In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its original condition and only parts identical to those specified should be used.
[2] SYSTEM BLOCK DIAGRAM .........................9-2
Parts Guide
Parts marked with "" are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the
safety and performance of the set.
This document has been published to be used for
after sales service only.
The contents are subject to change without notice.
LC-60LE822E/LC-60LE822ERU
LC-60LE822E
SAFETY PRECAUTION
Service Manual
IMPORTANT SERVICE SAFETY PRECAUTION
Service work should be performed only by qualified service technicians who are thoroughly familiar with all safety checks and the
servicing guidelines which follow:
WARNING
1. For continued safety, no modification of any circuit should be
attempted.
2. Disconnect AC power before servicing.
CAUTION:
FOR CONTINUED PROTECTION AGAINST A
RISK OF FIRE REPLACE ONLY WITH SAME
TYPE FUSE.
• Use an AC voltmeter having with 5000 ohm per volt, or higher, sensitivity or measure the AC voltage drop across the resistor.
• Connect the resistor connection to all exposed metal parts having a
return to the chassis (antenna, metal cabinet, screw heads, knobs
and control shafts, escutcheon, etc.) and measure the AC voltage
drop across the resistor.
All checks must be repeated with the AC cord plug connection
reversed. (If necessary, a nonpolarized adaptor plug must be used
only for the purpose of completing these checks.)
Any reading of 1.05 V peak (this corresponds to 0.7 mA peak AC.)
or more is excessive and indicates a potential shock hazard which
must be corrected before returning the monitor to the owner.
F7000, F7001 (5A/250V)
DVM
BEFORE RETURNING THE RECEIVER
(Fire & Shock Hazard)
Before returning the receiver to the user, perform the following
safety checks:
3. Inspect all lead dress to make certain that leads are not pinched,
and check that hardware is not lodged between the chassis and
other metal parts in the receiver.
4. Inspect all protective devices such as non-metallic control knobs,
insulation materials, cabinet backs, adjustment and compartment
covers or shields, isolation resistor-capacitor networks, mechanical
insulators, etc.
5. To be sure that no shock hazard exists, check for leakage current in
the following manner.
• Plug the AC cord directly into a 220~240 volt AC outlet.
• Using two clip leads, connect a 1.5k ohm, 10 watt resistor paralleled by a 0.15µF capacitor in series with all exposed metal cabinet
parts and a known earth ground, such as electrical conduit or electrical ground connected to an earth ground.
Many electrical and mechanical parts in LCD color television have
special safety-related characteristics.
These characteristics are often not evident from visual inspection, nor
can protection afforded by them be necessarily increased by using
replacement components rated for higher voltage, wattage, etc.
Replacement parts which have these special safety characteristics are
identified in this manual; electrical components having such features
are identified by “” and shaded areas in the Replacement Parts
List and Schematic Diagrams.
For continued protection, replacement parts must be identical to those
used in the original circuit.
The use of a substitute replacement parts which do not have the same
safety characteristics as the factory recommended replacement parts
shown in this service manual, may create shock, fire or other hazards.
AC SCALE
1.5k ohm
10W
0.15µF
TEST PROBE
CONNECT TO
KNOWN EARTH
GROUND
i
LC-60LE822E/LC-60LE822ERU
Precautions for using lead-free solder
Employing lead-free solder
• “PWBs” of this model employs lead-free solder. The LF symbol indicates lead-free solder, and is attached on the PWBs and service manuals. The
alphabetical character following LF shows the type of lead-free solder.
Example:
L Fa
Indicates lead-free solder of tin, silver and copper.
Indicates lead-free solder of tin, silver and copper.
L F a/a
Using lead-free wire solder
• When fixing the PWB soldered with the lead-free solder, apply lead-free wire solder. Repairing with conventional lead wire solder may cause damage or accident due to cracks.
As the melting point of lead-free solder (Sn-Ag-Cu) is higher than the lead wire solder by 40 °C, we recommend you to use a dedicated soldering
bit, if you are not familiar with how to obtain lead-free wire solder or soldering bit, contact our service station or service branch in your area.
Soldering
• As the melting point of lead-free solder (Sn-Ag-Cu) is about 220 °C which is higher than the conventional lead solder by 40 °C, and as it has poor
solder wettability, you may be apt to keep the soldering bit in contact with the PWB for extended period of time. However, Since the land may be
peeled off or the maximum heat-resistance temperature of parts may be exceeded, remove the bit from the PWB as soon as you confirm the
steady soldering condition.
