Sharp LC-40Z5T, LC-52Z5T, LC-60Z5T, LC-46Z5T Service Manual

Page 1
TopPage
LC-40/46/52/60Z5T
SERVICE MANUAL
No. S51Q5LC60Z5T/
LCD COLOUR TELEVISION
LCD Module Edition
LC-40Z5T LC-46Z5T LC-52Z5T
MODELS
In the interests of user safety (required by safety regulations in some countries) the set should be restored to its original condition and only parts identical to those specified should be used.
OUTLINE
In this Service Manual, only parts in the LCD module are shown. For the other points, refer to the LC-40/46/52/60Z5T (S51Q2LC60Z5T/) Service Manual.
LC-60Z5T
Parts marked with " " are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.
This document has been published to be used for after sales service only. The contents are subject to change without notice.
Page 2
LC-40/46/52/60Z5T
i
LC40Z5T
Service Manual
OUTLINE
OUTLINE
In this Service Manual, only parts in the LCD module are shown. For the other points, refer to the LC-40/46/52/60Z5T (S51Q2LC60Z5T/)
Service Manual.
NOTE: When replacing the LCD control PWB, perform the VCOM adjustment.
Page 3
LC-40/46/52/60Z5T
1 – 1
LC40Z5T
Service Manual
CHAPTER 1. Removing LCD Module
[1] LC-40Z5T
1. Remove the 4 lock screws [1], 13 lock screws [2], 12 lock screws [3] and detach the Bezel Unit (Top) [4], Bezel Unit (Bottom) [5] and Bezel Unit (Left/Right) [6].
2. Detach the 40” LCD Panel Module Unit [7].
3. Detach the DBEF Sheet [12], Lens Sheet [13]/[14], Micro Lens Sheet [15], Light Guide Plate [16], Reflection Sheet [17], Graphite Sheet (Top Right/Bottom Left) [18] and Graphite Sheet, (Top Right/Bottom Left) [19].
4. Detach the P Chassis Unit (Top) [8], P Chassis Unit (Bottom) [9], P Chassis Unit (Left) [10] and P Chassis Unit (Right) [11] .
5. Remove the 23 lock screws [20] and detach the 2 pieces LED Angle [21].
6. Remove the 40 lock screws [22] and detach the 4 pieces LED-PWB [23].
7. Remove the 6 lock screws [24] and detach the 2 pieces Holder Unit [25].
8. Detach the LED Cable Cover (Cap) [26].
9. Disconnect the LED cable [27].
10.Detach the and Back Light Chassis Unit [28].
1
12
13
14
15
16
17
6
6
3
2
2
3
4
3
7
5
3
2
10
8
9
11
28
20
24
18
18
19
19
23
23
21
24
27
21
25
23
23
25
20
22
22
26
40" LCD Panel Module Unit
Reflection Sheet
Light Guide Plate
Micro Lens Sheet
Lens Sheet
Lens Sheet
DBEF Sheet
P Chassis Unit
(Bottom)
P Chassis Unit
(Left)
P Chassis Unit
(Top)
P Chassis Unit (Right)
Bezel Unit (Top)
Bezel Unit (Bottom)
Bezel Unit (Right)
Bezel Unit
(Left)
LED Angle
LED Angle
Back Light Chassis Unit
Holder Unit
Holder Unit
LED Cable Cover (Cap)
LED-PWB
LED-PWB
LED-PWB
LED-PWB
Graphite Sheet (Top Left)
Graphite Sheet (Bottom Right)
Graphite Sheet (Top Right)
Graphite Sheet (Bottom Left)
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LC-40/46/52/60Z5T
1 – 2
[2] LC-46Z5T
1. Remove the 4 lock screws [1], 12 lock screws [2] and detach the 46” LCD Panel HIRAK Unit [3].
2. Detach the DBEF Sheet [4], Lens Sheet [5], Micro Lens Sheet [6], Light Guide Plate [7], Reflection Sheet [8], 4 pieces Graphite Sheet [9].
