Sharp CDBK-300-W Service manual

CD-BK300W
SERVICE MANUAL
No. S5133CDBK300W
MINI COMPONENT SYSTEM
MODEL CD-BK300W
CD-BK300W Mini Component System consisting of CD-BK300W (main unit) and CP-BK300 (speaker system).
• In the interests of user-safety the set should be restored to its original condition and only parts identical to those specified be used.
CONTENTS
Page
SAFETY PRECAUTION FOR SERVICE MANUAL ........................................................................................................... 2
VOLTAGE SELECTION..................................................................................................................................................... 2
AC POWER SUPPLY CORD AND AC PLUG ADAPTOR ................................................................................................. 3
OPERATION MANUAL ...................................................................................................................................................... 6
DISASSEMBLY.................................................................................................................................................................. 9
REMOVING AND REINSTALLING THE MAIN PARTS................................................................................................... 12
ADJUSTMENT ................................................................................................................................................................. 13
BLOCK DIAGRAM ........................................................................................................................................................... 17
SCHEMATIC DIAGRAM / WIRING SIDE OF P.W.BOARD..............................................................................................20
VOLTAGE ........................................................................................................................................................................ 38
NOTES ON SCHEMATIC DIAGRAM .............................................................................................................................. 39
TYPES OF TRANSISTOR AND LED................................................................................................................................39
WAVEFORMS OF CD CIRCUIT...................................................................................................................................... 40
TROUBLESHOOTING ..................................................................................................................................................... 41
FUNCTION TABLE OF IC................................................................................................................................................ 45
FL DISPLAY......................................................................................................................................................................53
REPLACEMENT PARTS LIST/EXPLODED VIEW
SHARP CORPORATION
– 1 –
This document has been published to be used for after sales service only. The contents are subject to change without notice.
CD-BK300W
SAFETY PRECAUTION FOR SERVICE MANUAL
WARNINGS
THE AEL (ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1 BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR CLASS 1. THEREFORE IT IS IMPORTANT THAT THE FOLLOWING PRECAUTIONS ARE OBSERVED DURING SERVICING TO PROTECT YOUR EYES AGAINST EXPOSURE TO THE LASER BEAM.
1-WHEN THE CABINET IS REMOVED, THE POWER IS TURNED ON WITHOUT A COMPACT DISC IN POSITION AND THE
PICKUP IS ON THE OUTER EDGE THE LASER WILL LIGHT FOR SEVERAL SECONDS TO DETECT A DISC. DO NOT LOOK INTO THE PICKUP LENS.
2-THE LASER POWER OUTPUT OF THE PICKUP UNIT AND REPLACEMENT SERVICE PARTS ARE ALL FACTORY
PRESET BEFORE SHIPMENT.
DO NOT ATTEMPT TO READJUST THE LASER PICKUP UNIT DURING REPLACEMENT OR SERVICING. 3-UNDER NO CIRCUMSTANCES STARE INTO THE PICKUP LENS AT ANY TIME. 4-CAUTION-USE OF CONTROLS OR ADJUSTMENTS, OR PERFORMANCE OF PROCEDURES OTHER THAN THOSE
SPECIFIED HEREIN MAY RESULT IN HAZARDOUS RADIATION EXPOSURE.
Laser Diode Properties Material: GaAIAs Wavelength: 780 nm Emission Duration: continuous Laser Output: max. 0.6 mW
CAUTION-INVISIBLE LASER RADIATION WHEN OPEN. DO NOT STARE INTO BEAM OR VIEW DIRECTLY WITH OPTICAL INSTRUMENTS.
VARNING-OSYNLIG LASERSTRALNING NAR DENNA DEL AR OPPNAD. STIRRA EJ IN I STRALEN OCH BETRAKTA EJ STRALEN MED OPTISKA INSTRUMENT.
ADVERSEL-USYNLIG LASERSTRALING VED ABNING. SE IKKE IND I STRALEN-HELLER IKKE MED OPTISKE INSTRUMENTER.
VARO! AVATTAESSA OLET ALTTIINA NAKYMATON LASERSATEILYLLE. ALA TUIJOTA SATEESEEN ALAKA KATSO SITA OPTISEN LAITTEEN LAPI.
VARNING-OSYNLIG LASERSTRALNING NAR DENNA DEL AR OPPNAD. STIRRA EJ IN I STRALEN OCH BETRAKTA EJ STRALEN GENOM OPTISKT INSTRUMENT.
ADVERSEL-USYNLIG LASERSTRALING NAR DEKSEL APNES. STIRR IKKE INN I STRALEN ELLER SE DIREKTE MED OPTISKE INSTRUMENTER.
VOLTAGE SELECTION
Before operating the unit on mains, check the preset voltage. If the voltage is different from your local voltage, adjust the voltage as follows. Turn the selector with a screwdriver until the appropriate voltage number appears in the window (110 V, 127 V, 220 V or 230 V-240 V AC).
– 2 –
QACCA0003AW00
CD-BK300W
AC POWER SUPPLY CORD AND AC PLUG ADAPTOR
QACCL0005AW00
QACCB0011AW00
QACCE0010AW00
QACCJ0007AW00
CD-BK300W
General
Power source Power consumption Dimensions
Weight
Amplifier
Output power
Output terminals
Input terminals
QACCZ0007AW00
QPLGA0003AWZZ
QPLGA0004AWZZ
FOR A COMPLETE DESCRIPTION OF THE OPERATION OF THIS UNIT, PLEASE REFER TO THE OPERATION MANUAL.
SPECIFICATIONS
CD player
3-disc multi-play compact disc player Non-contact, 3-beam semiconductor laser pickup 1-bit D/A converter 20 - 20,000 Hz 90 dB (1 kHz)
FM: 88 - 108 MHz AM: 531 - 1,602 kHz
50 - 14,000 Hz (Normal tape) 55 dB (TAPE 1, playback)
50 dB (TAPE 2, recording/playback)
0.3 % (WRMS)
3-way type speaker system 5 cm (2") Tweeter 13 cm (5-1/4") Woofer 16 cm (6-1/2") Subwoofer 250 W
125 W
6 ohms Width: 287 mm (11-5/16")
Height: 330 mm (13") Depth: 281 mm (11-1/16")
5.0 kg (11.1 lbs.)/each
AC 110/127/220/230 - 240 V, 50/60 Hz 210 W Width: 270 mm (10-11/16")
Height: 330 mm (13") Depth: 372 mm (14-11/16")
8.7 kg (19.2 lbs.)
