Sharp MX-FN10, MX-PNX5D, MX-RBX3, MX-PNX5B, MX-PNX5C Service Manual

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SERVICE MANUAL
CODE: 00ZMXFN10/S1E
DIGITAL FULL COLOR MULTIFUNCTIONAL SYSTEM OPTION
SADDLE STITCH FINISHER PUNCH MODULE PAPER PASS UNIT
MX-FN10 MX-PNX5 A/B/C/D
MODEL
[1] PRODUCT OUTLINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
[3] UNPACKING AND INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . 3-1
* For how to unpacking and installation, refer to the installation manual.
[4] EXTERNAL VIEWS AND INTERNAL STRUCTURES . . . . . . . . . . 4-1
[5] OPERATIONAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
[6] DISASSEMBLY AND ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
[7] MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
[8] ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
MX-RBX3
CONTENTS
[9] SELF DIAG MESSAGE AND TROUBLE CODE. . . . . . . . . . . . . . . 9-1
[10] ELECTRICAL SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
Parts marked with " " are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.
SHARP CORPORATION
This document has been published to be used for after sales service only. The contents are subject to change without notice.
CONTENTS
[1] PRODUCT OUTLINE
1. Product outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
2. Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
[2] SPECIFICATIONS
1. MX-FN10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
2. MX-PNX5 A/B/C/D . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
3. MX-RBX3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
[4] EXTERNAL VIEWS AND INTERNAL STRUCTURES
1. Part names and functions. . . . . . . . . . . . . . . . . . . . . . .4-1
[5] OPERATIONAL DESCRIPTION
1. Straight paper exit mode. . . . . . . . . . . . . . . . . . . . . . . .5-1
2. Non staple mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
3. Rear on position staple mode . . . . . . . . . . . . . . . . . . . .5-2
4. 2-position staple mode . . . . . . . . . . . . . . . . . . . . . . . . .5-3
5. Front one position staple mode. . . . . . . . . . . . . . . . . . .5-3
6. Saddle motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4
7. Punch process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
[6] DISASSEMBLY AND ASSEMBLY
1. Saddle finisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
2. Paper Transport Section (MX-RBX3) . . . . . . . . . . . . . .6-7
3. Punch section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-11
[7] MAINTENANCE
1. Maintenance System Table . . . . . . . . . . . . . . . . . . . . . 7-1
[8] ADJUSTMENTS
1. Finisher/saddle unit and Punch unit . . . . . . . . . . . . . . 8-1
2. Punch unit (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
[9] SELF DIAG MESSAGE AND TROUBLE CODE
1. Interface transport unit. . . . . . . . . . . . . . . . . . . . . . . . . 9-1
2. Punch unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
3. Transport section except for the saddle. . . . . . . . . . . . 9-2
4. Process tray. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
5. Load tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
6. Staple unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
7. Saddle transport load section . . . . . . . . . . . . . . . . . . . 9-4
8. Saddle staple unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5
9. Saddle folding section . . . . . . . . . . . . . . . . . . . . . . . . 9-5
10.Other sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
[10] ELECTRICAL SECTION
1. Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
2. Wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
MX-FN10 PRODUCT OUTLINE 1 – 1
MX-FN10
Service Manual
[1] PRODUCT OUTLINE
1. Product outline
This unit is installed to the following machines to perform the after-process of output paper from a copier, or a fax machine. The output paper is passed to the saddle finisher by the interface unit (MX-RBX3). Each sheet is discharged one by one by the offset function.
1) 3 kinds of auto staple functions: There are 3 staple positions available. (One position in the front, one position at the back, 2 positions at the center)
2) Saddle stitch function: Up to 15 sheets of paper can be stapled at the center and folded into two and discharged.
3) Punch function (Option): By installation of a puncher unit, paper can be punched to make holes for a binder. (Applicable for 64 – 128g/m
2
. OHP films cannot be
used.)
The saddle stitch finisher requires staple cartridge as a consumable part. (Staple cartridge (About 5000 staples x 3) MX-SCX1, Staple cartridge (for saddle) (About 2000 staples x 3) AR-SC3)
2. Configuration
1) When installing this unit, the paper feed desk (MX-DEX6/DEX7) and the interface unit (MX-RBX3) must be installed together.
2) This unit cannot be installed with the finisher (MX-FNX9) simultaneously.
