SHARP LC-40LE830RU, LC-46LE830RU, LC-40LE831S, LC-46LE831S, LC-40LE830E Service Manual

...

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LC-40/46LE830E, RU/831E, S

SERVICE MANUAL

No. S41P640LE830E

LCD COLOUR TELEVISION

LC-40LE830E/RU LC-46LE830E/RU LC-40LE831E/S

MODELS

In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its original condition and only parts identical to those specified should be used.

LC-46LE831E/S

CONTENTS

SAFETY PRECAUTION

IMPORTANT SERVICE SAFETY

PRECAUTION.....................................................i

Precautions for using lead-free solder ...............ii

End of life disposal ............................................ iii

OUTLINE

MAJOR SERVICE PARTS ................................ iv

CHAPTER 1. SPECIFICATIONS

[1] SPECIFICATIONS ......................................... 1-1

CHAPTER 2. OPERATION MANUAL

[1] Parts Name .................................................... 2-1

[2] OPERATION MANUAL .................................. 2-5

CHAPTER 3. DIMENSIONS

[1] DIMENSIONS

(LC-40LE830E, RU/831E, S) ......................... 3-1

[2] DIMENSIONS

(LC-46LE830E, RU/831E, S) ......................... 3-2

CHAPTER 4. REMOVING OF MAJOR PARTS

[1] REMOVING OF MAJOR PARTS

(LC-40LE830E, RU/831E, S) ......................... 4-1

[2] REMOVING OF MAJOR PARTS

(LC-46LE830E, RU/831E, S) ......................... 4-6

[3] The location putting on the heat measure

sheet ............................................................ 4-11

[4] Precautions for assembly............................. 4-13

[5] The way of detaching Rear Cabinet............. 4-15

CHAPTER 5. ADJUSTMENT

[1] ADJUSTMENT PROCEDURE ......................5-1

CHAPTER 6. TROUBLESHOOTING TABLE

[1] TROUBLESHOOTING TABLE ......................6-1

[2] LED flashing specification at the time of the

error .............................................................6-18

CHAPTER 7. MAJOR IC INFORMATIONS

[1] MAJOR IC INFORMATIONS .........................7-1

CHAPTER 8. OVERALL WIRING/SYSTEM BLOCK DIAGRAM

[1] OVERALL WIRING DIAGRAM

(LC-40LE830E, RU) ......................................8-1

[2] OVERALL WIRING DIAGRAM

(LC-40LE831E, S) .........................................8-2

[3] OVERALL WIRING DIAGRAM

(LC-46LE830E, RU) ......................................8-3

[4] OVERALL WIRING DIAGRAM

(LC-46LE831E, S) .........................................8-4

[5] SYSTEM BLOCK DIAGRAM

(LC-40/46LE830E, RU) ................................. 8-5

[6] SYSTEM BLOCK DIAGRAM

(LC-40/46LE831E, S) ....................................8-6

Parts Guide

Parts marked with " " are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.

This document has been published to be used for after sales service only. The contents are subject to change without notice.

LC-40/46LE830E, RU/831E, S

LC-40LE830E

SAFETY PRECAUTION

Service Manual

IMPORTANT SERVICE SAFETY PRECAUTION

Service work should be performed only by qualified service technicians who are thoroughly familiar with all safety checks and the servicing guidelines which follow:

 WARNING

1. For continued safety, no modification of any circuit should be attempted.

2. Disconnect AC power before servicing.

CAUTION:

FOR CONTINUED PROTECTION AGAINST A RISK OF FIRE REPLACE ONLY WITH SAME TYPE FUSE.

• Use an AC voltmeter having with 5000 ohm per volt, or higher, sensitivity or measure the AC voltage drop across the resistor.

• Connect the resistor connection to all exposed metal parts having a return to the chassis (antenna, metal cabinet, screw heads, knobs and control shafts, escutcheon, etc.) and measure the AC voltage drop across the resistor. All checks must be repeated with the AC cord plug connection reversed. (If necessary, a nonpolarized adaptor plug must be used only for the purpose of completing these checks.) Any reading of 1.05 V peak (this corresponds to 0.7 mA peak AC.) or more is excessive and indicates a potential shock hazard which must be corrected before returning the monitor to the owner.

