In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its
original condition and only parts identical to those specified
be used.
CONTENTS
1. IMPORTANT SERVICE NOTES........................................................................................................ 2
14. REPLACEMENT PARTS LIST ........................................................................................................ 89
15. PACKING OF THE SET................................................................................................................. 106
D V-NC72U
Page
SHARP CORPORATION
1
This document has been published to be used for
after sales service only.
The contents are subject to change without notice.
DV-NC70U/C
DV-NC72U
1. IMPORTANT SERVICE NOTES
BEFORE RETURNING THE VCR/DVD COMBINATION MODEL
Before returning the video cassette recorder to the user,
perform the following safety checks.
1. Inspect all lead dress to make certain that leads are
not pinched or that hardware is not lodged between
the chassis and other metal parts in the VCR/DVD
combination model.
2. Inspect all protective devices such as non-metallic
control knobs, insulation materials, cabinet backs,
adjustment and compartment covers or shields, isolation resistor/capacitor networks, mechanical insulators etc.
3. To be sure that no shock hazard exists, check for
current in the following manner.
● Plug the AC line cord directly into a 120 volt AC outlet
(Do not use an isolation transformer for this test).
● Using two clip leads, connect a 1.5k ohm, 10 watt
resistor paralleled by a 0.15µF capacitor in series with
all exposed metal cabinet parts and a known earth
ground, such as a water pipe or conduit.
● Use an SSVM or VOM with 1000 ohm per volt, or
higher, sensitivity or measure the AC voltage drop
across the resistor (See Diagram).
● Move the resistor connection to earth exposed metal
part having a return path to the chassis (antenna,
metal cabinet, screw heads, knobs and control shafts,
etc.) and measure the AC voltage drop across the
resistor. Reverse the AC plug on the set and repeat
AC voltage measurements for each exposed part.
Any reading of 0.45V rms (this corresponds to 0.3mA
rms AC.) or more is excessive and indicates a potential shock hazard which must be corrected before
returning the VCR/DVD combination model to the
owner.
SSVM
AC SCALE
1.5k ohms.
10W
0.15 µF
TEST PROBE
TO EXPOSED
METAL PARTS
CONNECT TO
KNOWN EARTH
GROUND
WARNING :TO REDUCE THE RISK OF FIRE OR ELEC-
TRIC SHOCK, DO NOT EXPOSE THIS APPLIANCE TO RAIN OR MOISTURE.
CAUTION
RISK OF ELECTRIC SHOCK
DO NOT OPEN
CAUTION: TO REDUCE THE RISK OF ELECTRIC SHOCK. DO
CAUTION:
3.0A 125V
NOT REMOVE COVER. NO USER-SERVICEABLE
PARTS INSIDE. REFER SERVICING TO QUALIFIED
SERVICE PERSONNEL.
This symbol warns the user of uninsulated voltage
within the unit that can cause dangerous electric shocks.
This symbol alerts the user that there are important
operating and maintenance instructions in the literature
accompanying this unit.
This symbol mark means fast operating fuse.
For continued protection against risk of fire, replace
only with same type fuse F901 (3.0A, 125V).
2
1. NOTES DE SERVICE IMPORTANTES
AVANT DE RENDRE LE VCR/DVD MAGNETOSCOPE
Avant de rendre le magnétoscope à l’utilisateur, effectuer
les vérifications de sécurité suivantes.
1. Vérifier toutes les gaines de fil pour être sûr que les fils
ne sont pas pincés ou que le matériel n’est pas coincé
entre le châssis et les autres pièces métalliques dans
le VCR/DVD magnétoscope.
2. Vérifier tous les dispositifs de protection tels que les
boutons de commande non métalliques, les matériaux
d’isolement, le dos du coffret, les couvercles de
compartiment et ajustement ou les boucliers, les
réseaux de résistance / condensateur d’isolement, Ies
isolateurs mécaniques, etc.
3. Pour être sûr qu’il n’y a aucun risque de choc électrique,
vérifier le courant de fuite de la maniére suivante.
● Brancher le cordon d’alimentation secteur directement
dans une prise de courant de 120 volts. (Ne pas utiliser
de transformateur d’isolement pour cet essai).
● Utiliser deux fils à pinces et connecter une résistance
de 10 watts 1,5 kohm en parallèle avec un condensateur
de 0,15 µF en série avec des pièces du coffret
métallique exposées et une masse de terre connue
telle qu’un tuyau ou un conduit d’eau.
● Utiliser un VTVM ou VOM avec une sensibilité de 1000
ohms par volt ou plus ou mesurer la chute de tension
CA entre la résistance (voir diagramme).
● Déposer la connexion de la résistance à toutes les
pièces métalliques exposées ayant un parcours de
retour au châssis (connexions d’antenne, coffret
métallique, tétes de vis, boutons et arbres de
commande, etc.) et mesurer la chute de tension CA
entre la résistance. Inverser la fiche CA (une fiche
intermédiaire non polarisée doit être utilisée à seule fin
de faire ces vérifications.) sur l’appareil et répéter les
mesures de tension CA pour chaque piéce métallique
exposée. Toute lecture de 0,45 Vrms (ceci correspond
à 0,3 mArms CA) ou plus est excessive et signale un
danger de choc qui doit être corrigé avant de rendre le
VCR/DVD magnétoscope à son utilisateur.
