sharp LC10A2U Service Manual

SERVICE MANUAL LCD COLOR TELEVISION
LC-10A2U
SERVICE MANUAL
S40Z6LC-10A2U
LCD COLOR TELEVISION
» IMPORTANT SERVICE SAFETY PRECAUTION................................................................................. 2
» ELECTRICAL SPECIFICATIONS......................................................................................................... 4
» OPERATION MANUAL ......................................................................................................................... 5
» SUPPLIED ACCESSORIES ................................................................................................................. 6
» DISASSEMBLY OF THE SET............................................................................................................... 7
» ADJUSTING PROCEDURE OF EACH SECTION ............................................................................. 10
» TROUBLE SHOOTING TABLE ........................................................................................................... 12
» CHASSIS LAYOUT ............................................................................................................................. 16
MODEL LC-10A2U
» BLOCK DIAGRAM.............................................................................................................................. 18
» DESCRIPTION OF SCHEMATIC DIAGRAM ..................................................................................... 19
» SCHEMATIC DIAGRAM ..................................................................................................................... 20
» PRINTED WIRING BOARD ASSEMBLIES........................................................................................ 28
» PARTS LIST
» PACKING OF THE SET ...................................................................................................................... 42
MODEL
In the interests of user-safety (Required by safety regula­tions in some countries) the set should be restored to its original condition and only parts identical to those specified be used.
LC-10A2U
CONTENTS
Ë
ELECTRICAL PARTS..................................................................................................................... 33
MAIN UNIT ..................................................................................................................................... 33
TERMINAL UNIT............................................................................................................................ 37
OPERATION UNIT ......................................................................................................................... 38
LED UNIT ....................................................................................................................................... 39
RELAY UNIT .................................................................................................................................. 39
Ë
ACCESSORIES PARTS................................................................................................................. 39
Ë
PACKING PARTS ........................................................................................................................... 39
Ë
CABINET PARTS LIST................................................................................................................... 40
Ë
CABINET AND MECHANICAL PARTS.......................................................................................... 41
Page
SHARP CORPORATION
This document has been published to be used for after sales service only. The contents are subject to change without notice.
1
LC-10A2U
5
5
5
Ë
Service work should be perfomed onl y by qualified service technicians who are thor oughly familiar with all safety checks and the servicing guidelines which follow:
IMPORTANT SERVICE SAFETY PRECAUTION
WARNING
1. For continued safety, no modification of any circuit should be attempted.
2. Disconnect AC power before servicing.
CAUTION
FOR CONTINUED PROTECTION AGAINST A RISK OF FIRE REPLACE
A V
ONLY WITH SAME TYPE FUSE. F3701 (1.6A, 125V), F3702 (1.6A, 125V), F3751 (2.5A, 125V) FUSE.
BEFORE RETURNING THE RECEIVER (Fire & Shock Hazard)
Before returning the receiver to the user , perf orm the following safety checks:
1. Inspect all lead dress to make certain that leads are not pinched, and check that hardware is not lodged between the chassis and other metal parts in the receiver.
2. Inspect all protective devices such as non-metallic control knobs, insulation materials, cabinet backs, adjustment and compartment covers or shields, isolation resistor-capacitor networks, mechanical insulators, etc.
3. T o be sure that no shock hazard e xists, check f or leakage current in the following manner.
Plug the AC cord directly into a 110~240 v olt AC outlet, and connect the DC power cable into the receiv er's DC jack. (Do not use an isolation transformer for this test).
Using two clip leads, connect a 1.5k ohm, 10 watt resistor paralleled by a 0.15µF capacitor in series with all exposed metal cabinet parts and a known earth ground, such as electrical conduit or electrical ground connected to earth ground.
Use an AC voltmeter ha ving with 5000 ohm per volt, or higher, sensitivity or measure the A C voltage drop across the resisor.
Connect the resistor connection to all exposed metal parts having a return to the chassis (antenna, metal cabinet, screw heads, knobs and control shafts, escutcheon and etc.) and measure the AC voltage drop across the resistor. All checks must be repeated with the AC cord plug connection reversed. (If necessary, a nonpolarized adaptor plug must be used only for the purpose of completing these checks.) Any reading of 0.75V peak (this corresponds to 0.5 milliamp. peak AC.) or more is excessive and indicates a potential shock hazard which must be corrected before returning the monitor to the owner.
