SHARP LC-32G4U, LC-32G4D, LC-37G4U, LC-37G4D. Service Manual

LC-32G4U/G4D
LC-32G4U/G4D LC-37G4U/G4D
SERVICE MANUAL
S44S4LC-37G4U
LCD COLOR
TELEVISION (Display)
LC-32G4U/G4D
MODELS
LC-37G4U/G4D
In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its original condition and only parts identical to those specified should be used.
CONTENTS
Page
» IMPORT ANT SER VICE SAFETY PRECAUTION .....2
» SPECIFICATIONS................................................5
» OPERA TION MANUAL ........................................6
» DIMENSIONS ....................................................10
» REMOVING OF MAJOR PARTS .......................12
» ADJUSTMENT PROCEDURES.........................20
» TROUBLE SHOOTING TABLE.......................... 26
» MAJOR IC INFORMATIONS..............................30
LC-37G4U/G4D
Page
» CHASSIS LAYOUT ............................................40
» OVERALL WIRING DIAGRAM .......................... 42
» BLOCK DIAGRAM ............................................. 44
» DESCRIPTION OF SCHEMATIC DIAGRAM..... 46
» SCHEMATIC DIAGRAM .................................... 47
» PRINTED WIRING BOARD ASSEMBLIES .......88
» PARTS LIST.....................................................104
» PACKING OF THE SET ................................... 133
This document has been published to be used for after sales service only. The contents are subject to change without notice.
LC-32G4U/G4D
2 2
LC-37G4U/G4D
IMPORTANT SERVICE SAFETY PRECAUTION
Ë
Service work should be performed only by qualified service technicians who are thor­oughly familiar with all safety checks and the servicing guidelines which follow:
WARNING
» Use an AC voltmeter having with 5000 ohm per volt,
or higher, sensitivity or measure the AC voltage drop
1. For continued safety, no modification of any circuit should be attempted.
2. Disconnect AC power before servicing.
across the resistor.
» Connect the resistor connection to all exposed metal
parts having a return to the chassis (antenna, metal cabinet, screw heads, knobs and control shafts, escutcheon, etc.) and measure the AC voltage drop across the resistor. All checks must be repeated with the AC cord plug connection reversed. (If necessary, a nonpolarized adaptor plug must be used only for the purpose of completing these checks.) Any reading of 0.75V rms (this corresponds to 0.5 mA rms AC.) or more is excessive and indicates a
A V
CAUTION: FOR CONTINUED
PROTECTION AGAINST A RISK OF FIRE REPLACE ONLY WITH SAME TYPE FUSE. LCD SIDE:F2701, F2702 (4A, 250V),
F2703 (2A, 250V)
LC-32G4U/G4D:F7401,F7501(6.3A,250V) LC-37G4U/G4D:F7401,F7501(10A,250V)
potential shock hazard which must be corrected before returning the monitor to the owner.
BEFORE RETURNING THE RECEIVER (Fire & Shock Hazard)
Before returning the receiver to the user, perform the following safety checks:
1. Inspect all lead dress to make certain that leads are not pinched, and check that hardware is not lodged between the chassis and other metal parts in the receiver.
2. Inspect all protective devices such as non-metallic control knobs, insulation materials, cabinet backs, adjustment and compartment covers or shields, isolation resistor-capacitor networks, mechanical insulators, etc.
3. To be sure that no shock hazard exists, check for leakage current in the following manner.
» Plug the AC cord directly into a 110~240 volt AC outlet. » Using two clip leads, connect a 1.5k ohm, 10 watt
TO EXPOSED METAL PARTS
resistor paralleled by a 0.15µF capacitor in series with all exposed metal cabinet parts and a known earth ground, such as electrical conduit or electrical ground connected to an earth ground.
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
DVM
AC SCALE
1.5k ohm 10W
0.15 F
TEST PROBE
CONNECT TO KNOWN EARTH GROUND
SAFETY NOTICE
Many electrical and mechanical parts in Liquid Crystal color television have special safety-related characteristics. These characteristics are often not evident from visual inspection, nor can protection afforded by them be necessarily increased by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this manual; electrical
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
components having such features are identified by “ å” and shaded areas in the Replacement Parts List and
Schematic Diagrams.
For continued protection, replacement parts must be identical to those used in the original circuit. The use of a substitute replacement parts which do not have the same safety characteristics as the factory recommended replacement parts shown in this service manual, may create shock, fire or other hazards.
2
LC-32G4U/G4D
2
2
2
LC-37G4U/G4D
PRECAUTIONS A PRENDRE LORS DE LA REPARATION
Ë
Ne peut effectuer la réparation qu' un technicien spécialisé qui s'est parfaitement accoutumé à toute vérification de sécurité et aux conseils suivants.