VTVM
ECHELLE CA
1,5 KOHMS
10W
0,15 µF
SONDE D'ESSAI
VERS PIECES
METALLIQUES
EXPOSEES
CANNECTER A
UNE MASSE DE
TERRE CONNUE
DV-NC70U/C
DV-NC72U
ATTENTION: POUR REDUIRE LES RESQUES D'IN-
CENDIE OU DE CHOC ELECTRIQUE,
NE PAS EXPOSER CET APPAREIL A
LA PLUIE OU A L'HUMIDITE.
ATTENTION
RISQUE DE CHOC ELECTRIQUE
ATTENTION: AFIN DE REDUIRE LES RISQUES DE CHOC
ELECTRIQUE, NE PAS RETIRER LE COUVERCLE,
AUCUN ORGANE INTERNE NE PEUT ETRE
REPARE PAR L'UTILISATEUR. CONFIER
L'APPAREIL A UN DEPANNEUR QUALIFIE.
Ce symbole signale à l'utilisateur la présence d'une
tension non isolée à l'intérieur de l'appareil qui peut être
la cause de secousses électriques dangereuses.
Ce symbole avertit l'utilisateur que des instructions
importantes relatives à l'utilisation et àl'entretien se
trouvent dans le manuel accompagnant l'appareil.
PRECAUTION:
Cette marque indique le fusible à action in stantansée.
Pour la protection continue contre le risque d'incendie,
3,0A 125V
ne remplacer que par le fusible type F901 (3,0A, 125V).
NE PAS OUVRIR
3
DV-NC70U/C
DV-NC72U
2. FEATURES
ËË
Ë Common Features
ËË
• A DVD, CD player and VCR all in one.
• Simultaneous VCR recording and DVD playback.
ËË
Ë VCR
ËË
• Hi-Fi Stereo Sound/Double-Azimuth 4-Heads
• Built-in MTS (Multi-channel TV Sound) Decoder
• 400 Times Rewind Speed to Fast Forward and Rewind.
• EZ Set Up (Auto Channel/Clock Set Up)
• S-VHS Quasi Playback
• 19µ Clear Picture System (in EP mode)
• Simple Recording Timer
• Sharp Super Picture
• Exact Rec/Tape Remaining
ËË
Ë DVD
ËË
• Plays DVD, CD (Digital Audio) discs as well as CD-R/CD-RW discs recorded in MP3 file format
• 3D Virtual Surround provides high-quality surround sound
• Digital Gamma correction and Digital Super Picture functions
• Dolby Digital*1/DTS*2 digital out capability
• High-quality digital images
• High-quality digital sound
*1Manufactured under license from Dolby Laboratories. "Dolby", "Pro Logic" and the double-D symbol are
trademarks of Dolby Laboratories.
*2"DTS" and "DTS Digital Surround" are trademarks of Digital Theater Systems, Inc.
The explanations on this page use the VCR/DVD CHANGE Switch in the VCR position.
Do not subject the remote control unit to shock, water or excessive humidity.
The remote control unit may not function if the product’s sensor is in direct sunlight or any other strong light.
Incorrect use of batteries may cause them to leak or burst. Read the battery warnings and use the batteries properly.
Do not mix old and new batteries, or mix brands in use.
Remove the batteries if you do not use the remote control unit for an extended period of time.
Remote Control Unit (DVD Operation Buttons)
The explanations on this page use the VCR/DVD CHANGE Switch in the DVD position.
REVFWD
PLAY
STOP
100
OPEN/
CLOSE
VCR/DVD
SELECTOR
VCR MENU
DVD SETUP
TAPE
SPEED
ON
SCREEN
TITLE
DVD MENU
DISPLAY
FUNCTION
CONTROL
PROGRAM ANGLE
CANCEL
RETURN
POWER
TIMER
ON/OFF
TV/ VCREJECT
SET
ENTER
ZERO BACK
SKIP SEARCH
REPLAY
VCR DVDAM/PMINPUT
PAUSE/STILL
REC
SLOW
CH
VCRDVD
SKIP
DPSS
AUDIO
OUTPUT
VCR/DVD COMBINATION
ON SCREEN
POWER
DISPLAY
FUNCTION CONTROL
RETURN
TITLE
CURSOR ( / / / )
Number buttons
REV
STOP
VCR/DVD SELECTOR
REPEAT, PROGRAM
ANGLE
PLAY
DVD MENU
OPEN/CLOSE
DVD SETUP
ENTER
PAUSE/STILL
FWD
SLOW
VCR/DVD CHANGE Switch
SKIP
DV-NC72U
8
5. MAINTENANCE CHECK ITEMS AND EXECUTION TIME
MECHANICAL PARTS REGUIRING PERIODICAL INSPECTION
Use the following table as a guide to maintain the mechanical parts in good operating condition.
DV-NC70U/C
DV-NC72U
Parts
Pickup
Spindle Unit
Sled Motor
Loading Motor
Belt
Note: Part Replacement
: Cleaning
(For cleaning, use a lint-free cloth danpened with pure isopropyl alcohol.)
Maintained
1,000 hrs.
2,000 hrs.
CARES WHEN USING THE PICKUP
1. The laser light having wavelength 650 nm is emitted from the objective lens. BE CAREFUL SO THAT THE LASER
LIGHT DOES NOT ENTER DIRECTLY INTO YOUR EYE.
2. The semiconductor laser may be easily damaged by electrostatic charges. When handling the pickup, take care so that
the electrostatic charge is not generated.