DVM
AC SCALE
50k ohms.
10W
0.15 µF
TEST PROBE
TO EXPOSED METAL PARTS
CONNECT TO KNOWN EARTH GROUND
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SAFETY NOTICE
Many electrical and mechanical parts in LCD television have special safety-related characteristics. These characteristics are often not evident from visual inspection, nor can protection afforded by them be necessarily increased by using replacement components rated for higher voltage, wattage and etc. Replacement parts which have these special safety characteristics are identified in this manual; electrical
and shaded areas in the
Schematic Diagrams
For continued protection, replacement parts must be identical to those used in the original circuit. The use of a substitute replacement parts which do not have the same safety characteristics as the factory recommended replacement parts shown in this service manual, may create shock, fire or other hazards.
components having such features are identified by “ å”
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2
Replacement Parts Lists
.
and
PRECAUTIONS A PRENDRE LORS DE LA REPARATION
Ë
Ne peut effectuer la réparation qu’ un technicien spécialisé qui s’est parfaitement accoutumé à toute vérification de sécurité et aux conseils suivants.
LC-10A2U
AVERTISSEMENT
1. N’entreprendre aucune modification de tout circuit. C’est dangereux.
2. Débrancher le récepteur avant toute réparation.
PRECAUTION
POUR LA PROTECTION CONTINUE CONTRE LES RISQUES D’INCENDIE, REMPLACER LE FUSIBLE PAR UN FUSIBLE DE MEME TYPE F3701 (1,6A, 125V), F3702 (1,6A, 125V), F3751 (2,5A, 125V).
A V
VERIFICATIONS CONTRE L’INCEN-DIE ET LE CHOC ELECTRIQUE
Avant de rendre le récepteur à l’utilisateur, effectuer les vérifications suivantes.
1. Inspecter tous les faisceaux de câbles pour s’assurer que les fils ne soient pas pincés ou qu’un outil ne soit pas placé entre le châssis et les autres pièces métalliques du récepteur.
2. Inspecter tous les dispositifs de protection comme les boutons de commande non-métalliques, les isolants, le dos du coffret, les couvercles ou blindages de réglage et de compartiment, les réseaux de résistance­capacité, les isolateurs mécaniques, etc.
3. S’assurer qu’il n’y ait pas de danger d’électrocution en vérifiant la fuite de courant, de la facon suivante:
Brancher le cordon d’alimentation dans la prise CA de 110~240 V et le câble d’alimentation CC dans le jack du moniteur. (Ne pas utiliser un transformateur pour cet essai.)
A l’aide de deux fils à pinces, brancher une résistance de 1,5k 10 watts en paralléle avec un condensateur de 0,15µF en série avec toutes les pièces métalliques exposées du coffret et une terre connue comme une conduite électrique ou une prise de terre branchée à la terre.
Utiliser un voltmètre CA d’une sensibilité d’au moins 5000/V pour mesurer la chute de tension en travers de la résistance.
Toucher avec la sonde d’essai les piéces métalliques exposées qui présentent une voie de retour au châssis (antenne, coffret métallique, tête des vis, arbres de commande et des boutons, écusson, etc.) et mesure la chute de tension CA en-travers de la résistance. T outes les vérifications doiv ent être refaites aprés a voir inversé la fiche du cordon d’alimentation. (Si nécessaire, une prise d’adpatation non polarisée peut être utilisée dans le but de terminer ces vérifications.) Une valeur de 0,75 V RMS ou plus (correspond à 0,5 mA C.A.) est excessive et implique un danger de secousse électrique, qui devra être supprimé avant de retourner l'appareil à l'utilisateur.
