1. For continued safety, no modification of any circuit should be attempted.
2. Disconnect AC power before servicing.
BEFORE RETURNING THE PROJECTOR: (Fire & Shock Hazard)
Before returning the projector to the user, perform the following safety checks:
1. Inspect lead wires are not pinched between the chassis and other metal parts of the projector.
2. Inspect all protective devices such as non-metallic control knobs, insulating materials, cabinet backs, adjustment and compartment covers or shields, isolation resistor-capacity networks, mechanical insulators, etc.
3. To be sure that no shock hazard exists, check for current leakage in the following manner:
» Plug the AC cord directly into a 120-volt AC outlet,
(Do not use an isolation transformer for this test).
» Using two clip leads, connect a 1.5k ohm, 10 watt
resistor paralleled by a 0.15µF capacitor in parallel between all exposed metal cabinet parts and earth ground.
» Use an AC voltmeter with sensitivity of 5000 ohm
per volt., or higher, sensitivity to measure the AC voltage drop across the resistor (See Diagram).
» All checks must be repeated with the AC plug
connection reversed. (If necessary, a non-polarized adapter plug must be used only for the purpose of completing these checks.) Any reading of 0.3 volts RMS (this corresponds to
0.2 milliamp. A C .) or more is e xcessiv e and indicates a potential shock hazard which must be corrected before returning the unit to the owner.
AC
VOLTMETER
1.5k ohm (10W)
0.15µF
TEST PROBE
TO EXPOSED METAL PARTS
CONNECT TO KNOWN EARTH GROUND
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
SAFETY NOTICE
Many electrical and mechanical parts in Projector have special safety-related characteristics. These characteristics are often not evident from visual inspection, nor can protection afforded by them be necessarily increased by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this manual; electrical components having such features are identified by å and shaded areas in the Replacement Parts Lists and Schematic Diagrams. For continued protection, replacement parts must be identical to those used in the original circuit. The use of a substitute replacement parts which do not have the same safety characteristics as the factory recommended replacement parts shown in this service manual, may create shock, fire or other hazards.
AVIS POUR LA SECURITE
De nombreuses pièces, électriques et mécaniques, dans les projecteur à présentent des caractéristiques spéciales relatives à la sécurité, qui ne sont souvent pas évidentes à vue. Le degré de protection ne peut pas être nécessairement augmentée en utilisant des pièces de remplacement étalonnées pour haute tension, puissance, etc. Les pièces de remplacement qui présentent ces caractéristiques sont identifiées dans ce manuel; les pièces électriques qui présentent ces particularités sont identifiées par la marque å et hachurées dans la liste des pièces de remplacement et les diagrammes schématiques. Pour assurer la protection, ces pièces doivent être identiques à celles utilisées dans le circuit dorigine. L’utilisation de pièces qui n’ont pas les mêmes caractéristiques que les pièces recommandées par lusine, indiquées dans ce manuel, peut provoquer des électrocutions, incendies ou autres accidents.
WARNING: The bimetallic component has the primary
conductive side exposed. Be very careful in handling this component when the power is on.
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
AVERTISSEMENT:La composante bimétallique dispose du
conducteur primaire dénudé. Faire attention lors de la manipulation de cette composante sous tension.
3
PG-M20S PG-M20X
NOTE TO SERVICE PERSONNEL
UV-RADIATION PRECAUTION
The light source, metal halide lamp, in the pr ojector emits small amounts of UV-Radiation.
AVOID DIRECT EYE AND SKIN EXPOSURE.
To ensure safety please adhere to the following:
1. Be sure to wear sun-glasses when servicing the projector with the lamp turned on and the top enclosure removed.
2. Do not operate the lamp outside of the lamp housing.
NO TE POUR LE PERSONNEL D’ENTRETIEN
PRECAUTION POUR LES RADIATIONS UV
La source de lumière, la lampe métal halide, dans le projecteur émet de petites quantités de radiation UV.
EVITEZ TOUTE EXPOSITION DIRECTE DES YEUX ET DE LA PEAU.
Pour v otre sécurité, nous vous prions de respecter les points suivants:
1. Toujours por ter des lunettes de soleil lors dun entretien du projecteur avec la lampe allumée et le haut du coffret retiré.
2. Ne pas faire fonctionner la lampe à l’extér ieur du boîtier de lampe.
3. Do not operate for more than 2 hours with the enclosure removed.
UV-Radiation and Medium Pressure Lamp Precautions
1. Be sure to disconnect the AC plug when replacing the lamp.
2. Allow one hour for the unit to cool down before servicing.
3. Replace only with same type lamp. Type BQC­PGM20X//1 rated 85V/210W.
4. The lamp emits small amounts of UV-Radiation, avoid direct-eye contact.
5. The medium pressure lamp involves a risk of explosion. Be sure to follow installation instructions described below and handle the lamp with care.
