Sharp AN-A10T Service Manual [en, de]

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AN-A10T

SERVICE MANUAL SERVICE-ANLEITUNG

S33Y1PG-A10XU

LCD PROJECTOR LCD PROJEKTOR

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CEILING MOUNT BRACKET

MODELS

DECKENMONT AGEHALTERUNG

MODELLE

In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its original condition and only parts identical to those specified should be used.

Im lnteresse der Benutzersicherheit (erforderliche Sicherheitsregeln in einigen Ländern) muß das Gerät in seinen Originalzustand gebracht werden. Außerdem dürfen für die spezifizierten Bauteile nur identische Teile verwendet werden.

AN-A10T

SHARP CORPORATION

This document has been published to be used for after sales service only. The contents are subject to change without notice.

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• SPECIFICATIONS ............................................. 3

• IMPORTANT SERVICE SAFETY

NOTES (for USA)............................................... 4

• NOTE TO SERVICE PERSONNEL ................... 5

• OPERATION MANUAL ...................................... 9

• REMOVING OF MAJOR PARTS ..................... 16

• RESETTING THE TOT AL LAMP TIMER ......... 20

• THE OPTICAL UNIT OUTLINE........................ 21

• ELECTRICAL ADJUSTMENT.......................... 23

• TROUBLE SHOOTING TABLE........................ 31

• CHASSIS LAYOUT .......................................... 70

• BLOCK DIAGRAM ........................................... 72

CONTENTS

Page Page

• OVERALL WIRING DIAGRAM ........................ 74

• DESCRIPTION OF SCHEMATIC DIAGRAM... 76

• WAVEFORMS .................................................. 77

• SCHEMATIC DIAGRAM .................................. 78

• PRINTED WIRING BOARD ASSEMBLIES ... 105

• P ARTS LIST

ELECTRICAL PARTS............................... 108

CABINET AND MECHANICAL PARTS .... 120

ACCESSORIES PARTS........................... 124

P ACKING PARTS..................................... 124

• PACKING OF THE SET ................................. 125

CEILING MOUNT BRACKET (AN-A10T) ...... 126

Seite Seite

• TECHNISCHE DATEN..................................... 38

• HINWEISE FÜR DAS

WARTUNGSPERSONAL................................. 39

• BEDIENUNGSANLEITUNG............................. 41

• ENTFERNEN DER HAUPTTEILE ................... 48

• RÜCKSTELLEN DES

LAMPENBETRIEBSZEIT-TIMERS.................. 52

• BESCHREIBUNG DER OPTIK-EINHEIT ........ 53

• ELEKTRISCHE EINSTELLUNG ...................... 55

• FEHLERSUCHTABELLE ................................. 63

• CHASSIS-ANORDNUNG ................................ 70

• BLOCKSCHALTBILD ....................................... 72

• GESAMTSCHALTPLAN................................... 74

INHALT

• BESCHREIBUNG DES SCHEMATISCHEN

• WELLENFORMEN........................................... 77

• SCHEMATISCHER SCHALTPLAN.................. 78

• LEITERPLATTENEINHEITEN ....................... 105

• ERSATZTEILLISTE

• VERPACKEN DES GERÄTS ......................... 125

SCHALTPLANS ............................................... 76

ELEKTRISCHE BAUTEILE ...................... 108

CEHÄUSE UND MECHANISCHE

BAUTEILE ................................................ 120

ZUBEHÖRTEILE...................................... 124

VERPACKUNGSTEILE ............................ 124

DECKENMONTAGEHALTERUNG

(AN-A10T)...................................................... 126

Specifications

Product type LCD Projector

Model PG-A10X/PG-A10X-SL

Video system NTSC3.58/NTSC4.43/PAL/PAL-M/PAL-N/PAL-60/SECAM/

Display method LCD panel ✕ 3, RGB optical shutter method

LCD panel Panel size: 0.79" (20.0 mm) (12 [H] ✕ 16 [W] mm)

Standard lens 1 – 1.2✕ zoom lens, F1.9 – 2.2, f = 26 – 31 mm

Projection lamp SHP 165 W lamp

Component input signal 15-pin mini D-sub connector

(INPUT1) Y: 1.0 Vp-p, sync negative, 75 Ω terminated

Horizontal resolution 700 TV lines (DTV720P)

Computer RGB input signal 15-pin mini D-sub connector

(INPUT 1) RGB separate/sync on green type analog input: 0 – 0.7 Vp-p, positive, 75 Ω terminated