AVERTISSEMENT
1. N'entreprendre aucune modification de tout circuit. C'est dangereux.
2. Débrancher le récepteur avant toute réparation.
PRECAUTION: POUR LA PROTECTION CONTINUE CONTRE LES RISQUES D'INCENDIE, REMPLACER LE FUSIBLE
CÔTÉ LCD: F2701,F2702(4A,250V),
A V
LC-32G4U/G4D:F7401,F7501(6.3A,250V) LC-37G4U/G4D:F7401,F7501(10A,250V)
F2703 (2A, 250V)
VERIFICA TIONS CONTRE L'INCEN-DIE ET LE CHOC ELECTRIQUE
Avant de rendre le récepteur à l'utilisateur, effectuer les vérifications suivantes.
1. Inspecter tous les faisceaux de câbles pour s'assurer que les fils ne soient pas pincés ou qu'un outil ne soit pas placé entre le châssis et les autres pièces métalliques du récepteur.
2. Inspecter tous les dispositifs de protection comme les boutons de commande non-métalliques, les isolants, le dos du coffret, les couvercles ou blindages de réglage et de compartiment, les réseaux de résistance­capacité, les isolateurs mécaniques, etc.
3. S'assurer qu'il n'y ait pas de danger d'électrocution en vérifiant la fuite de courant, de la facon suivante:
Brancher le cordon d'alimentation directem-ent à une prise de courant de 110-240V. (Ne pas utiliser de transformateur d'isolation pour cet essai).
A l'aide de deux fils à pinces, brancher une résistance de 1.5 k 10 watts en parallèle avec un condensateur de 0,15µF en série avec toutes les pièces métalliques exposées du coffret et une terre connue comme une
conduite électrique ou une prise de terre branchée à la terre.
Utiliser un voltmètre CA d'une sensibilité d'au moins 5000/V pour mesurer la chute de tension en travers de la résistance.
Toucher avec la sonde d'essai les pièces métalliques exposées qui présentent une voie de retour au châssis (antenne, coffret métallique, tête des vis, arbres de commande et des boutons, écusson, etc.) et mesurer la chute de tension CA en-travers de la résistance. Toutes les vérifications doivent être refaites après avoir inversé la fiche du cordon d'alimentation. (Si nécessaire, une prise d'adpatation non polarisée peut être utilisée dans le but de terminer ces vérifications.) Tous les courants mesurés ne doivent pas dépasser
0.7 mA. Dans le cas contraire, il y a une possibilité de choc électrique qui doit être supprimée avant de rendre le récepteur au client.
DVM
ECHELLE CA
1.5k ohm 10W
0.15 F
SONDE D’ESSAI
AUX PIECES METALLIQUES EXPOSEES
BRANCHER A UNE TERRE CONNUE
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
AVIS POUR LA SECURITE
De nombreuses pièces, électriques et mécaniques, dans les téléviseurs présentent des caractéristiques spéciales relatives à la sécurité, qui ne sont souvent pas évidentes à vue. Le degré de protection ne peut pas être nécessairement augmentée en utilisant des pièces de remplacement étalonnées pour haute tension, puissance, etc. Les pièces de remplacement qui présentent ces caractéristiques sont identifiées dans ce manuel; les pièces électriques qui présentent ces particularités sont
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
identifiées par la marque " å " et hachurées dans la liste des pièces de remplacement et les diagrammes schématiques. Pour assurer la protection, ces pièces doivent être identiques à celles utilisées dans le circuit d'origine. L'utilisation de pièces qui n'ont pas les mêmes caractéristiques que les pièces recommandées par l'usine, indiquées dans ce manuel, peut provoquer des électrocutions, incendies, radiations X ou autres accidents.
3
LC-32G4U/G4D LC-37G4U/G4D
Precautions for using lead-free solder
1 Employing lead-free solder
"PWBs" of this model employs lead-free solder. The LF symbol indicates lead-free solder, and is attached on the PWBs and service manuals. The alphabetical character following LF shows the type of lead-free solder. Example:
L Fa
Indicates lead-free solder of tin, silver and copper.
2 Using lead-free wire solder
When fixing the PWB soldered with the lead-free solder, apply lead-free wire solder. Repairing with conventional lead wire solder may cause damage or accident due to cracks. As the melting point of lead-free solder (Sn-Ag-Cu) is higher than the lead wire solder by 40°C, we recommend you to use a dedicated soldering bit, if you are not familiar with how to obtain lead-free wire solder or soldering bit, contact our service station or service branch in your area.
3 Soldering
As the melting point of lead-free solder (Sn-Ag-Cu) is about 220°C which is higher than the conventional lead solder by 40°C, and as it has poor solder wettability, you may be apt to keep the soldering bit in contact with the PWB for extended period of time. However, since the land may be peeled off or the maximum heat-resistance temperature of parts may be exceeded, remove the bit from the PWB as soon as you confirm the steady soldering condition. Lead-free solder contains more tin, and the end of the soldering bit may be easily corroded. Make sure to turn on and off the power of the bit as required. If a different type of solder stays on the tip of the soldering bit, it is alloyed with lead-free solder . Clean the bit after every use of it. When the tip of the soldering bit is blackened during use, file it with steel wool or fine sandpaper.