3. The semiconductor laser may be easily damaged by overcurrent. Use the power supply unit which does not give any
spike current when the power is turned on and off.
4. Carefully remove the dust and dirt from the objective lens with the lens blower.
When handling the objective lens, take due care so that it is not contaminated with fingerprint, etc. If the objective lens
is contaminated, impregnate the cleaning paper with a small quantity of solvent (isopropyl alcohol), and gently wipe to
clean.
5. The ozone layer depleting components (ODC) are not used in the production process for the product.
9
DV-NC70U/C
9
10
9
10
8
7
12
11
DV-NC72U
6. DISASSEMBLY METHOD
6-1. DISASSEMBLY METHOD
1)Removing the cabinet.
(1) Remove the four screws 1 and one screw 2.
2)Removing the front panel.
(1) Remove the two screws 3.
(2) Release the six hooks 4.
3)Removing the front PWB.
(1) Release the one hook 5 and tilt the PWB
toward you to remove it.
(2) Release the one hook 6 and tilt the PWB
toward you to remove it.
1
5
3
4
4
4
4
2
1
6
4)Removing the DVD mechanism.
(1) Remove the four screws 7 to remove the DVD REINF.
angle.
(2) Remove the two screws 8 and two screws 9.
(3) Remove the two screws 0 to remove the Angle (DVD) .
(4) Remove the DVD Shield (lower) q.
(5) Remove the four screws w to remove the DVD Main PWB
Unit from Angle (DVD).
10
13
19
18
17
20
(6) Remove the two screws e to remove the Power PWB
Unit.
DV-NC70U/C
DV-NC72U
5)Removing the Cassette Housing Control/VCR Mechanism.
(1) Remove the two screws r.
(2) Remove the one screw t.
(3) Remove the two screws y.
6)Removing the Antenna Terminal Cover/VCR Main PWB Unit.
(1) Remove the six screws u.
(2) Remove the two screws i.
(3) Remove the one screw o.
16
14
15
7)Removing the Bottom Plate.
(1) Remove the one screw p.
11
DV-NC70U/C
DV-NC72U
6-2. EXTENSION CABLE USE POINT (ONE PLACE)
Parts CodePrice CodeName/Description
QCNW-8571GEZZANExtension cable (wire), 9pin 500mm
DVD Main CN3201–Power CN201
Extension Cable Diagram
Tuner
Power PWB
VCR Main PWB
VCR Mechanism
F-AV PWBVCR/DVD Display PWB
CN201
QCNW-8571GEZZ
9 pin
DVD Mechanism
CN3201
DVD Main PWB
12
DV-NC70U/C
DV-NC72U
6-3. REPLACEMENT OF MAIN PARTS
<Take out disk>
1. Remove the mechanism with angle from the set. (refer to 33 on page 104. Remove K , M , N )
2. It is in such cases as the thin driver, and it is pushed in slowly, and a tray is drawn in the arrow direction the Slide Rack on the
left of the base chassis.
3. Take out disk.
Front Side
<Disassembling and assembling the mechanism chassis>
1. After setting the mechanism chassis to the angle state, ground it to prevent the electrostatic discharge damage of the pickup.
2. Remove the DVD Shield (lower) 40 (refer to the illustration on page 104).
3. Remove P , Q from the DVD Main PWB Unit 27 . (Pickup Relay FFC 58 isn't removed.) (refer to the illustration on page 104)
4. Remove screws fixing the base chassis (located at the back right and at front left when facing the set).
5. With the Pickup FFC connected, turn over the base chassis and short (solder) two short lands on the pickup interface PWB in
order to prevent the electrostatic discharge damage of the pickup.
6. Remove the Pickup FFC from the Main PWB.
7. Remove the Pickup FFC from the Pickup Interface PWB.
8. Remove the Traverse Fixing Screws to remove the Traverse Chassis ass'y.
Note: After assembling and wiring, remove the solder joint of the short land. If short-circuited, a disk is not played back.
Pickup FFC
Traverse Fixing Screw
Sled Motor Lead Wire
Loading Motor Lead Wire
<Replacing the Pickup and the Spindle Motor>
Since the Pickup optical axis and turntable inclination of DVD are adjusted with higher accuracy, make a replacement as a
mechanism service chassis ass'y.
Pickup Interface PWB
13
Pickup FFC
Short Land
DV-NC70U/C
2-focus objective lens
Actuator assembly
DV-NC72U
7. OPERATION OF PICKUP
7-1. CIRCUIT CONFIGURATION OF PICKUP
The pickup unit reads signals from the disk, and the flexible cable is connected to the board. The following signals flow through the
cable.
7-2. EQUIVALENT CIRCUIT OF PICKUP
FO+
TR–
TR+
OSC
FO–
V
OS
LD
PD
VA
–
+
VB
–
+
VC
–
+
VD
–
+
V
ref
V
cc
GND
Power adjust
ACTUATOR
HIGH-FREQUENCY CONVOLUTION
HOLOGRAM LASER UNIT
TR–
1
FO+
2
TR+
3
FO–
4
VR
5
PD
6
CC
V
7
GND
8
(NC)
LD
9
GND
10
OS
V
11
NC
12
NC
13
ref
V
14
VA
15
VD
16
NC
17
GND
18
VB
19
VC
20
7-3. POLARITIES OF SIGNAL
FocusWhen electric current is flowed
FO+, FO-from FO+ to FO-, the lens comes
to near the disk.