MPO: 480 W (240 W + 240 W) (10 % T.H.D.) Main speaker (woofer and tweeter): 200 W (100 W + 100 W) Subwoofer: 280 W (140 W + 140 W) RMS: 250 W (125 W + 125 W) (10 % T.H.D.) Main speaker (woofer and tweeter): 100 W (50 W + 50 W) Subwoofer: 150 W (75 W + 75 W) RMS: 188 W (94 W + 94 W) (0.9 % T.H.D.) Main speaker (woofer and tweeter): 72 W (36 W + 36 W) Subwoofer: 116 W (58 W + 58 W) Speakers: 6 ohms Headphones: 16 - 50 ohms (recommended: 32 ohms) Video/Auxiliary (audio signal): 500 mV/47 kohms Microphone: 1 mV/600 ohms
Type Signal readout D/A converter Frequency response Dynamic range
Tuner
Frequency range
Cassette deck
Frequency response Signal/noise ratio
Wow and flutter
CP-BK300
Type
Maximum input power (Total)
Rated input power (Total)
Impedance Dimensions
Weight
Specifications for this model are subject to change without prior notice.
– 3 –
CD-BK300W
NAMES OF PARTS
CD-BK300W
Front panel
1. Disc Tray
2. Timer Set Indicator
3. On/Stand-by Button
4. Tape 2 Cassette Compartment
5. Tape 1 Cassette Compartment
6. Equalizer Mode Select Button
7. Volume Control
8. Extra Bass/Demo Mode Button
9. Disc Tray Open/Close Button
10. Disc Number Select Button (with Indicator)
11. Disc Skip Button
12. Tuning and Time Up Button
13. Tape 2 Reverse Play Button (with Indicator)
14. CD Button
15. Tuner (Band) Button
16. Tape (1 2) Button
17. Video/Auxiliary Button
18. Dimmer Button
19. Clock Button
20. Timer/Sleep Button
21. Headphone Socket
22. CD or Tape Stop Button (with Indicator)
23. CD Play, Tape 1 Play or Tape 2 Forward Play Button (with Indicator)
24. Tape 2 Reverse Mode Select Button
25. CD Track Up or Fast Forward, Tape 2 Fast Wind,
Tuner Preset Up Button
26. Tuning and Time Down Button
27. Memory/Set Button
28. Tape 2 Record Pause Button
29. CD Track Down or Fast Reverse, Tape 2 Fast Wind, Tuner Preset Down Button
30. Microphone Level Control
31. Microphone Socket
1 2
3
18 19
20 21
678
171615141312
9 10
11
4 5
22 23 24 25
Display
1. Extra Bass Indicator
2. FM Stereo Mode Indicator
3. FM Stereo Receiving Indicator
4. Karaoke Mode Indicator
5. CD Repeat Play Indicator
6. CD Pause Indicator
7. CD Play Indicator
8. Tape 2 Record Indicator
9. Tape Reverse Mode Indicator
10. Disc Number Indicators
11. Timer Play Indicator
12. Memory Indicator
13. Tape 2 Reverse Play Indicator
14. Tape 1 Play or Tape 2 Forward Play Indicator
15. Sleep Indicator
16. Timer Recording Indicator
17. Spectrum Analyzer/Volume Level Indicator
1 2
34 6
26 27 28
5
7
17
17 17
30 3129
8 9
13 14 15 16
10 11
12
– 4 –
CD-BK300W
Rear panel
CD-BK300W
1. FM 75 Ohms Aerial Terminal
2. FM Aerial Earth Terminal
3. AM Loop Aerial Socket
4. Span Selector Switch
5. Video/Auxiliary (Audio Signal) Input Sockets
6. Speaker Terminals
7. AC Power Lead
8. AC Voltage Selector
Remote control
1. Remote Control Transmitter
2. Echo Level Up and Down Butto
3. Karaoke Mode Button
4. Disc Number Select Buttons
5. CD Clear Button
6. Tape 2 Record Pause Button
7. CD Track Down or Fast Reverse, Tape 2 Fast Wind,
Tuner Preset Down Button
8. Equalizer Mode Select Button
9. Tape 2 Reverse Play Button
10. CD Button
11. Tuner (Band) Button
12. On/Stand-by Button
13. Extra Bass Button
14. CD Random Button
15. CD Memory Button
16. CD Pause Button
17. CD Track Up or Fast Forward, Tape 2 Fast Wind,
Tuner Preset Up Button
18. CD or Tape Stop Button
19. CD Play or Repeat, Tape 1 Play,
Tape 2 Forward Play Button
20. Video/Auxiliary Button
21. Tape (1
22. Volume Up and Down Buttons
2) Button
1
2 3
4 5
6 7
8
9 10 11
12
1 2 3 4 5 6
8
7
14 15
16 17 18
19 20
21 22
13
Buttons with " " mark in the illustration can be operated on the remote control only.
Other buttons can be operated both on the main unit and the remote control.
– 5 –
CD-BK300W
CP-BK300
1. Subwoofer
2. Bass Reflex Duct
3. Tweeter
4. Woofer
5. Speaker wire for SUBWOOFER terminals
6. Speaker wire for MAIN terminals
3
1 2
4
5 6
OPERATION MANUAL
System Connections
Setting the AC voltage selector
Check the setting of the AC voltage selector located on the rear panel before plug­ging the unit into an AC socket. If necessary, adjust the selector to correspond to the AC power voltage used in your area.
Turn the selector with a screwdriver until the appropriate voltage num­ber appears in the window (110 V, 127 V, 220 V or 230 V - 240 V AC).
Connecting the AC power lead
After making all connections, plug the unit. If you plug the unit first, the unit will enter the demonstration mode.
Note:
Unplug the AC power lead from the AC socket if the unit will not be in use for a pro­longed period of time.
AC Plug Adaptor
In areas (or countries) where an AC socket as shown in illustration is used, con­nect the unit using the AC plug adaptor supplied with the unit, as illustrated. The AC plug adaptor is not included in areas where the AC wall socket and AC power plug can be directly connected (see illustration ).