3. Remove the 18 lock screws [10] and detach the 2 pieces LED Angle [11].
4. Remove the 40 lock screws [12] and detach the 4 pieces LED-PWB [13].
5. Remove the 6 lock screws [14] and detach the Holder Unit (L/R) [15].
6. Detach the LED Cable Cover (Cap) [16].
7. Disconnect the LED cable [17].
8. Remove the 6 lock screws [18] and disconnect the 2 pieces FFC (80Pin) [19], FFC (64Pin)[20] and detach the C-PWB [21] .
9. Detach the and Back Light Chassis Unit [22].
10
12
10
13
LED Angle
11 LED Angle
13
14
14
15 Holder Unit (L)
15
Holder Unit (R)
17
13
LED-PWB
LED-PWB
13
LED-PWB
LED-PWB
12
22
Back Light Chassis Unit
18
21
C-PWB
20
19
19
FFC
(64Pin)
FFC
(80Pin)
11
2
1
2
2
3
46" LCD Panel HIRAKI Unit
2
5
Light Guide Plate
7
Lens Sheet
4
Reflection Sheet
6Micro Lens Sheet
8
DBEF Sheet
FFC
(80Pin)
16
LED Cable Cover (Cap)
9
Graphite Sheet
Page 5
LC-40/46/52/60Z5T
1 – 3
[3] LC-52Z5T
1. Remove the 5 lock screws [1], 19 lock screws [2] and detach the 52” LCD Panel HIRAKI Unit [3].
2. Detach the DBEF Sheet [4], Lens Sheet [5], Micro Lens Sheet [6], Light Guide Plate [7], Reflection Sheet [8], 4 pieces Graphite Sheet [9].
3. Remove the 28 lock screws [10] and detach the 2 pieces LED Angle [11].
4. Remove the 48 lock screws [12] and detach the 4 pieces LED-PWB [13].
5. Remove the 10 lock screws [14] and detach the 2 pieces Holder Unit [15].
6. Detach the LED Cable Cover (Cap) [16].
7. Disconnect the LED cable [17].
8. Remove the 6 lock screws [18] and disconnect the 2 pieces FFC (80Pin) [19], FFC (64Pin) [20] and detach the C-PWB [21] .
9. Detach the and Back Light Chassis Unit [22].
10
12
13LED-PWB
LED-PWB
LED-PWB
Holder Unit
LED-PWB
11
LED Angle
13
14
15Holder Unit
14
15
12
17
13
13
11
10
22
Back Light Chassis Unit
20
19
19
FFC
(64Pin)
FFC
(80Pin)
FFC
(80Pin)
21
C-PWB
LED Angle
18
2
3 52" LCD Panel HIRAKI Unit
2
2
2
1
57Lens Sheet
Light Guide Plate
4DBEF Sheet
6Micro Lens Sheet
8Reflection Sheet
9
Graphite Sheet
16
LED Cable Cover (Cap)
Page 6
LC-40/46/52/60Z5T
1 – 4
[4] LC-60Z5T
1. Remove the 7 lock screws [1], 19 lock screws [2] and detach the 60” LCD Panel HIRAKI Unit [3].
2. Detach the DBEF Sheet [4], Lens Sheet [5], Micro Lens Sheet [6], Light Guide Plate [7], Reflection Sheet [8], 4 pieces Graphite Sheet [9] and 4 pieces Graphite Sheet [23].
3. Remove the 18 lock screws [10] and detach the 2 pieces LED Angle [11].
4. Remove the 8 lock screws [12] and detach the 4 pieces LED-PWB [13].
5. Remove the 6 lock screws [14] and detach the 2 pieces Holder Unit [15].
6. Detach the LED Cable Cover (Cap) [16].
7. Disconnect the LED cable [17].
8. Remove the 6 lock screws [18] and disconnect the 2 pieces FFC (80Pin) [19], FFC (64Pin)[20] and detach the C-PWB [21] .