Be careful when replacing parts with polarity indication on the PWB silk.
Lead-free wire solder for servicing
Part No, Description Code ZHNDAi123250E J φ0.3mm 250g(1roll) BL ZHNDAi126500E J φ0.6mm 500g(1roll) BK ZHNDAi12801KE J φ1.0mm 1kg(1roll) BM
4
LC-32G4U/G4D LC-37G4U/G4D
Specifications
Item 32” LIQUID CRYSTAL TELEVISION, 37LIQUID CRYSTAL TELEVISION,
Model: LC-32G4U/G4D (Display) Model: LC-37G4U/G4D (Display)
LCD panel Number of dots TV TV-standard (CCIR) American TV Standard NTSC System Function Receiving VHF/UHF VHF 2-13ch, UHF 14-69ch
Channel CATV 1-125ch
Audio multiplex BTSC System Brightness Viewing angles H : 170° V : 170° Audio amplifier 10W x 2 Speakers Ø 8cm 2pcs, Ø 2.5cm 2pcs OSD language English/French/Spanish Power Requirement AC 110-240 V, 50/60 Hz Power Consumption Weight Display 28.7 lbs./13 kg (Display only), 38.6 32.0 lbs./14.5 kg (Display only), 43 lbs./
Display 127W(0.2W Standby with AC 120 V) 168W (0.2W Standby with AC 120 V)
32” Advanced Super View & BLACK TFT LCD 37” Advanced Super View & BLACK TFT LCD 3,147,264 dots (1366 x 768 x 3 dots)
450 cd/m2
lbs./17.5 kg (with Display and 19.5 kg (with Display and speaker), speaker), 48.5 lbs./22 kg (with Display, 52.9 lbs./24 kg (with Display, speaker speaker and stand) and stand)
Specifications are subject to change without prior notice.
5
LC-32G4U/G4D LC-37G4U/G4D
Operation Manual
6
LC-32G4U/G4D LC-37G4U/G4D
7
LC-32G4U/G4D LC-37G4U/G4D
8
LC-32G4U/G4D LC-37G4U/G4D
9
LC-32G4U/G4D LC-37G4U/G4D
LC-32G4U/G4D
Dimensions
10
LC-37G4U/G4D
LC-32G4U/G4D LC-37G4U/G4D
11
LC-32G4U/G4D LC-37G4U/G4D
REMOVING OF MAJOR PARTS
LC-32G4U/G4D
1. Remove the terminal covers 1 and 2.
2. Remove the 2 SP terminal rubber covers 3 to disconnect each SP wires.
3. Remove the 2 SP bracket cover mounting screws 4 to detach the SP bracket covers.
4. Remove the 6 speaker mounting screws 5 to detach the speakers.
5. Remove the 4 stand mounting screws 6 to detach the stand.
6. Disconnect each SP wire cover.
7. To detach cabinet B, remove the cabinet lock screws, the 13 M4 plastic screws 7, the 2 M4 machine screws 8, the 3 M3 plastic screws 9, and the 2 M3 machine screws 0.
Speaker
SP Terminal Rubber Cover
SP Wire
5
4
SP Bracket Cover
3
7
Cabinet B
9
1
Terminal Cover (Top)
10
Speaker
8
SP Wire Cover
SP Wire
5
9
6
Stand
SP Wire Cover
3
SP Terminal Rubber Cover
2
Terminal Cover (Bottom)
4
SP Bracket Cover
12
LC-32G4U/G4D
12
Top Operation Section Assembly
Wire Holder
FPC
13
13
11
Shield Plate
Earth Plate
LC-37G4U/G4D
8.Remove the Earth Plate and the 13 Shielding Plate mounting screws q to detach the Earth Plate, the Shielding Plate and the wire holder.
9.Remove the 2 top operation section assembly mounting screws w.
10.Remove the FPC. (with ferrite core)
11.Remove the 16 leads from fluorescent lights e.
12.Remove the 4 angles r.
13.Remove the 1 TMDS RX PWB mounting screw t.
14
14
15
TMDS RX PWB
14
14
13
LC-32G4U/G4D LC-37G4U/G4D
14. Remove the LCD CONT PWB mounting screw y to detach the LCD CONT PWB.
15. Remove the 6 POWER SUPPLY PWB mounting screws u to detach the POWER SUPPLY PWB.
16. Remove the 2 R/C LED PWB mounting screws i to detach the R/C LED PWB.
17. Remove the 4 INVERTER-1 PWB mounting screws o to detach the INVERTER-1 PWB.
18. Remove the 4 INVERTER-2 PWB mounting screws p to detach the INVERTER-2 PWB.
19. Remove the 3 INVERTER-1 GND PWB mounting screws a to detach the INVERTER-1 GND PWB.
20. Remove the 3 INVERTER-2 GND PWB mounting screws s to detach the INVERTER-2 GND PWB.
21. Remove the 4 SPEAKER TERMINAL PWB mounting screws d to detach the SPEAKER TERMINAL PWB.
22. Remove the 4 fan mounting screws f to detach the 2 fans.
23. Remove the 4 chassis mounting screws g, and remove the backlight chassis from cabinet A.
POWER SUPPLY PWB
21
INVERTER-1 GND PWB
INVERTER-2 GND PWB
17
25
FAN
24
LCD CONT PWB
16
25
FAN
24
Backlight Chassis
19
INVERTER-1 PWB
INVERTER-2 PWB
22
18
R/C LED PWB
25
Remove the connector.