Lead-free solder contains more tin, and the end of the soldering bit may be easily corroded. Make sure to turn on and off the power of the bit as
required.
If a different type of solder stays on the tip of the soldering bit, it is alloyed with lead-free solder. Clean the bit after every use of it.
When the tip of the soldering bit is blackened during use, file it with steel wool or fine sandpaper.
• Be careful when replacing parts with polarity indication on the PWB silk.
NDKEYDF455FM07MAIN Unit (*1)
NDUNTKF494FM02R/C, LED Unit
NDUNTKF493FM03ICON Unit
NDUNTKF493FM04LOGO Unit
NRUNTKA761WJQZTOUCH SENSOR Key Unit(*2)
NRUNTKA729WJQZPOWER/LED CONTROL Unit
NRUNTK4512TPZALCD CONTROL Unit
NOTE: (*1) Replace MAIN Unit (DKEYDF455FM07) in case of IC8401 or IC3302 failure.
(*2) TOUCH SENSOR Key Unit (RUNTKA761WJQZ) reuse will be impossible, once it is stuck on front cabinet and
exfoliates.
Therefore, please exchange of a TOUCH SENSOR Key Unit in the case of front cabinet exchange.
NQCNW-G616WJQZMain Unit to LCD Control Unit (LW)1
NQCNW-G625WJQZMain Unit to Power Unit (PL) 1
NQCNW-H184WJQZMain Unit to Power Unit (PD)1
NQCNW-H185WJQZMain Unit to Power (LED Drive) Unit (LB)1
NQCNW-K594WJQZMain Unit to R/C, LED Unit (RA)1
NQCNW-K595WJQZMain Unit to Speaker (SP)1
NQCNW-K596WJQZMain Unit to Icon Unit (RL)1
NQCNW-K597WJQZMain Unit to Woofer (SB)1
iv
LC-60LE822E/LC-60LE822ERU
LC-60LE822E
CHAPTER 1. SPECIFICATIONS
[1] SPECIFICATIONS
Service Manual
Item
LCD panel
LCD COLOUR TV (60"/152 cm), LC-60LE822E, LC-60LE822ERU
152 cm (60") X-Gen panel
Resolution1,920 x 1,080 x 4 dots
Video colour systemPAL/SECAM/NTSC 3.58/NTSC 4.43/PAL 60
TV functionTV-standardAnalogueCCIR (B/G, I, D/K, L/L’)
DigitalDVB-T (2K/8K OFDM), DVB-C, DVB-S/S2
Receiving
channel
VHF/UHF
CATV
Satellite
IR A ch_E69 ch (Digital), E2_E69 ch, F2_F10 ch, I21_I69 ch, IR A_IR J ch
Power consumption (method IEC62087)198 W (0.2 W standby*
AC 220_240 V, 50 Hz
2
)
Weight42.0 kg (without stand), 52.9 kg (with stand)
Operating temperature
The HDMI 2 and EXT 3 terminals can both use the same audio input terminal.
*1
Standby power consumption applies when the TV is set to not receive EPG data.
*2
*3
The satellite channel’s frequency may vary according to satellites and antennas.
•
As a part of our policy of continuous improvement, SHARP reserves the right to make design and specification changes for product
0°Cto+40°C
improvement without prior notice. The performance specification figures indicated are nominal values of production units. There may be
some deviations from these values in individual units.
COMPONENT)) terminal
HDMI 2/EXT 3 AUDIO (L/R) jack
11
12
HDMI 1 (HDMI/ARC) terminal
HDMI 2 (HDMI) terminal
13
14
HDMI 3 (HDMI) terminal
15
HDMI 4 (HDMI) terminal
16
C.I. (COMMON INTERFACE) slot
17
MAIN POWER switch
WARNING
Excessive sound pressure from earphones
and headphones can cause hearing loss.
Do not set the volume at a high level.
Hearing experts advise against extended
listening at high volume levels.
The HDMI 2 and EXT 3 terminals can both use the same audio input terminal (HDMI 2/EXT 3 AUDIO (L/R)). However, the proper item
*1
must be selected in the "Audio select" menu.
When the MAIN POWER switch is turned off (), the amount of electric power consumed will be reduced to 0.01 W or less. However,
*2
unlike when unplugging the AC cord, the power is not completely disconnected.