F7001 (5A/250V)

DVM

 BEFORE RETURNING THE RECEIVER (Fire & Shock Hazard)

Before returning the receiver to the user, perform the following safety checks:

3. Inspect all lead dress to make certain that leads are not pinched, and check that hardware is not lodged between the chassis and other metal parts in the receiver.

4. Inspect all protective devices such as non-metallic control knobs, insulation materials, cabinet backs, adjustment and compartment covers or shields, isolation resistor-capacitor networks, mechanical insulators, etc.

5. To be sure that no shock hazard exists, check for leakage current in the following manner.

• Plug the AC cord directly into a 220~240 volt AC outlet.

• Using two clip leads, connect a 1.5k ohm, 10 watt resistor paralleled by a 0.15µF capacitor in series with all exposed metal cabinet parts and a known earth ground, such as electrical conduit or electrical ground connected to an earth ground.

///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////

TO EXPOSED METAL PARTS

SAFETY NOTICE

Many electrical and mechanical parts in LCD color television have special safety-related characteristics.

These characteristics are often not evident from visual inspection, nor can protection afforded by them be necessarily increased by using replacement components rated for higher voltage, wattage, etc.

Replacement parts which have these special safety characteristics are identified in this manual; electrical components having such features

are identified by “ ” and shaded areas in the Replacement Parts List and Schematic Diagrams.

For continued protection, replacement parts must be identical to those used in the original circuit.

The use of a substitute replacement parts which do not have the same safety characteristics as the factory recommended replacement parts shown in this service manual, may create shock, fire or other hazards.

AC SCALE

1.5k ohm 10W

0.15µF

TEST PROBE

CONNECT TO KNOWN EARTH GROUND

LC-40/46LE830E, RU/831E, S

Precautions for using lead-free solder

Employing lead-free solder

• “PWBs” of this model employs lead-free solder. The LF symbol indicates lead-free solder, and is attached on the PWBs and service manuals. The alphabetical character following LF shows the type of lead-free solder.

Example:

L Fa

Indicates lead-free solder of tin, silver and copper.

L F a/a

Using lead-free wire solder

• When fixing the PWB soldered with the lead-free solder, apply lead-free wire solder. Repairing with conventional lead wire solder may cause damage or accident due to cracks.

As the melting point of lead-free solder (Sn-Ag-Cu) is higher than the lead wire solder by 40 °C, we recommend you to use a dedicated soldering bit, if you are not familiar with how to obtain lead-free wire solder or soldering bit, contact our service station or service branch in your area.

Soldering

• As the melting point of lead-free solder (Sn-Ag-Cu) is about 220 °C which is higher than the conventional lead solder by 40 °C, and as it has poor solder wettability, you may be apt to keep the soldering bit in contact with the PWB for extended period of time. However, Since the land may be peeled off or the maximum heat-resistance temperature of parts may be exceeded, remove the bit from the PWB as soon as you confirm the steady soldering condition.

Lead-free solder contains more tin, and the end of the soldering bit may be easily corroded. Make sure to turn on and off the power of the bit as required.

If a different type of solder stays on the tip of the soldering bit, it is alloyed with lead-free solder. Clean the bit after every use of it.

When the tip of the soldering bit is blackened during use, file it with steel wool or fine sandpaper.

• Be careful when replacing parts with polarity indication on the PWB silk.

Lead-free wire solder for servicing

Part No. Description Code

ZHNDAi123250E J φ0.3mm 250g (1roll) BL ZHNDAi126500E J φ0.6mm 500g (1roll) BK ZHNDAi12801KE J φ1.0mm 1kg (1roll) BM