25
23
SPEAKER TERMINAL PWB
14
20
LC-32G4U/G4D LC-37G4U/G4D
Precautions in handling the LCD panel
1. Handle the liquid crystal panel in a clean room (Humidity: 50% or more).
2. Be sure to wear an earth wristband.
3. Be careful not to drop and shock the liquid crystal panel.
4. Use an ionizer (within 30 cm).
24. Remove the 5 screws h (LX-BZA051WJFN).
25. Remove the LCD panel unit.
26. Remove the 8 screws j (LX-BZA052WJFN).
27. Remove the sheet presser angles.
28. Remove the 6 screws k (XBPSN30P10000).
29. Remove the sheet presser angles.
30. Detach the reflection/deflection sheet, prism sheet, diffusion sheet, and diffusion plate.
31. Remove the 6 screws l (XBBSN30P08000).
32. Remove the 2 lamp holders (top).
33. Detach the lamps.
* The reflection plate (PMIR-S040WJZZ) is attached to the backlight chassis using clips and two-sided tape, and it
cannot be disassembled.
LCD Panel Unit
28
Lamp Holder (Top)
29
27
27
28
Lamp
Lamp Holder (Bottom)
Backlight Chassis
Lamp Holder (Bottom)
29
Lamp Holder (Top)
Sheet Presser Angle
Diffusion Panel
Diffusion Sheet
26
Prism Sheet
Reflection/Deflection Sheet
15
LC-32G4U/G4D LC-37G4U/G4D
LC-37G4U/G4D
1. Remove the terminal covers 1 and 2.
1.1.
2. Remove the SP terminal rubber covers 3 to disconnect each SP wires.
Re-
3. Remove the 2 SP bracket cover mounting screws 4 to detach the SP bracket covers.
4. Remove the 4 speaker mounting screws 5 to detach the speakers.
move
5. Remove the 4 stand mounting screws 6 to detach the stand.
the
6. Disconnect each SP wire covers.
ter-
7. To detach cabinet B, remove the cabinet lock screw, the 13 M4 plastic screws 7, the 2 M4 machine screws 8,
mi-
the 3 M3 plastic screws 9, and the 2 M3 machine screws 0.
nal cov­ers (1) and (2)
SP Terminal
.
Rubber Cover
2. Re-
5
move the 4 stand
4
mounting screws (3) , and sepa­rate the stand from the
3
SP Bracket Cover
Speaker
SP Wire
1
Terminal Cover (Top)
SP Wire Cover
6
7
10
Stand
Cabinet B
9
Speaker
8
5
9
SP Wire Cover
2
Terminal Cover (Bottom)
4
SP Bracket Cover
SP Wire
3
SP Terminal Rubber Cover
main unit. Then, put the main unit in
16
LC-32G4U/G4D
12
Top Operation Section Assembly
FPC
13
13
11
Shield Plate
Earth Plate
LC-37G4U/G4D
8. Remove the Earth Plate and the 13 Shielding Plate mounting screws q to detach the Earth Plate and the Shielding Plate.
9. Remove the 2 top operation section assembly mounting screws w.
10. Remove the FPC. (with ferrite core)
11. Remove the 18 leads from fluorescent lights e.
12. Remove the 4 angles r.
13. Remove the 1 TMDS RX PWB mounting screw t.
14
14
15
TMDS RX PWB
14
14
17
LC-32G4U/G4D LC-37G4U/G4D
14. Remove the LCD CONT PWB mounting screw y to detach the LCD CONT PWB.
15. Remove the 6 POWER SUPPLY PWB mounting screws u to detach the POWER SUPPLY PWB.
16. Remove the 2 R/C LED PWB mounting screws i to detach the R/C LED PWB.
17. Remove the 4 INVERTER-1 PWB mounting screws o to detach the INVERTER-1 PWB.
18. Remove the 4 INVERTER-2 PWB mounting screws p to detach the INVERTER-2 PWB.
19. Remove the 4 INVERTER-1 GND PWB mounting screws a to detach the INVERTER-1 GND PWB.
20. Remove the 4 INVERTER-2 GND PWB mounting screws s to detach the INVERTER-2 GND PWB.
21. Remove the 4 SPEAKER TERMINAL PWB mounting screws d to detach the SPEAKER TERMINAL PWB.
22. Remove the 4 fan mounting screws f to detach the 2 fans.
23. Remove the 4 chassis mounting screws g, and remove the backlight chassis from cabinet A.
POWER SUPPLY PWB
21
INVERTER-1 GND PWB
INVERTER-2 GND PWB
17
25
FAN
24
LCD CONT PWB
16
25
FAN
24
Backlight Chassis
19
INVERTER-1 PWB
INVERTER-2 PWB
22
18
R/C LED PWB
25
Remove the connector.