2 – 1
LC-60LE822E/LC-60LE822ERU
Remote control unit
1
TV(Standby/On)
2
ATV
Press to access conventional
analogue TV mode.
DTV
Press to access digital TV mode.
SAT
Press to access satellite mode.
RADIO
DTV/SAT: Switch between radio
and data mode.
When only data broadcasting
(no radio broadcasting) is
transmitted by DVB, the radio
broadcasting will be skipped.
3
AQUOS LINK buttons
If external equipment such as a
AQUOS BD player is connected via
HDMI cables and is AQUOS LINK
compatible, you can use these
AQUOS LINK buttons.
4
TIME SHIFT (READY//
)
/
Press to temporarily record a
programme you are watching if you
want to interrupt a programme to
answer a phone call, for example.
5
Numeric buttons 0_9
Set the channel.
Enter desired numbers.
Set the page in teletext mode.
When the five Nordic countries
(Sweden, Norway, Finland,
Denmark or Iceland) are selected
in the country setting from "Auto
installation", DTV services
are four digits. When another
country is selected, DTV services
are three digits.
6
7
8
(Flashback)
Press to return to the previously
selected channel or external input.
(Sound mode)
Select a sound multiplex mode.
(Wide mode)
Select a wide mode.
(Mute)
TV sound on/off.
114
2
3
4
5
6
7
8
9
10
11
12
13
9
10
11
12
13
+/- (Volume)
Increase/decrease TV volume.
MENU
"Menu" screen on/off.
CONTROL
Press to display the panel to
operate some functions on the
screen.
/// (Cursor)
Select a desired item on the setting
screen.
OK
Execute a command within the
"Menu" screen.
ATV/DTV/SAT: Display "CH list"
when no other "Menu" screen is
running.
END
Exit the "Menu" screen.
15
16
17
18
19
20
21
22
14
15
16
17
18
19
20
21
22
(Display information)
Press to display the station
information (channel number, signal,
etc.) in the upper right corner of the
screen.
P. INFO
Press to display programme
information transmitted through
digital video broadcasting (DTV/SAT
only).
(INPUT)
Select an input source.
AV MODE
Select a video setting.
ECO (Standard/Advanced/Off)
Select "Energy save" setting.
(Teletext)
ATV: Display analogue teletext
DTV/SAT: Select MHEG-5 and
teletext for DTV/SAT.
P/
Select the TV channel.
EPG
DTV/SAT: Display the EPG screen
(Return)
Return to the previous "Menu"
screen.
Buttons for useful operations
(Subtitle)
Switch subtitle languages on/off.
(Reveal hidden teletext)
(Subpage)
(Freeze/Hold)
Press to freeze a moving image on
the screen.
Teletext: Stop updating teletext
pages automatically or release the
hold mode.
R/G/Y/B (Colour) buttons
The coloured buttons are
correspondingly used to select the
coloured items on the screen (e.g.,
EPG, MHEG-5, teletext).