3. Ne pas faire fonctionner plus de 2 heures avec le coffret retiré.
Précautions pour les radiations UV et la lampe moyenne pression
1. Toujours débrancher la fiche AC lors du remplacement de la lampe.
2. Laisser l’unité refroidir pendant une heure avant de procéder à lentretien.
3. Ne remplacer quavec une lampe du même type. Type BQC-PGM20X//1 caractéristique 85V/210W.
4. La lampe émet de petites quantités de radiation UV­éviter tout contact direct avec les yeux.
5. La lampe moyenne pression implique un risque dexplosion. Toujours suivre les instructions dinstallation décrites ci-dessous et manipuler la lampe avec soin.
4
PG-M20S
4
5
PG-M20X
UV-RADIATION PRECAUTION (Continued)
23456789012345678901234567890121234567890123
Lamp Replacement
Note:
Since the lamp reaches a very high temperature during units operation replacement of the lamp should be done at least one hour after the power has been turned off. (to allow the lamp to cool off.) Installing the new lamp, make sure not to touch the lamp (bulb) replace the lamp by holding its reflector
2. [Use original replacement only.]
Lamp
1
Reflector
2
DANGER ! –– Ne ver turn the power on without the lamp to avoid electric-shock or damage of the devices since the stabilizer generates high v oltages at its start.
PRECAUTION POUR LES RADIATIONS UV (Suite)
234567890123456789012345678901212345678901234
Remplacement de la lampe
Remarque:
Comme la lampe devient très chaude pendant le fonctionnement de lunité, son remplacement ne doit être effectué au moins une heure après avoir coupé lalimentation (pour permettre à la lampe de refroidir). En installant la nouvelle lampe, sassurer de ne pas toucher la lampe (ampoule). Remplacer la lampe en tenant son réflecteur 2. [Nutiliser quun remplacement dorigine.]
1
Lampe
2
Reflecteur
DANGER ! –– Ne jamais mettre sous tension sans la lampe pour éviter un choc électrique ou des dommages des appareils car le stabilisateur génère de hautes tensions à sa mise en route.
Since small amounts of UV-Radiation are emitted from an opening between the duct cover and the lamp housing, it is recommended to place the LENS CAP on the opening during servicing to avoid eye and skin exposure.
Note: Please obtain a lens cap before servicing a
models PG-M20X/PG-M20S that is received without one.
Comme de petites quantités de radiation UV sont émises par une ouverture entre le couvercle du con­duit et le botier de la lampe,il est recommandé de placer le CAPUCHON D'OPTIQUE sur l'ouverture pendant l'entretien pour éviter une exposition des yeux et la peau.
Remarque: Priére de se procurer un capuchon
d'optique acant d'entretien un modéle PG-M20X/PG-M20S qui est livré sans.
5
PG-M20S PG-M20X
WARNING: High brightness light source, do not stare into the beam of light, or view directl y . Be especially
careful that children do not stare directly in to the beam of light.
WARNING: TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT EXPOSE THIS UNIT TO
MOISTURE OR WET LOCATIONS.
CAUTION
RISK OF ELECTRIC SHOCK. DO NOT REMO VE SCREWS
EXCEPT SPECIFIED USER
SERVICE SCREWS
CAUTION: TO REDUCE THE RISK OF ELECTRIC SHOCK,
DO NOT REMO VE CABINET.
NO USER-SERVICEABLE PARTS EXCEPT LAMP UNIT.
REFER SERVICING T O QU ALIFIED SERVICE
PERSONNEL.
The lighting flash with arrowhead within a triangle is intended to tell the user that parts inside the product are risk of electric shock to persons.
The exclamation point within a triangle is intended to tell the user that important operating and servicing instructions are in the manual with the projector.
AVERTISSEMENT: Sour ce lumineuse de grande intensité. Ne pas fixer le faisceau lumineux ou le regar der
directement. Veiller particulièrement à éviter que les enfants ne fixent directement le faisceau lumineux.
A VERTISSEMENT : AFIN D’EVITER T OUT RISQ UE D’INCENDIE OU D’ELECTR OCUTION, NE PAS PLACER
CET APPAREIL DANS UN ENDROIT HUMIDE OU MOUILLE.
ATTENTION
RISQUE
DELECTR OCUTION NE
PASRETIRER LES VIS, A
L’EXCEPTION DES VIS DE
REPARATION UTILISATEUR
SPECIFIEES
ATTENTION: POUR EVITER TOUT RISQ UE
DELECTR OCUTION, NE PAS RETIRER LE CAPOT.
AUCUNE DES PIECES INTERIEURES NEST REPARABLE
PAR L ’UTILISATEUR, A L’EXCEPTION DE L’UNITE DE
LAMPE. POUR T OUTE REPARATION, SADRESSER A UN
TECHNICIEN DENTRETIEN QUALIFIE.
L’éclair terminé d’une flèche à l’intérieur dun triangle indique à lutilisateur que les pieces se trouvant dans lappareil sont susceptibles de provoquer une décharge électrique.
Le point dexclamation à lintérieur dun triangle indique à l’utilisateur que les instructions de fonctionnement et dentretien sont détaillées dans les documents fournis avec le projecteur.
6
PG-M20S PG-M20X
Precautions for using lead-free solder
1 Employing lead-free solder
"Input and key PWBs" of this model employs lead-free solder. The LF symbol indicates lead-free solder, and is attached on the PWBs and service manuals. The alphabetical character following LF shows the type of lead-free solder. Example:
L Fa
Indicates lead-free solder of tin, silver and copper.