Applicable models MX-2600N/3100N/2600G/3100G
Paper exit system Document feeder system
Printer expansion
Memory
Authentication/Security
Application/Solution
Image send expansion
Paper feed system
DIGITALFULL COLOR MULTIFUNCTIONALSYSTEM
MX-2600N/3100N MX-2600G/3100G
MX-SCX1
FINISHER
MX-FNX9
LARGE CAPACITYTRAY
MX-LCX1
STAND/2x 500 SHEET PAPERDRAWER
MX-DEX7
PUNCH MODULE
STAPLECARTRIDGE
MX-SCX1
STAPLECARTRIDGE
STAPLECA
(For saddle)
RTRIDGE
MX-PNX1 A/B/C/D
AR-SC3
PUNCH MODULE
MX-PNX5 A/B/C/D
PRINTER EXPANSIONKIT
MX-PBX3
EXPANSION MEMORY BOARD
MX-SMX3
PS3 EXPANSION KIT
MX-PKX1
STAMPUNIT
AR-SU1
STAMPCARTRIDGE
AR-SV1
INTERNET FAX EXPANSIONKIT
MX-FWX1
NETWORK SCANNER EXPANSIONKIT
MX-NSX1
APPLICATION INTEGRATIONMODULE
MX-AMX1
XPS EXPANSION KIT
MX-PUX1
BARCODE FONT KIT
AR-PF1
DATA SECURITY KIT
MX-FR10U
DATA SECURITY KIT
MX-FR10
SHARPDESK 5 LICENSE KIT
MX-USX5
KEYBOARD
MX-KBX1
APPLICATION COMMUNICATIONMODULE
MX-AMX2
EXTERNAL ACCOUNT MODULE
MX-AMX3
SADDLE STITCH FINISHER
MX-FN10
PAPERPASS UNIT
MX-RBX3
REVERSING SINGLE PASS FEEDER
MX-RPX2
DOCUMENT COVER
MX-VRX1
FACSIMILE EXPANSIONKIT
MX-FXX2
EXIT TRAY UNIT
MX-TRX1
SHARPDESK 1 LICENSE KIT
MX-USX1
SHARPDESK 10 LICENSE KIT
MX-US10
SHARPDESK 50 LICENSE KIT
MX-US50
SHARPDESK 100 LICENSE KIT
MX-USA0
DIGITALFULL COLOR MULTIFUNCTIONALSYSTEM
MX-2600N/3100N MX-2600G/3100G
STAND/1x 500 SHEET PAPERDRAWER
MX-DEX6
MX-FN10 SPECIFICATIONS 2 – 1
MX-FN10
Service Manual
[2] SPECIFICATIONS
1. MX-FN10
A. Basic specifications
B. Finishing section
C. Saddle stitch section
D. Consumable parts
Type Console type finisher Loading method Moving offset tray and saddle stitch exit tray Transport speed 26/31/35/45/50 ppm Transport reference Center reference Mode types Non-staple, staple, saddle stitch/bi-folding Paper sizes allowed for offset A3, B4, A4, A4R, B5, B5R, 8K, 16K, 16KR, 11" x 17", 8.5" x 14", 8.5" x 13.5", 8.5" x 13.4", 8.5" x 13", 8.5" x 11",
8.5" x 11"R, 7.25" x 10.5"R Offset quantity 30mm, 1.2 inch Tray type (Number of trays) Upper tray: Lift-up/down offset tray
Lower tray: Book tray for saddle stitch Paper exit direction Face down Paper exit paper size A3W, A3, B4, A4, A4R, B5, B5R, A5R, 8K, 16K, 16KR
12" x 18", 11" x 17", 8.5" x 14", 8.5" x 13.5", 8.5" x 13.4", 8.5" x 13", 8.5" x 11", 8.5" x 11"R, 5.5" x 8.5"R,
7.25" x 10.5"R Power consumption 70W Power source Supplied from the host machine power (DC24V/DC5V) External dimensions (W x D x H) When the paper exit tray is on the storge position: 497 x 631 x 988 (mm), 19-9/16 x 24-53/64 x 38-57/64 (inch)
When the paper exit tray is on the pull-out position: 656 x 631 x 988 (mm), 25-13/16 x 24-53/64 x 38-57/64 (inch)
Occupying dimensions (W x D) When the tray is on pull-out position: 656 x 631 (mm), 25-13/16 x 24-53/64 (inch)
* Distance from the main unit: 300mm, 11 13/16 inch Weight Approx. 40kg (88 lbs) Installation/maintenance Installed by service personnel Optional detection Auto detection supported Packaged items Parts for mounting, operational sheet, staple directional instruction label, punch directional instrucrtion label,
installation cautionary note
Capacity of paper exit and load Non-staple: 1,000 sheets (Small size) Max. 500 sheets for A5R, 5.5" x 8.5"R (Plain paper 60 to 105g/m2 (16 to
28 lbs) or equivalent) 500 sheets (Large size) (Plain paper 60 to 80g/m
2
(16 to 21 lbs) or equivalent) Staple sort: 50 sets * (Max. 50 sets for small size, one-position stapling at the rear) Max: 1,000 sheets (Small size)