S-video input signal 4-pin mini DIN connector

(INPUT 2) Y (luminance signal): 1.0 Vp-p, sync negative, 75 Ω terminated

Video input signal RCA connector: VIDEO, composite video, 1.0 Vp-p, sync negative, 75 Ω

(INPUT 3) terminated

Computer control signal (RS-232C)

Pixel clock 12 – 108 MHz

Vertical frequency 43 – 85 Hz

Horizontal frequency 15 – 70 kHz

Audio input signal ø 3.5 mm minijack: AUDIO, 0.5 Vrms, more than 47 kΩ (stereo)

Audio output 1.0 W (monaural)

Speaker system 2.8 cm round ✕ 1

Rated voltage AC 100 – 240 V

Input current 2.4 A

Rated frequency 50/60 Hz

Power consumption 240 W (Standard mode)/190 W (Eco mode) with AC 100 V Power consumption 5 W (AC 100 V) — 8 W (AC 240 V)

(standby) 900 BTU/hour (Standard mode)/710 BTU/hour (Eco mode) with AC 100 V

Heat dissipation 850 BTU/hour (Standard mode)/680 BTU/hour (Eco mode) with AC 240 V

Operating temperature 41°F to 95°F (+5°C to +35°C)

Storage temperature – 4°F to 140°F ( – 20°C to +60°C)

Cabinet Plastic

I/R carrier frequency 38 kHz

Dimensions (approx.) 11 45/64" ✕ 3 13/64" ✕ 9 1/32" (297 (W) ✕ 81 (H) ✕ 229 (D) mm) (main body only)

Weight (approx.) 6.4 lbs. (2.9 kg)

Supplied accessories Remote control, Two R-6 batteries, Power cord for U.S., Canada etc. (6', 1.8 m), Power cord for Europe,

Replacement parts Lamp unit (Lamp/cage module) (BQC-PGA10X//1), Remote control (RRMCGA138WJSA), Two R-6 bat-

DTV480I/DTV480P/DTV540P/DTV580I/DTV580P/DTV720P/DTV1035I/DTV1080I

No. of dots: 786,432 dots (1,024 [H] ✕ 768 [V])

B: 0.7 Vp-p, 75 Ω terminated

R: 0.7 Vp-p, 75 Ω terminated

HORIZONTAL SYNC. SIGNAL: TTL level (positive/negative) VERTICAL SYNC. SIGNAL: Same as above

C (chrominance signal): Burst 0.286 Vp-p, 75 Ω terminated

9-pin mini DIN connector

226 W (Standard mode)/182 W (Eco mode) with AC 240 V

11 45/64" ✕ 3 33/64" ✕ 9 1/32" (297 (W) ✕ 89 (H) ✕ 229 (D) mm) (including adjustment foot and projecting parts)

except U.K. (6', 1.8 m), Power cord for U.K., Hong Kong and Singapore (6', 1.8 m), Power cord for Australia, New Zealand and Oceania (6', 1.8 m), RGB cable (9'10", 3.0 m), DIN-D-sub RS-232C adaptor (5 57/64", 15 cm), Carrying case, Lens cap (attached), Extra air filter, Projector manual and technical reference CD-ROM, “QUICK GUIDE” label, Operation manual

teries ("AA" size, UM/SUM-3, HP-7, or similar), Power cord for U.S., Canada etc. (QACCDA016WJPZ), Power cord for Europe, except U.K. (QACCV A006WJPZ), Power cord for U.K., Hong Kong and Singapore (QACCBA015WJPZ), Power cord for Australia, New Zealand and Oceania (QACCLA005WJPZ), RGB cable (QCNWGA012WJPZ), DIN-D-sub RS-232C adaptor (QCNWGA015WJPZ), Carrying case (GCASNA006WJSA), Lens cap (CCAPHA007WJ01), Air filter (PFILDA008WJZZ), Projector manual and technical reference CD-ROM (UDSKAA022WJN1), “QUICK GUIDE” label (TLABZA191WJZZ), Operation manual (TINS-A505WJN1)

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This SHARP projector uses an LCD (Liquid Crystal Display) panel. This very sophisticated panel contains 786,432 pixels ( ✕ RGB) TFT s (Thin Film T ransistors). As with any high technology electronic equipment such as large screen TVs, video systems and video cameras, there are certain acceptable tolerances that the equipment must conform to.

Specifications are subject to change without notice.

This unit has some inactive pixels within acceptable tolerances which may result in inactive dots on the picture screen. This will not affect the picture quality or the life expectancy of the unit.