Setting the FM/AM span selector
1
2
The International Telecommunication Union (ITU) has established that member coun­tries should maintain either a 100 kHz or a 50 kHz interval between broadcasting fre­quencies of FM stations and 10 kHz or 9 kHz for AM station. The illustration shows the 50/9 kHz zones (regions 1 and 3), and the 100/10 kHz zone (region 2). Before using the unit, set the SPAN SELECTOR switch (on the rear panel) to the interval (span) of your area.
To change the tuning zone:
1 Press the ON/STAND-BY button to enter the stand-by mode. 2 Set the SPAN SELECTOR switch (on the rear panel) as follows.
For 50 kHz FM interval (9 kHz in AM) 50/9 For 100 kHz FM interval (10 kHz in AM) 100/10
3 Whilst pressing down the button and the X-BASS/DEMO button, press the ON/
STAND-BY button until "CLEAR AL" appears.
Caution:
This operation will erase all data stored in memory including clock, timer settings, tuner preset, and CD programme.
– 6 –
Setting the Clock
In this example, the clock is set for the 24-hour (0:00) display.
1
Press the ON/STAND-BY button to turn the power on.
2
Press the CLOCK button and within 5 seconds, press the MEMO­RY/SET button.
3
Press the TUNING/TIME ( or ) button to select 24-hour or 12­hour display and then press the MEMORY/SET button.
CD-BK300W
4
Press the TUNING/TIME ( or ) button to adjust the hour and then press the MEMORY/SET button.
Press the TUNING/TIME ( or ) button once to advance the time by 1 hour. Hold it down to advance continuously.
When the 12-hour display is selected, "AM" will change automatically to "PM".
5
Press the TUNING/TIME ( or ) button to adjust the minutes and then press the MEMORY/SET button.
Press the TUNING/TIME ( or ) button once to advance the time by 1 minute. Hold it down to change the time in 5-minute intervals.
The hour will not advance even if minutes advance from "59" to "00". The clock begins counting from "0" seconds. (Seconds are not displayed.)
The time display will disappear after a few seconds.
To confirm the time display:
Press the CLOCK button. The time display will appear for about 5 seconds.
"0:00" The 24-hour display will appear.
"AM 12:00" The 12-hour display will appear. (AM 12:00 - PM 11:59) "AM 0:00" The 12-hour display will appear. (AM 0:00 - PM 11:59) Note that this can only be set when the unit is first installed or it has been reset.
(Refer to step 3 under "If trouble occurs".)
(0:00 - 23:59)
Remote Control
Test of the remote control
Face the remote control directly to the remote sensor on the unit.
The remote control can be used within the range shown below:
Press the ON/STAND-BY button. Does the power turn on? Now, you can enjoy the music.
Remote sensor
Note:
The "CLOCK" or time will flash at the push of the CLOCK button when the AC power supply is restored after a power failure or unplugging the unit. Readjust the clock as follows.
To readjust the clock:
Perform "Setting the Clock" from the beginning. If the time display is flashing, step 3 (for selecting the 24-hour or 12-hour display) will be skipped.
To change the 24-hour or 12-hour display:
1 Clear all the programmed contents. [Perform to step 3 under "If trouble occurs" on.] 2 Perform "Setting the Clock" from the beginning.
0.2 m - 6 m (8" - 20')
– 7 –
CD-BK300W
Troubleshooting Chart
Many potential "problems" can be resolved by the owner without calling a service technician. If something is wrong with this product, check the following before calling your autho­rised SHARP dealer or service centre.
General
The clock is not on time. Did a power failure occur? Reset the
When a button is pressed, the unit does not respond.
No sound is heard. Is the volume level set to "0"?
Symptom Possible cause
clock. Set this unit to the power stand-by mode
and then turn it back on. If the unit still malfunctions, reset it. (Refer
to step3 under "If trouble occurs"
Are the headphones connected? Are the speaker wires disconnected? Is the karaoke mode set to "L-CH", "R-CH"
or "V-CANCEL"?
CD player
Playback does not start. Is the disc loaded upside down? Playback stops in the middle or is
not performed properly. Playback sounds are skipped, or
stopped in the middle of a track.
Symptom Possible cause
Does the disc satisfy the standards? Is the disc distorted or scratched? Is the unit located near excessive vibra-
tions? Is the disc very dirty? Has condensation formed inside the unit?
Tuner
Radio makes unusual noise con­secutively.
Symptom Possible cause
Is the unit placed near the TV or comput­er?
Is the FM aerial or AM loop aerial placed properly? Move the AC power lead away from the aerial if located near.
Cassette deck
Cannot record. Is the erase-prevention tab removed? Cannot record tracks with proper
sound quality. Cannot erase completely. Sound skipping. Is there any slack?
Cannot hear treble. Are the capstans, pinch rollers, or heads Sound fluctuation. Cannot remove the tape. If a power failure occurs during playback,
Symptom Possible cause
Is it a normal tape? (You cannot record on a metal or CrO tape.)
Is the tape stretched?
dirty?
the heads remain engaged with the tape. Do not open the compartment forcibly. Wait until electricity resumes.
Karaoke
The vocal part of a multiplexed disc is not heard.
Symptom Possible cause
Is the karaoke mode set to "L-CH", "R-CH" or "V-CANCEL"?
Remote control
The remote control does not oper­ate.
Symptom Possible cause
Is the AC power lead of the unit plugged in?
Is the battery polarity respected? Are the batteries dead? Is the distance or angle incorrect? Does the remote control sensor receive
strong light?
Troubleshooting Chart
If trouble occurs
When this product is subjected to strong external interference (mechanical shock, excessive static electricity, abnormal supply voltage due to lightning, etc.) or if it is operated incorrectly, it may malfunction.
If such a problem occurs, do the following: 1 Set the unit to the stand-by mode and turn the power on again.
2 If the unit is not restored in step 1, unplug and plug in the unit, and then turn
the power on.
3 If neither step 1 nor 2 restores the unit, do the following:
Press the ON/STAND-BY button to enter the power stand-by mode. Whilst pressing down the button and the X-BASS/DEMO button, press the ON/STAND-BY button until "CLEAR AL" appears.