500 sheets (Large size) *: Less than 1,000 sheets and less than 30 sets depending on the use environment and paper curl. Large size: A3W, A3, B4, 8K, 12" x 18", 11" x 17", 8.5" x 14", 8.5" x 13.5", 8.5" x 13.4", 8.5" x 13" Small size: A4, A4R, B5, B5R, A5R, 16K, 16KR, 8.5" x 11", 8.5" x 11"R, 5.5" x 8.5"R, 7.25" x 10.5"R
Offset function Provided Paper size which can be stapled A3, B4, A4, A4R, B5, B5R, 8K, 16K, 16KR, 11" x 17", 8.5" x 14", 8.5" x 13.5", 8.5" x 13.4", 8.5" x 13", 8.5" x 11",
8.5" x 11"R
Ejectable paper size Determinate
size
AB type A3W, A3, B4, A4, A4R, B5, B5R, A5R, 8K, 16K, 16KR
Inch type 12" x 18", 11" x 17", 8.5" x 14", 8.5" x 13.5", 8.5" x 13.4", 8.5" x 13", 8.5" x 11"R,
8.5" x 11", 5.5" x 8.5"R, 7.25" x 10.5"R, 5.5" x 8.5"R Indeterminate size
AB type 148 x 100 to 432 x 297 Inch type 5 1/2" x 5 1/2" to 17" x 11 5/8"
Paper weight Thin paper:
Plain paper: Heavy paper:
55 to 59g/m
2
(15 to 16 lbs)
60 to 105g/m
2
(16 to 28 lbs)
106 to 256g/m
2
(28 to 68 lbs)
Quantity of paper to be stapled (Max.) 50 sheets (Small size, 90g/m
2
(24 lbs))
25 sheets (Large size, 90g/m
2
(24 lbs)) Stapling 3 kinds (One in the front, one at the back, two positions) Staple supply Staple cartridge replacement Staple detection Staple empty detection: Provided (Nearly empty: 20 pcs. remained) Manual stapling No
Stapling type 2-position stapling (center stapling), face down Folding location Center folding Paper size A3, B4, A4R, 8K, 16KR, 11" x 17", 8.5" x 14", 8.5" x 11"R Weight of paper applicable for saddle stitch
60 to 105g/m2 (106 to 209g/m2 (cover 1 sheet)), 16 to 28 lbs (28 to 110 lbs (cover 1 sheet))
Quantity of paper to be stapled 10 sets (11 to 15 sheets), 15 sets (6 to 10 sheets), 20 sets (1 to 5 sheets)
1
Name Content Life Product name
Staple cartridge Staple cartridge x 3 5000 x 3 MX-SCX1 Staple cartridge (for saddle) Staple cartridge x 3 2000 x 3 AR-SC3
: '10/Jun/21
1
MX-FN10 SPECIFICATIONS 2 – 2
2. MX-PNX5 A/B/C/D
*1: Auto switching: 2 holes/3 holes
Kind of hole punch
Type Punch unit for saddle finisher Punch type 2 holes / 3 holes / 4 holes / 4 holes (wide)
A punch unit that provides all of these 4 types can be installed. Transport speed 26, 31, 35, 45, sheets/min. Transport reference Center reference Punch dust full detection Provided Paper exit direction Face down Paper weight Plain paper: 60 to 105g/m
2
(16 to 28 lbs)
Thin paper: 55 to 59g/m
2
(15 to 16 lbs)
Heavy paper: 106 to 256g/m
2
(28 to 68 lbs)
Puchable paper size 2 holes
(MX-PNX5A)
A3, B4, A4, A4R, B5, B5R, 11" x 17", 8.5" x 14", 8.5" x 13.5", 8.5" x 13.4", 8.5" x 13", 8.5" x 11",
8.5" x 11"R, 8K, 16K, 16KR 3 holes *1 (MX-PNX5B)
3 holes: A3, A4, 11" x 17", 8.5" x 11" 2 holes: 8.5" x 14", 8.5" x 13.5", 8.5" x 13.4", 8.5" x 13", 8.5" x 11"R, 7.25" x 10.5"R
4 holes (MX-PNX5C)
A3, A4
4 holes (wide) (MX-PNX5D)
A3, B4, A4, A4R, B5, B5R, 11" x 17", 8.5" x 14", 8.5" x 13.5", 8.5" x 13.4", 8.5" x 13", 8.5" x 11",
8.5" x 11"R
Power source Supplied from the finisher External dimensions (W x D x H) 120.2 x 600.4 x 244.2 (mm), 4-23/32 x 23-5/8 x 9-39/64 (inch) Weight Approx. 3.5kg (7.7 lbs) Packaged items Parts for mounting, instructional label for garbage pickup
Kind Hole position
Hole
size
Kind Hole position
Hole
size
2 holes (MX-PNX5A)
A: 801mm B: 123mm
6.5mm 4 holes
(MX-PNX5C)
A: 801mm B: 123mm
6.5mm
2/3 holes (MX-PNX5B)
2 holes A: 1081mm
B: 123mm
8.0mm 4 holes
(wide) (MX-PNX5D)