TrackingWhen electric current is flowed
TR+, TR-from TR+ to TR-, the lens goes
toward the outer circumference.
(VCC/2)
1
7-4. SIGNALS OF PICKUP
7-4-1. Tracking drive signal (TR+, TR-)
The signal drives the tracking servo mechanism which projects the beam on the track by moving the objective lens (OL) to the outer
or inner circumference (at a right angle against the track) of the disk.
7-4-2. Focus drive signal (FO+, FO-)
The signal drives the focus servo mechanism which aligns the focus on the pit of the disk
by elevating OL (vertically against the disk surface.)
The VR terminal is connected to GND.
7-4-3. Monitor Diode (PD)
Since the laser diode largely varies output of the laser light even if the flowing current is slightly varied, the projection
light is detected with the monitor diode to control the laser light to be equally output.
Since the current varies on the monitor diode according to the intensity of the received light of the laser diode, the drive current of
the laser diode is reduced if the current of the monitor diode increases. On the contrary, the drive current of the laser diode is increased
if the current of the monitor diode decreases.
As the projection light of the laser diode becomes stronger, the current of the monitor diode increases to increase the current which
flows into the monitor diode output (PD). This is input to the pin 44 of IC301 and is compared with the reference voltage to control
the drive current of the laser diode.
The circuit is called ALPC (Automatic Laser Power Control).
LD
PD
When the quantity of laser light increases, the
current shown in figure increases and the PD
terminal voltage rises.
7-4-4. Laser diode drive current control (LD)
Power supply to drive the laser diode
IC301 is used to control. The LD terminal voltage
lowers, and the quantity of light reduces. (IC301 is
actuated by voltage input.)
7-4-5. High-frequency convolution module power supply (VOSC)
The high-frequency convolution imposes the high-frequency signal on the DC current to impose the high frequency on the drive
current of the laser. Thus, the interference of outgoing light and reflected light is prevented.
7-4-6. HF Signal (VA, VB, VC, VD)
Signals recorded in the disk
14
DV-NC70U/C
DV-NC72U
8. ADJUSTMENT, REPLACEMENT AND ASSEMBLY OF MECHANICAL UNITS
The explanation given below relates to the on-site general service (field service) but it does not relates to the adjustment
and replacement which need high-grade equipment, jigs and skill. For example, the drum assembling, replacement and
adjustment service must be performed by the person who have finished the technical courses.
8-1 MECHANISM CONFIRMATION ADJUSTMENT JIG
So as to perform completely the mechanism adjustment prepare the following special jigs. So as to maintain the initial
performance of the machine the maintenance and check are necessary. Utmost care must be taken so that the tape is
not damaged. If adjustment needs any jig, be sure to use the required jig.
No.Jig ltem Part No.CodeConfigurationRemarks
This cassette torque meter is used for check-
1.Torque Cassette MeterJiGVHT-063CZ
JiGTG0090CM
2.
Torque Gauge
JiGTG1200CN
3.Torque Gauge HeadJiGTH0006AW
ing and adjusting the torque of take-up for
measuring tape back tension.
These Jigs are used for checking
and adjusting the torque of take-up
and supply reel disks.
4.Torque DriverJiGTD1200CB
Master Plane Jig and
Reel Disk Height
5.
Adjusting Jig
JiGRH0002BR
JiGMP0001BY
JiGSG2000BS
Tension Gauge
6.
JiGSG0300BF
Pinch pressing force
7.JiGADP003BK
measuring jig
8.
Alignment Tape
VROATSVCD
VROEFZCSBG
OR
VROEFZHSBH
Guide roller height
9.
adjustment driver
X value adjustment
10.JiGDRiVER-6BM
gear driver
Tension Pole
11.
Adjustment Driver
JiGDRiVERH-4
AP
JiGHMEC-M005CK
When fixing any part to the threaded
hole using resin with screw, use the
jig. (Specified torque 5 kg)
These Jigs are used for checking
and adjusting the reel disk height.
There are two gauges used for the
tension measurements, 300 g and
* This mechanism does not need electric adjustment with variable resistor. Check parts. If any deviation is found,
clean or replace parts.
Video head cleaning procedure
1. Apply one drop of cleaning liquid to the cleaning paper with the baby oiler.
2. Gently press the cleaning paper against the video head to fix your finger, and move the upper drum so that each head
is passed to and fro 5 times (do not move the cleaning paper).
3. Wipe with the dry cleaning paper.
Notes :
• Use the commercially available ethanol of Class 1 as
cleaning liquid.
• Since the video head may be damaged, do not move up
and down the cleaning paper.
Gently press the cleaning paper to
fix with your finger, and rotate the
upper drum to clean.
Move to and fro 5 times for each head.
(Do not move the cleaning paper.)
Rotate the upper drum
with one hand.
• Whenever the video head is cleaned, replace the cleaning paper.
• Do not apply this procedure for the parts other than the
video head.