Caution:
This operation will erase all data stored in memory including clock, timer settings, tuner preset, and CD programme.
Before transporting the unit
1 Press the ON/STAND-BY button to turn the power on. 2 Press the CD button. 3 Press the OPEN/CLOSE button to open the disc tray.
Remove all CDs inserted in the unit.
4 Press the OPEN/CLOSE button to close the disc tray.
Make sure that "NO DISC" is displayed.
5 Press the ON/STAND-BY button to enter the stand-by mode, and then unplug
the AC power lead from the AC socket.
– 8 –
DISASSEMBLY
Caution on Disassembly
Follow the below-mentioned notes when disassembling the unit and reassembling it, to keep it safe and ensure excellent performance:
1. Take cassette tape and compact disc out of the unit.
2. Be sure to remove the power supply plug from the wall outlet before starting to disassemble the unit.
3. Take off nylon bands or wire holders where they need to be removed when disassembling the unit. After servicing the unit, be sure to rearrange the leads where they were before disassembling.
4. Take sufficient care on static electricity of integrated circuits and other circuits when servicing.
CD-BK300W
STEP
10 11
12 Turntable 1. Hook........................ (M1) x2 10-5
13 Disc Tray 1.
14 CD Servo PWB 1. Screw ....................... (P1) x1 11-1
15 CD Mechanism 1. Hook.........................(Q1) x2 11-2
Note 1: How to open the changer manually. (Fig. 9-3)
1. In this state, turn fully the lock lever in the arrow direction through
2.
3. After that, push forward the slide Chissis.
REMOVAL
1 Top Cabinet 1. Screw ....................... (A1) x4 9-1
2 Side Panel 1. Screw ....................... (B1) x8 9-1
(Left/Right)
3 CD Player Unit/ 1. Turn on the power supply,... 9-2
CD Tray Cover open the disc tray, take out
4 Rear Panel with 1. Screw .......................(D1) x9 9-2
Fan Motor 2. Socket ......................(D2) x1
5 Main PWB 1. Screw ....................... (E1) x1 9-2
6 Amp. PWB 1. Screw ....................... (F1) x5 10-3
7 Front Panel 1. Screw .......................(G1) x1 10-3
8 Display PWB 1. Knob......................... (H1) x1 10-4
9 Tape Mechanism 1. Open the cassette holder. ... 10-4
Headphones PWB Mic PWB
(Note 2) 2. Hook......................... (P2) x2
the hole on the loading chassis bottom.
While holding the lock lever, rotate the cam gear anticlockwise until the
cam gear rib engages with the clamp lever.
the CD tray cover, and close. (Note 1)
2. Screw .......................(C1) x1
3. Hook......................... (C2) x3
4. Hook......................... (C3) x2
5. Socket ......................(C4) x2
2. Flat Cable ................ (E2) x1 10-2
3. Socket ...................... (E3) x5
2. Socket ...................... (F2) x1
3. PWB Holder ............. (F3) x2
2. Screw ..................... (H2)
3. Flat Cable ................(H3) x1
2. Screw ........................(J1) x5
1. Screw ....................... (K1) x1 10-4
1. Screw ....................... (L1) x1 10-4
2. Cover ...................... (M2) x1
2.
3.
3. Socket ...................... (P3) x4
2. Hook.........................(Q2) x3
PROCEDURE
Turn fully the lock lever in the.
arrow direction While holding the lock lever,rotate the cam gear until the cam gear rib engages with the clamp lever.
Push the slide chassis backward to
engage the claw with the groove and remove it in the direction
of the arrow. .................
.
(Fig. 10-1)
FIGURE
10-2,10-3
x13
9-3
10-1
10-6
(N1) x6
CD-BK300W
CD-BK300W
(A1) x 2 ø3 x 12mm
Side Panel (Right)
(B1) x 2 ø3 x 10mm
(B1) x 4 ø3 x 10mm
Rear Panel
Figure 9-1
CD Servo PWB
(C4) x 2
(C3) x 1
Pull
Rear Panel
(C1) x 1 ø3 x 10mm
(D1) x 1 ø3 x 10mm
Transformer PWB
(D2)x1
Amp. PWB
(D1) x 6 ø3 x 10mm
Main PWB
Figure 9-2
Figure9-3
Note 2:
1. After removing the connector for the optical pickup from the connector, wrap the conductive aluminium foil around the front end of the connector so as to protect the optical pickup from electro­static damage.
Note 3:
1. Be careful not to break the claw of the CD mechanism.
2. When fining back the cam gear assembly, let it lock by front movement.
– 9 –
Top Cabinet
(B1) x 2 ø3 x 10mm
CD Tray Cover
1
Lug Wire
(D1) x 2 ø3 x 10mm
Lock Lever
CD Player Unit (Bottom View)
(A1) x 2 ø3 x 12mm
Side Panel (Left)
(C2) x 3
1
2
CD Player Unit
(C3) x 1
(E1) x 1 ø3 x 10mm
CD-BK300W
Power PWB
(E2) x 1
Transformer PWB
(E3) x 1
(E3) x 1
Figure 10-1
Clamp Lever
CD Player Unit (Top View)
Cam Gear Rib
(E3) x 1
Front Panel
Mic PWB
Main PWB
Display PWB
(H2) x 13 ø3 x 10mm
Tape Mechanism
(J1) x 5 ø3 x 10mm
Lug Wire
(K1) x 1 ø3 x 10mm
(H3) x 1
(H1) x 1
(L1) x 1 ø3 x 10mm
Mic PWB
Front Panel
Open
Cassette Holder
Headphones PWB
Figure 10-4
(M2) x 1
Turntable
(E3) x 1
(F3) x 1
Tape Mechanism
Push
(F1) x 1
ø3 x 8mm
Figure 10-2
(F1) x 2
ø3 x 10mm
(F1) x 2
ø3 x 10mm
(F2) x 1
Amp. PWB
Figure 10-3
Main PWB
Amp. PWB
Headphones PWB
(G1) x 1
ø3 x 8mm
(E3) x 1
(F4) x 1
(F3) x 1
Front Panel
Push
Slide Chassis
(M1) x 2
CD Player Unit
Figure 10-5
(N1) x 3
3
2
1
(N1) x 3
Figure 10-6
– 10 –
CD-BK300W
(Q2) x 3
(Q1) x 1
(Q1) x 1
CD Mechanism
(C1) x 4
ø4 x 16mm
(B1) x 4
ø4 x 16mm
(D1) x 2
ø3 x 10mm
Tweeter
Woofer
Subwoofer
(P1) x 1 ø3 x 8mm
CD Servo
PWB
Slide Chassis
(P3) x 2
(P2) x 2
(P3) x 2
Figure 11-1
CP-BK300
STEP REMOVAL PROCEDURE FIGURE
1 Side Panel/ 1. Screw ..................... (A1) x4 11-3
Front Panel 2. Net.......................... (A2) x1
3. Caching Holder ...... (A3) x4
4. Screw ..................... (A4) x4
2 Subwoofer 1. Screw ..................... (B1) x4 11-4
3 Woofer 1. Screw ..................... (C1) x4 11-4
4 Tweeter 1. Screw ..................... (D1) x2 11-4
Figure 11-2
(A1) x 4
ø4 x 20mm
(A3) x 2
(A4) x 2
ø4 x 20mm
Side Panel
Figure 11-3
Net
(A2) x 1
(A3) x 2
(A4) x 2
ø4 x 20mm
Fromt Panel
Figure 11-4
– 11 –
CD-BK300W
REMOVING AND REINSTALLING THE MAIN PARTS
TAPE MECHANISM SECTION
Perform steps 1 to 7 and 9 of the disassembly method to remove the tape mechanism.