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IMPORTANT SERVICE SAFETY NOTES (for USA)

Ë Service work should be performed only by qualified service technicians who are

thoroughly familiar with all safety checks and servicing guidelines as follows:

WARNING

1. For continued safety, no modification of any circuit should be attempted.

2. Disconnect AC power before servicing.

BEFORE RETURNING THE PROJECTOR: (Fire & Shock Hazard)

Before returning the projector to the user, perform the following safety checks:

1. Inspect lead wires are not pinched between the chassis and other metal parts of the projector.

2. Inspect all protective devices such as non-metallic control knobs, insulating materials, cabinet backs, adjustment and compartment covers or shields, isolation resistor-capacity networks, mechanical insulators, etc.

3. To be sure that no shock hazard exists, check for current leakage in the following manner:

» Plug the AC cord directly into a 120-volt AC outlet,

(Do not use an isolation transformer for this test).

» Using two clip leads, connect a 1.5k ohm, 10 watt

resistor paralleled by a 0.15µF capacitor in parallel between all exposed metal cabinet parts and earth ground.

» Use an AC voltmeter with sensitivity of 5000 ohm per

volt., or higher, sensitivity to measure the AC voltage drop across the resistor (See Diagram).

» All checks must be repeated with the AC plug

connection reversed. (If necessary , a non-polarized adapter plug must be used only for the purpose of completing these checks.) Any reading of 0.3 volts RMS (this corresponds to

0.2 milliamp. AC.) or more is excessive and indicates a potential shock hazard which must be corrected before returning the unit to the owner.

VOLTMETER

1.5k ohm (10W)

0.15µF

TEST PROBE

TO EXPOSED METAL PARTS

CONNECT TO KNOWN EARTH GROUND

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SAFETY NOTICE

Many electrical and mechanical parts in LCD Projector have special safety-related characteristics. These characteristics are often not evident from visual inspection, nor can protection afforded by them be necessarily increased by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this manual; electrical components having such features are identified by “å” and shaded areas in the Replacement Parts Lists and Schematic Diagrams. For continued protection, replacement parts must be identical to those used in the original circuit. The use of a substitute replacement parts which do not have the same safety characteristics as the factory recommended replacement parts shown in this service manual, may create shock, fire or other hazards.

AVIS POUR LA SECURITE

De nombreuses pièces, électriques et mécaniques, dans les projecteur à LCD présentent des caractéristiques spéciales relatives à la sécurité, qui ne sont souvent pas évidentes à vue. Le degré de protection ne peut pas être nécessairement augmentée en utilisant des pièces de remplacement étalonnées pour haute tension, puissance, etc. Les pièces de remplacement qui présentent ces caractéristiques sont identifiées dans ce manuel; les pièces électriques qui présentent ces particularités sont identifiées par la marque “å” et hachurées dans la liste des pièces de remplacement et les diagrammes schématiques. Pour assurer la protection, ces pièces doivent être identiques à celles utilisées dans le circuit d’origine. L’utilisation de pièces qui n’ont pas les mêmes caractéristiques que les pièces recommandées par l’usine, indiquées dans ce manuel, peut provoquer des électrocutions, incendies ou autres accidents.

WARNING: The bimetallic component has the primary

conductive side exposed. Be very careful in handling this component when the power is on.

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AVERTISSEMENT: La composante bimétallique dispose du

conducteur primaire dénudé. Faire attention lors de la manipulation de cette composante sous tension.

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NOTE TO SERVICE PERSONNEL

UV-RADIATION PRECAUTION

The light source, UHP lamp, in the LCD projector emits small amounts of UV-Radiation.

A VOID DIRECT EYE AND SKIN EXPOSURE.

To ensure safety please adhere to the following:

1. Be sure to wear sun-glasses when servicing the projector with the lamp turned “on” and the top enclosure removed.

2. Do not operate the lamp outside of the lamp housing.

NOTE POUR LE PERSONNEL D’ENTRETIEN

PRECAUTION POUR LES RADIA TIONS UV

La source de lumière, la lampe UHP, dans le projecteur LCD émet de petites quantités de radiation UV.

EVITEZ TOUTE EXPOSITION DIRECTE DES YEUX ET DE LA PEAU.

Pour votre sécurité, nous vous prions de respecter les points suivants:

1. Toujours porter des lunettes de soleil lors d’un entretien du projecteur avec la lampe allumée et le haut du coffret retiré.