LC-40/46LE830E, RU/831E, S

End of life disposal

iii

LC-40/46LE830E, RU/831E, S

LC-40LE830E

OUTLINE

Service Manual

MAJOR SERVICE PARTS

PWB Unit

Ref No. Parts No. Description

N DKEYDF733FM51 MAIN Unit (LC-40/46LE830E, RU) (*1) N DKEYDF733FM52 MAIN Unit (LC-40/46LE831E, S) (*1) N DUNTKF494FM02 R/C, OPC Unit N DUNTKF770FM51 ICON Unit N RUNTKA869WJQZ TOUCH SENSOR KEY Unit (*2) N RUNTKA819WJQZ IR TRANSMITTER Unit N RUNTKA787WJQZ POWER Unit (LC-40LE830E, RU/831E, S) N RUNTKA791WJQZ POWER Unit (LC-46LE830E, RU/831E, S) N RUNTK4909TPZT LCD CONTROL Unit (LC-40LE830E, RU/831E, S) N RUNTK4909TPZM LCD CONTROL Unit (LC-46LE830E, RU/831E, S)

NOTE: (*1) Replace MAIN PWB Unit (DKEYDF733FM**) in case of IC8401 or IC3303 failure.

(*2) TOUCH SENSOR KEY Unit (RUNTKA869WJQZ) reuse will be impossible, once it is stuck on front cabinet and exfoliates.

OTHER Unit

Ref No. Parts No. Description

N R1LK400D3GW50Y 40" LCD Panel Module Unit (LK400D3GW50Y) (LC-40LE830E, RU/831E, S) N R1LK460D3GW40Y 46" LCD Panel Module Unit (LK460D3GW40Y) (LC-46LE830E, RU/831E, S)

IC For Exclusive Use Of The Service

Ref No. Parts No. Description Q'ty

IC2001 RH-iXD241WJN2Q IC R5F21368CNFP (Monitor Microcomputer) 1

Service Jigs

Ref No. Parts No. Description Q'ty

N QCNW-L795WJQZ Main Unit to Power Unit (PD) 1 N QCNW-L798WJQZ Main Unit to Touch Sensor/IR Transmitter Units (RC) 1 N QCNW-L796WJQZ Main Unit to ICON Unit (CI) 1 N QCNW-K595WJQZ Main Unit to Speaker (SP) 1 N QCNW-G405WJQZ Main Unit to LCD Control Unit (PL) 1 N QCNW-F676WJQZ Power Unit to LCD Control Unit (LW) 1 N QCNW-K597WJQZ Main Unit to Woofer (SB) 1

LC-40/46LE830E, RU/831E, S

LC-40LE830E

CHAPTER 1. SPECIFICATIONS

[1] SPECIFICATIONS

Service Manual

Item LCD COLOUR TV (46"/117 cm),

LC-46LE830E, LC-46LE830RU LC-46LE831E, LC-46LE831S

LCD panel

117 cm (46") X-Gen panel 102 cm (40") X-Gen panel

LCD COLOUR TV (40"/102 cm), LC-40LE830E, LC-40LE830RU LC-40LE831E, LC-40LE831S

Resolution 1,920 x 1,080 x 4 dots Video colour system PAL/SECAM/NTSC 3.58/NTSC 4.43/PAL 60 TV

function

TVstandard

Analogue CCIR (B/G, I, D/K, L/L’) Digital

DVB-T (2K/8K OFDM), DVB-C, DVB-S/S2

(830 series)

Receiving channel

Digital (831 series)

VHF/UHF

CATV Satellite

DVB-T (2K/8K OFDM), DVB-T2 (1K/2K/4K/8K/16K/32K OFDM), DVB-C

IR A ch-E69 ch (Digital), E2-E69 ch, F2-F10 ch, I21-I69 ch, IR A-IR J ch

Hyper-band, S1-S41 ch 950-2150 MHz*

(830 series only)

TV-tuning system Auto Preset 999 ch (non-Nordic [DTV]),

Auto Preset 9999 ch (Nordic [DTV]), Auto Preset 99 ch (ATV), Auto Label, Auto Sort, Auto Preset 9999 ch (SAT [830 series only])

Stereo/Bilingual A2/NICAM Audio amplifier 10 W x 2 / 15 W x 1 Speaker (103 mm x 14 mm) x 2/Ø 100 mm Terminals Antenna VHF/UHF

Satellite

Din type (analogue & digital)

75 75

F type (DVB-S/S2)

(830 series only)

RS-232C D-sub 9 pin male connector

EXT 1 SCART (AV input, Y/C input, RGB input, TV output)