2 Using lead-free wire solder
When fixing the PWB soldered with the lead-free solder, apply lead-free wire solder. Repairing with conventional lead wire solder may cause damage or accident due to cracks. As the melting point of lead-free solder (Sn-Ag-Cu) is higher than the lead wire solder by 40°C, we recommend you to use a dedicated soldering bit, if you are not familiar with how to obtain lead-free wire solder or soldening bit, contact our service station or service ranch in your area.
3 Soldering
As the melting point of lead-free solder (Sn-Ag-Cu) is about 220°C which is higher than the conventional lead solder by 40°C, and as it has poor solder wettabillty, you may be apt to keep the soldering bit in contact with the PWB for extended period of time. However, Since the land ma y be peeled off or the maxim um heat-resistance temperature of parts may be excoeded, remove the bit from the PWB as soon as you conurm the steady soldering condition. Lead-free solder contains more tin, and the end of the soldering bit may be easily corroded. Make sure to tum on and off the power of the bit as required. if a different type of solder stays on the tip of the soldering bit, it is alloyed with lead-free solder. Clean the bit after every use of it. When the tip of the soldering bit is blackened during use, file it with steel wool or fine sandpaper.
Becareful when replacing parts with polarity indication on the PWB silk.
Lead-free wire solder for servicing
Part No. Description Code ZHNDAi123250E J φ0.3mm 250g(1roll) BL ZHNDAi126500E J φ0.6mm 500g(1roll) BK ZHNDAi12801KE J φ1.0mm 1kg(1roll) BM
7
PG-M20S PG-M20X
Location of Controls
Projector (Front and Top View)
LAMP REPLACEMENT indicator
Illuminates in green normally. Replace the lamp when the indicator illuminates in red.
POWER indicator
Illuminates in red, when the projector is in standby. When the power is turned on, this indicator will illuminate in green.
POWER button
Turns the power on or off.
LENS button
For adjusting Keystone or Digital Shift setting.
Adjustment buttons (
For selecting menu items.
)
ENTER button
For setting items selected or adjusted on the menu.
AV MUTE button
For temporarily turning off the sound and picture.
Zoom knob
TEMPERATURE WARNING indicator
Illuminates in green normally. When the internal temperature rises, this indicator will illuminate in red.
INPUT button
For switching input mode 1, 2 or 3.
MENU button
For displaying adjustment and setting screens.
VOLUME buttons
For adjusting the speaker sound level.
UNDO button
For undoing an operation or returning to the default settings.
AUTO SYNC button
For automatically adjusting images when connected to a computer.
Focus ring
Foot releases/Adjustment feet
For adjusting the projectors height.
Terminal cover
Speaker
Remote control sensor
Attaching the terminal cover
Attach the terminal cover by placing it on the side panel of the projector and pressing it into place, as shown in the illustration.
8
Projector (Side View)
PG-M20S PG-M20X
INPUT 1 terminal
Port for DVI digital, computer RGB, and COMPONENT signals.
INPUT 2 terminal
Terminal for connecting video equipment with an S-VIDEO terminal.
AC socket
USB terminal
For connecting a compu­ter using a USB cable.
INPUT AUDIO terminal
Shared audio terminal for INPUT 1, INPUT 2, and INPUT 3.
INPUT 3 terminal
For connecting video equipment.
Exhaust vent
Kensington Security Standard connector
Using the Kensington Lock
This projector has a Kensington Security Standard connector for use with a Kensington MicroSaver Security System. Refer to the information that came with the system for instructions on how to use it to secure the projector.
Attaching the lens cap
After putting the lens cap strap on the lens cap, pass the other end of the strap through the hole under the projector, next to the lens, as shown in the illustration.
Bottom View
9
PG-M20S PG-M20X
Remote Control
Remote control signal transmitter
FORWARD/BACK button
Moves forward or backwards when connected to a computer using a USB cable. Same as the [Page Down] and [Page Up] keys on a computer keyboard.
AV MUTE button
For temporarily turning off the sound and picture.
VOLUME buttons
For adjusting the speaker sound level.
INPUT 2 button
For switching the input mode to INPUT 2.
INPUT 1 button
For switching the input mode to INPUT 1.
AUTO SYNC button
For automatically adjusting images when connected to a computer.
LENS button
For adjusting Keystone or Digital Shift setting.
ENTER button
For setting items selected or adjusted on the menu.
POWER button
Turns the power on or off.
ENLARGE (Enlarge/Reduce) buttons
For enlarging or reducing part of the image.
FREEZE button
For freezing images.
INPUT 3 button
For switching the input mode to INPUT 3.
RESIZE button
For switching the screen size (NORMAL, BORDER, etc).
GAMMA button
For correcting the brightness of an image, when the images displayed are hard to see because of the brightness of the room. Four gamma modes are available to choose from.
MENU button
For displaying adjustment and setting screens.
Adjustment buttons (
For selecting menu items.
)
UNDO button
For undoing an operation or returning to the default settings.