2. Ne pas faire fonctionner la lampe à l’extérieur du boîtier de lampe.

3. Do not operate for more than 2 hours with the enclosure removed.

UV-Radiation and Medium Pressure Lamp Precautions

1. Be sure to disconnect the AC plug when replacing the lamp.

2. Allow one hour for the unit to cool down before servicing.

3. Replace only with same type lamp. Type BQCPGA10X//1 rated 100V/200W.

4. The lamp emits small amounts of UV-Radiation, avoid direct-eye contact.

5. The medium pressure lamp involves a risk of explosion. Be sure to follow installation instructions described below and handle the lamp with care.

3. Ne pas faire fonctionner plus de 2 heures avec le coffret retiré.

Précautions pour les radiations UV et la lampe moyenne pression

1. Toujours débrancher la fiche AC lors du remplacement de la lampe.

2. Laisser l’unité refroidir pendant une heure avant de procéder à l’entretien.

3. Ne remplacer qu’avec une lampe du même type. Type BQC-PGA10X//1, caractéristique 100V/200W.

4. La lampe émet de petites quantités de radiation UVéviter tout contact direct avec les yeux.

5. La lampe moyenne pression implique un risque d’explosion. Toujours suivre les instructions d’installation décrites ci-dessous et manipuler la lampe avec soin.

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UV-RADIATION PRECAUTION (Continued)

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Lamp Replacement

Note:

Since the lamp reaches a very high temperature during units operation replacement of the lamp should be done at least one hour after the power has been turned off. (to allow the lamp to cool off.) Installing the new lamp, make sure not to touch the lamp (bulb) replace the lamp by holding its reflector

2. [Use original replacement only.]

Lamp

Reflector

DANGER ! –– Never turn the power on without the lamp to avoid electric-shock or damage of the devices since the stabilizer generates high voltages at its start.

PRECAUTION POUR LES RADIATIONS UV (Suite)

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Remplacement de la lampe

Remarque:

Comme la lampe devient très chaude pendant le fonctionnement de l’unité, son remplacement ne doit être effectué au moins une heure après avoir coupé l’alimentation (pour permettre à la lampe de refroidir). En installant la nouvelle lampe, s’assurer de ne pas toucher la lampe (ampoule). Remplacer la lampe en tenant son réflecteur 2. [N’utiliser qu’un remplacement d’origine.]

Lampe

Reflecteur

DANGER ! –– Ne jamais mettre sous tension sans la lampe pour éviter un choc électrique ou des dommages des appareils car le stabilisateur génère de hautes tensions à sa mise en route.

Since small amounts of UV-radiation are emitted from an opening between the exhaust fans, it is recommended to place the cap of the optional lens on the opening during servicing to avoid eye and skin exposure.

Comme de petites quantités de radiation UV sont émises par une ouverture entre les ventilateurs aspirants, il est recommandé de placer le capuchon de l’optique optionnelle sur l’ouverture pendant l’entretien pour éviter une exposition des yeux et la peau.

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WARNING: High brightness light source, do not stare into the beam of light, or view directly . Be especially

careful that children do not stare directly in to the beam of light.

WARNING: TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT EXPOSE THIS UNIT TO

MOISTURE OR WET LOCATIONS.

CAUTION

RISK OF ELECTRIC SHOCK.

DO NOT REMOVE SCREWS

EXCEPT SPECIFIED USER

SERVICE SCREW

CAUTION: TO REDUCE THE RISK OF ELECTRIC SHOCK,

DO NOT REMOVE CABINET .

NO USER-SERVICEABLE P ARTS EXCEPT LAMP UNIT.

REFER SERVICING TO QUALIFIED SERVICE

PERSONNEL.

The lighting flash with arrowhead within a triangle is intended to tell the user that parts inside the product are risk of electric shock to persons.

The exclamation point within a triangle is intended to tell the user that important operating and servicing instructions are in the manual with the projector.

CAUTION

(POWER Unit)

6.3A 250V

AVERTISSEMENT: Source lumineuse de grande intensité. Ne pas fixer le faisceau lumineux ou le regarder

For continued protection against a risk of fire, replace only with same type

6.3A, AC250V fuse. (F701)

directement. Veiller particulièrement à éviter que les enfants ne fixent directement le faisceau lumineux.

AVERTISSEMENT: AFIN D’EVITER TOUT RISQUE D’INCENDIE OU D’ELECTROCUTION, NE PAS PLACER

CET APPAREIL DANS UN ENDROIT HUMIDE OU MOUILLE.

ATTENTION

RISQUE

D’ELECTROCUTION NE

PASRETIRER LES VIS, A

L’EXCEPTION DES VIS DE

REPARATION UTILISATEUR

SPECIFIEES

L’éclair terminé d’une flèche à l’intérieur d’un triangle indique à l’utilisateur que les pi‘eces se trouvant dans l’appareil sont susceptibles de provoquer une décharge électrique.