EXT 2 RCA pin (AV input/AUDIO L/R)

EXT 3 Component (AV input/Audio L/R)

PC mini D-sub 15 pin

HDMI 1 (EXT 4) HDMI (ARC)

HDMI 2 (EXT 5) HDMI

HDMI 3 (EXT 6) HDMI

HDMI 4 (EXT 7) HDMI

USB 1 USB

USB 2 (HDD) USB

USB 3 (WIRELESS LAN) USB

ETHERNET (10/100) Network connector

HDMI 2/PC AUDIO (L/R) Ø 3.5 mm jack*

DIGITAL AUDIO OUTPUT Optical S/PDIF digital audio output

C. I. (Common Interface) EN50221, R206001, CI Plus specification

OUTPUT/Headphones RCA pin (AUDIO L/R)/Ø 3.5 mm jack (audio output)

SD CARD (VIDEO STORE) SD card OSD language Czech, Danish, Dutch, English, Estonian, Finnish, French, German,

Greek, Hungarian, Italian, Latvian, Lithuanian, Norwegian, Polish, Portuguese, Russian, Slovak, Slovene, Spanish, Swedish, Turkish,

Ukrainian Power requirement Power consumption (method IEC62087) 133 W (0.2 W standby* Weight 19.0 kg (without stand)

Operating temperature

The satellite channel’s frequency may vary according to satellites and antennas.

The HDMI 2 and PC terminals can both use the same audio input terminal.

Standby power consumption applies when the TV is set to not receive EPG data.

AC 220-240 V, 50 Hz

23.0 kg (with stand)

0°Cto+40°C

) 110 W (0.2 W standby*3)

13.5 kg (without stand)

16.5 kg (with stand)

• As a part of our policy of continuous improvement, SHARP reserves the right to make design and specification changes for product improvement without prior notice. The performance specification figures indicated are nominal values of production units. There may be some deviations from these values in individual units.

1 – 1

LC-40LE830E

CHAPTER 2. OPERATION MANUAL

[1] Parts Name

TV (front view)

LC-40/46LE830E, RU/831E, S

Service Manual

Illumination LED*

3D infrared emitter*

OPC sensor

Remote control sensor

3D mode: Blue illumination 2D mode: White illumination

This panel emits infrared signal towards the 3D glasses you wear when viewing 3D images. Do not place anything between the 3D infrared emitter on the TV and the infrared receiver on the 3D glasses.

TV (rear view)

USB 3 ( WIRELESS LAN) port

USB 2 (HDD) port

ETHERNET (10/100) terminal

Satellite antenna terminal

HDMI 2/PC AUDIO (L/R)

jack

DIGITAL AUDIO OUTPUT terminal

Antenna terminal

(830 series only)

The HDMI 2 and PC terminals can both use the same audio input terminal (HDMI 2/PC AUDIO (L/R)). However, the proper item must be selected in the “Audio select” menu.

2 – 1

LC-40/46LE830E, RU/831E, S

TV (rear view) — continued

MAIN POWER switch*

RS-232C terminal

PC terminal

SD CARD (VIDEO STORE) slot

OUTPUT (Headphones/ AUDIO (L/R)) terminal

USB 1 port

HDMI 1 (HDMI/ARC) terminal

HDMI 2 (HDMI) terminal

HDMI 3 (HDMI) terminal

HDMI 4 (HDMI) terminal

EXT 1 (RGB) terminal

EXT 2 (VIDEO/AUDIO (L/R)) terminal

C.I. (COMMON INTERFACE) slot

EXT 3 (Component/ AUDIO (L/R)) terminal

When the MAIN POWER switch is turned off ( ), the amount of electric power consumed will be reduced to 0.01 W or less. However, unlike when unplugging the AC cord, the power is not completely disconnected.

WARNING

• Excessive sound pressure from earphones and headphones can cause hearing loss.

• Do not set the volume at a high level. Hearing experts advise against extended listening at high volume levels.

Important information:

Satellite services are only available for the 830 model series.

2 – 2

Remote control unit

LC-40/46LE830E, RU/831E, S

15 116 2 3

1 TV (Standby/On) 2ATV

Access conventional analogue TV mode.

