Sharp CDBA-1200-H Service manual

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CD-BA1200H
(L3) x2
(L2) x2
(L3) x2
CD Servo
PWB
Slide Chassis
(L1)x1 ø3x8mm
Clamp Lever
Turntable
CD Player Unit (Top View)
(E2)x1
(E3)x1
(E2)x1
(E1)x7 ø3x10mm
Figure 10-1
Main PWB
(E2)x2
(F1)x3 ø3x8mm
Cam Gear Rib
Headphones PWB
(E4)x1
(E1)x1 ø3x10mm
1
Disc Tray
CD Player Unit
Figure 10-4
(K1) x3
2
(K1) x3
(G1)x9 ø3x10mm
(H1)x5 ø3x10mm
Tape Mechanism
Figure 10-2
(G2)x1
Figure 10-3
Figure 10-5
Display PWB
Open
Cassette Holder
Figure 10-6
– 10 –
Cam Gear
CD-BA1200H
CD Mechanism
(M1) x1
Figure 11-1
CP-BA1200H
STEP REMOVAL
1 Speaker 1. Net ..........................(A1) x1 11-2
2. Duct Panel .............. (A2) x1
3. Screw......................(A3) x4 11-3
(M2) x3
(M1) x1
PROCEDURE
Loading Motor PWB
(N1) x5
FIGURE
CP-BA1200H
(A1)x1
(A2)x1
Driver
Speaker Box
Speaker Box
Speaker
(A3)x4 ø3.5x13mm
Driver should be pried away from Speaker Box.
Direction of handle
Figure 11-2
Figure 11-3
– 11 –
CD-BA1200H
REMOVING AND REINSTALLING THE MAIN PARTS
TAPE MECHANISM SECTION
Perform steps 1 to 6 and 8 of the disassembly method to remove the tape mechanism.
How to remove the record/playback and erase heads (TAPE 2) (See Fig. 12-1)
1. Carefully remove the record/playback head and erase head screw (A1) x 2 pcs.
How to remove the playback head (TAPE 1) (See Fig. 12-2)
1. Carefully remove the playback head screw (B1) x 2 pcs.
How to remove the pinch roller (TAPE 1/2) (See Fig. 12-3)
1. Carefully bend the pinch roller pawl in the direction of the arrow <A>, and remove the pinch roller (C1) x1 pc., in the direction of the arrow <B>.
Note:
When installing the pinch roller, pay attention to the spring mounting position.
Erase Head
(A1)x2 Ø2 x 9mm
Figure 12-1
TAPE 2
TAPE 1
Playback Head
Record/Playback Head
How to remove the belt (TAPE 2) (See Fig. 12-4)
1. Remove the main belt (D1) x 1 pc., from the motor side.
2. Remove the FF/REW belt (D2) x 1 pc.
How to remove the belt (TAPE 1) (See Fig. 12-4)
1. Remove the main belt (E1) x 1 pc., from the motor side.
2. Remove the FF/REW belt (E2) x 1 pc.
How to remove the motor (See Fig. 12-5)
1. Remove the screws (F1) x 2 pcs., to remove the motor.
Motor
TAPE 2
(B1)x1 Ø2x9mm
Pinch Roller (C1)x1
FF/REW Belt (D2)x1
Figure 12-2
Pull
Figure 12-3
(B1)x1 Ø2x5mm
<B>
Motor
Pull
TAPE2 Main Belt (D1)x1
<A>
Pinch Roller Pawl
Motor
TAPE1 Main Belt (E1)x1
(F1) x2
Ø 2.6 x 5mm
– 12 –
(D1)x1
(E1)x1
Figure 12-4Figure 12-5
TAPE 1
FF/REW Belt (E2)x1
CD MECHANISM SECTION
TAPE MECHANISM
Motor
Variable Resistor in motor
Perform steps 1, 2, 3, 9 and 12 of the disassembly method to remove the CD mechanism.
CD-BA1200H
How to remove the loading motor (See Fig. 13-1)
1. Bend the hooks (A1) x 5 pcs., to remove the loading motor.
How to remove the pickup (See Fig. 13-2)
1. Remove the screws (B1) x 2 pcs., to remove the shaft (B2).
2. Remove the stop washer (B3) x 1 pc., to remove the gear (B4).
3. Remove the pickup.
Note
After removing the connector for the optical pickup from the connector, wrap the conductive aluminium foil around the front end of connector to protect the optical pickup from electrostatic damage.