25
SP TERMINAL PWB
18
20
23
LC-32G4U/G4D LC-37G4U/G4D
Precautions in handling the LCD panel
1. Handle the liquid crystal panel in a clean room (Humidity: 50% or more).
2. Be sure to wear an earth wristband.
3. Be careful not to drop and shock the liquid crystal panel.
4. Use an ionizer (within 30 cm).
24. Remove the 5 screws h (LX-BZA051WJFN).
25. Remove the LCD panel unit.
26. Remove the 8 screws j (XBPSN30P06000).
27. Remove the sheet presser angles.
28. Remove the 6 screws k (XBPSN30P10000).
29. Remove the sheet presser angles.
30. Detach the reflection/deflection sheet, prism sheet, diffusion sheet, and diffusion plate.
31. Remove the 6 screws l (XBBSN30P08000).
32. Remove the lamp holders (top).
33. Detach the lamps.
* The reflection plate (PMIR-S041WJZZ) is attached to the backlight chassis using clips and two-sided tape, and it
cannot be disassembled.
LCD Panel Unit
28
Lamp Holder (Top)
29
27
27
28
Lamp
Lamp Holder (Bottom)
Backlight Chassis
Lamp Holder (Bottom)
29
Lamp Holder (Top)
Sheet Presser Angle
Diffusion Panel
Diffusion Sheet
26
Prism Sheet
Reflection/Deflection Sheet
19
LC-32G4U/G4D LC-37G4U/G4D
ADJUSTMENT PROCEDURES
The adjustment values are set to the optimum conditions at the factory before shipping. If a value should become improper or an adjustment is required due to part replacement, make an adjustment according to the following procedure.
(On the display)
1. If the monitor microcomputer (IC2004), receiver IC (IC2206), or HDCP key ROM (IC2208) are replaced, please note that the display unit must be replaced. Applicable unit : DKEYHC269VJ
2. Adjusting procedure Entering the adjustment process mode COM BIAS adjustment White adjustment
3. Entering the adjustment process mode (1) When the AVC system is not connected
While the main power to the display is off, hold down the "CH(Ù)" key and "VOL (+)" key on the upper part of the display and then turn the"MAIN POWER" "ON". The display will run in the "Display process mode".
(2) When the AVC system is connected
While the main power of the display is off, hold down the "CH(Ù)"key and "VOL (+)" key on the upper
part of the display and then turn the "MAIN POWER" "ON". The display will run in the "Display process mode".
∗∗
In each case of (1) and (2), "<K>" is displayed in the upper left portion of the screen.
Then, pressing any key will bring you to the first page of the "Display Adjustment mode".
~ To exit the adjustment process mode, turn OFF the main power.
4. Adjustment process mode key operation table
Key Cursor UP
Cursor DOWN
Cursor RIGHT
Cursor LEFT
ENTER
INPUT CH (ù)
CH (Ù)
VOL (+)
VOL (–)
Function 1 (when on the left side of a page) Moving up by one item or moving to the previous page (when at the top) Moving down by one item or moving to the next page (when at the bottom) Moving to the right by one item or moving to another page (in the case of the initial page) Moving to the left by one item or moving to another page (in the case of the initial page) Test pattern off
Moving to the next page Moving up by one item or moving to the previous page (when at the top) Moving down by one item or moving to the next page (when at the bottom) Moving to the right by one item or moving to another page (in the case of the initial page) Moving to the left by one item or moving to another page (in the case of the initial page)
Function 2 (when changing a numeric value) Incrementing the adjustment value by one or executing the item (in the case of W or R items) Decrementing the adjustment value by one or executing the item (in the case of W or R items) Moving to the right by one item
Moving to the left by one item
Executing the item (in the case of W or R items)
Moving to the next page Incrementing the adjustment value by one or executing the item (in the case of W or R items) Decrementing the adjustment value by one or executing the item (in the case of W or R items) Moving to the right by one item
Moving to the left by one item
20
LC-32G4U/G4D LC-37G4U/G4D
5. Adjustment 5-1.COM BIAS adjustment
Shift to the "COM BIAS" item with the cursor UP/DOWN key and select a numeric value with the cursor RIGHT/LEFT key. Changing the numeric value with the cursor UP/DOWN key will make appear the test pattern. Make an adjustment so that the flicker near the center of the screen is minimized.
5-2.White balance adjustment
Connect the AVC system, start the unit, and then perform a white balance adjustment on the display. Changing the numeric value with the cursor UP/DOWN key will make appear the test pattern. Make an adjustment so that the flicker near the center of the screen is minimized.
Procedure
Bring up the adjustment display (High side: 200 gradations, Low side: 48 gradations).
Adjust "R GAMMAL" "G GAMMAL" "B GAMMAL" so that the 48 gradation pattern becomes normal.