10
Connection Pin Assignments
DVI Digital / Analog INPUT 1 port : 29 pin connector
DVI Digital INPUT
•••••••••
9
••••
21
17
••••
18 23
~
~
~
•••••••••
••••
••••
16
87
C1 C2
C4 C5
C3
24
Pin No. Signal Pin No. Signal
10 T.M.D.S data 1+ C1 Not connected 11 T.M.D.S data 1 shield C2 Not connected 12 Not connected C3 Not connected 13 Not connected C4 Not connected 14 +5V current C5 Ground 15 Ground
PG-M20S PG-M20X
1 T.M.D.S data 2– 16 Hot plug detection 2 T.M.D.S data 2+ 17 T.M.D.S data 0– 3 T.M.D.S data 2 shield 18 T.M.D.S data 0+ 4 Not connected 19 T.M.D.S data 0 shield 5 Not connected 20 Not connected 6 DDC clock 21 Not connected 7 DDC data 22 T.M.D.S clock shield 8 Not connected 23 T.M.D.S clock+ 9 T.M.D.S data 1– 24 T.M.D.S clock–
DVI Analog RGB Input
Pin No. Signal Pin No. Signal
1 Not connected 16 Hot plug detection 2 Not connected 17 Not connected 3 Not connected 18 Not connected 4 Not connected 19 Not connected 5 Not connected 20 Not connected 6 DDC clock 21 Not connected 7 DDC data 22 Not connected 8 Vertical sync 23 Not connected
9 Not connected 24 Not connected 10 Not connected C1 Analog input Red 11 Not connected C2 Analog input Green 12 Not connected C3 Analog input Blue 13 Not connected C4 Horizontal sync 14 +5V current C5 Ground 15 Ground
4-pin USB connector
12
USB connector: 4 pin B-type USB connector
Pin no. Signal Name
1 VCC USB current 2 USB– USB data– 3 USB+ USB data+ 4 SG Signal Ground
DVI Analog Component Input
Pin No. Signal Pin No. Signal
1 Not connected 16 Not connected 2 Not connected 17 Not connected 3 Not connected 18 Not connected 4 Not connected 19 Not connected 5 Not connected 20 Not connected 6 Not connected 21 Not connected 7 Not connected 22 Not connected 8 Not connected 23 Not connected
9 Not connected 24 Not connected 10 Not connected C1 Analog input Pr/Cr 11 Not connected C2 Analog input Y 12 Not connected C3 Analog input Pb/Cb 13 Not connected C4 Not connected 14 Not connected C5 Ground 15 Ground
43
11
PG-M20S PG-M20X
Dimensions
Side View Side ViewTop View
Rear View
12
(318.3)
Front View
1
/
8
3 (80)
9
/
16
3
1
(34.2)
5
/
16
(7.5)
1115/
16
(303)
3
/4 (223)
8
5
8
/8 (219)
1
5
/16 (128)
1
1
/
2
/
8
9
4
/16 (115.5)
11
7
/16 (195)
1
3
/4 (82.5)
3
2 (55.5)
3
2
/
(60)
8
/
16
(38.7)
3
(76.1)
1
3
(82.9)
/
4
Bottom View
1
4
(104)
/
8
5
10
/
(261.5)
16
Units: inches (mm)
12
REMOVING OF MAJOR PARTS
1. Removing the top panel
1-1. Detach the terminal block cover. 1-2. Remove the five lock screws from the top panel. 1-3. Press the right side of the bottom body to undo the hook. 1-4. Press the left side of the bottom body to undo the hook. 1-5. Press the front of the bottom body to undo the hook. Get the top panel loose from the bottom body. 1-6. Slightly raise the front of the top panel and disconnect the speaker connector.
2. Removing the PC I/F PWB and cooling fan
2-1. Disconnect the connector. 2-2. Remove the three lock screws from the PC I/F PWB and then the two hex support screws. 2-3. Disconnect the connector and take out the cooling fan.
Top panel
1-2
PG-M20S PG-M20X
1-6
1-5
1-2
1-4
1-2
1-2
1-3
1-1
Terminal block cover
1-2
2-2
2-1
PC I/F PWB unit
2-3
2-3
Cooling fan
13
2-2
PG-M20S PG-M20X
3. Removing the operation PWB
3-1. Remove the two lock screws from the operation PWB and slightly raise this PWB. 3-2. Disconnect the connectors.
4. Removing the optical mechanism
4-1. Remove the two lock screws from the lamp socket. 4-2. Raise the two lamp socket lead fixtures. 4-3. Disconnect the connectors. 4-4. Remove the six lock screws from the optical mechanism.
3-2
3-1
3-1
Operation PWB unit
4-2
4-1
4-4
Optical mechanism
4-3
14
5. Removing the other PWBs
5-1. Disconnect the connectors. 5-2. Remove the four lock screws from the power PWB. 5-3. Remove the lock screw from the ballast PWB unit. 5-4. Remove the three hex support screws from the input PWB. 5-5. Remove the lock screw from the terminal block cover. 5-6. Remove the three lock screws from the PFC PWB.