(B1) x2 ø2.6 x6mm
Loading Motor
(A1)x1
(A1)x2
(A1)x2
Slide Chassis
Figure 13-1
Stop Washer (B3) x1
ADJUSTMENT
MECHANISM SECTION
Driving Force Check
Torque Meter
Play: TW-2111 Tape 1: Over 80 g
Torque Check
Torque Meter
Tape 1
Play: TW-2111 30 to 80 g.cm 30 to 80 g.cm Fast forward: TW-2231 70 to 180 g.cm Rewind: TW-2231 70 to 180 g.cm
Specified Value
Tape 2: Over 80 g
Specified Value
Tape 2
Pickup
Shaft (B2) x1
Gear
CD Mechanism
(B4) x1
Figure 13-2
Tape Speed
Test Tape
Normal MTT-111 Variable 3,000 ± Speaker speed Resistor in 30 Hz terminal
Adjusting
Point
motor. (Load
Specified
Value
Instrument
Connection
resistance: 6 ohms)
Figure 13-3
– 13 –
CD-BA1200H TUNER SECTION
fL: Low-range frequency fH: High-range frequency
AM IF/RF
Signal generator: 400 Hz, 30%, AM modulated
Test Stage Frequency
AM IF 450 kHz 1,620 kHz T351 *1 AM Band 522 kHz (fL): T306 *2
Coverage 1.1 ± 0.1 V AM Tracking 990 kHz 990 kHz (fL): T303 *1
*1. Input: Antenna Output: TP302 *2. Input: Antenna Output: TP301
Frequency
Display
Setting/
Adjusting
Parts
TP301
R381
Instrument
Connection
SO301 FM ANTENNA TERMINAL
1
FE301
T351
• FM Notes:
1: Description of the "FM IF Adjustment" is not carried on this
Manual. It is because the IF coil in the FM front end section has been best adjusted in the factory so that its further adjustment is not needed at the field. When replacing the FM front end assembly, no adjustment is needed either.
2: The parts in the FM front end section are prepared in a
complete unit, so you can't obtain each part individually
CNP302 AM LOOP ANTENNA
T303
T306
MAIN PWB
AM TRACKING fL
AM BAND COVERAGE fL
AM IF
Figure 14-1 ADJUSTMENT POINTS
CD SECTION
• Adjustment
Since this CD system incorporates the following automatic adjustment functions, readjustment is not needed when replacing the pickup. Therefore, different PWBs and pickups can be combined freely. Each time a disc is changed, these adjustments are performed automatically. Therefore, playback of each disc can be performed under optimum conditions.
Items adjusted automatically
(1) Offset adjustment (The offset voltage between the head
amplifier output and the VREF reference voltage is compensated inside the IC.)
* Focus offset adjustment * Tracking offset adjustment
(2) Tracking balance adjustment (waveform drawing Fig.
14-2 EFBL)
(3) Gain adjustment (The gain is compensated inside the IC
so that the loop gain at the gain crossover frequency will be 0dB.)
* Focus gain adjustment * Tracking gain adjustment
R357
TP302
CD ERROR CODE DESCRIPTION
Error State Code
0001 Cannot detect Pickup-in SW 0002 DSP access error
0101 Open/Close SW Low High not functioning 0103 Open/Close SW High Low not functioning
0201 Open/Close SW Low High not functioning 0203 Open/Close SW High Low not functioning
0302 Pickup-in SW is not detected 0306 During Disc 1 search, Open/Close SW or Clamp SW
0307 Clamp SW Low High not functioning 0308 Clamp SW High Low not functioning
[Servo System Error]
[Error during close operation]
[Error during open operation]
[Error during skip operation]
or Disc SW do not change to low.