How to remove the record/playback and erase heads (TAPE 2) (See Fig. 12-1)
1. When you remove the screws (A1) x 2 pcs., the recording/ playback head and three-dimensional head of the erasing head can be removed.
How to remove the playback head (TAPE 1) (See Fig. 12-2)
1. When you remove the screws (B1) x 2 pcs., the playback head.
How to remove the pinch roller (TAPE 1/2) (See Fig. 12-3)
1. Carefully bend the pinch roller pawl in the direction of the arrow <A>, and remove the pinch roller (C1) x 1 pc., in the direction of the arrow <B>.
Note:
When installing the pinch roller, pay attention to the spring mounting position.
Erase Head
(A1) x 2 Ø2 x 6mm
Figure 12-1
TAPE 2
TAPE 1
Clutch Ass'y
Record/Playback Head
Clutch Ass'y
Playback Head
How to remove the belt (TAPE 2) (See Fig. 12-4)
1. Remove the main belt (D1) x 1 pc., from the motor side.
2. Remove the FF/REW belt (D2) x 1 pc.
How to remove the belt (TAPE 1) (See Fig. 12-4)
1. Remove the main belt (E1) x 1 pc., from the motor side.
2. Remove the FF/REW belt (E2) x 1 pc.
How to remove the motor (See Fig. 12-5)
1. Remove the screws (F1) x 2 pcs., to remove the motor.
Motor
Clutch Ass'y
TAPE 2
(B1) x 1 Ø2 x 9mm
Pinch Roller (C1) x 1
FF/REW Belt (D2) x 1
(B1) x 1 Ø2 x 5mm
Figure 12-2
Pull
<B>
Figure 12-3
Motor
Pull
Pinch Roller Pawl
<A>
TAPE 2 Main Belt (D1) x 1
Motor
TAPE 1 Main Belt (E1) x 1
(F1) x 2
Ø2.6 x 5mm
– 12 –
Main Belt (D1) x 1
Main Belt (E1) x 1
Figure 12-4Figure 12-5
TAPE 1 FF/REW
Belt (E2) x 1
(A1) x 2
(A1) x 1
Loading Motor
Loading Motor PWB
Slide Chassis
(A1) x 2
Pulley
Drive Belt (A2) x 1
Loading Motor
CD MECHANISM SECTION
(B3) x 2 ø2.6 x 6mm
Shaft (B4) x 1
Stop Washer (B1) x 1
Gear (B2) x 1
CD Mechanism
Pickup
TAPE MECHANISM
Tape Motor
Variable Resistor in motor
Perform steps 1, 2, 3, 12, 13, 14 and 15 of the disassembly method to remove the CD mechanism.
How to remove the loading motor (See Fig. 13-1)
1. Bend the hooks (A1) x 5 pcs., to remove the loading motor.
2. Remove the drive belt (A2) x 1pc.
How to remove the pickup (See Fig. 13-2)
1. Remove the stop washer (B1) x 1 pc., to remove the gear (B2) x 1 pc.
2. Remove the screws (B3) x 2 pcs., to remove the shaft (B4).
3. Remove the pickup.
Note
After removing the connector for the optical pickup from the connector wrap the conductive aluminium foil around the front end of connector so as to protect the optical pickup from electrostatic damage.
CD-BK300W
Figure 13-1
MECHANISM SECTION
Driving Force Check
Play: TW-2111 Tape 1: Over 80 g
Torque Check
Play: TW-2111 30 to 80 g.cm 30 to 80 g.cm Fast forward: TW-2231 70 to 180 g.cm Rewind: TW-2231 70 to 180 g.cm
Torque Meter Specified Value
Tape 2: Over 80 g
Torque Meter
Specified Value
Tape 1
ADJUSTMENT
Tape 2
– 13 –
Figure 13-2
Tape Speed
Test Tape
Normal MTT-111 Variable 3,000 ± 30 Hz Speaker speed Resistor in terminal
Adjusting
Point
motor. (Load
Figure 13-3
Specified
Value
Instrument
Connection
resistance: 6 ohms)
CD-BK300W TUNER SECTION
fL: Low-range frequency fH: High-range frequency
AM IF/RF
Signal generator: 400 Hz, 30%, AM modulated
Test Stage
AM IF 450 kHz 1,602 kHz T351 *1 AM Band 531 kHz (fL): T306 *2
Coverage 1.1 ± 0.1 V AM Tracking 990 kHz 990 kHz (fL): T303 *1
*1. Input: Antenna Output: TP302 *2. Input: Antenna Output: TP301
Frequency Frequency
Display
Setting/
Adjusting
Parts
SO302
FM ANTENNA
TERMINAL
FM BAND COVERAGE fL
Instrument
Connection
T301
T351
IC301
FM RF
Signal generator: 1 kHz, 40 kHz dev., FM modulated
Test Stage
Frequency Frequency
Display
FM Band 87.50 MHz T301(fL): *1 Coverage 1.3 V ± 50 mV
FM RF 98.00 MHz 98.00 MHz L312 *2
(10-30 dB)
Setting/
Adjusting
Point
*1. Input: Antenna Output: TP301 *2. Input: Antenna Output: Speaker terminal
CNP301
AM LOOP
ANTENNA
T302
FM IF
L312
FM RF
T303
AM BAND COVERAGE fL
MAIN PWB
AM TRACKING fL
R316
TP301
T306
Instrument
Connection
AM IF
Figure 14-1 ADJUSTMENT POINTS
CD SECTION
• Adjustment
Since this CD system incorporates the following automatic adjustment functions, readjustment is not needed when replacing the pickup. Therefore, different PWBs and pickups can be combined freely. Each time a disc is changed, these adjustments are performed automatically. Therefore, playback of each disc can be performed under optimum conditions.