Parts CodeDescriptionCode
ZPAPRA56-001ECleaning PaperAW
ZOiLR-02-24TEBabe Oiler (Spoit)AH
16
8-3. FUNCTION OF MAJOR MECHANICAL PARTS (TOP VIEW)
DV-NC70U/C
DV-NC72U
17
1526
1
18
10
16
14
9
2
11
3
5
7
6
No.Function
1Full erase head
2Supply pole base ass’y
3Tension arm
4Idler wheel ass’y
5Open guide
6Supply reel disk
7Supply main brake
12
4
13
No.Function
11Reverse guide lever ass’y
12Reel relay gear
13Take-up reel disk
14Pinch roller lever ass’y
15Drum ass'y
16Loading motor block
17Drum driver motor
8
8Take-up main brake
9Pinch drive cam
10A/C head ass’y
18Take-up pole base ass'y
26Auto head cleaner Ass'y
17
DV-NC70U/C
DV-NC72U
FUNCTION OF MAJOR MECHANICAL PARTS (BOTTOM VIEW)
21
22
19
20
23
No.Function
24
25
No.Function
19Syncro Gear
20Master cam
21Capstan D.D. motor
22Reel belt
23Clutch lever
24Limiter pulley ass’y
25Shifter
18
PinchDrive Cam
Synchro Gear
Master cam
Main Chassis
Drive Lever
8-4. DISASSEMBLY AND REASSEMBLY
Cassette Control
Housing
Mechanism
Chassis
Main PWB
2
1
8-4-1 DISASSEMBLING THE MECHANISM
DV-NC70U/C
DV-NC72U
1. When removing the mechanism from the set.
Remove the two screws 1 which connecting mechanism
and main frame.
Take out vertically the mechanism so that it does not
damage the adjacent parts.
2. Removing the mechanism and cassette housing.
Remove the two screws 2 fixing the cassette housing
to the mechanism, and remove the cassette housing.
8-4-2 CARES WHEN REASSEMBLING
INSTALLING THE CASSETTE HOUSING
When the cassette housing is installed on the mechanism,
the initial setting is essential condition.
There are two initial setting methods, namely electrical and
mechanical.
1. Electrical initial setting
So as to perform initial setting of mechanism execute the
Step 1 of Installation of cassette housing. After ascertaining
the return to the initial setting position install the cassette
housing. (Conditions: When mechanism and PWB have
been installed)
19
DV-NC70U/C
r
DV-NC72U
2. Mechanical initial setting
• Rotate the worm gear by pushing the flange manually
until return to initial position.
• When apply power supply to rotate the loading motor,
please remove/unsolder at least one terminal wire.
• If voltage applied to loading motor without disconnecting
the terminal wire, there is a possibility the capstan motor
IC will damage.
• The maximum applied voltage is 9V. If more than 9V,
there is a possibility the mechanism will damage.
• After ascertaining the return to the initial set position
install the cassette housing in the specified position. (This
method is applied only for the mechanism.)
Rotate the flange of worm gear by using thin stick.
CW ----Loading direction
CCW -- Ejection direction
Note
Be careful not to damage the gear of worm gear
and worm wheel gear. It might cause a strange sound.
INSTALLING THE MECHANISM ON PWB
Lower vertically the mechanism, paying attention to the
mechanism edge mode SW position, (Set the mode SW
position to 270° and make sure the master cam position
hole also in 270° position) and install the mechanism with
due care so that the parts are not damaged.
* Please make sure to insert correctly.
If not, strange moving will occur and will couse mecha-
nism damage.
EndSensor
RECTipSW
PARTS WHICH NEED PARTICULAR CARE
When installing the mechanism chassis on the PWB unit,
take care so as to prevent deformation due to contact of
mechanism chassis with REC Tip SW.
AEConnector
Start Sensor
ConnectorforR/T
Connectorfor
CapstanMotor
Connectorfo
ACHead
Master Cam Position
This positioning hole
should be at frontside.
20
MODE SW
180°
90°
270°
0°
This pin should be
at frontside.
DV-NC70U/C
DV-NC72U
8-5 REMOVING AND INSTALLING THE CAS-
SETTE HOUSING
• Removal
1. In the cassette removing mode, remove the cassette.
2. Unplug the power cord.
3. Remove in the following numerical order.
a) Remove two screws 1.
b) Pull and circle the drive lever and pull up the cassette
housing control.
1
Notes
1. In the case when you use the magnet screw driver, never
approach the magnet driver to the A/C head, FE head,
and drum.
2. When installing or removing, take care so that the
cassette housing control and tool do not contact the
guide pin or drum.
3. After installing the cassette housing control once perform cassette loading operation.
8-6 TO RUN A TAPE WITHOUT THE CASSETTE
HOUSING CONTROL ASSEMBLY
1. Remove the full-surface panel.
2. Short-circuit between TP803 and TP802.
3. Plug in the power cord.
4. Turn off the power switch.
(The pole bases move into U.L.position.)
5. Open the lid of a cassette tape by hand.
6. Hold the lid with two pieces of vinyl tape.
7. Set the cassette tape in the mechanism chassis.
8. Stabilize the cassette tape with a weight (500g) to
prevent floating.
9. Turn on the power switch.
10. Perform running test.
Figure 8-1.
• Reassembly
1. Before installing the cassette housing control, shortcircuit between TP803 and TP802 provided at main
PWB, press the eject button. The master cam turns and
stop in eject position. Fit the drive lever to master cam
through main chassis, push down and slide the drive
lever towards to master cam.
*Eject position: Pinch Drive Cam positioning hole parallel to center of Synchro Gear (Synchro gear marking
line). Synchro Gear positioning mark parallel to center
of master cam.
2. Install in the reverse order of removal.
Pinch Drive
Cam
Synchro
Gear
Master
cam
Main chassis
Phase
matching
Hole of Pinch
drive cam.