A: 701mm B: 123mm C: 211mm
6.5mm
3 holes A: 701mm
B: 123mm
ABA
B
A
A
ABA
B
C
ABA
MX-FN10 SPECIFICATIONS 2 – 3
3. MX-RBX3
Type Paper pass unit Paper reception reference Center referance Receiving speed 65 to 450mm/sec (20 to 50cpm) Receiving and sending speed 20 to 50cpm Paper weight Thin paper:
Plain paper: Heavy paper:
55 to 59g/m
2
(15 to 16 lbs)
60 to 105g/m
2
(16 to 28 lbs)
106 to 256g/m
2
(28 to 68 lbs)
Transportable paper sizes A3W, A3, B4, A4, A4R, B5, B5R, A5R, 16K, 16KR
12" x 18", 11" x 17", 8.5" x 14", 8.5" x 13", 8.5" x 11", 8.5" x 11"R, 5.5" x 8.5"R, 7.25" x 10.5"R
External dimensions (W x D x H) 555 x 535 x 165 (mm), 21 27/32 x 21 1/16 x 6 1/2 (inch) Weight Approx. 7kg (15.4 lbs) Power source Supplied by saddle finisher Power consumption Included with saddle finisher power consumption Interface Mechanical: Fixed to the main unit with screws.
Electrical: Cable connection from the finisher Control: Controlled by the communication command from the main unit through the finisher.
Installation/maintenance Installed by service personnel Optional detection Auto detection supported Packaged items Parts for mounting, installation cautionary note
MX-FN10 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 – 1
MX-FN10
Service Manual
[4] EXTERNAL VIEWS AND INTERNAL STRUCTURES
1. Part names and functions
A. External view
B. Internal structure
(1) Finisher section
No. Name No. Name
1 Staple compiler 5 Offset tray 2 Top cover 6 Saddle stitch tray 3 Edge binding staple section 7 Center binding staple section 4 Front cover
No. Name No. Name
1 Paper exit tray 13 Saddle No. 2 transport roller 2 Alignment plate 14 Paper rear edge holder 3 Paper exit roller 15 Saddle staple unit 4 Process roller 16 Saddle paper exit roller 5 Flapper 17 Folding roller 6 Inlet port transport roller 18 Saddle alignment plate 7 Punch section 19 Saddle No. 3 transport roller 8 Paper holding lever 20 Paper pushing plate
9 Scrabble belt 21 Saddle section 10 Saddle No. 1 transport roller 22 Paper lead edge pushing plate 11 Gripper unit 23 Saddle stitch tray 12 Edge binding staple unit
3
7
1
6
5
4
2
8
9
18
19
15 16
1
23
22
10
11
14
12
17
20
21
13
234567
MX-FN10 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 – 2
(2) Punch section (Option: MX-PNX5 A/B/C/D)
(3) Interface transport section (MX-RBX3)
No. Name No. Name
1 Cam 3 Punch
2 Dice 4 Dust box
No. Name No. Name
1 Paper exit roller 6 Paper exit front roller
2 Paper exit front roller 7 Inlet port rear roller
3 Inlet port rear roller shaft 8 Inlet port roller
4 Inlet port roller 9 Reverse flapper
5 Paper exit roller 10 Upper guide flapper
1
2
3
4
1
5
2
6
4
8
9
10
3
7
MX-FN10 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 – 3
C. Finisher and saddle section
(1) Sensor and switch
No. Code Signal Name Type Function/Operation Output
1 PINS FPPD1 Finisher Paper Pass
Detector 1
Photointerrupter Paper detection at the inlet port of
the finisher
When there is paper, TP1 becomes HI level.
2 EMPS FATPD Finisher Paper Alignment
Tray Paper Detector
Photointerrupter Paper detection on the process
tray
When there is paper, TP26 becomes HI level.
3 SFTEMPS FDTPD Finisher Paper Delivery Tray
Paper Detector
Photointerrupter Paper detection on the load tray When there is paper, TP116
becomes LO level.
4 BDINS FPPD2 Finisher Paper Pass
Detector 2
Photointerrupter Paper detection at the inlet port of
the saddle process section
When there is paper, TP11 becomes HI level.