9. Detach the and Back Light Chassis Unit [22].
5 Lens Sheet
7
Light Guide Plate
4DBEF Sheet
6Micro Lens Sheet
8Reflection Sheet
3 60" LCD Panel HIRAKI Unit
2
2
2
2
1
21
16
C-PWB
20
19
19
FFC
(64Pin)
FFC
(80Pin)
FFC
(80Pin)
22
10
11
LED Angle
LED Angle
12
13LED-PWB
LED-PWB
LED-PWB
LED-PWB
13
12
14
15 Holder Unit
14
15Holder Unit
17
13
13
11
10
18
9
Graphite Sheet
9
Graphite Sheet
23
Graphite Sheet
LED Cable Cover (Cap)
Back Light Chassis Unit
Page 7
PartsGuide
LC-40/46/52/60Z5T
PARTS GUIDE
No. S51Q5LC60Z5T/
LCD COLOUR TELEVISION
LC-40Z5T LC-46Z5T LC-52Z5T
CONTENTS
[1] LCD PANEL MODULE Assembly
(LC-40Z5T)
[2] LCD PANEL MODULE Assembly
(LC-46Z5T)
MODELS
[3] LCD PANEL MODULE Assembly
(LC-52Z5T)
[4] LCD PANEL MODULE Assembly
(LC-60Z5T)
LC-60Z5T
Parts marked with " " are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.
This document has been published to be used for after sales service only. The contents are subject to change without notice.
Page 8
LC-40/46/52/60Z5T
[1] LCD PANEL MODULE Assembly (LC-40Z5T)
1
5
40" LCD Panel
7
23
21
28
24
29
26
25
22
4
21
23
3
13
20
12
2
27
6
23
4
14
21
10
15
20
21
9
11
19
12
8
16
30
17
18
20
18
9
17
11
14
20
13
2
Page 9
LC-40/46/52/60Z5T
NO. PARTS CODE
PRICE
RANK
NEW
MARK
PAR T
DELIVERY
[1] LCD PANEL MODULE Assembly (LC-40Z5T)
1 R1LK400D3GW6AA DQ J 40" LCD Panel Module Unit 2 CANGK4919TP02 AN N J Bezel Unit (Top) 3 CANGK4920TP02 AW N J Bezel Unit (Bottom) 4 CANGK4921TP02 AG N J Bezel Unit (Left/Right), x2 5 CHLDZ4763TP01 AK N J P Chassis Unit (Top) 6 CHLDZ4764TP01 AM N J P Chassis Unit (Bottom) 7 CHLDZ4765TP01 AG N J P Chassis Unit (Left) 8 CHLDZ4766TP01 AG N J P Chassis Unit (Right)
9 CANGT0321TP01 AU N J LED Angle, x2 10 CCHSM0326TP01 BE N J Back Light Chassis Unit 11 CHLDZ4767TP01 AF N J Holder Unit, x2 12 LX-BZ2568TPZZ AA N J Screw, x6 (Holder Unit) 13 LX-HZ2414TPZZ AA N J Screw, x23 (LED Angle) 14 LX-HZ2417TPZZ AA N J Screw, x40 (LED PWB) 15 PCOVP2986TPZZ AB N J LED Cable Cover (Base) 16 PCOVP2989TPZZ AB N J LED Cable Cover (Cap) 17 PSHEM0823TPZZ AQ N J Graphite Sheet, x2 (Top Left/Bottom Right) 18 PSHEM0824TPZZ AQ N J Graphite Sheet, x2 (Top Right/Bottom Left) 19 QCNWN2674TPZZ AQ N J LED Cable 20 RUNTK4833TPZZ BA N J LED-PWB, x4 21 LX-BZ2568TPZZ AA N J Screw, x12 (Bezel Lateral Side) 22 LX-BZ2574TPZZ AA N J Screw, x4 23 LX-UZ2067TPZZ AB N J Screw, x13 (Bezel) 24 PLGPA0751TPZZ BK N J Light Guide Plate 25 POFMA1275TPZZ AU N J Lens Sheet (H) 26 POFMA1276TPZZ AU N J Lens Sheet (V) 27 POFMD0620TPZZ BG N J DBEF Sheet 28 PREFL3336TPZZ AU N J Reflection Sheet 29 PSLDK3574TPZZ BF N J Micro Lens Sheet 30 PSPAK0452TPZZ AB N J Spacer, x2