Adjust the chromaticity of the Low pattern (on the right of the display) so that it is set to x = 0.276 and y = 0.283.
Adjust "R GAMMAH" "G GAMMAH" "B GAMMAH" so that the 200 gradation pattern becomes normal. Adjust the chromaticity of the High pattern (on the left of the display) so that it is set to x = 0.295 and y = 0.305.
6. Software Upgrade for Monitor Microcomputer.
For this model, the software version of the monitor microcomputer can be upgraded via the AVC system. An SD card is used to upgrade the version. For details of the procedure, method etc., refer to the Service
Manual for LC-32/37G4U (AVC SYSTEM).
21
LC-32G4U/G4D LC-37G4U/G4D
Lamp error detection
1. Feature description This liquid-crystal color TV incorporates a lamp error detection feature (lamp error detection) that automatically turns OFF the power for safety under abnormal lamp or lamp circuit conditions. If anything is wrong with the lamp or lamp circuit or the lamp error detection feature is activated for some reason, the following will result.
1 The power of TV main body is turned OFF about six seconds after it is turned ON. (The power LED on
the front of the TV turns red from green and keeps blinking in red (ON for 250ms and OFF for 1sec).)
2 If 1 occurs five times consecutively, it becomes impossible to turn ON the power. (The power LED
keeps blinking in red (ON for 250ms and OFF for 1sec).)
2. Measures 2-1.Checking with lamp error detection OFF
While the "MAIN POWER" switch is off, hold down the "CH(Ù)" and "VOL(+)" keys and then turn the "MAIN
POWER" on. The display will run in the "Display process mode" ("<K>" will appear.). If there is a problem with a lamp or a lamp circuit, the lamp will go out. (The power LED is green.) Then, you can check the operation to see if the lamp and lamp circuit are abnormal.
2-2.Resetting the lamp error count
After you have finished checking whether the lamp and lamp circuit are abnormal, reset the lamp error
count. If a lamp error is detected five consecutive times, the power cannot be turned on. Therefore, move to the "L ERR RESET" line, the fourth line on the first page of the "Display adjustment mode",using the Cursor UP/DOWN key. Then, reset the "L ERR RESET" value using the "Cursor LEFT/
RIGHT" key.
In this case, press the "Cursor UP/DOWN" key to reset it to "0".
First page of the display ajustment process
SERVICE GRAYLEVEL COMBIAS VLSBIAS L ERR RESET LCD PATTERN MOTOR AND FAN OTHER VER M1.∗∗
Then perform operation checking and check that the lamp error detection feature is not activated.
32/37GA2U 100 177 041 5
CEEPD
Normal values of individual displays
Reset to "0"
22
Tableofcontentsofprocessmode Page0 LCD  Page1
LCD  Page2
LCD  Page3
LCD  Page4
PATTERN  Page1
PATTERN  Page2
OTHER  Page1
SERVICE    32/37GA2U →GRAYLEVEL 000  COMBIAS 000  VLSBIAS 000  LERRRESET 0  LCD  PATTERN  SOUNDANDFAN  OTHER   VERM100CEEP7
LCD3 →OPC 0 00  OPC 1 00  OPC 2 00  OPC 3 00  OPC 4 00  OPC 5 00  OPC 6 00  OPC 7 00  OPC 8 00
LCD4 →OPC 9  00  OPC10  00  OPC11 00  OPC12 00  OPC13 00  OPC14 00  OPC15 00  OPC16 00  
OTHER1 →CLRMODE 000   W0 LCDDATA 000   R0W0 EEPC 0000000   R0W0 SII861 000000   R0W0 
LCD2 →MODE   60Hz  0  QS SW     0000  QS D1      00  QS D2      00  QS D3      00  QS D4      00  QS D5      00  QS D6      00  QS D7      00
LCD1 →MODE    60Hz0  PWMCTRL   0000  PWMFREQ   0000  PWMDUTY  0000  PHASEDIF   000  PCLK1          PCLK2        
PATTERN1 →PATTERN1    00  PATTERN2    00  PATTERN3    00  PATTERNR   00  PATTERNG   00  PATTERNB   00 PATTERNA   00 
PATTERN2 →RESERVE    00 RESERVE 00  RGAMMAL    00  GGAMMAL     00  BGAMMAL    00  RGAMMAH 00  GGAMMAH 00  BGAMMAH 00 
List of process adjustment modes
LC-32G4U/G4D LC-37G4U/G4D
23