5-4
Input PWB unit
5-2
PG-M20S PG-M20X
5-5
Ballast PWB unit
5-3
5-1
5-1
5-1
PFC PWB unit
5-6
Power PWB unit
Bottom body
15
PG-M20S
ly
FormatterPWBunit
Backerplateassembly
DMD(DigitalMicromirror Device)chip +OuterFrame +C-spring
Heatsink
Prismsurface
Mirroradjustingplate
e
PG-M20X
6. Removing the formatter PWB
6-1. Disconnect the connector. 6-2. Remove the two lock screws from the heat sink. 6-3. Remove the four lock screws from the backer plate assembly, and detach the formatter PWB. Note: The DMD (Digital Micromirror Device) unit is easily affected by static electricity. In handling this unit, be sure to wear a wristband or take other anti-static measure.
FormatterPWBunit
6-1
Backerplateassemb
6-3
DMD(DigitalMicromirror Device)unit
Precautions in replacing the DMD chip Note: Be careful not to allow dust and fingerprint
on the cover glass of DMD chip and prism surface of optical engine.
1. When you fix 4screws of backer plate assemb ly, press backer plate to f ormatter PWB and fix by cross multiply step by step.
2. If something shade appears on the projection screen like Fig1, release 2 screws on mirror adjusting plate and move that plate to adjust illumination area of DMD chip.
Heatsink
6-2
Fig.1
Shad
16
PG-M20S PG-M20X
* Precautions in setting up the DMD (Digital Micromirror Device) unit
Before connecting the formatter PWB to the optical engine, take the following steps. Look at the voltage rank marking that is on the DMD itself. Referring to this marking, set the DIP switches on the formatter PWB. And connect this PWB to the optical engine. Wrong settings will adversely affect the system performance.
Voltage rank marking This sample is "C".
Voltage ranking system with the DIP switches on formatter PWB
BCDE
* Connecting the FPC extension cables (QCNW-A298WJZZ)
Connect the cables to the formatter PWB (TO FMT) and the PC I/F PWB (TO PC), referring to the silk-screen-printed markings. See the sketch below. (The FPC is already connected at TO PC.)
TOFMT
17
TOPC
PG-M20S PG-M20X
Outline of the optical unit
<Layout>
Projection lens
Relay lenses
Rod lens
Reflector
Lamp
UV/IR filter
Prism
    Item
Lamp UV/IR filter
Color wheel Rod lens
Relay lenses Reflector
Prism
DMD chip
Projection lens
DMD chip
Color wheel
Function Light source. DC-driven high-pressure mercury vapor lamp. Used to absorb ultraviolet and infrared rays. Used to let the source light through the color filter and to separate it into R, G and B colors. Used to make for uniform light beams. Used to collect the light from the rod lens into the DMD chip. Used to reflect the light from the relay lenses against the DMD chip. Used to introduce the light from the reflector over the eff ec­tive surface of the DMD chip. When the micromirror gets tilted (ON) as specified, the reflected light is guided to the projection lens. Used to turn on and off the micromirror in response to the ratio of color components at each dot and thus to reflect the incoming light accordingly. Used to enlarge the light from the DMD chip and to get the light projected on the screen.
18
RESETTING THE TOT AL LAMP TIMER
PG-M20S PG-M20X
Resetting the Lamp
Reset the lamp timer after replacing the lamp.
1
Connect the power cord.
Plug the power cord into the AC socket of the projector.
2
Reset the lamp timer.
While pressing simultaneously
, , and on the projec-
tor, press
ÒLAMP 0000HÓ is displayed, indicating that the lamp timer is reset.
on the projector.
Timer
AC socket
POWER button
Adjustment buttons
|
|
)
(
Info
Make sure to reset the lamp timer only when replacing the lamp.If you reset the lamp timer and continue to use the same lamp, this may cause the lamp to become damaged or explode.
ENTER button
The warning lights on the projector indicate problems inside the projector.
If a problem occurs, either the TEMPERATURE WARNING indicator or the LAMP REPLACEMENT
indicator will illuminate red, and the power will turn off. After the power has been turned off, follow the procedures given below.
TEMPERATURE WARNING
POWER indicator
indicator
LAMP REPLACEMENT indicator
About the TEMPERATURE WARNING indicator
If the temperature inside the projector in­creases, due to blockage of the air vents, or the setting location, lower left corner of the picture. If the tem­perature keeps on rising, the lamp will turn off and the TEMPERATURE WARNING in­dicator will blink, the cooling fan will run for further 90 seconds, then the power will be shut off. After perform the following measures.
Maintenance indicator Condition Problem Possible Solution
TEMPERA-
TURE
WARNING
indicator
LAMP
REPLACE-
MENT
indicator
Normal Abnormal
Off
Green on
Green blinks
when the
lamp is
active.
will blink in the
appears, be sure to
Abnormal
The internal
Red on/ Power off
Red blinks
Red on/ Power off
temperature is abnormally high.
Time to change the lamp
The lamp does not illuminate.