DTV

Access digital TV mode.

SAT

Access satellite mode.

RADIO

DTV/SAT: Switch between radio and data mode.

10 11

• When only data broadcasting (no radio broadcasting) is transmitted by DVB, the radio broadcasting will be skipped.

3 AQUOS LINK buttons 4 CONTROL

Display a panel to operate some functions on the screen. NET: “NET MENU” screen on/off.

Temporarily record a programme you are watching.

6 Numeric buttons 0-9

Set the channel. Enter desired numbers. Set the page in teletext mode.

• When the five Nordic countries (Sweden, Norway, Finland, Denmark or Iceland) are selected in the country setting from initial auto installation, DTV services are four digits. When another country is selected, DTV services are three digits.

7 (Flashback)

Return to the previously selected channel or external input.

8 (Sound mode)

Select a sound multiplex mode.

(Wide mode)

Select a wide mode.

2 – 3

LC-40/46LE830E, RU/831E, S

9 (Mute)

TV sound on/off.

10 +/- (Volume)

Increase/decrease TV volume.

11 MEMU

“Menu” screen on/off.

12 3D

Select between 3D and 2D image viewing.

13 /// (Cursor)

Select a desired item.

Execute a command. ATV/DTV/SAT: Display “CH list” when no other “Menu” screen is running.

14 END

ATV/DTV/SAT: Exit the “Menu” screen. NET: Return to the start page.

15 NET

Access Net TV.

16 (Display information)

Display the station information (channel number, signal, etc.) on the screen.

P. INFO

Display programme information transmitted through digital video broadcasting (DTV/SAT only).

17 (INPUT)

Select an input source.

20 P /

ATV/DTV/SAT: Select the TV channel. NET: Scrolls pages up/down.

21 EPG

DTV/SAT: Display the EPG screen.

22 (Return)

ATV/DTV/SAT: Return to the previous “Menu” screen. NET: Return to the previous page (This may not function for some services).

23 Buttons for useful operations

(Subtitle)

Switch subtitle languages on/off.

(Reveal hidden teletext)

(Subpage)

(Freeze/Hold)

Freeze a moving image on the screen. Teletext: Stop updating teletext pages automatically or release the hold mode.

24 R/G/Y/B (Colour) buttons

The coloured buttons are correspondingly used to select the coloured items on the screen (e.g., EPG, MHEG-5, teletext).

Important information:

Satellite services are only available for the 830 model series.

18 AV MODE

Select audio/video settings.

ECO (Standard/Advanced/Off)

Select “Energy save” setting.

19 (Teletext)

ATV: Display analogue teletext. DTV/SAT: Select MHEG-5 or teletext for DTV/SAT.

2 – 4

[2] OPERATION MANUAL

Preparation

Attaching the stand unit

LC-40/46LE830E, RU/831E, S

• Before performing work, spread cushioning over the surface on which you will be laying the TV. This will prevent it from being damaged.

CAUTION

• Attach the stand in the correct direction.

• Be sure to follow the instructions. Incorrect

installation of the stand may result in the TV falling over.

1 Confirm that there are screws with the stand

unit.

For 46 inch models (four long screws, four middle screws and one short screw)

For 40 inch models (three long screws, three middle screws and one short screw)

2 Attach the supporting post for the stand unit

onto the base using the long screws with a screwdriver as shown.

4 Insert and tighten middle screws into the holes

on the rear of the TV.

46 inch models 40 inch models

5 Attaching the stand cover.

Insert the stand cover. Insert and tighten a short screw into the hole of the stand cover.

Supporting

post

46 inch models 40 inch models

3 Insert the stand into the openings on the bottom

of the TV (hold the stand so it will not drop from the edge of the base area).

Soft cushion

46 inch models 40 inch models

NOTE

• To detach the stand unit, perform the steps in reverse order.

• A screwdriver is not supplied with this product.

• The TV can be rotated up to 20 degrees to the right and left.