5 BDOUTS FPPD3 Finisher Paper Pass
Detector 3
Photointerrupter Paper detection at the saddle
paper exit section
When there is paper, TP8 becomes HI level.
6 BDEMPS FSPOD Finisher Saddle Paper
Delivery Tray Paper Detector
Photointerrupter Paper detection on the saddle
load tray
When there is paper, TP4 becomes LO level.
7 BDPASS FSATPD Finisher Saddle Paper
Alignment Tray Paper Detector
Photointerrupter Paper detection in the saddle
process section
When there is paper, TP4 becomes LO level.
8 RUDS FDRHS Finisher Delivery Roller
Homeposition Sensor
Photointerrupter Detection of the upper standby
position of up/down movement of the bundle exit roller
When the roller is at the upper standby position, TP12 becomes LO level.
9 FJOGHPS FPAPHS_F Finisher Paper Alignment
Plate Homeposition Sensor (Front)
Photointerrupter Detection of the front side
alignment guide home position
When at home position, TP9 becomes LO level.
10 RJOGHPS FPAPHS_R Finisher Paper Alignment
Plate Homeposition Sensor (Rear)
Photointerrupter Detection of the rear side
alignment guide home position
When at home position, TP10 becomes LO level.
11 LVLS FPLD Finisher Paper Level
Detector
Photointerrupter Detection of paper surface
position on the load tray by the combination of both sensor outputs
* Refer to the separate table
outside the column.
12 LVLHPS FPHHD Finisher Paper Hold
Homeposition Sensor
Photointerrupter
13 GRPHPS FGHPS Finisher Gripper Home
Position Sensor
Photointerrupter Gripper arm HP position
detection
When at home position, TP10 becomes LO level.
14 SLDHPS FSSHPS Finisher Stapler Shift Home
Position Sensor
Photointerrupter Detection of the edge stapler unit
home position in the FR direction
When at home position, TP7 becomes HI level.
15 TOPCOVS FCD2 Finisher Cover Detector 2 Photointerrupter Detection of open/close of the
upper JAM release cover
When the cover is closed, TP15 becomes LO level.
33 - 37
20
23
16
18
4
19
29
1
14
15810311732
27
11
12
9
32
13
30
28
26
62422572125
MX-FN10 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 – 4
Separate table
16 SFTCLKS FTLMRS Finisher Tray Lift Motor
Rotation Sensor
Photointerrupter Detection of abnormality such as
the load tray motor lock.
The output is switched between HI and LO according to the shift speed of the load tray lifting and descending.
17 SFTUPLMT FTULD Finisher Tray Upper Limit
Detector
Photointerrupter Detection of the upper limit
position of up/down shift area of the paper load tray
When at the upper limit position, TP1 becomes LO level.
18 SFTDNLMT FTLLD Finisher Tray Lower Limit
Detector
Photointerrupter Detection of the lower limit of up/
down shift area of the paper load tray
When at the lower limit position, TP3 becomes LO level.
19 SFTSDNLMT FTPS Finisher Tray Position
Sensor
Photointerrupter Detection of large size paper tray
full
When at the intermediate position, TP2 becomes LO level.
20 BNDBRDHP FSPHS Finisher Saddle Plate
Homeposition Sensor
Photointerrupter Detection of the saddle pushing
plate home position
When at home position, TP10 becomes LO level.
21 BNDJOGHPS FSAPHS Finisher Saddle Alignment
Plate Homeposition Sensor
Photointerrupter Detection of the saddle alignment
guide home position
When at home position, TP10 becomes LO level.
22 RENDHPS FSPGHS Finisher Saddle Paper Guide
Homeposition Sensor
Photointerrupter Detection of the saddle movable
pushing plate home position
When at home position, TP10 becomes LO level.
23 BNDSLDHPS FSSSHPS Finisher Saddle Stapler Shift
Home Position Sensor
Photointerrupter Detection of the edge stapler unit
home position in FR direction
When at home position, TP7 becomes HI level.
24 BNDR3S FSRHS Finisher Saddle Roller
Homeposition Sensor
Photointerrupter Detection of the saddle process
section transport roller (No. 3 roller) home position
When at home position, TP7 becomes HI level.
25 BNDBRDCLKS FSMRS Finisher Saddle Motor
Rotation Sensor
Photointerrupter Detection of abnormality of the
saddle pushing plate shift speed control and the motor lock, etc.
The output is switched between HI and LO according to the speed of the pushing plate motor.
26 JOGPOSS FSSSW2 Finisher Stapler Safety
Switch 2
Photointerrupter Detection of the edge stapler
clinchable position
When at the clinchable position, TP7 becomes HI level.