Items adjusted automatically
(1) Offset adjustment (The offset voltage between the head
amplifier output and the VREF reference voltage is compensated inside the IC.)
* Focus offset adjustment * Tracking offset adjustment
(2) Tracking balance adjustment (waveform drawing
Fig.14-2 EFBL)
(3) Gain adjustment (The gain is compensated inside the IC
so that the loop gain at the gain crossover frequency will be 0 dB.)
* Focus gain adjustment * Tracking gain adjustment
TP302
R357
CH1=500 mV
DC 10:1
T
CH2=200 mV
DC 10:1
CH2 : 0.000 V CH3 : 0.00 V CH4 : 0.00 V
Stopped
T
FDO
1
TE
3
EFBL
2
Smoothing : ON CH1 : 0.000 V BW : FULL
CH3=1 V
DC 10:1
=Record Length=
Main : 100 K Zoom : 2 k
1999/04/05 20:26:47
500 ms/div
(500 ms/div)
NORM:20 kS/s
CH2 v/DIV 200 mV
=Trigger==Filter= =Offset= Mode : SINGLE Type : EDGE CH1 Delay : 0.0 ns Hold off : 0.2 µs
– 14 –
Figure 14-2
TEST MODE
Setting the test mode Any one of test mode can be set by pressing several keys as follows. <X-BASS> + <CD> + <POWER> TEST:CD operation test
Function:-CD test mode.
-Enter test mode.
C D T E S T
OPEN/CLOSE operation is using manual.
<< >>, << >> buttons make pick's slide possible.
CD-BK300W
IL isn't done
<<MEMORY>> key input
Adjustment result automatically will display as below for each 2 sec : a) "FOFF_XX" b) "TOFF_XX" c) "TBAL_XX" d) "TGAN_XX" f) "FGAN_XX" g) "RFLS_XX"
explanation: a) Focus off set ="FOFF_XX" b) Tracking off set ="TOFF_XX" c) Tracking balance ="TBAL_XX" d) Tracking Gain ="TGAN_XX" f) Focus Gain ="FGAN_XX" g) RF level shift ="RFLS_XX"
<<PLAY>> key input.
Do TOC IL. Do normal play When these following key is input into PLAY key, track number can be appoint directly
<< 1>> key: Track 4 << 2>> key: Track 9 << 3>> key: Track 15
<<STOP>> key input.
STOP
<<MEMORY>> key input.
Laser ON.
<<MEMORY>> key input.
Tracking OFF play at that specific point.
<<MEMORY>> key input.
Tracking ON play from that specific point.
<<MEMORY>> key input.
Adjustment result automatically will display as below for each 2 sec : a) "FOFF_XX" b) "TOFF_XX" c) "TBAL_XX" d) "TGAN_XX" f) "FGAN_XX" g) "RFLS_XX"
<<STOP>> key input.
VOL — Last memory BAL — CENTER P.GEQ — FLAT X-BASS — OFF
To cancel : Power OFF
– 15 –
STOP
Sliding the PICKUP with <<
>>, << >> button
must only be in STOP mode.
CD-BK300W
Standard Specification of Stereo System Error Message Display Contents
Error Contents DISPLAY Notes Output while Device Protection Operation 'PROTECT' 00: While in Protect Circuit Operate
01: Over Current Detection 02: DC Detection 03:
TAPE Mechanism Error 'ER-TA**' 00: Tape Mechanism Error
01: Initial Error 02: 03:
CD/VCD Pickup Mechanism Error 'ER-CD**' 00: Pickup Mechanism Error
01: PU-IN SW Detection NG 02: 03: 04:
CD Changer Mechanism Error 'ER-CD**' 10: Changer Error
11: Initial Error 12: 13:
Tray Error 'ET-CD**' 20: Tray Error
21: 22:
23: Focus Not Match 'NO DISC' IL Time Over 'NOT READ'
TUN PLL Unlock 'ER-TU**' 00: TUN Error
01: PLL Unlock
02:
03:
– 16 –
TO MAIN SECTION
TO DISPLAY SECTION
SW1
OPEN/
CLOSE
SW2
CLAMP
SW3 DISC
NUMBER
T/T UP DOWN
M
CD-BK300W
M3
LOADING
XL1
33.8688 MHz
+3.3V
316452
316452
OC. DISC NO
CLAMP SW
CD RES
CLK
DI
DO
CE
DRF
+5V (+B6)
+5V (+B6)
AGND
R-CH
DGND
L-CH
CNP7
61
CE
62
CLK
63
DI
64
DO
65
WRQ
66
RES
615432
42
LCHO
LC78645E
CD SERVO
XOUT
48
XIN
49
VVDD
XVDD
RFVDD
5
ADAVDD
7
18
LVDD
46
41
47
WRQ
4543 44 25 70
LVSS
RVSS
RCHO
IC1
RVDD
FIN2
FIN1
54
3271689
Q3
71
CONT2
CONT3
CONT4
CONT5
SLDO
SPDO
LDD
LDS
TIN2
TIN1
80
79
987
10
FD0 TD0
CNP8
75 69 57 56 55 51 50 40
37 28 19
26
23 22 21 20
+5V
316452
17 25
12
18
VCC1
40
VCC4
FOCUS/TRACKING/
24
VCC2
23
VCC3
SPIN/SLED
BI4
CNS4
CNP4
41 8339
42
IC2
M63001FP
DRIVER
35
29 22
21
14
8
CONSTANT
VOLTAGE
+5V
PICKUP UNIT
Q2
LASER
DRIVER
+3.3V
Q1
FOCUS COIL
TRACKING COIL
4765
M1
SPINDLE
MOTOR
M2
SLED
MOTOR
M
M
168226 27
15
SW4
PICKUP
IN
Figure 17 BLOCK DIAGRAM (1/3)
– 17 –
CD-BK300W
(
7
8
9
FM
ANTENNA
AM
CNP301
CNP301
1 2
BF301
B.P.F
T303
1
TA7358AP
FM FRONT END
34578
2
FM
L312 T301
RF
AM TRACKING
IC301
T306
6 9
FM
OSC
FM OSC
OSC BUFF
Q302
AM BAND COVERAGE
FM IF
T302
FM IFDET.