2 – 5

LC-40/46LE830E, RU/831E, S

LC-40LE830E

CHAPTER 3. DIMENSIONS

[1] DIMENSIONS (LC-40LE830E, RU/831E, S)

( (

938.0 938,0

) )

Service Manual

( (

116.0 116,0

) )

(

26.4

(

26,4

(

33.4

(

33,4

Unit: mm

)

(

636.0

)

636,0

(

885.6

)

588,0

588.0

(

)

65.0

65,0

(

885,6

)

(

460.0

(

460,0

(

300.0

(

300,0

) )

*1*

)

498.15

498,15

(

)

360,0

360.0

(

( (

)

124,0

124.0

(

)

300,0

300.0

(

264.0 264,0

) )

(

Active area

Thinnest part

Excluding projecting part

174.0

174,0

)

NOTE

• Dimensions do not include protrusions such as screws and some parts.

3 – 1

[2] DIMENSIONS (LC-46LE830E, RU/831E, S)

LC-40/46LE830E, RU/831E, S

Unit: mm

)

711.0

711,0

(

)

663

(

)

663

(

)

(

1018.08

(

1018,08

(

1072.0

(

1072,0

)

(

507.0

(

507,0

(

400.0

(

400,0

) )

*1* )

)

572.67

572,67

(

)

398.0

(

)

(

200.0

(

131.0

(

131,0

)

398,0

(

)

200,0

(

26.4 26,4

33.4 33,4

)

( (

) )

(

293.0

(

293,0

( (

) )

19.0

19,0

(

215.0

215,0

)

400.0

400,0

(

*1 Active area *2 Thinnest part *3 Excluding projecting part

NOTE

• Dimensions do not include protrusions such as screws and some parts.

3 – 2

LC-40/46LE830E, RU/831E, S

LC-40LE830E

CHAPTER 4. REMOVING OF MAJOR PARTS

Service Manual

[1] REMOVING OF MAJOR PARTS (LC-40LE830E, RU/831E, S)

1. Removing of Stand Unit and Rear Cabinet Ass’y.

1. Remove the 1 lock screw and detach the Stand Support Cover .

2. Remove the 3 lock screws and detach the Stand Unit .

3. Remove the 1 lock screw and detach the AC Cord Cover .

4. Disconnect the AC wire and detach the AC Cord .

5. Remove the 4 Vesa Hole Covers , 5 lock screws , 2 lock screws and 12 lock screws and detach the Rear Cabinet Ass’y .

Rear Cabinet Ass'y

AC Cord

[AC]

6AC Cord Cover

2Stand Support Cover

4 – 1

4Stand Unit

2. Removing of Speaker-L/R.

1. Remove the 8 lock screws and detach the LCD CONTROL Unit Angle .

2. Detach the Bottom Cover .

3. Disconnect the SP wire.

4. Detach the Speaker-L , Speaker-R .

LC-40/46LE830E, RU/831E, S

MAIN Unit

[SP]

3 Bottom Cover

2 LCD CONTROL

Unit Angle

[SP]

4Speaker-L5Speaker-R

4 – 2

LC-40/46LE830E, RU/831E, S

3. Removing of Connectors

1. Disconnect the following connectors from the MAIN Unit. (SB, PD, LW, PL, RC, Cl)

2. Disconnect the following connectors from the POWER Unit. (PD, L1, AS)

3. Disconnect the following connectors from the LCD CONTROL Unit. (LW, PL)

[PD]

[L1]

MAIN UnitPOWER Unit

[AS]

[PL]

[LW]

LCD CONTROL Unit

MAIN Unit

[SB]

[LW]

[PL]

[RC]

[CI]

[PD]

4 – 3

LC-40/46LE830E, RU/831E, S

4. Removing of Speaker (Woofer), 40” LCD Panel Module Unit, MAIN Unit, POWER Unit, LCD CONTROL Unit.

1. Detach the Speaker (Woofer) .

2. Detach the 8 LCD Fixing Angles .

3. Remove the 7 Hooks and detach the 40” LCD Panel Module Unit .

4. Remove the 5 lock screws and detach the Main Shield .

5. Remove the 2 lock screws and detach the MAIN Unit .

6. Remove the 1 lock nut and Terminal Angle (Bottom) and Earth Spring .

7. Remove the 6 lock screws and detach the POWER Unit and 2 Insulation Sheet .

8. Remove the 9 lock screws and detach the Center Angle-L , Center Angle-R .

9. Remove the 4 Connecting Cords , 4 Ferrite Cores and 6 lock screws and detach the LCD CONTROL Unit .

10.Remove the 2 lock screws and detach the Connector Cord with Eco Switch .