27 GRPOUTS FPDD Finisher Paper Delivery
Detector
Photointerrupter Detection of the gripper arm exit
complete position
When at the gripper exit complete position, TP7 becomes HI level.
28 FDOORS FCD1 Finisher Cover Detector 1 Photointerrupter Detection of the front door cover
open/close
When the front cover is closed, TP15 becomes LO level.
29 JOINTS FCD Finisher Connection
Detector
Photointerrupter Detection of connection of the
finisher with the main unit
When connected to the main unit, TP15 becomes LO level.
30 FDOORSW FSSW1 Finisher Safety Switch 1 Micro switch Detection of open/close of the
jam release cover in the front section
When the cover is closed, TP15 becomes LO level.
31 STPLSAFESW FSSSW1 Finisher Staple Safty Switch 1Micro switch Assuring the safety against
insertion of a foreign material in the lift guide section
When the cover is closed, TP15 becomes LO level.
32 BNDSTPRESW FSSCS Finisher Saddle Staple
Cover Sensor
Micro switch Detection of open/close of the
saddle stapler staple replacement cover
When the cover is closed, TP15 becomes LO level.
33 STPHPS FSSHS Finisher Saddle Staple
Homeposition Sensor
- Detection of the stapling mechanism home position (Sensor built in the stapler unit)
When at the home (standby) position, TP51 becomes HI level.
34 STPEMPS FSSES Finisher Saddle Staple
Empty Sensor
- Detection of staple empty (sensor built in the stapler unit)
When staple empty, TP53 becomes LO level.
35 STPSLFPS FSLS Finisher Staple Lead Sensor - Detection of stapling enable state
after completion of staple feed (sensor built in the stapler unit)
When in the READY state, TP52 becomes HI level.
36 BNDSTPHP FSHS Finisher Staple
Homeposition Sensor
- Dete ction the stapling mechanism home position (sensor built in the stapler unit)
When at the home (standby) position, TP51 becomes HI level.
37 BNDSTPEMP FSED Finisher Staple Empty
Detector
- Detection of staple empty (sensor built in the stapler unit)
When staple empty, TP53 becomes LO level.
LVL S LV LH PS
Status
TP71 TP13
LO LO Detection of a low position of the paper surface on the load tray. LO HI Detection of retraction of the paper surface lever.
HI LO Detection of the paper surface position on the load tray. HI HI Detection of a high position of the paper surface on the load tray.
No. Code Signal Name Type Function/Operation Output
MX-FN10 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 – 5
(2) Motor and PWB
No. Code Signal Name Function
1 FEEDMOT1 FPTM1 Finisher Paper Transport Motor 1 Drives the inlet port roller and the feed roller. 2 FEEDMOT2 FPTM2 Finisher Paper Transport Motor 2 Drives the feed roller and the scrabbling belt. 3 GRPMOT FGM Finisher Gripper Motor Shifts the gripper arm in the exit/save direction. 4 ROMOT FDRLM Finisher Delivery Roller Lift Motor Drives the bundle exit roller up and down. 5 SIFTMOT FTLM Finisher Tray Lift Motor Drives the paper load tray up and down. 6 FJOGMOT FPAM-F Finisher Paper Alignment Motor F Drives the alignment guide on the front side. 7 RJOGMOT FPAM-R Finisher Paper Alignment Motor R Drives the alignment guide on the rear side. 8 BNDJOGMOT FSPAM Finisher Saddle Paper Alignment Motor Drives the saddle alignment guide.
9 RENDMOT FSPM Finisher Saddle Positioning Motor Drives the saddle folding position guide. 10 BNDR3MOT FSPTM Finisher Saddle Paper Transport Motor Drives No. 3 paper transport roller. 11 SLDMOT FSSM Finisher Stapler Shift Motor Shifts the stapler unit in the FR direction. 12 BNDBRDMOT FSDM Finisher Saddle Motor Drives the saddle folding plate. 13 LVLSOL FPHS1 Finisher Paper Holding Solenoid 1 Drives the lever for paper holding and detection of the paper surface in
the load tray. 14 PPRSSOL FPHS2 Finisher Paper Holding Solenoid 2 Holds paper in the process section. 15 Finisher Control PWB Controls the finisher. 16 BNDSTPLMOT FSM Finisher Staple Motor Drives the stapling mechanism. (Stapler unit built-in motor) 17 STPLMOT FSDSM Finisher Saddle Staple Motor Drives the stapling mechanism. (Stapler unit built-in motor)
13
7
6
8
4 1 2
14
3 15
11
16
17
5 10
9
12
MX-FN10 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 – 6
D. Punch section (Option: MX-PNX5 A/B/C/D)
(1) Sensor
(2) Motor and PWB
No. Code Signal Name Type Function/Operation Output
1 PNCHPOS FPPS Finisher Punch Paper
Position Sensor
Photointerrupter Detects the punch rotating position. When at home position, TP47 on the
control PWB of the finisher becomes HI level.