T
T
1
3
Stopped
FDO
TE
CH1=500mV
DC 10:1
CH2=200mV
DC 10:1
CH3=1V
DC 10:1
1999/04/05 20:26:47
500ms/div
(500ms/div)
NORM:20kS/s
– 14 –
EFBL
2
Smoothing : ON CH1 : 0.000V BW : FULL
CH2 : 0.000V CH3 : 0.00V CH4 : 0.00V
Figure 14-2
=Record Length=
Main : 100K Zoom : 2k
CH2 v/DIV 200mV
=Trigger==Filter= =Offset= Mode : SINGLE Type : EDGE CH1 Delay : 0.0ns Hold off : 0.2us
NOTES ON SCHEMATIC DIAGRAM
Resistor: To differentiate the units of resistors, such symbol as K and M are used: the symbol K means 1000 ohm and the symbol M means 1000 kohm and the resistor without any symbol is ohm-type resistor. Besides, the one with “Fusible” is a fuse type.
Capacitor: To indicate the unit of capacitor, a symbol P is used: this symbol P means micro-micro-farad and the unit of the capacitor without such a symbol is microfarad. As to electrolytic capacitor, the expression “capacitance/withstand voltage” is used. (CH), (TH), (RH), (UJ): Temperature compensation (ML): Mylar type (P.P.): Polypropylene type
Schematic diagram and Wiring Side of P.W.Board for this model are subject to change for improvement without prior notice.
CD-BA1200H
The indicated voltage in each section is the one measured by Digital Multimeter between such a section and the chas­sis with no signal given.
1. In the tuner section,
( ) indicates AM < > indicates FM stereo
2. In the main section, a tape is being played back.
3. In the deck section, a tape is being played back.
( ) indicates the record state.
4. In the power section, a tape is being played back.
5. In the CD section, the CD is stopped.
Parts marked with “ ” ( ) are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.
REF. NO DESCRIPTION POSITION POSITION
SW1 OPEN/CLOSE ON—OFF SW2 CLAMP ON—OFF SW3 DISC NUMBER ON—OFF SW4 PICKUP IN ON—OFF SW701 ON/STAND-BY ON—OFF SW702 CLOCK ON—OFF SW703 TIMER/SLEEP ON—OFF SW709 DISC SKIP ON—OFF SW710 OPEN/CLOSE ON—OFF SW711 EQUALIZER/X-BASS/DEMO ON—OFF SW712 VOLUME UP ON—OFF SW713 VOLUME DOWN ON—OFF
REF. NO DESCRIPTION
SW714 CD ON—OFF SW715 TAPE ON—OFF SW716 TUNING /TIME DOWN ON—OFF SW717 MEMORY/SET ON—OFF SW718 REWIND ON—OFF SW719 FAST FORWARD ON—OFF SW720 PLAY/REPEAT ON—OFF SW721 STOP ON— OFF SW723 REC/PAUSE ON—OFF SW724 TUNING/TIME UP ON—OFF SW725 TUNER (BAND) ON—OFF
FRONT
VIEW
FRONT
FRONT VIEW
VIEW
E C B
(S) (G) (D) (1) (2) (3)
BCE
2SC1845 F 2SC3331 2SC380 O KTA1266 GR KTA1271 Y KTA1273 Y KTC3203 Y KRC102 M KRC104 M KRC107 M
KTC2026
4204SRT7
Figure 15 TYPES OF TRANSISTOR AND LED
– 15 –
CD-BA1200H
5
1
3
4
4
3
1
1
2
IC2 24
IC2 23
IC2 24
IC2 72
IC1 18 , IC2 16
IC1 27
IC1 18 , IC2 16
IC2 72
IC2 24
Stopped
CH1=500mV
DC 10:1
T
FDO
1
TDO
3
Smoothing : ON CH1 : 0.000V BW : FULL
1
T 2
3
Smoothing : ON CH1 : 0.000V BW : FULL
2
T
1