LC-32G4U/G4D LC-37G4U/G4D
Process adjustment list
1st level Page Item Setting range Initial value
Contents 1 GRAYLEVEL 0~255 100
COMBIAS 0~255 160 VLSBIAS 0~255 41 L ERR RESET Zero clear 0
LCD 1 MODE 50Hz, 60Hz, PC 60Hz
PWMCTRL 0~7 3 PWMFREQ 0~4095 1289 PWMDUTY1 0~4095 167 PWMDUTY2 0~4095 167 PHASEDIF 0~255 0 PCLK1 0~3 0 PCLK2 0~7 0
2 MODE 50Hz, 60Hz, PC 60Hz
QS SW 0~255 0 QS D1 0~255 84 QS D2 0~255 98 QS D3 0~255 109 QS D4 0~255 120 QS D5 0~255 132 QS D6 0~255 145 QS D7 0~255 157
3 OPC 0 0~99 0
OPC 1 0~99 5 OPC 2 0~99 9 OPC 3 0~99 13 OPC 4 0~99 18 OPC 5 0~99 22 OPC 6 0~99 27 OPC 7 0~99 31 OPC 8 0~99 36
4 OPC 9 0~99 40
OPC 10 0~99 45 OPC 11 0~99 49 OPC 12 0~99 53 OPC 13 0~99 58 OPC 14 0~99 62 OPC 15 0~99 67 OPC 16 0~99 71
5 VH0 0~1023 162
VL0 0~1023 939 VH1 0~1023 403 VL1 0~1023 694 VH20 0~1023 467 VL20 0~1023 619 VH47 0~1023 479 VL47 0~1023 580
6 VH63 0~1023 510
VL63 0~1023 548 VH95 0~1023 555 VH95 0~1023 502 VH127 0~1023 597 VL127 0~1023 462 VH191 0~1023 930 VL191 0~1023 107
24
LC-32G4U/G4D LC-37G4U/G4D
1st level Page Item Setting range Initial value
PATTERN 1 PATTERN 1 0~14 0
PATTERN 2 0~12 0 PATTERN 3 0~5 0 PATTERN 4 0~5 0 PATTERN R 0~255 0 PATTERN G 0~255 0 PATTERN B 0~255 0 PATTERN A 0~255 0
2 R GAMMA L 0~255 48
G GAMMA L 0~255 48 B GAMMA L 0~255 48
R GAMMA H 0~255 200 G GAMMA H 0~255 200 B GAMMA H 0~255 200
MOTOR 1 FAN START 0~255 224
FAN STOP 0~255 230 TEMP ERR 0~255 55
OTHER 1 CLR MODE 0~4 -
LCD DATA 0~FF ­EEP C 0~FF ­SII861 0~FF -
2 L ERR STOP 0~1 -
MOEL 0~15 ­REMOCON 0~1 ­OSTEMP AD 0~255 AD value OPC AD 0~255 AD value
25
LC-32G4U/G4D
No picture and no sound
Is the power LED lit green? Is the power LED flashing red?
Did it flash once?
Did it flash twice?
Did it flash five times?
Did it flash six times?
Does the message "LOSS OF
SYNC" appear?
Go to "No picture".
Does the backlight fail to light?
Check the lamp and the peripheral
lamp circuit.
Is the power cord normal? Replace the power cord.
Go to "The backlight does not light."
Check the power unit.
Check the temperature of the unit.
Check the fan connection.
Check the peripheral parts around
the TMDS PWB.
Yes
No
No
No
No
Yes
No
No
No
Yes
Yes
Yes
Yes
No
Yes
Yes
LC-37G4U/G4D
TROUBLE SHOOTING TABLE
26
LC-32G4U/G4D
Type of error LED operation (1 cycle)
Cable error
AVC power error
Flashes once: Slow
H: Lit
L: Not lit
Lamp error
Flashes once: Fast
H: Lit
L: Not lit
Monitor power error
Flashes twice
H: Lit
L: Not lit
AVC FAN error
Flashes four times
H: Lit
L: Not lit
Monitor temperature error
Flashes five times
H: Lit
L: Not lit
Monitor FAN error
Flashes 6 times
H: Lit
L: Not lit
AVC temperature error
Flashes three times
H: Lit
L: Not lit
LED flashing timing chart
250ms 1s
No picture
Is the RESET terminal on pin 3 of
IC2206 H?
Is X2201 oscillating?
Check its peripheral circuits.
Is the clock output present at pin
102 on IC2206?
Check the IC2206 peripheral circuit.
Is the clock output present at pin 40
on IC4602?
Check the FFC connection between
the TMDS PWB and the LCD
CONT PWB.
Does the adjustment process menu
appear?
Check the IC4701 and IC4901
peripheral circuits.
Check the IC4501 peripheral circuit.
No
No
No
No
Yes
Yes
Yes
Yes
LC-37G4U/G4D
27
LC-32G4U/G4D
A data bit is missing.
When PATTERN1 is selected from
the adjustment process menu and it
is set to 2, is the gradation pattern
displayed correctly?
Connect SC4651 and SC4652, and
check the IC4501 peripheral circuit.
When PATTERN1 is selected from
the adjustment process menu and
PATTERN3 is set to 1, is the
gradation pattern displayed
correctly?
Check IC4702, IC4902, and their
peripheral circuits.
When PATTERN3 in the adjustment
process menu is set to 4, is the
pattern correctly displayed at one-
dot intervals?
Check between IC4701 and IC4501.