2 PNCHHP FPCHPS Finisher Puncher Cam
Home Position Sensor
Photointerrupter Detects the lower limit position on the
3-hole side in the 2/3-hole punch.
When at the lower limit position, TP48 on the control PWB of the finisher becomes HI level.
3 PNCHCLK FPMRS Finisher Punch Motor
Rotation Sensor
Photointerrupter Controls the punch position and
detects the motor lock.
When at home position, TP49 on the control PWB of the finisher becomes HI level.
4 SLDHP FPHPS Finisher Puncher Home
Position Sensor
Photointerrupter Detects the home position of the
punch position horizontal resist correction mechanism.
When at home position, TP49 on the control PWB of the finisher becomes HI level.
2
14
3
1
3
2
6
5
7
4
MX-FN10 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 – 7
E. Interface transport section (MX-RBX3)
No. Code Signal Name Type Function/Operation Output
1 PNCH_MOT FPM Finisher Punch Motor Drives the punch unit up and down. 2 SLDMOT FPSM Finisher Punch Shift Motor Shifts the punch unit to the center of paper. 3 Punch Control PWB Controls the punch.
4, 5 REGTIMS FPTS Finisher Punch Timing
Sensor
Transmission type photo sensor
Detects the lead edge and the rear edge of paper to be punched.
When there is paper, TP54 on the control PWB of the finisher becomes LOW level.
4, 5 SIZE_B5R FPES1 Finisher Punch Paper
Edge Sensor 1
Transmission type photo sensor
Detects the paper edge on the rear of the machine in the width direction of E5R and EXE-R size.
When there is paper, TP55 on the control PWB of the finisher becomes LOW level.
4, 5 SIZE_A4R FPES2 Finisher Punch Paper
Edge Sensor 2
Transmission type photo sensor
Detects the paper edge on the rear side of the machine in the width direction of LGL, LTR-R, FS, and A4R size.
When there is paper, TP55 on the control PWB of the finisher becomes LOW level.
4, 5 SIZE_B4R FPES3 Finisher Punch Paper
Edge Sensor 3
Transmission type photo sensor
Detects the paper edge on the rear side of the machine in the width direction of EXE, B4, and B5 size.
When there is paper, TP55 on the control PWB of the finisher becomes LOW level.
4, 5 SIZE_A3 FPES4 Finisher Punch Paper
Edge Sensor 4
Transmission type photo sensor
Detects the paper edge on the rear side of the machine in the width direction of A3, A3 wide, and A4 size.
When there is paper, TP55 on the control PWB of the finisher becomes LOW level.
6, 7 DUST FPDFS Finisher Punch Dust Full
Sensor
Photointerrupter Detects full of the punch dust box. When full, TP2 on the punch
PWB remains HI level.
No. Signal Name Type Function/Operation Output
1 PDPPD1 Interface transport unit inlet port
sensor
Photointerrupter Interface inlet port paper detection LO light is interrupted when paper is
provided.
2 PDPPD2 Interface transport unit outlet port
sensor
Photointerrupter Interface outlet port paper detection LO light is interrupted when paper is
provided.
3 PDCS Interface transport unit cover sensor Photointerrupter Interface cover open detection Light is interrupted when the cover is
open. 4 PDPTM Interface transport motor Paper transport roller drive 5 PDPGS Interface reverse path solenoid Drive of the flapper which selects the
path in the finisher and the reverse path
6 PDCF Interface fan Temperature rise protection fan in the
finisher inlet port section
2
3
5
6
4
1
MX-FN10 OPERATIONAL DESCRIPTION 5 – 1
MX-FN10
Service Manual
[5] OPERATIONAL DESCRIPTION
1. Straight paper exit mode
1) The transport motor and the transport motor 2 are driven at the paper exit speed of the main unit, and paper is discharged from the main unit. At that time, the paper exit roller goes into the nip state.
2) The inlet port sensor turns on, and the paper rear edge reaches the specified position. Then the speed of the transport motor and the transport motor 2 is changed to the inside-the­main unit speed.
3) The inlet port sensor turns OFF and the paper rear edge reaches the specified position. Then the speed of the transport motor is changed to the paper exit speed of the main unit, and the speed of the transport motor 2 is changed to the stack tray paper exit speed.
4) When the paper rear edge goes out of the paper exit roller, the speed of the transport motor 2 is changed to the paper exit speed of the main unit.
2. Non staple mode
1) The transport motor and the transport motor 2 are driven at the paper exit speed of the main unit, and paper is discharged from the main unit.