Speaker

(Woofer)

LCD Fixing Angle

Main Shield

POWER Unit

[SB]

Insulation

Sheet

LCD Fixing

Angle

2LCD Fixing Angle

2 LCD Fixing Angle

MAIN Unit

Earth Spring

Terminal Angle

(Bottom)

2 LCD Fixing Angle

Hook

Connector Cord with Eco Switch

LCD Fixing Angle

Insulation Sheet

Hook

[AS]

40" LCD Panel Module Unit

Hook

LCD Fixing Angle

20 LCD CONTROL Unit

16 Center

Angle-R

Ferrite Core

Center

Connecting Cord

Ferrite Core

Angle-L

4 – 4

LC-40/46LE830E, RU/831E, S

5. Removing of ICON Unit, R/C OPC Unit, IR TRANSMITTER Unit, TOUCH SENSOR KEY Unit.

1. Remove the 1 lock screw and detach the ICON Unit .

2. Detach the R/C OPC Unit .

3. Detach the IR TRANSMITTER Unit .

4. Detach the TOUCH SENSOR KEY Unit .

NOTE: The TOUCH SENSOR KEY unit reuse will be impossible, once it is stuck on front cabinet and exfoliates.

Front Cabinet Ass'y

TOUCH SENSOR KEY Unit

[TK] [RA]

[RA]

[IR]

IR TRANSMITTER Unit

2ICON

Unit

3 R/C OPC

Unit

[CI]

4 – 5

LC-40/46LE830E, RU/831E, S

[2] REMOVING OF MAJOR PARTS (LC-46LE830E, RU/831E, S)

1. Removing of Stand Unit and Rear Cabinet Ass’y.

1. Remove the 1 lock screw and detach the Stand Support Cover .

2. Remove the 4 lock screws and detach the Stand Unit .

3. Remove the 1 lock screw and detach the AC Cord Cover .

4. Disconnect the AC wire and detach the AC Cord .

5. Remove the 4 Vesa Hole Covers , 7 lock screws , 2 lock screws and 12 lock screws and detach the Rear Cabinet Ass’y .

Rear Cabinet Ass'y

AC Cord

[AC]

6AC Cord Cover

2Stand Support Cover

4 – 6

4 Stand Unit

LC-40/46LE830E, RU/831E, S

2. Removing of Speaker-L/R.

1. Remove the 8 lock screws and detach the LCD CONTROL Unit Angle .

2. Detach the Bottom Cover .

3. Disconnect the SP wire.

4. Detach the Speaker-L , Speaker-R .

MAIN Unit

[SP]

3 Bottom Cover

2 LCD CONTROL

Unit Angle

[SP]

4Speaker-L5Speaker-R

4 – 7

3. Removing of Connectors

1. Disconnect the following connectors from the MAIN Unit. (SB, PD, LW, PL, RC, Cl)

2. Disconnect the following connectors from the POWER Unit. (PD, L1, AS)

3. Disconnect the following connectors from the LCD CONTROL Unit. (LW, PL)

[PD]

[L1]

LC-40/46LE830E, RU/831E, S

MAIN UnitPOWER Unit

[AS]

[PL]

[LW]

LCD CONTROL Unit

MAIN Unit

[SB]

[LW]

[PL]

[RC]

[CI]

[PD]

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LC-40/46LE830E, RU/831E, S

4. Removing of Speaker (Woofer), 46” LCD Panel Module Unit, MAIN Unit, POWER Unit, LCD CONTROL Unit.

1. Detach the Speaker (Woofer) .

2. Detach the 9 LCD Fixing Angles .

3. Remove the 9 Hooks and detach the 46” LCD Panel Module Unit .

4. Remove the 5 lock screws and detach the Main Shield .

5. Remove the 2 lock screws and detach the MAIN Unit .

6. Remove the 1 lock nut and Terminal Angle (Bottom) and Earth Spring .

7. Remove the 6 lock screws and detach the POWER Unit and 2 Insulation Sheet .

8. Remove the 13 lock screws and detach the Center Angle-L , Center Angle-R .

9. Remove the 4 Connecting Cords , 4 Ferrite Cores and 6 lock screws and detach the LCD CONTROL Unit .

10.Remove the 2 lock screws and detach the Connector Cord with Eco Switch .