Blocked air intake
Cooling fan break-
down
Internal circuit failure
Clogged air intake
Lamp usage time
exceeded 1,900 hours
Burnt-out lamp
Lamp circuit failure
LAMP REPLACEMENT indicator
When the lamp exceeds 1,900 cumulative hours of use, on the screen in yellow. When the cumulative hours of use reach 2,000, change to red, the lamp will au­tomatically turn off and then the projector as well. At this time , the LAMP REPLACEMENT indica­tor will illuminate in red.
If you try to turn on the projector a fourth time without replacing the lamp, the projector will not turn on.
Relocate the projector to an area with proper ventilation.
Take the projector to your nearest Sharp Authorized Projector Dealer or Service Center for repair.
Take the projector to your nearest Sharp Authorized Projector Dealer or Service Center for repair or lamp replacement.
Please exercise care when replacing the lamp.
About the
will be displayed
will
19
PG-M20S PG-M20X
How to Release the System Lock
Turn on the power. If the system lock is applied, the system-resetting screen appears. Press the following keys in this order.
MENU ENTER ENTER MENU UNDO UNDO MENU
After pressing the MENU key first, press the remaining six keys within 10 seconds.
20
ELECTRICAL ADJUSTMENT
No. Adjustment Items Adjustment Conditions Adjustment Procedures
PG-M20S PG-M20X
1 Initialization of
EEPROM
2 Adjustment of CW
index
3 Adjustment of
RGB gradation reproduction
1. Tur n on the power (the lamp lights up) and warm up the system for 15 minutes.
1. Signal input: 64-step color bar
2. Select the following group and sub­ject. Group: DLP Subject: Select CW-INDEX.
1. Feed the SMPTE pattern signal.
2. Select the following group and sub­ject. Group: DLP Subject: G1-GAIN
1. Carry out the following setting. Press SW2001 to enter the process mode, and ex ecute S2 on SSS menu.
1. Feed the signal to INPUT 1.
2. Select subject and make adjustment so that the lamp gradation patterns of R, G and B should be smooth with­out noise.
R G B
1. Confirm that 100% and 95% white gradation, and 0% and 5% black g r a­dation are discernible.
2. If the white gradation looks differently, do fine adjustment by G1-GAIN.
4 Adjustment of
video brightness/ contrast
5 Adjustment of
video tint
1. Feed the NTSC100% window pat­ter signal. (Burst signal)
2. Select the following group and sub­ject. Group: VIDEO Subject: AUTO
1. Feed the split color bar signal.
2. Select the following group and sub­ject. Group: VIDEO Subject: TINT
21
1. After signal input, select AUTO us­ing the set's switch or the remote controller's button for automatic ad­justment.
1. Confirm the fixed value. Fixed value: 128
PG-M20S PG-M20X
No. Adjustment Items Adjustment Conditions Adjustment Procedures
6 Adjustment of
NTSC color saturation
7 Adjustment of PAL
color saturation
8 Adjustment of
SECAM color saturation
9 Adjustment of
COMPO G bright­ness
1. Feed the internal 8ch (split color bar) signal.
2. Select the following group and sub­ject. Group: VIDEO Subject: N-COLOR
1. Feed the PAL color bar signal.
2. Select the following group and sub­ject. Group: VIDEO Subject: P-COLOR
1. Feed the SECAM color bar signal.
2. Select the following group and sub­ject. Group: VIDEO Subject: S-COLOR
1. Input signal: 0% gray pattern sig­nal (480I)
2. Select the following group and sub­ject. Group: COMPO Subject: G-BRIGHT
1. Confirm the fixed value. Fixed value: 59
1. Confirm the fixed value. Fixed value: 59
1. Confirm the fixed value. Fixed value: 59
1. Feed the signal to INPUT 1. Make adjustment so that some bits should be missing in the picture.
10 Adjustment of
COMP CR-Offset
11 Automatic Adjust-
ment of RGB white balance
12 Automatic Adjust-
ment of SRGB white balance
1. Feed the color difference signal (480I): Y 0% brightness, Cb and Cr 0% white patterns. Group: COMPO Subject: AUTO
1. Feed the 50% gray pattern signal (XGA, 60 Hz [PG-M20X]/SVGA,60 Hz [PG-M20S]).
2. Select the following group and sub­ject. Group: DLP Subjects: R1-GAIN (Red)
B1-GAIN (Blue)
1. Feed the 50% gray pattern signal (XGA, 60 Hz [PG-M20X]/SVGA,60 Hz [PG-M20S]).
2. Select the following group and sub­ject. Group: DLP Subjects: S-R1-GAIN (Red)
S-G1-GAIN (Green) S-B1-GAIN (Blue)
1. After signal input, select AUTO us­ing the set's switch or the remote controller's button for automatic ad­justment.
1. Adjust R-1 GAIN and B1-GAIN so that x-value should be 266±3 and y-value 320±3.
1. Set the value of S-R1-GAIN to 34.
2. Adjust S-G1-GAIN and S-B1-GAIN so that x-value should be 310±3 and y-value 335±3.
22
No. Adjustment Items Adjustment Conditions Adjustment Procedures
PG-M20S PG-M20X
13 Automatic adjust-
ment of video white balance
14 Automatic adjust-
ment of DTV white balance
15 Adjustment of
DLP voltage (For reference)