When PATTERN3 in the adjustment
process menu is set to 5, is the
pattern correctly displayed at one-
dot intervals?
Check the IC2206 peripheral circuit.
Check between IC4901 and IC4501.
No
Yes
No
Yes
No
Yes
Yes
No
When the QS driver is activated,
noise is seen in the images.
Check IC4701, IC4901, and the
peripheral circuits.
Are the GND1 PWB and the LCD
CONT PWB properly connected
with a cable?
Is the OSTEMP AD value on the
third page of the process
adjustment mode set to 255?
Connect them properly or replace
the cable.
Are the GND1 PWB and the GND2
PWB properly connected with a
board-to-board connector?
Connect them properly.
Is 5V present at pin 62 on IC2004
(the microcomputer)?
The thermistor on the GND2 PWB
is defective.
Pin 62 on IC2004 is defective.
No
Yes
No
Yes
No
Yes
Yes
No
The backlight does not light.
Has the fuse for F7401 or F7501
blown?
Check the circuits after replacing
the fuse.
Is power supplied to each inverter
PWB?
Is the control signal being output at
pins 3, 4, and 5 of P7705 on the
LCD CONT PWB?
Check the fluorescent lamp
connector and the inverter circuit.
See if the cable is connected
between PWBs.
Check the IC4501 peripheral
circuits.
Yes
Yes
Yes
Yes
No
No
No
LC-37G4U/G4D
28
LC-32G4U/G4D
No sound. (Connect the AVC system
and check.)
Connect them correctly, or replace
the cable.
Are P2201 and P202 connected
correctly with a cable?
Are the speaker and the audio
output terminal connected correctly
with a cable?
Connect them correctly, or replace
the cable.
Is the audio signal output to P2201?
Check if sound is heard from the
AVC system.
Replace the cable between the
TMDS PWB and the audio output
terminal PWB.
No
Yes
No
Yes
No
Yes
The display is entirely whitish or
dark. (LCD power)
When the AVC system is connected
and the picture is checked, is the
display all white or all black?
Check the AVC system.
Check the supply voltage supplied
to the panel.
(Check it at SC4651 and SC4652.)
Remove the FPC that is connected
to SC4651 and SC4652.
(To prevent the panel from breaking)
When PATTERN1 is selected from
the adjustment process menu and
PATTERN1 is set to 2, is the
gradation pattern displayed
correctly?
(Is it too light or too dark?)
Yes
Yes
No
No
LC-37G4U/G4D
29
LC-32G4U/G4D LC-37G4U/G4D
MAJOR IC INFORMATIONS
IC2004 (IXA870WJ) This is a microcomputer monitor. It controls the OSD on the monitor, the panel temperature detected by a thermistor, the temperature parameter setting for the QS driver, the timing for a liquid crystal controller, dimmer control data settings, power on the monitor, and it monitors each power line, decodes the remote control, and the OPC control.
IC2206 (SII861) This is a DVI receiver. A 24-bit RGB signal, H and V synchronized signals, and a DE signal are output on ODD and EVEN from the TMDS differential signal that is transmitted by the system cable.
IC4501 (IXA865WJ) This is a liquid crystal controller. Using the 24-bit RGB signal, H and V synchronized signals, and DE signal that are extracted from the QS driver (ODD, EVEN), the picture data is divided into ODD and EVEN on the left and right of the liquid crystal panel, and a control signal is output to drive the liquid crystal panel. A control signal for dimmer control is also created here.
IC2302 (TLVD823) This is an LVDS transmitter. It outputs a 24-bit RGB signal on ODD and EVEN, Hand V synchronized signals, and a DE signal, which are converted to an LVDS signal before being output.
IC4602 (TLVD824) This is an LVDS receiver. An L VDS signal is converted to a 24-bit RGB signal on ODD and EVEN, H and V synchronized signals, and a DE signal, and then they are output.
IC4101 (IXA706WJ) This is a gradated reference power supply for TFT liquid crystal. It incorporates a gradated output buffer amplifier (18 circuits), a CMOS buffer amplifier, and a reference voltage source.
IC4701 (IXA332WJ) This is a QS driver for EVEN. The QS (Quick Shoot) is driven by the input signal according to the temperature parameter setting from the microcomputer monitor.Since the terminal function is the same as for IC4701 in LC-37AD1, refer to the LC-37AD1
service manual.
IC4901 (IXA332WJ) This is a QS driver for ODD. The QS (Quick Shoot) is driven by the input signal according to the temperature parameter setting from the microcomputer monitor. The H and V synchronized signals and the DE signal are all output after QS is driven. Since the terminal function is the same as for IC4901 in LC-37AD1, refer to the
LC-37AD1 service manual.
・IC2302(TLVD823)
ThisisanLVDStransmitter.Itoutputsa24-bitRGBsignalonODDandEVEN,H andVsynchronizedsignals,andaDEsignal,whichareconvertedtoanLVDS signalbeforebeingoutput.
・IC4602(TLVD824)
30
Loading...
+ 84 hidden pages