(Woofer)

Hook

POWER Unit

Main Shield

[SB]

1Speaker

Insulation Sheet

8 MAIN Unit

Earth Spring

Terminal Angle

2 LCD Fixing Angle

2LCD Fixing Angle

(Bottom)

2 LCD Fixing Angle

2LCD Fixing Angle

LCD Fixing Angle

Connector Cord with Eco Switch

Insulation Sheet

[AS]

Hook

46" LCD Panel Module Unit

2LCD Fixing Angle 2 LCD Fixing Angle

Hook

14 14

Hook Hook

20 LCD CONTROL Unit

16 Center

Angle-R

Ferrite Core

15 Center

Connecting Cord

Ferrite Core

Angle-L

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LC-40/46LE830E, RU/831E, S

5. Removing of ICON Unit, R/C OPC Unit, IR TRANSMITTER Unit, TOUCH SENSOR KEY Unit.

1. Remove the 1 lock screw and detach the ICON Unit .

2. Detach the R/C OPC Unit .

3. Detach the IR TRANSMITTER Unit .

4. Detach the TOUCH SENSOR KEY Unit .

NOTE: The TOUCH SENSOR KEY unit reuse will be impossible, once it is stuck on front cabinet and exfoliates.

Front Cabinet Ass'y

TOUCH SENSOR KEY Unit

[TK] [RA]

[RA]

[IR]

3 R/C OPC

IR TRANSMITTER Unit

Unit

[CI]

ICON Unit

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LC-40/46LE830E, RU/831E, S

[3] The location putting on the heat measure sheet

1. MAIN PWB Unit

Main PWB Unit

(DUNTKF733WE**)

The object to cool. (The sheet is put on the back of the board.)

PSPAZC702WJKZ

The guide line is impressed on the backlight chassis

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2. LCD Control Unit

LC-40/46LE830E, RU/831E, S

The IC to cool

LCD control unit

(RUNTK4910TP**)

Please put [PSPAZC0062WJKZ] on the IC

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LC-40/46LE830E, RU/831E, S

PSPAZC690WJZZ

PSPAZC691WJZZx2pcs

[4] Precautions for assembly

1. Attaching the touch sensor

1. After removing the release paper, attach the touch sensor keeping out dust and dirt.

2. Press the 3 circular silk positions on the PWB to fix the touch sensor. There is no problem if the pressing positions are slightly misaligned. However, do not press the connectors directly since they are very easy to break.

2. Points to be checked and precautions when servicing the unit

Mount the main PWB Ass’y on the backlight chassis and check that the EMI-prevention parts are not peeled and twisted from the access holes. (The EMI-prevention parts, conductive nonwoven fabric gaskets, must be seen from the access holes.)

[Countermeasure]

Attach the conductive nonwoven fabric gaskets on the shielded case on the main PWB.

Attach the conductive nonwoven fabric gasket on the RF terminal angle. (PSPAZC691WJZZ)

4 – 13

State where the main PWB and shielded case are assembled

LC-40/46LE830E, RU/831E, S

Access hole

The following is a drawing mounting the main PWB Ass’y on the backlight chassis. (The parts indicated by -> are the access holes for confirmation.)

(Main PWB Ass’y => State where the shielded case and RF terminal angle are mounted on the main PWB)

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LC-40/46LE830E, RU/831E, S

[5] The way of detaching Rear Cabinet

• Here are the way of detaching Rear Cabinet. Please respond in following order.

1. Lay the TV set down on the desk or table with the glass side down, set the left hand between Front Cabinet and Rear Cabinet on the bottom of right corner side.

2. Set the right hand between Front Cabinet and Rear Cabinet on the right side in the under corner.

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