16 Confirmation and
re-adjustment of white balance
1. Feed the 50% gray pattern signal (NTSC, burst signal).
2. Select the following group and sub­ject. Group: DLP Subjects: V-R1-GAIN (Red)
V-B1-GAIN (Blue)
1. Feed the 50% gray pattern signal (480I, color difference signal).
2. Select the following group and sub­ject. Group: DLP Subjects: C-R1-GAIN
C-B1-GAIN
1. Read voltage rank of DLP descrip­tion.
2. Set the switch corresponding to the rank which has been read. (on the formatter PWB)
1. The adjusting conditions for each item are as follows: For RGB input, see Item 11 For SRGB input, see Item 13 For video input, see Item 14 For DVT input, see Item 12
1. Adjust V -R1-GAIN and V-B1-GAIN so that x-value should be 265±3 and y­value should be 298±3.
1. Adjust C-R1-GAIN and C-B1-GAIN so that x-value should be 263±3 and y-value should be 295±3.
1. Carry out adjustment when DLP chip has been replaced or combination of chip and formatter has been changed.
2. Rank: BCDE Setting value: 1234
Confirm that there is no deviation in white balance from that of the monitoring equipment. For readjustment, proceed in the order of RGB input, video input and DTV in­put.
17 Confirmation of
color-related operation
18 Confirmation of
picture-related operation
19 Confirmation of
RGB
20 Confirmation of
off-timer operation
21 Confirmation of
thermistor opera­tion
1. Receive the color bar signal. 1. Select L1 in the process mode. Check the performance of color and tint.
1. Receive monoscope pattern signal. 1. Se lec t L2 i n th e pr ocess mode. Check Picture, Brightness and Sharp­ness.
1. Receive the RGB signal. 1. Select L4 on the process mode. Check Picture, Brightness, Red, Blue, Clock, Phase, H-POS and V-POS.
1. Select OFF in the process mode. Confirm that the off-timer starts with 5-minute display, counts 1 minute for 1 second, and turns off when 0 minute is displayed.
1. Heat the thermistor by dryer. 1. Confir m that the temperature is dis­played.
23
PG-M20S PG-M20X
No. Adjustment Items Adjustment Conditions Adjustment Procedures
22 Automatic sync
operation
1. Receive the phase checking pattern signal.
1. Confirm that Clock, Phase, H-POS and V-POS can be automatically adjusted in the VGA/S-VGA/XGA mode.
23 Confirmation of
USB operation
Connect the set to a personal computer by USB cable.
Using the remote controller, make sure that feed and return operations are ef­fective on the display of the personal computer.
24 Factory settings 1. Make the following settings.
Process Remote controller adjustment settings
S4 "Factory Setting 4"
How to Adjust the PC I/F unit
1. Initialization of EEPROM
1) Press SW2002 to enter the process mode.
2) Execute S1 on the SSS menu. (By S1, all the contents of EEPROM are initialized.)
3) Confirm that the program version "Ver. XXX" has become the latest one
2. Adjusting items
1) Adjustment of RGB drive/gain (1) feed the window pattern signal that has 100% and 0% signals. (2) Select AUTO among the A/D items in the process mode and carry out adjustment.
24
» Entering the adjustment process mode
There are follwing two methods.
» Press the SW2001 on the KEY PWB unit.
» Press the follwing keys in this order. AV MUTEAV MUTEAdj upAdj downENTERENTERMENU
» Adjustment mode process menu
Group Sub Group Subject
Adjust PC Image A/D R-BRIGHT
G-BRIGHT B-BRIGHT R-D B-D G-D AD-AUTO
Adjust DLP Image DLP R1-BLK
R1-GAIN G1-BLK G1-GAIN B1-GAIN CW-INDEX S-R1-GAIN S-G1-GAIN S-B1-GAIN C-R1-GAIN C-B1-GAIN V-R1-GAIN V-B1-GAIN
Adjust VIDEO Image VIDEO PICTURE
BRIGHT TINT N-COLOR P-COLOR S-COLOR STAT-GAIN VIDEO-AUTO
Adjust Component Image DTV G-BRIGHT
CB-OFFSET CR-OFFSET COMPO-AUTO
Process mode LINE L1
L2 L3 OFF TEMP OFF SENSOR CHECK
INTIAL SETTING SSS TIME
S1 S2 S3 S4 S5
PG-M20S PG-M20X
25
PG-M20S PG-M20X
Group Sub Group Subject
Sample Pattern PATTERN RGB
RGB(50) CROSS FOCUS SETP COLOR CHR
Adjust CVIC CVIC-PROGRSSIVE MODE
IP MDSW PTGSW C-TESTSW C-ILG-LY C-MOD-LY C-VE-LV
CVIC-ENHANCE-VIDE ENH-PLUS
ENH-MINUS DFC
CVIC-ENHANCE-HTTV ENH-PLUS
ENH-MINUS DFC
CVIC-ENHANCE-RGB MODE
ENH-GAIN ENH-PLUS
CVIC-SCREEN CUBIC-RGB
CUBIC-VEDEO
CVIC-NR YNR-LEVEL
YNR-K YNR-FSEL CNR-LEVEL CNR-K CNR-FSEL CNR-FILSW
CVIC-PTG TESTSW
ENABLE MV-F VDDTP
CVIC-CMS RED
YELLOW GREEN CYAN BLUE MAGENTA
CVIC-DEGAMMA TABLE
Version Check etc Special IPL
IPL2 E2PROM ADR RD/WR USB-MODE
26
How to write in a Serial number
Install the new program for the software into your PC a.This software is downloaded from home page of SHARP intranet. http://172.24.145.13/tcg-qrc/prj/prj-e.asp NAME:USB to Sirial Driver program.