Line of
synchro
gear.
Master cam
500g
Mechanism chassis
Weight to prevent
float (500g)
Figure 8-3.
Note:
The weight should not be more than 500g.
To take out the cassette tape.
1. Turn off the power switch.
2. Take out the cassette tape.
Drive
Lever
From top view
From Bottom View
Figure 8-2.
21
DV-NC70U/C
DV-NC72U
8-7 REEL DISK REPLACEMENT AND HEIGHT
CHECK
• Removal
1. Remove the cassette housing control assembly.
2. Remove the Supply/Take-up main brake ass'y.
3. Remove tension band from the tension arm ass'y.
4. Remove the reel disk.
Note:
Take care so that the tension band ass'y and main brake
ass'y are not deformed.
Tension arm ass'y
Ten
Supply main brake
Tension band
ass'y
• Reassembly (Supply reel disk)
1. Clean the reel disk shaft and apply grease (SC-141) to
it.
2. Match the phases of reel disk and reel relay gear, and set
the new reel disk.
3. After checking the reel disk height, wind the tension
band ass'y around the reel disk, and hook to tension arm
ass'y.
4. Assemble the Supply main brake ass'y.
Take-up main brake ass'y
Take-up reel diskSupply reel disk
Figure 8-4.
Notes:
1. When installing the reel disk, take due care so that the
tension band ass'y is not deformed and grease does no
adhere.
2. Do not damage the Supply main brake ass'y. Be careful
so that grease does not adhere to the brake surface.
• Reassembly (Take-up reel disk)
1. Clean the reel disk shaft and apply grease (SC-141) to
it.
2. Align the phase of the reel disk to that of the reel relay
gear and to install a new take-up reel disk onto the shaft.
3. Check the reel disk height and assemble the take-up
main brake ass'y.
Notes:
1. Take care so that the Take-up main brake ass'y is not
damaged. Take care so that grease does not adhere the
brake surface.
2. After reassembly, check the video search rewind back
tension (see 8-12), and check the brake torque (see 8-
16 ).
• Height checking and adjustment
Notes:
1. Set the master plane with due care so that it does not
contact the drum.
2. When putting the master plane, shift the reverse guide
a little in the loading direction. Care must be taken since
excessive shift results in damage.
Master plane
Supply reel disk
Cassette lock
release shaft
Take-up reel disk
Figure 8-5.
Note:
• Check that the reel disk is lower than part A but higher
than part B. If the height is not correct, readjust the reel
disk height by changing the poly-slider washer under the
reel disk.
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DV-NC70U/C
DV-NC72U
Note:
Whenever replacing the reel disk, perform the height checking and adjustment.
Master plane
10 ± 0.2mm
Reel disk
Reel disk
Reel disk height
adjusting jig
Mechanism chassis
A
B
Figure 8-6.
8-8 CHECKING AND ADJUSTMENT OF TAKE-
UP TORQUE IN FAST FORWARD MODE
• Remove the cassette housing control assembly.
• After short-circuiting between TP803 and TP802
provided at operation PWB, plug in the power cord.
• Setting
1. Set a torque gauge to zero on the scale. Place it on the
take-up reel disk.
2. Press the FF button.
3. To calculate the remaining capacity of the play back
mode, slowly rotate the supply reel disk, and then shift
it into the forward mode.
Notes:
1. Hold the torque gauge by hand so that it is not moved.
2. Do not keep the reel disk in lock state. Do not allow longtime measurement.
8-9 CHECKING AND ADJUSTMENT OF TAKE-
UP TORQUE IN REWIND MODE
• Remove the cassette housing control assembly.
• After short-circuiting between TP803 and TP802
provided at operation PWB, plug in the power cord.
• Setting
1. Set a torque gauge to zero on the scale. Place it on the
supply reel disk.
2. Press the rewind button.
3. To calculate the remaining capacity, slowly rotate the
take-up reel disk, and then shift it into the rewind mode.
• Checking
1. Turn the torque gauge slowly (one rotation every 2 to 3
seconds) by hand in the CCW direction.
2. Make sure that the indication of torque gauge is not less
than 25mN·m (255gf·cm).
Torque gauge
• Checking
1. Turn the torque gauge slowly (one rotation every 2 to 3
seconds) by hand in the CW direction.
2. Make sure that the indication of torque gauge is not less
than 25mN·m (255gf·cm).
Torque gauge
25mN·m (255gf·cm)
or more
Idler ass'y
CW
The gauge is held at
its maximum value.
(Red mark)
Figure 8-7.
• Adjustment
1. If the FF winding-up torque is less than the specified
value, clean the capstan D.D. pulley, reel belt, and
limiter pulley with cleaning liquid, and check again.
2. If the torque is less than the set value, replace the reel
belt.
25mN·m (255gf·cm)
or more
CCW
The gauge is held at
its maximum value.
(Red mark)
Supply reel disk
Idler ass'y
Figure 8-8
• Adjustment
1. If the rewind winding-up torque is less than the specified
value, clean the capstan D.D. pulley, reel belt, and
limiter pulley with cleaning liquid, rewind again, and
check the winding-up torque.
2. If the winding-up torque is still out of range, replace the
drive belt.
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DV-NC72U
Notes:
1. Hold the torque gauge by hand so that it is not moved.
2. Do not keep the reel disk in lock state. Do not allow longtime measurement.
8-10 CHECKING AND ADJUSTMENT OF TAKE-
UP TORQUE IN RECORD/PLAYBACK
MODE
• Remove the cassette housing control assembly.