FM MPX./
AM IF MPX.
CF303
IC303
LA1832S
10.7MHz
CF351
DET
VCOFM
X351 456kHz
MO/ST
FM/AMMPXIN
1216182123
L
R
450kHz
CF352
T351
AM IF
12 45981713
AM MIX
AM RF IN
AM OSC IN
7
STEREO
FM+BGNDAM IF
FM/AM
OUT
+B4
14 15
JK1
MIC
VRK1
MIC
VOLUME
FROM CD SECTION
CNP7
P.B. HEAD
REC. P.B. HEAD
MIC IN
TAPE 1
TAPE 2
ICK1
M65856SP
MIC AMP.
LATCH
DATA LOUT
9
ROUT
L IN
12
R IN
13
VCC
+B5
QK1
CNS11
1 2 3
L-CH
R-CH
L-CH
R-CH
AC BIAS
CLK
P.B.
REC
40 41
42 36 35 31 32
23
SWITCHING
Q103­Q106
+B4
8
5 6
2 3
ICK2
KIA4558P
OPE AMP.
PLAYBACK AND
PLAYBACK AMP.
L(T1) R(T1)
L(T2)
R(T2) L NF
R NF
POP REDUCE
L REC
R REC
REF
SWITCHING
Q107 Q108
L
7 1
R
IC101
RECORD/
1
24
2
23
3
22
6
T1/T2
9
REC
16 14
NOR/
12
HIGH
15 19
SWITCHING
Q111
P.B
H/N
T1/T2
+B
FM
13
4
21
5
20
7
18
8
17
10
L R
L R
L NF R NF
ALC
+B4
PB
REC
VT
+B4
Q360
SWITCHING
X352
4.5MHZ
20 1 22 15 16 11
OSC
FM
JK601
L R
IC302
LC72131
PLL(TUNER)
MO/ST
FM/AM
79
VIDEO IN AUX
TAPE
TUNER
CD
MIC
9
L R
16 10
L
15
R L
11
AUDIO PROCESSOR
14
R L
12 13
R
L
CLK
DO
DI
CE
3
456
2110
IC601
LC75341
7 18 8 17 3
R
17
23
+B4
DI
CE
CLK
Q121 Q122
MUTING
–B2
1 2
24 21
4
R L
IC702
4
IC703
KIA4558P OPE AMP.
+B4
8
Q603 Q604
1
7
–20dB
ATT
Q605 Q606
SYSTEM
MUTE
REC/PLAY
IC701
IX042
T1/T2
2
2
ERASE
HEAD
BIAS OSC
Q128
L104
Q109
SWITCHING
Q110
SWITCHING
Q124 L103
BIAS
Q126
Figure 18 BLOCK DIAGRAM (2/3)
– 18 –
BIAS
CD-BK300W
6 6
+B4
13614 1520 29343553 5657582
SP. DET.
5
L
6
2
R
3
KIA4558P
OPE AMP.
+B4
8
IC903
7 1
VF1
L R
POWER AMP.
R
15
+Vcc
8
+B3
VF2
+B4 A+10V
+B5
+B6
VF
Vcc
9
M12V
UN-SW5V
+5V
IC902 STK4029S
1
L
–20dB
ATT
Q605
03
Q606
04
SYSTEM
MUTE
REC/PLAY
28
IC701(2/2)
IX0427AW
.
29
T1/T2
~~~
Q701-Q703 Q710-Q712
60
-
78 79
VLOAD
80
-
85 86
-
91 92
­VDD
100
2
+B5
Q906 Q905 Q907 Q908
IC901
1
STK40271 POWER AMP.
15
–Vcc
+Vcc
9
Q902
8
Q901 Q903 Q904
7
R-OUT L-OUT
11
13
–B1
+B1
VOLTAGE REGULATOR
Q850
Q851
AN78L05
Q821
KIA7805AP
Q852
VOLTAGE REGULATOR
FL701
FL DISPLAY
~
+B5
SPAN
VDD
VDD
+B5
SP RELAY
ON-OFF
POWER TRANSFORMER
61
LATCH
KARAOKE
SYSTEM MICROCOMPUTER
6541 7 9 10111213 151617 20212223
XL701
4.194304MHz
RESET
R-OUT
7
L-OUT
11
13
–B2
+B2
D802
D803
D804~D807
Q801
RESET
Q709
IC701(1/2) IX0427AW
+B5
SELECTOR
F803
T5A L 250V
F801
T4A L 250V
F802
T4A L 250V
F804
T5A L 250V
F806
T2A L 250V
F805
T2A L 250V
JOG701
JOG
RX701 REMOTE
1
404142434445464849505152535455565761
39 38 37 36 35
+B5
34
AVDD
33
-
31
23
CLK
T801
24
RY902
T.F.