DESCRIPTION
3
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LC-40/46/52/60Z5T
[2] LCD PANEL MODULE Assembly (LC-46Z5T)
17
16
1
22
20
16
16
9
15
3
2
16
21
18
19
27
26
12
11
24
28
25
23
7
24
28
8
13
15
9
10
6
8
14
15
4
5
10
15
3
4
Page 11
LC-40/46/52/60Z5T
NO. PARTS CODE
PRICE
RANK
NEW
MARK
PAR T
DELIVERY
[2] LCD PANEL MODULE Assembly (LC-46Z5T)
1 ---Backlight Ass'y
2 R1LK460D3FW30A DR J 46" LCD Panel HIRAKI Unit
3 CANGT0334TPN1 AY N J LED Angle, x2
4 CCHSM0329TPN1 BG N J Back Light Chassis Unit
5 CHLDZ4788TPN2 AK N J Holder Unit (Left)
6 CHLDZ4788TPN3 AK N J Holder Unit (Right)
7 TLABK0023TAZZ AA J LED Label
8 LX-BZ2568TPZZ AA N J Screw, x6
9 LX-HZ2414TPZZ AA J Screw, x18 10 LX-HZ2417TPZZ AA N J Screw, x40 11 PCOVP2986TPNZ AB N J LED Cable Cover (Base) 12 PCOVP2989TPNZ AB J LED Cable Cover (Cape) 13 PSHEM0827TPZZ AQ N J Graphite Sheet, x4 14 QCNWN2673TPZZ AQ N J LED Cable 15 RUNTK4832TPZZ BC N J LED-PWB, x4 16 LX-BZ2568TPZZ AA J Screw, x12 17 LX-BZ2574TPZZ AA J Screw, x4 18 PLGPA0753TPZZ BN J Light Guide Plate 19 POFMA1277TPZZ AW J Lens Sheet 20 POFMD0619TPZZ BM J DBEF Sheet 21 PREFL3339TPZZ AX J Reflection Sheet 22 PSLDK3575TPZZ BL J Micro Lens Sheet 23 PSPAZC732WJKZ AG J Spacer 24 QCNWN2733TPZZ AF J FFC, x2 (80PIN) 25 QCNWN2734TPZZ AF J FFC, x2 (64PIN) 26 CPWBX4909TPZG BX N J C-PWB 27 LX-BZA207WJF7 AA J Screw, x6 (M3*6 for C-PWB) 28 RCORFA061WJZZ AG J Ferrite Core, x4
DESCRIPTION
5
Page 12
LC-40/46/52/60Z5T
[3] LCD PANEL MODULE Assembly (LC-52Z5T)
16
15
15
19
1
21
2
15
15
20
10
17
18
27
25
11
22
12
8
14
7
14
8
3
9
4
13
9
3
14
7
4
14
23
28
24
6
28
23
5
26
6
Page 13
LC-40/46/52/60Z5T
NO. PARTS CODE
PRICE
RANK
NEW
MARK
PAR T
DELIVERY
[3] LCD PANEL MODULE Assembly (LC-52Z5T)
1 ---Backlight Ass'y
2 R1LK520D3FW30A EB J 52" LCD Panel HIRAKI Unit
3 CANGT0342TP01 BA N J LED Angle, x2
4 CHLDZ4800TP02 AP N J Holder Unit, x2
5 TLABK0023TAZZ AA J LED Label
6 CCHSM0331TP01 BF N J Back Light Chassis Unit
7 LX-BZ2568TPZZ AA J Screw, x10
8 LX-HZ2414TPZZ AA J Screw, x28