• After short-circuiting between TP803 and TP802
provided at operation PWB, plug in the power cord.
• Turn off the power switch.
• Open the cassette torque meter lid, and fix it with
tape.
• Load the cassette torque meter into the unit.
• Put the weight (500g) on the cassette torque meter.
• Turn on the power switch.
• Press the picture record button, and set EP picture
record mode (x3).
Set value EP 6.9
+2.0
mN⋅m (70
–2.5
+20
–25
gf⋅cm)
8-11 CHECKING AND ADJUSTMENT OF TAKE-
UP TORQUE IN VIDEO SEARCH REWIND
MODE
• Remove the cassette housing control assembly.
• After short-circuiting between TP803 and TP802
provided at operation PWB, plug in the power cord.
• Setting
Press the playback button and rewind button to set the
video search rewinding mode.
• Checking
Place the torque gauge on the supply reel disk, and turn it
counterclockwise very slowly (one rotation every 1 to 2
seconds) and check that the torque is within the set value
14.1 ± 3.5mN⋅m. (144 ± 35gf⋅cm)
Torque gauge
CCW
500g
Cassette torque meter
Figure 8-9.
• Checking
1. Make sure that value is within the setting 6.9 mN·m
+20
(70 gf·cm).
–25
+2.0
–2.5
2. The winding-up torque fluctuates due to variation of
rotation torque of limiter pulley ass'y. Read the center
value of fluctuation as setting.
3. Set the EP record mode (x3) and make sure that the
winding-up torque is within setting.
• Adjustment
If the playback winding-up torque is not within the setting,
replace the limiter pulley assembly.
Note:
When the torque cassette is set, put a weight (500g) to
prevent rise.
When the cassette torque meter is taken out.
Turn off the power switch.
Supply reel disk
Figure 8-10.
Note:
Surely put the torque gauge on the reel disk to measure. If
the torque gauge is raised, accurate measurement is
impossible.
• Adjustment
If the rewinding playback winding-up torque is not within the
setting, replace the limiter pulley assembly.
Note:
The winding-up torque fluctuates due to variation of rotation torque of supply reel disk. Read the center value of
fluctuation as setting.
24
8-12 CHECKING THE VIDEO SEARCH REWIND
500g
Weight to prevent
float (500g)
(T-120)
BACK TENSION
• Remove the cassette housing control assembly.
• After short-circuiting between TP803 and TP802
provided at main PWB, plug in the power cord.
• Checking
1. After pressing the play button, press the rewind button,
and set the video search rewind mode.
2. Place the torque gauge on the take-up reel disk, and turn
it counterclockwise very slowly (one rotation every 2 to
3 seconds) and check that the torque is within the set
value 3.7 ± 1.5mN⋅m (38 ± 15gf⋅cm).
Pinch roller
Capstan shaft
DV-NC70U/C
DV-NC72U
Tension gauge
900 - 1,200gf
Tension gauge adapter
Torque gauge
CCW
Take-up reel disk
Figure 8-11.
Note:
Set the torque gauge securely on the take-up reel disk.
If it is not secure, the measurement will be incorrect.
8-13 CHECKING THE PINCH ROLLER
PRESSURE
* Checking can be perform with or without cassette
housing control.
Figure 8-12.
8-14 CHECKING AND ADJUSTMENT OF
TENSION POLE POSITION
* Checking can be perform with or without
cassette housing control.
• Remove the cassette housing control assembly.
•After short-circuiting between TP803 and TP802
provided at main PWB, plug in the power cord.
•Setting (without cassette housing control)
1. Turn off the power switch.
2. Open the cassette tape (T-120), and fix with tape.
3. Set the cassette tape in loading state.
4. Put the weight (500g) on the cassette tape.
5. Turn on the power switch.
6. Make the adjustment with the beginning of a T-120 tape.
•Setting (with cassette housing control)
1. Insert cassette tape (T-120)
2. Make the adjustment with the beginning of a T-120
tape.
• Remove the cassette housing control assembly.
• After short-circuiting between TP803 and TP802
• Checking
Press the play button to set the playback mode.
1. Detach the pinch roller from the capstan shaft.
2. Engage the tension gauge adapter with the pinch roller
3. Gradually return the pinch roller, and measure the
4. Make sure that the measured value is within setting
provided at main PWB, plug in the power cord.
Do not separate excessively. Or the pinch lever and
pinch double action lever may disengage.
shaft, and pull in the arrow direction.
pulling force when the pinch roller contacts the capstan
shaft.
change to 9.8 ± 2N (1.0 ± 0.2kgf).
Figure 8-13.
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DV-NC70U/C
DV-NC72U
• Checking
1. Set a cassette tape, push the REC button to place the
unit in the SP record mode. Now check the tension pole
position.
2. Visually check to see if the position of the tension pole is
within the 0 mm from the left side line.
Make the adjustment with the beginning of a T-120 tape.
+0.5
–0.2
Standard A = 0 mm
A
+ 0.5
- 0.2
Figure 8-14.
At left side from the reference line. (A).
Tension pole adjustment driver adjusting direction
CCW
CW
Tension pole
adjustment
driver
Figure 8-17.
8-15 CHECKING AND ADJUSTMENT OF
RECORD/PLAYBACK BACK TENSION
* Checking can be perform with or without
cassette housing control.