VTVM
ECHELLE CA
1.5 KOHMS 10W
0,15 µF
SONDE D'ESSAI
VERS PIECES METALLIQUES EXPOSEES
CANNECTER A UNE MASSE DE TERRE CONNUE
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SAFETY NOTICE
De nombreuses pièces, électriques et mécaniques, dans les téléviseurs présentent des caractéristiques spéciales relatives à la sécurité, qui ne sont souvent pas évidentes à vue. Le degré de protection ne peut pas être nécessairement augmentée en utilisant des pièces de remplacement étalonnées pour haute tension, puissance, etc. Les pièces de remplacement qui présentent ces caractéristiques sont identifiées dans ce manuel; les pièces électriques qui présentent ces particularités sont
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identifiées par la marque “ å” et hachurées dans
des pièces de remplacement et les diagrammes schématiques.
Pour assurer la protection, ces pièces doivent être identiques à celles utilisées dans le circuit d’origine. L’utilisation de pièces qui n’ont pas les mêmes caractéristiques que les pièces recommandées par l’usine, indiquées dans ce manuel, peut provoquer des électrocutions, incendies, radiations X ou autres acci­dents.
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la liste
LC-10A2U
ELECTRICAL SPECIFICATIONS
Power input .......................................................................................DC 12V (Receiver)
....................................................................................... AC 110-240V (AC Adaptor)
Power consumption ..........................................................24W (Connected to DC 12V)
LCD panel size ....................................................................................... 10.4" TFT LCD
Number of pixels...........................................................................921,600 pixels (VGA)
Video color systems.........................................................................PAL/NTSC/SECAM
Audio amplifier .......................................................... 1.0 W + 1.0 W (at 10% distortion)
Speakers
Size .................................................................................................. 3 × 4 cm (2 pcs)
Voice coil impedance .......................................................................................8 ohm
Antenna input impedance............................................................... 75 ohm unbalanced
Tuning ranges
VHF Channels .............................................................................................2 thru 13
UHF Channels ...........................................................................................14 thru 69
CATV Channels .........................................................................................1 thr u 125
.........................................................................................(EIA, Channel Plan U.S.A)
Weight........................................................................................ 2.0 kg w/o accessories
Accessories ...................R/C, Batteries, Wall mount parts, Antenna cable, AC adapter,
AC cord, Operation manual
Specifications are subject to change without prior notice.
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OPERATION MANUAL
LC-10A2U
Main unit (front view)
Main unit (rear view)
Remote control
5
LC-10A2U
SUPPLIED ACCESSORIES
Operation Manual (x1) Wireless Remote Control (x1)
TiNS-6926CEZZ
LANGU9053CE01
Wall Mount Bracket Screws (x4)
RRMCG1559CESA
Antenna CableWall Mount Bracket (x1) AC Cord
QCNW-5730CEZZ
QACCD3093CEZZ
AC Adapter (x1) Size AAA Dry Battery (x2)
Fixed Screw for Set Stand (x1)
UADP-0211CEZZ
UBATU0026GEZZ
6
DISASSEMBLY OF THE SET
P2001
P3203
P3204
SC401
P701
3
3
3
3
1. Remove the five lock screws (1) off the cabinet B.
2. Push on the six hooks (2) of the cabinet B and open it slightly.
3. Disconnect all the connectors (3) from the terminal and operation PWBs. Detach the cabinet B.
4. Disconnect all the connectors (4) from the main PWB.
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LC-10A2U
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1
2
2
1
1
2
2
Cabinet B
2
2
P301
P2001
(Main PWB)
4
P752
P401 SC1201
P701
P2002
4
P751
SC1203
4
Cabinet A
4
7
LC-10A2U
5. Remove the four lock screws (5) off the main PWB.
6. Peel off the five pieces of tape (6) and detach the LC display unit.
7. Remove the two lock screws (7) off the remote control PWB.
8. Remove the four lock screws (8) off the terminal PWB.
9. Remove the two lock screws (9) off the operation PWB.
10.Remove the two lock screws (10) off the flexible shield, and detach he relay PWB.
Main PWB
LC display unit
6
Cabinet A
5
5
Terminal PWB
7
Operation PWB
7
Remote control reception PWB
9
9
8
8
8
LC display unit
(rear view)
10
Cabinet B
Flexible shield
Relay PWB
8
11.Remove the lock screw (11) off the LC display unit.
12.Undo the seven hooks (12) to release the unit frame.
13.Detach the fluorescent lamp (13).