2) The inlet port sensor turns on, and the paper rear edge reaches the specified position. Then the speed of the transport motor and the transport motor 2 is changed to the inside-the­main unit speed.
3) The inlet port sensor turns OFF and the paper rear edge reaches the specified position. Then the speed of the transport motor is changed to the paper exit speed of the main unit.
4) When the paper rear edge reaches the reverse position for storing to the process tray, the transport motor 2 is temporarily stopped. Then the transport motor 2 reverses to store paper in the process tray.
5) When paper is stored in the process tray, the alignment plate reciprocates to align paper.
MX-FN10 OPERATIONAL DESCRIPTION 5 – 2
6) Reception of paper in the process tray is repeated until the specified number of sheet for a bundle is stacked. (1 - 5)
7) When all the sheets of paper in a bundle are discharged to the process tray, the paper bundle is discharged to the stack tray by the gripper.
3. Rear on position staple mode
1) The transport motor and the transport motor 2 are driven at the paper exit speed of the main unit, and paper is discharged from the main unit.
2) The inlet port sensor turns on, and the paper reaches the specified position. Then the speed of the transport motor and the transport motor 2 is changed to the inside-the-main unit speed.
3) The inlet port sensor turns OFF and the paper rear edge reaches the specified position. Then the speed of the transport motor is changed to the paper exit speed of the main unit.
4) When the paper rear edge reaches the reverse position for storing to the process tray, the transport motor 2 is temporarily stopped. Then the transport motor 2 reverses to store paper in the process tray.
5) When paper is stored in the process tray, the alignment plate reciprocates to align paper.
6) Reception of paper in the process tray is repeated until the specified number of sheet for a bundle is stacked. (1 - 5)
7) When all the sheets of a bundle are discharged to the process tray, stapling is performed.
8) After stapling, the paper bundle is discharged to the stack tray by the gripper.
MX-FN10 OPERATIONAL DESCRIPTION 5 – 3
4. 2-position staple mode
1) The transport motor and the transport motor 2 are driven at the paper exit speed of the main unit, and paper is discharged from the main unit.
2) The inlet port sensor turns on, and the paper reaches the specified position. Then the speed of the transport motor and the transport motor 2 is changed to the inside-the-main unit speed.
3) The inlet port sensor turns OFF and the paper rear edge reaches the specified position. Then the speed of the transport motor is changed to the paper exit speed of the main unit.
4) When the paper rear edge reaches the reverse position for storing to the process tray, the transport motor 2 is temporarily stopped. Then the transport motor 2 reverses to store paper in the process tray.
5) When paper is stored in the process tray, the alignment plate reciprocates to align paper.
6) Reception of paper in the process tray is repeated until the specified number of sheet for a bundle is stacked. (1 - 5)
7) When all the sheets of a bundle are discharged to the process tray, stapling at the first position is performed. After completion of the first stapling, the staple unti is shfited to the second sta­plingposition and the second stapling is performed.
8) After completion of the second stapling, the paper bundle is discharged to the stack tray by the gripper.
5. Front one position staple mode
1) The transport motor and the transport motor 2 are driven at the paper exit speed of the main unit, and paper is discharged from the main unit.
2) The inlet port sensor turns on, and the paper reaches the specified position. Then the speed of the transport motor and the transport motor 2 is changed to the inside-the-main unit speed.
MX-FN10 OPERATIONAL DESCRIPTION 5 – 4
3) The inlet port sensor turns OFF and the paper rear edge reaches the specified position. Then the speed of the transport motor is changed to the paper exit speed of the main unit.
4) When the paper rear edge reaches the reverse position for storing to the process tray, the transport motor 2 is temporarily stopped. Then the transport motor 2 reverses to store paper in the process tray.
5) When paper is stored in the process tray, the alignment plate reciprocates to align paper.
6) Reception of paper in the process tray is repeated until the specified number of sheet for a bundle is stacked. (1 - 5)
7) When all the sheets of a bundle are discharged to the process tray, stapling is performed.
8) After stapling, the paper bundle is discharged to the stack tray by the gripper.
6. Saddle motor
1) The transport motor and the transport motor 2 are driven at the paper exit speed of the main unit, and paper is discharged from the main unit.
2) The inlet port sensor turns on, and the paper reaches the specified position. Then the speed of the transport motor and the transport motor 2 is changed to the inside-the-main unit speed.
3) The inlet port sensor turns OFF and the paper rear edge reaches the specified position. Then the speed of the transport motor is changed to the paper exit speed of the main unit.
4) When the paper rear edge reaches the reverse position for storing to the saddle process tray, the transport motor 2 is tem­porarily stopped. Then the transport motor 2 reverses to store paper in the saddle process tray.
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