• Remove the cassette housing control assembly.
•After short-circuiting between TP803 and TP802
provided at main PWB, plug in the power cord.
A
Figure 8-15.
Insert the tension pole adjustment driver to main chassis
hole, and rotate counterclockwise.
At right side from the reference line. (A).
A
•Setting (without cassette housing control)
1. Turn off the power switch.
2. Open the cassette torque meter and fix with tape.
3. Set the cassette torque meter in loading state.
4. Put the weight (500g) on the cassette torque meter.
5. Turn on the power switch.
• Setting (with cassette housing control)
1. Insert cassette torque meter.
500g
Cassette torque
Weight to prevent
float (500g)
meter
Figure 8-18.
Figure 8-16.
Insert the tension pole adjustment driver to main chassis
hole, and rotate clockwise.
• Checking
1. Push the REC button to place the unit in the SP record
mode.
2. At this time ascertain that the back tension is within the
setting 3.9 to 5.5mN⋅m (40 to 56gf·cm) by seeing the
indication of torque cassette meter.
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DV-NC70U/C
DV-NC72U
• Adjustment
1. If the indication of torque cassette meter is lower than
the setting, shift the tension spring engagement to the
part A.
2. If the indication of torque cassette meter is higher than
the setting, shift the tension spring engagement to the
part B.
A
B
Tension arm
Tension spring
Figure 8-19.
8-16 CHECKING THE BRAKE TORQUE
• Checking the brake torque at the supply side
Torque gauge
• Checking the brake torque at the take-up side
Torque gauge
CW
Take-up reel
disk
CCW: 4.41 ± mN ⋅m (45 ± gf⋅cm)
CW:4.12
+2.0
–1.5
+1.5
± mN⋅m (42 ± gf⋅cm)
–1.2
CCW
+20
–15
+15
–12
Figure 8-21.
• Remove the cassette housing control assembly.
• After short-circuiting between TP803 and TP802
provided at main PWB, plug in the power cord.
• After short-circuiting between TP803 and TP802
provided at main PWB, plug in the power cord.
• Setting
1. Set a torque gauge to zero on the scale. Place it on the
supply reel disk.
2. Switch from the FF mode to the STOP mode.
3. Disconnect the power cord.
4. Please check Idler gear not contact with reel relay gear
(SU side)
• Setting
1. Switch from the FF mode to the STOP mode.
2. Disconnect the power cord.
3. Set a torque gauge to zero on the scale. Place it on the
take-up reel disk.
4. Please check Idler gear not contact with reel relay gear
(TU side)
• Checking
1. Turn the torque gauge at a rate of about one turn/2 sec
in the CCW direction/CW direction so that the reel disk
and torque gauge pointer rotates at equal speed and
make sure that the value is within the setting (CCW
direction: 4.41 ± 1mN·m (45 ±gf·cm), CW direction:
+1.5
4.12 ± 1.mN·m (42 to gf·cm).
–1.2
+2.0
–1.5
+15
–12
+20
–15
2. Adjustment of the brake torque at the supply side and the
take-up side
• Unless the supply side brake torque or take-up side
brake torque is within the setting, clean the felt surface
of reel disk (supply, take-up) brake lever, check again
the brake torque.
• If value cannot be set within the setting yet, replace the
main brake ass'y or main brake spring.
• Checking
Turn the torque gauge at a rate of about one turn/2 sec
in the CW direction/CCW direction with respect to the
supply reel disk so that the reel disk and torque gauge
pointer rotate at equal speed, and make sure that the
value is within the setting (CW direction: 4.12 ± mN·m
1. Take out FFC holder from main chassis.
(Push 3 hooking point and pull-up the
holder).
2. Remove the screws 123, Tilt screw.
3. Unsolder the PWB fitted to the A/C head.
Notes:
1. When replacing, never touch the head. If you touched,
clean with the cleaning liquid.
2. When removing the screw 3, take care so that the
spring may out.
3
A/C head screw
Azimuth spring
*Derection designation.
(The bottom part is big.)
2
Azimuth adj. screw
A/C head PWB ass'y
(with A/E)
Tilt screw
A/C head PWB
AC Head
FFC
Holder
3. Align the left end of gear of A/C head arm with the
punched mark of chassis, tentatively tighten the screws
1 so as to ensure smooth motion of A/C head arm.
Tightening torque must be 0.45 ± 0.05N·m (4.5 ±
0.5kgf·cm).
Height screw
1
Left end of A/C head arm gear
Punched line mark on chassis
Figure 8-24.
Notes:
1. If the screw 1 is tighten tentatively too loose, the
azimuth and height of A/C head may change when they
are finally tightened. Therefore care must be taken.
2. After completion of A/C head be sure to adjust tape
running. (Execute the running adjustment by the method
described in 8-19.)
Height adj. screw
1
A/C head plate
Height Adj. spring
Figure 8-22.
• Replacement
1. Solder the removed PWB to the new head assembly.
2. Adjust the height from the A/C head arm (lower surface)
to the A/C head plate to 10.8mm with slide calipers. (3
places of azimuth screw section, tilt screw section and A/
C head front section) (See the figure below.)
New A/C head ass'y
A/C head PWB
Solder
A/C head plate
*Fit the groove of FFC to
the boss of the holder.
A/C head FFC
A/C FFC holder
10.8mm
Figure 8-23.
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