LC display unit
(front view)
LC-10A2U
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12
12
12
12
13
Panel holder
12
12
12
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LC-10A2U
ADJUSTING PROCEDURE OF EACH SECTION
The best adjustment is made before shipping. If any position deviation is found or after part replace is performed, adjust as follows.
1.Preparation for Adjustments
(1)Use the exclusive-use AC adapter or stable DC power supply.
AC adapter: UADP-0211CEZZ DC power supply: 12 ± 0.5V
2.Special mode setting procedure
(1)After initialization of E2PROM the mode is changed to the adjustment mode.
[Procedure] Connect TP2001 and TP2002 to GND, and turn on the power.
[Description]
• The initialization of microcomputer is as follows.
• AV position, DAC data, G/A data, sound processor data, and video chroma data adjustment values are taken as defaults.
(2)Adjustment mode
[Procedure] Short-circuit TP2001 to GND, and turn on the power. Or short-circuit TP2002 to GND, and turn on the power. Or holding down the [TV/VIDEO] key and [MENU] key, turn on the main power, and simultaneously press the (inspection process) [CH "] key and [VOL– ] key to change the mode to the adjustment mode.
[Description] The manual adjustment or adjustment through communication with the automatic machine is performed.
(3)Inspection mode
[Procedure] Holding down the [TV/VIDEO] key and [MENU] key, turn on the power.
[Description]
• In the ordinary menu select “VIDEO ADJUST” with the [CH] key, and decide with the [VOL] key. Then select “PICTURE”, “TINT (only NTSC)”, “COLOR”, “BLACK LEVEL”, “SHARPNESS”, “RED-BLUE”, “GREEN” and “COLOR SYSTEM” with the [CH] key, and decide with the [VOL] key. After that, adjust values with the [VOL] key.
• VOLUME, PICTURE, TINT (only NTSC), COLOR, BLACK LEVEL, SHARPNESS, RED-BLUE, GREEN change as follows.
ûMin.Û ûCenterÛ ûMax.Û
(4)Shipping setting mode
[Procedure] Holding down the [TV/VIDEO] key and [MENU] key, turn on the main power, and simultaneously press the (inspection process) [CH '] key and [VOL+] key to change the mode to the adjustment mode.
[Description] User adjustment and other values are taken as defaults. If TV is indicated as SETTING COMPLETE, setting has been completed.
10
3.Cancel of special mode
Turn off the main unit power.
4.Adjustments
Adjustment Adjusting conditions Adjusting method
1 +B Adjustment 1. Connect the DC voltmeter to 1. Adjust the "+B-Adj" value to
(If E2PROM is replaced) pin 49 of SC401. 5.0V±0.02V with [VOL+] or [VOL-] (IC2004) 2. Go to the adjustment mode. Key.
* The color of "+B Adj" must be yellow.
2 Model setup 1. Go to the adjustment mode. 1. Select "MODEL" with [MENU] key
(If E2PROM is replaced) and adjust to "A2U" with [VOL+] (IC2004) or [VOL-] key.
* The color of "MODEL" must be yellow.