22
58
RY901
CEDIDO
--
Q909
INPUT/OUTPUT
FAN MOTOR
DRIVER
Q910
SECTION
3
SENSOR
2
KEY SW701-SW703 SW709-SW717 SW722-SW734
IC704
BU2092F
EXPANDER
1 2
IC704
3
4
TO CD
+B3
JK670
HEADPHONES
+B6
M
MOTOR
+B6
M
MOTOR
MAIN SUBWOOFER
SO901
SW801
VOLTAGE
SELECTOR
230-240 V
220 V 127 V 110 V
+B5
M901
FAN
M902
FAN
+B6
18
AC POWER SUPPLY CORD AC 110/127/220/ 230-240 V, 50/60 Hz
BIAS
Figure 19 BLOCK DIAGRAM (3/3)
– 19 –
CD-BK300W
9
0 1 2 3 4 5 6 7 8 9
0
8
7
6
5
4
3
2
L
R14
A
PICKUP UNIT
B
C
D
E
CD MOTOR PWB-G
SPINDLE
MOTOR
MOTOR
PICKUP IN
F
TR+
TR–
M1
M2
SLED
SW4
FO+ FO–
M
M
GND
+ –
+ –
VREF
SPIN
SLIDE
PU-IN
VCC
TR–
TR+ FO+ FO–
PD VR
LD
CD SERVO PWB-C
CD SIGNAL
R7
47
7 6 5 4 3 2 1
1 2 3 4 5 6 7 8
CNS3A
6 5 4 3 2 1
CNS1A
7 6 5 4 3 2 1
CNS2A
1 2 3 4 5 6 7 8
6 5 4 3 2 1
VCC VREF E A B
F C
CNP1
TR– TR+ FO+ FO– GND PD VR LD
CNP2
SP+ SP– SL+ SL–
PUIN GND
CNP3
R4
12K
R6
33K
R5
12K
R3
33K
C1
R1
12K
47/25
100/10
C40
R2
0.01
C39
MUTE
220/6.3
12K
C2
C38
0.01
+
VREF
+
R44
VCC
STANDBY
++–
+
+
+
+
DRIVER
12K
SLDO
LASER
R9
3.3
C3
47/25
Q1
KTA1266 GR
SL–
SL+
C4
C49
0.001
101112131415161718192021
IC2
M63001FP FOCUS/TRACKING/ SPIN/SLED DRIVER
47/25
R10 27K
TP3
9
GND
8
C6
0.1
C7
100P
C50 22P
(CH)
C9
100/10
TR–
7
TP2
TR+
6
C5
0.047(ML)
R12
330
C8
0.0047 TP1
C11
0.22/50
C12
100P
FO+
FO–
5
432
R11
C10
10/50
4
1K
R13
1
10K
1
1 1 1 1 1 1 1 1 1 1 2
2
FD
CNS1B
7
7
6
6
E
5
5
A
4
4
B
3
3
F
2
2
C
1
1
CNS2B
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
CNS3B
1
1
2
2
3
3
4
4
5
5
6
6
G
H
• NOTES ON SCHEMATIC DIAGRAM can be found on page 39.
1
23456
Figure 20 SCHEMATIC DIAGRAM (1/10)
– 20 –
M–
M+
VCC4
22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
SP–
SP+
SPO
VCC2
VCC3
C41 100/10
CD-BK300W
M+
FO+
4
3
C34
100P
C33
100P
C32
100P
C30
100P
C28
100P
C27
0.022 1K
DI
C2F
9
CL
CE
XIN
DOUT
60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41
TEST
C14
R31
12
DATA
DATACK
R43 220
100/10
C36
0.1
C37
R42
1.2K
C5
7(ML)
10K
R11
1 2 3 4
8
5
47
6 7
TP1
8 9
10
C10
11
10/50
12 13
C11
14
.22/50
15
4
R13
1K
16 17 18 19
20
2
1
FD
4321
R41 12K
LDS
LDD
8079787776757473 72717069 6867666564636261
SLCO
FR
SLCIST EFMIN
RF RFVDD
RSVSS FIN1 A
FIN2 B TIN1 E
TIN2 F VREF REF1 FE TEC TE RFMON JITTC
ADAVDD ADAVSS TDO
FDO
R14
VVDD
5
GPDAC
SLDO
SPDO
2122232425262728 29303132 3334353637383940
R17
1K
1K
R15
1K
R16
TO
C35
2.2/50
0.047
680
R40
PCKIST
8
VVSS
PDO2
R39
PDO1
7
680
IC1
LC78645E
CD SERVO
6
DEFECT
SBCK/FG
CONT5
CONT4
1K
1K
R18
R20 10K
(ML)
CONT2
CONT3
FSEQ
V/*P
VSS
DRF
VDD5
MONI3
MONI2
MONI1
DO
VRES
VWRQ
ASDFIN
ASDACK
ASLRCK 16MOUT
FSX/16MIN
VSS
MONI5
MONI4
C13
0.022
LRSY
EFLG
XVSS
XOUT XVDD
RVDD RCHO
RVSS
LVSS
LCHO
VDD
R38 1K R37 1K R36 1K R35 1K R34 1K R33 1K R32 1K
R29
2.2K R28
2.2K
11
10
XL1
33.8688 MHz
ZD1 DZ3.3BSB
C16
330/6.3
LVDD
C23
C44
10/50
0.001 R24
2.2K
R26 10K
R22
100
C24
10/50
R25
2.2K C26
0.0015
R27
10K
C25
0.0015
WRQ
CD RES
CLAMP SW
O/C, DISC NO
C51
0.022
L1
0.82µH
C48
0.022
Q2
KTC3203 Y
R-CH
AGND
L-CH
DGND
CONSTANT
VOLTAGE
DRF
CE
DO
DI
CL
+5V +5V
CNP7
CNP8
1 2 3 4 5 6 7 8 9
1 2 3 4 5
6
CNS703
FROM
DISPLAY PWB
P25 10-B
CNS11
FROM
MAIN PWB
P22 1-A
9404142
LD_M–
VCC4
LD_M+
R46
470
D2
DS1SS133
3
1
2
Q3
KRC102 M
R49
1
R45 470
D1 DS1SS133
• The numbers 1 to 12 are waveform numbers shown in page 40.
7
8 9 10 11 12
Figure 21 SCHEMATIC DIAGRAM (2/10)
– 21 –
R19 15K
R30
8.2K
CNP4
R47
100
C18
100/10
ZD2
DZ3.9BSB
1 2 3 4 5 6
CNS4
220
R23
BI4 1 2 3 4 5 6
OPEN/CLOSE
1
2
3
4
5
6
CD LOADING
MOTOR PWB-E
SW1
M
UP DOWN
LOADING
CLAMP
DISC NO.
M3 T/T
SW2
SW3
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