2 – 2
LC-60LE822E
CHAPTER 3. DIMENSIONS
[1] DIMENSIONS
1439.0
1334.2
913.0
975.0
LC-60LE822E/LC-60LE822ERU
Service Manual
Unit: mm
400.0
NOTE
Dimensions do not include protrusions such as screws and some parts.•
62.0
121.0
400.0
752.6
546.0
580.0
40.0174.0
368.0
3 – 1
LC-60LE822E/LC-60LE822ERU
LC-60LE822E
CHAPTER 4. REMOVING OF MAJOR PARTS
Service Manual
[1] REMOVING OF MAJOR PARTS
1. Removing of Stand Unit and Rear Cabinet Ass’y.
1. Remove the 3 lock screw and detach the Support Cover .
2. Remove the 4 lock screws and detach the Stand Unit .
3. Remove the 1 lock screw and detach the AC Cord Cover .
4. Disconnect AC Cord .
5. Remove the 4 lock screws , 5 lock screws , 2 lock screws and 18 lock screws and detach the Rear Cabinet Ass’y.
Rear Cabinet Ass'y
AC Cord
11
Support Cover
1
10
10
7
6AC Cord Cover
5
2
8
3
9
4 – 1
4Stand Unit
2. Removing of Speaker-L/R.
1. Remove the 2 lock screws and detach the Stand Cover .
2. Disconnect SP wire.
3. Detach the Speaker-L , Speaker-R .
4. Detach the Insulation Sheet (AC)
5
Insulation
Sheet (AC)
LC-60LE822E/LC-60LE822ERU
MAIN Unit
[SP]
[SP]
4Speaker-R
3 Speaker-L
2 Stand Cover
1
4 – 2
LC-60LE822E/LC-60LE822ERU
3. Removing of Connectors
1. Disconnect the following connectors from the MAIN Unit. (SB, LB, PD, LW, RA, RL)
2. Disconnect the following connectors from the POWER/LED Drive Unit. (AS, L1, L2, LB, PD, PL)
3. Disconnect the following connectors from the LCD Control Unit. (LW, PL)
MAIN UnitPOWER/LED Drive Unit
[LW]
[PL]
LCD Control Unit
[AS]
POWER/LED Drive Unit
[PL]
[L1]
[L2]
[LB]
[PD]
MAIN Unit
[SB]
[LB]
[PD]
[LW]
[RA]
[RL]
4 – 3
LC-60LE822E/LC-60LE822ERU
4. Removing of MAIN Unit, POWER/LED Drive Unit, Woofer, Stand Angle,60” LCD Panel Module Unit.
1. Remove the 6 lock screws and detach the MAIN Unit .
2. Remove the 2 lock screws and detach the Terminal Angle (Bottom) .
3. Remove the 2 lock screws and detach the Terminal Angle (Side) .
4. Remove the 6 lock screws and detach the POWER/LED Drive Unit .
5. Remove the 4 lock screws and detach the Woofer .
6. Remove the 1 lock screw and detach the LCD Angle (Bottom-R) .
7. Remove the 4 lock screws and detach the LCD Angle (Top-L) .
8. Remove the 2 lock screws and detach the LCD Angle (Top-R) .
9. Remove the 2 lock screws and detach the LCD Angle (Bottom-L) .
10.Remove the 12 lock screws and detach the 2 Stand Angle .
11.Remove the 4 lock screws and detach the 4 FIX Angle (B-MA) .
12.Remove the 2 lock screws and detach the Back Light Chassis Support Angle .
13.Remove the 9 lock screws and detach the 60” LCD Panel Module Unit .
14.Remove the 2 lock screws and detach the ECO Switch with Holder .
9
10
Woofer
(Top-L)
[SB]
27
28
ECO Switch
with Holder
(Bottom-L)
25
25
18LCD Angle
14LCD Angle
13
17
7
13
20
Stand Angle
17
POWER/LED
8
Drive Unit
23
22
FIX Angle
(B-MA)
15
1
24
20
Stand Angle
21
1919
15
16 LCD Angle
(Top-R)
2 MAIN Unit
5
6
TERMINAL Angle
(Side)
4
TERMINAL Angle
(Bottom)
3
Back Light Chassis
Support Angle
[L1]
[L2]
25
60" LCD Panel
Module Unit
12
LCD Angle
(Bottom-R)
11
4 – 4
LC-60LE822E/LC-60LE822ERU
5. Removing of R/C, LED Unit, ICON Unit, LOGO Unit, Front Cabinet Ass’y, Glass Front Panel Ass’y, TOUCH
SENSOR KEY Unit.
1. Detach the R/C, LED Unit .
2. Detach the ICON Unit .
3. Detach the LOGO Unit .
4. Remove the 25 Hooks and detach the Front Cabinet Ass’y
5. Detach the Glass Front Panel Ass’y .
6. Detach the Touch Sensor Key Unit .
NOTE: The Touch Sensor Key unit removed once is not reusable.
Front Cabinet Ass'y5
44
44
[RA]
1 RC,LED
Unit
4
2 ICON Unit
[R]
6
3 LOGO Unit
[RL]
Glass Front Panel Ass'y
[RK]
7 TOUCH SENSOR KEY Unit
4 – 5
[2] Caution Cleaning Glass
glass
glass
cushion material
flat mat
1. Glass handling
CAUTION: (1) As for handling, wear clean gloves, protective footwear-
and mask.
LC-60LE822E/LC-60LE822ERU
(4)Have a designated place at the time of the handling.
Back side : Black print part
Front side : Protection tape part
You must not have a clear surface.
protective footwear
(2) Inner gloves are covered in the Nitrile gloves.
Inner glovesNitrile gloves
(3) Nitrile gloves are exchanged with the following
standard.
• When it touched a face and so on.
• When another work was done.
• By the work of fifty times.
• In the time for recess.
• When it became dirty.
• When it tore.
Inner gloves
Nitrile gloves
mask
(5) Two people have handling equally by the work.