3 Counter-bias adjustment 1. Receive a B/W channel. 1. Adjust "COM BIAS" to the darkest
2. Go to the adjustment mode. screen with [VOL+] and [VOL-] key.
3. Select the "COM BIAS" with * The color of "COM BIAS" must be [MENU] key. yellow.
LC-10A2U
5.Shipping setting list
Channel............................................................................................................................................... 2ch
Air/Cable ............................................................................................................................................. Air
Skip Data_CATV................................................................................................................................. All Skip
Skip Data_AIR .................................................................................................................................... All Skip
Volume................................................................................................................................................ 20
Picture................................................................................................................................................. 30
Tint ...................................................................................................................................................... 0
Color ................................................................................................................................................... 0
Black Level ......................................................................................................................................... 0
SHARP................................................................................................................................................ 0
RED-BLUE.......................................................................................................................................... 0
GREEN ............................................................................................................................................... 0
TV Color System................................................................................................................................. N358
AV Color System ................................................................................................................................ Auto
Language ............................................................................................................................................ English
Blue Screen ........................................................................................................................................ Off
EZ Setup Auto Start............................................................................................................................ On
Sleep Timer ........................................................................................................................................ None
MTS .................................................................................................................................................... Stereo
Brightness........................................................................................................................................... Bright
Auto Power Off ................................................................................................................................... Off
Upside................................................................................................................................................. Normal
Right/Left ............................................................................................................................................ Normal
AV1 ..................................................................................................................................................... Normal
AV2 IN/OUT........................................................................................................................................ In
Closed Caption (Mode) ...................................................................................................................... OFF
(Data) ....................................................................................................................... CH1
V Chip block (MPAA)..................................................................................................................... None
(TV Guideline) .......................................................................................................... None
(Block Content) ........................................................................................................ All Unblock
(Status)..................................................................................................................... Off
(Input Secret No.)..................................................................................................... Clear
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LC-10A2U
No picture
at all
Yes
No
Are inputs
and outputs
of IC802 as
specified?
Check all the settings on the microprocessor’s adjust process menu.
No picture
Check IC802
and its
peripheral
parts.
Yes
No
Are inputs
and outputs
of IC1201 as
specified?
Check
IC1201 and
its peripheral
parts.
Check LCD
panel voltage
and
waveform.
No TV and
VIDEO 1
output
Yes
No
Are inputs
and outputs
of IC402 as
specified?
Check IC402
and its
peripheral
parts.
No
Is input at Pin
(73) of IC802
as specified?
Check IC802,
AV1 line and
their
peripheral
parts.
No TV
output
Yes
No
Are voltages
at Pins (6),
(7) and (9) of
tuner as
specified?
Check the
power line.
Yes
No
Is output at
Pin (19) of
tuner as
specified?
Check the
tuner and its
peripheral
parts.
No
Is input at Pin
(1) of IC402
as specified?
Check the
line in
question.
Yes
Check IC402
and its
peripheral
parts.
Yes
No
Are Pins (2)
and (4) of
IC402 at “H”
and “L”
respectively?
Are Pins (65)
and (66) of
IC2001 at “H”
and “L”
respectively?
No VIDEO
1 output
Yes
No
Is input at Pin
(1) of IC402
as specified?
Check the
line in
question.
Yes
No
Are Pins (1)
and (4) of
IC402 both at
“L”?
No VIDEO
2 output
No
Is input at Pin
(74) of IC802
as specified?
Check J3404,
AV line and
their
peripheral
parts.
No S
VIDEO
output
No
Are inputs at
Pins (71) and
(72) of IC802
as specified?
Check J3301,
SY line, SC
line and
peripheral
parts.
Are Pins (65)
and (66) of
IC2001 both
at “L”?
Check IC402
and its
peripheral
parts.
Yes
Check the
line in
question.
Yes
Check the
line in
question.
TROUBLE SHOOTING TABLE
12
TROUBLE SHOOTING TABLE (Continued)
No picture and sound
No color
No TV color
No S-VIDEO color
Yes
No
Do F3701 and F3702
function?
Check all the settings on the microprocessor’s adjust process menu.
No
Are secondary outputs
(+38V, +16V, +9V, +5V, -8V)
of T701 as specified?
Yes
Are the oscillation waveform
at T701’s primary side as
specified?
Yes
No
Disconnect F3701 and
F3702. Is the load side
short-circuited?
Yes
No
Is any of T701’s primary side,
Q701, Q710 and S4701
short-circuited?
Check J3701, its peripheral
parts and connection cable.
Replace F3701 and F3702.
Check S4701 and
connection cable.
Check the secondary-side
load of T701.
Fluorescent lamp
Yes
No
Does F3751 function?
Yes
No
Is Pin (34) of IC1202 at “H”?
Yes
No
Are the oscillation waveforms
at the primary side of T751
and T752 as specified?
Yes
Replace F3751.
No
Is input at Pin (71) of IC802
as specified?
Check J3301, SC line and
peripheral parts.
Yes
Check the line, IC1202 and
its peripheral parts.
Check Q751, Q752, T751,
T752, Q753 and their
peripheral parts.
Replace the fluorescent lamp
and check the oscillation
waveform again.
No VIDEO color
Check all the settings on the microprocessor’s adjust process menu.
LC-10A2U
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