STEP 1
Set-up for USB Serial Driver (Refer to "Installation Process and advice.doc" file.)
STEP 2
Call the adjustment process mode, and select the sub-group "SPECIAL" and the adjustment item "USB-MODE". Change the USB MODE value from 0 to 1. (With this change, input of a 232C command becomes possible.)
STEP 3
Please connect the USB cable between the PC and the projector.
STEP 4
Please execute the program "TeraTerm". (configuration file is to use attached Teraterm.ini.)
STEP 5
You write it by using the attached macro-file (serial_write.ttl). A serial number is described in this macro-file. Enter this number.
STEP 6
Message will be appear as follows,
PG-M20S PG-M20X
STEP 7
Please finish TeraTerm.
STEP 8
Please change the value from 1 to 0 for USB MODE in Special (Factory mode). (For this change, input of a 232C command becomes invalid.)
<Attention >
After the installation for USB to 232C driver, select the 232C with SW2002 on the KEY unit. Connect the USB cable, and change COM2 for teraterm(setup-serial port) then push "Enter" key and confirm "ERR" message comes back. If "ERR" comes back setting is correct. In case of "ERR" does not come back, COM2 is incorrect. Please try COM3, COM4 by turn, and find correct COM port.
27
PG-M20S PG-M20X
Checking of Basic Operation
TROUBLE SHOOTING TABLE
Does the POWER LED light up or flicker in red or green?
Yes
Does the set operate by the set's key or the remote controller's power key?
Yes
Does the cooling fan rotate and does the lamp light up?
Yes
Is the user menu displayed?
Yes
Does the RGB input operate normally?
Yes
Does the video input operate normally?
Yes
No
No
No
No
No
No
Go to "Checking of Power Unit".
Go to "Checking of Sub-microcomputer and Its Periphery"
Go to "Checking of Lamp Lighting-up"
Check the formatter circuit and its periphery.
Check IC8013 (AD) and go to "Checking of RGB Input".
Check IC8015 and peripheral circuit.
Do the component input/DVI input operate normally?
Yes
Does the DVI input operate normally?
Yes
End
No
No
Is there input signal at pins (8), (17) and (23) of IC8013?
Go to "Checking of Video Input". Is there input signal at the emitter of Q8002?
Yes
Check IC8015 and its peripheral circuit.
No
No
Check IC3852 and its peripheral circuit.
Check IC3852 and its peripheral circuit.
28
Checking of Power Unit
PG-M20S PG-M20X
Are connectors in the power unit completely inserted?
Yes
Is the lamp door closed completely?
Yes
Does the temperature fuse function?
Yes
Is AC voltage applied across relay RL701?
Yes
No
No
No
No
Insert the connectors CN702, CN704, CN7003, CN7001, CN7004 and CN7101 completely.
Close the lamp door completely by screws.
Replace the fuse as well as its harness.
Replace F701.
Is there DC voltage of about 6V at pin (1) of CN7002?
Yes
Is there DC voltage of about 370V across CN702?
Yes
Is there rated voltage at the output terminals of CN702 and CN7102?
Yes
Check the PWB circuits of relevant output sides.
No
No
No
Check Q7501, Q7502 and Q7503 and their peripheral circuits. If any circuit is damaged, replace it.
Check the circuits connected to the primary side of T701. If any circuit is damaged, replace it.
Check the circuits connected to the secondary side of T701. If any circuit is damaged, replace it.
29
PG-M20S PG-M20X
Lamp failure to light up
(formatter unit)
Is any of the SC9001, SC9002, P9002 and P9003 connectors disconnected or in poor contact?
No
Is there the specified voltage at pin (15) of SC9002?
Yes
Is there the 180-Hz pulse signal at pin (1) of P9002?
No
Is there the 180-Hz pulse signal at pin (2) of P9003 when no input signal is given?
Yes
Is the signal at pin (10) of IC9101 at High level?
Yes
Yes
No
Yes
Yes
No
Yes
No
Insert the connectors completely.
Is there the specified voltage at pin (11) of P3002?
Check the lamp and ballast unit.
Are there the specified voltages at pins (23) and (24) of P3003 on the input PWB?
Go to "Checking of PC I/F unit"
No
No
Check the fan circuit (near IC2101) on the KEY PWB.
Check the power unit.
Is the signal at pin (9) of IC9101 at High level?
Yes
Trouble with IC9101 or its peripheral part.
No
No
Are the signals at pins (69) and (70) of SC9001 at High level?
Yes
Trouble with IC9003.
30
Loading...
+ 144 hidden pages