Smoothing : ON CH1 : 0.0V BW : FULL
T
2
CH2 : 0.0V CH3 : 0.000V CH4 : 0.00V
Stopped
CH1=500mV
DC 10:1
FDO
DRF
TE
CH Position To
-3div -1div 0div +1div +3div
CH2 : 0.0V CH3 : 0.00V CH4 : 0.00V
Stopped
CH1=10V
DC 10:1
TE
DRF
=Filter= =Offset=
CH2 : 0.00V CH3 : 0.00V CH4 : 0.00V
Stopped
CH1=200mV
DC 10:1
FDO
CH2=10V
DC 10:1
T
CH2=1V
DC 10:1
T
CH2=500mV
DC 10:1
CH3=500mV
DC 10:1
=Record Length=
Main : 100K Zoom : 2K
CH3=1V
DC 10:1
=Record Length=
Main : 100K Zoom : 2K
=Record Length=
Main : 100K Zoom : 2K
WAVEFORMS OF CD CIRCUIT
500ms/div
(500ms/div)
NORM:20kS/s
IC2 1
7
IC2 2
8
IC2 24
10
11
12
1
9
1
4
13
IC2 37
IC2 57
IC2 58
IC2 59
IC2 24
IC1 18 , IC2 16
IC1 13 , IC2 22
CH1 v/DIV 500mV
=Trigger==Filter= =Offset= Mode : AUTO Type : EDGE CH1 Delay : 0.0ns Hold off : 0.2us
500ms/div
(500ms/div)
NORM:20kS/s
CH2 Position
0.20div
=Trigger==Filter= =Offset= Mode : AUTO Type : EDGE CH1 Delay : 0.0ns Hold off : 0.2us
Vp-p=1.0V~1.3V
0.5mV/div,0.5µsec/div
100ms/div
(100ms/div)
NORM:100kS/s
=Trigger= Mode : NORMAL Type : EDGE CH1 Delay : 2.924ms Hold off : 0.2us
1999/04/07 09:51:15
500ms/div
(500ms/div)
NORM:20kS/s
Stopped
PDO1
3
4
PDO2
T
FDO
1
Smoothing : ON CH1 : 0.000V BW : FULL
Stopped
T
1
DOUT
Smoothing : ON CH1 : 0.00V BW : FULL
Stopped
1
LRSY
2
DATACK
T
3
DATA
Smoothing : ON CH1 : 0.00V BW : FULL
Stopped
T
FDO
1
TE
3
EFBL
2
Smoothing : ON CH1 : 0.000V BW : FULL
CH1=500mV
DC 10:1
CH1=2V
DC 10:1
CH1=2V
DC 10:1
CH1=500mV
DC 10:1
CH2 : 0.0V CH3 : 0.00V CH4 : 0.00V
T
CH2 : 0.00V CH3 : 0.00V CH4 : 0.00V
T
CH2=2V
DC 10:1
CH2 : 0.00V CH3 : 0.00V CH4 : 0.00V
T
CH2=200mV
DC 10:1
CH2 : 0.000V CH3 : 0.00V CH4 : 0.00V
CH3=1V
DC 10:1
=Record Length=
Main : 100K Zoom : 2K
=Record Length=
Main : 1K Zoom : 100
CH3=2V
DC 10:1
=Record Length=
Main : 5K Zoom : 100
CH3=1V
DC 10:1
=Record Length=
Main : 100K Zoom : 2k
1999/04/05 17:33:17
CH4=1V
500ms/div
(500ms/div)
DC 10:1
NORM:20kS/s
=Trigger==Filter= =Offset= Mode : AUTO Type : EDGE CH2 Delay : 0.0ns Hold off : 0.2us
1999/04/07 09:25:28
500ns/div
(500ns/div)
NORM:200MS/s
=Trigger==Filter= =Offset= Mode : NORMAL Type : EDGE CH1 Delay : 2.887ms Hold off : 0.2us
1999/04/05 20:50:17
NORM:100kS/s
=Trigger==Filter= =Offset= Mode : AUTO Type : EDGE CH3 Delay : 0.0ns Hold off : 0.2us
1999/04/05 20:26:47
500ms/div
(500ms/div)
NORM:20kS/s
=Trigger==Filter= =Offset=
Mode : SINGLE Type : EDGE CH1 Delay : 0.0ns Hold off : 0.2us
5us/div
(5us/div)
CH1 v/DIV 500mV
CH3 v/DIV 2 V
CH2 v/DIV 200mV
SPDO
IC2 25
6
1
=Filter= =Offset= Smoothing : ON CH1 : 0.000V BW : FULL
CH2 : 0.000V CH3 : 0.00V CH4 : 0.00V
=Record Length=
Main : 100K Zoom : 2K
=Trigger= Mode : NORMAL Type : EDGE CH2 Delay : 2.924ms Hold off : 0.2us
– 16 –
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