(Maintain it so that glass is not warped.)
(6) When it is put horizontally, it is put on the flat mat.
glass
flat mat
(7) A cushion material is put between glass.
It doesn't touch it [the front and the front].
It can be put to two glass.
changed to new Nitrile gloves
(8) It has a module part before the CAB-B installation.
(It has a module part.)
A module isn't added.
You must not have it.
4 – 6
LC-60LE822E/LC-60LE822ERU
l
2. Glass cleaning
CAUTION: (1) Visual inspection is done on the black mat.
black mat
(2) Dust and trash are taken with an air blow.
Air blow
glass
(3) Dirt is wiped out with cloth.
Ex.) Cotton
(4) When dirt doesn't clean, it is wiped out with Alcohol.
Alcoho
Cotton
(5) Dirt is wiped out with the Ethanol and clean cloth.
When wipe off a dirt the trace which wiped do not be left.
4 – 7
[3] How to replace the Touch Sensor key PWB
1. Replace the touch sensor key PWB in a clean room.
Be sure to remove the dust from the unit before carrying it into the clean room.
2. Remove the touch sensor key PWB from the front glass.
3. Clean the bonding surface with alcohol.
Depending on the dirt, water solution of 80%vol can be effective.
4. Product Manual Touch Sensor Key with ITO (Transparent Electrode)
LC-60LE822E/LC-60LE822ERU
FPCB/ITO connecting tape
Pull tap of double-sided tape
FPCB
ITO
Pull tap of double-sided tape
Pull tap of protective sheet
i) Remove the touch sensor key from the front glass.
* When peeling the ITO section, check that there is no glue
residue on the front glass.
If glue residue, dirt, fingerprints, etc. are found, wipe them
off with anhydrous alcohol.
Do not apply anhydrous alcohol to the double-sided tape
on the metal part attaching to the glass.
4 – 8
LC-60LE822E/LC-60LE822ERU
ii) Adhere the ITO section to the front glass. (Use the positioning jig.)
Tape fixing the FPCB and ITO sections (Adhered by the supplier)
iii) Adhere the FPCB section to the front glass.
ζ-1. Lift the FPCB section to peel the release paper of the
* Be careful not to apply stress to the joint of FPCB and ITO.
ζ-2. Adhere the FPCB section to the front glass.
* Be careful not to apply stress to the joint of FPCB and ITO.
ζ-3. Peel the tape fixing the FPCB and ITO sections.
iii-1. Peel the release paper of the double-sided tape
on the ITO section.
iii-2. Slowly adhere it from the end using a roller.
(Position the touch sensor using the jig.)
* Check that there are no bubbles in the ITO section
after adhered.
* Adhering error: r1.0mm
double-sided tape.
5. Attach the touch unit bonding procedure.
It includes peeling of the protective sheet.
How to mount the touch sensor
i) Adhere after positioned using the positioning jig.
ii) Peel the protective sheet by means of the pull tap for peeling the protective sheet.
iii) Adhere the FPCB to the glass. (Do not warp the FPCB if possible.)
Pull tap for peeling the protective sheet of the double-sided tape in the FPCB section.
Glass outline
4 – 9
iv) Peel the protective sheet of the OCA.
Lift the ITO section, then peel the protective sheet by about half by means of the pull tap.
* Peeling it completely reduces workability.
Check the order due to workability.
v) Contact the FPCB and joint end of the transparent electrode film with the glass.
* Grasp the opposite end. Note that the ITO is positioned by adhering.
*Note: Do not bend the PWB (FPCB section)
and sheet (ITO section).
LC-60LE822E/LC-60LE822ERU
vi) Adhere the transparent electrode completely.
Peel the front protective sheet.
If bubbles are found, press those portions with glass
cleaning cloth, etc. to remove them as much as possible.
Pull tap for peeling the front protective sheet
• Use a rubber roller since pressure exerted by it removes bubbles easily. See photo below.
• For the TOUCH SENSOR KEY Unit positioning figure, see page 5-1.
4 – 10
LC-60LE822E/LC-60LE822ERU
— MEMO —
4 – 11
LC-60LE822E
CHAPTER 5. TOUCH SENSOR UNIT POSITIONING FIGURE
[1] TOUCH SENSOR UNIT POSITIONING FIGURE
LC-60LE822E/LC-60LE822ERU
Service Manual
TOUCH SENSOR KEY Unit
5 – 1
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