9 LX-HZ2417TPZZ AA N J Screw, x48 10 PCOVP2986TPZZ AB N J LED Cable Cover (Base) 11 PCOVP2989TPZZ AB J LED Cable Cover (Cape) 12 PSHEM0826TPZZ AT N J Graphite Sheet, x6 13 QCNWN2672TPZZ AR N J LED Cable 14 RUNTK4831TPZZ BD N J LED-PWB, x4 15 LX-BZ2568TPZZ AA J Screw, x19 16 LX-BZ2574TPZZ AA J Screw, x5 17 PLGPA0758TPZZ BR J Light Guide Plate 18 POFMA1278TPZZ AY J Lens Sheet 19 POFMD0618TPZZ BQ J DBEF Sheet 20 PREFL3342TPZZ AY J Reflection Sheet 21 PSLDK3576TPZZ BP J Micro Lens Sheet 22 PSPAZC732WJKZ AG J Spacer 23 QCNWN2733TPZZ AF J FFC, x2 (80PIN) 24 QCNWN2734TPZZ AF J FFC, x2 (64PIN) 25 CPWBX4909TPZX BX N J C-PWB 26 TLABZC812WJZZ AC J Material Label 27 LX-BZA207WJF7 AA J Screw, x6 (M3*6 for C-PWB) 28 RCORFA061WJZZ AG J Ferrite Core, x4
DESCRIPTION
7
Page 14
LC-40/46/52/60Z5T
[4] LCD PANEL MODULE Assembly (LC-60Z5T)
1
20
18
14
14
15
19
16
17
2
14
14
24
22
26
21
5
27
23
6
27
22
25
10
9
8
13
8
28
11
11
28
11
28
13
11
28
8
3
7
13
4
8
12
4
7
3
13
8
Page 15
LC-40/46/52/60Z5T
NO. PARTS CODE
PRICE
RANK
NEW
MARK
PAR T
DELIVERY
[4] LCD PANEL MODULE Assembly (LC-60Z5T)
1 ---Backlight Ass'y
2 R1LK600D3FZE0A FL J 60" LCD Panel HIRAKI Unit
3 CANGT0136TP01 BC N J LED Angle, x2
4 CHLDZ4605TP01 AT N J Holder Unit, x2
5 TLABK0023TAZZ AA J LED Label
6 CCHSM0132TP01 BS N J Back Light Chassis Unit
7 LX-HZ2413TPZZ AA N J Screw, x8
8 LX-HZ2414TPZZ AA J Screw, x24
9 PCOVP2986TPZZ AB N J LED Cable Cover (Base) 10 PCOVP2989TPZZ AB J LED Cable Cover (Cape) 11 PSHEM0826TPZZ AT N J Graphite Sheet, x4 12 QCNWN2671TPZZ AR N J LED Cable 13 RUNTK4830TPZZ BG N J LED-PWB, x4 14 LX-BZ2568TPZZ AA J Screw, x19 15 LX-BZ2574TPZZ AA J Screw, x7 16 PLGPA0756TPZZ BU N J Light Guide Plate 17 POFMA1279TPZZ BA N J Lens Sheet 18 POFMD0617TPZZ BV N J DBEF Sheet 19 PREFL3344TPZZ BA N J Reflection Sheet 20 PSLDK3577TPZZ BS N J Micro Lens Sheet 21 PSPAZC732WJKZ AG J Spacer 22 QCNWN2731TPZZ AF J FFC, x2 (80PIN) 23 QCNWN2732TPZZ AF J FFC, x2 (64PIN) 24 CPWBX4909TPZY BX N J C-PWB 25 TLABZC812WJZZ AC N J Material Label 26 LX-BZA207WJF7 AA J Screw, x6 (M3*6 for C-PWB) 27 RCORFA061WJZZ AG J Ferrite Core, x4 28 PSHEM0832TPZZ AN N J Graphite Sheet, x4
DESCRIPTION
9
Page 16
LC-40/46/52/60Z5T
COPYRIGHT 2011 BY SHARP CORPORATION
ALL RIGHTS RESERVED.
No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of the publisher.
©
SHARP CORPORATION
AV Systems Group CS Promotion Center Yaita, Tochigi, 329-2193, Japan
Jun. 2011 SY. KY
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