Le point d’exclamation à l’intérieur d’un

ATTENTION: POUR EVITER TOUT RISQUE

D’ELECTROCUTION, NE PAS RETIRER LE CAPOT.

AUCUNE DES PIECES INTERIEURES N’EST REP ARABLE

PAR L’UTILISA TEUR, A L’EXCEPTION DE L’UNITE DE

LAMPE. POUR TOUTE REP ARATION, S’ADRESSER A UN

TECHNICIEN D’ENTRETIEN QUALIFIE.

triangle indique à l’utilisateur que les instructions de fonctionnement et d’entretien sont détaillées dans les documents fournis avec le projecteur.

PRECAUTION

(Unité de PUTSSANCE)

6.3A 250V

Pour assurer une longue protection contre l'incendie, utiliser seulement un fusible de même type (6,3A, 250V CA). (F701)

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Precautions for using lead-free solder

1 Employing lead-free solder

"Main and R/C Receiver PWBs" of these models employs lead-free solder. The LF symbol indicates lead-free solder, and is attached on the PWBs and service manuals. The alphabetical character following LF shows the type of lead-free solder.

Example:

L Fa

Indicates lead-free solder of tin, silver and copper.

2 Using lead-free wire solder

When fixing the PWB soldered with the lead-free solder, apply lead-free wire solder. Repairing with conventional lead wire solder may cause damage or accident due to cracks. As the melting point of lead-free solder (Sn-Ag-Cu) is higher than the lead wire solder by 40°C, we recommend you to use a dedicated soldering bit, if you are not familiar with how to obtain lead-free wire solder or soldening bit, contact our service station or service ranch in your area.

3 Soldering

As the melting point of lead-free solder (Sn-Ag-Cu) is about 220°C which is higher than the conventional lead solder by 40°C, and as it has poor solder wettabillty, you may be apt to keep the soldering bit in contact with the PWB for extended period of time. However, Since the land may be peeled off or the maximum heat-resistance temperature of parts may be excoeded, remove the bit from the PWB as soon as you conurm the steady soldering condition. Lead-free solder contains more tin, and the end of the soldering bit may be easily corroded. Make sure to tum on and off the power of the bit as required. if a different type of solder stays on the tip of the soldering bit, it is alloyed with lead-free solder. Clean the bit after every use of it. When the tip of the soldering bit is blackened during use, file it with steel wool or fine sandpaper.

Becareful when replacing parts with polarity indication on the PWB silk.

Lead-free wire solder for servicing

Part No. ★ Description Code ZHNDAi123250E J φ0.3mm 250g(1roll) BL ZHNDAi126500E J φ0.6mm 500g(1roll) BK ZHNDAi12801KE J φ1.0mm 1kg(1roll) BM

Operation Manual

Projector (Front and Top View)

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Power indicator

Illuminates red when the

projector is in standby.

When the power is turned

on, this indicator will

illuminate green.

Power ON/OFF

buttons

For turning the power on or off.

KEYSTONE button

For entering the Keystone

Correction mode.

AUTO SYNC button

For automatically

adjusting images when

connected to a computer.

Remote control

sensor

Lamp replacement indicator

Illuminates green indicating normal function. Replace the lamp when the indicator illuminates red.

Temperature warning indicator

When the internal temperature rises, this indicator will illuminate red.

INPUT button

For switching input mode 1, 2 or 3.

Volume buttons

For adjusting the speaker sound level or the Keystone Correction.

Exhaust vent

Foot release

(on the side of

the projector)

Front adjustment foot

Attaching and removing the lens cap

•

Press on the two buttons of the lens cap and attach it to the lens, then release the buttons to lock it in place.

•

Press on the two buttons of the lens cap and remove it from the lens.

Zoom knob

Focus ring

Speaker

Foot release

Front adjustment foot

Air filter/cooling fan (Intake vent) (on the bottom of the projector)

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Projector (Rear View)

INPUT 1 terminal

Terminal for

computer RGB and

component signals.

RS-232C terminal

For controlling

the projector using a

computer.

Kensington Security

Standard connector

Using the Kensington Lock

• This projector has a Kensington Security Standard connector for use with a Kensington MicroSaver Security System. Refer to the information that came with the system for instructions on how to use it to secure the projector.

INPUT 2 terminal

Terminal for connecting video equipment with an S-video terminal.

INPUT 3 terminal

Terminal for connecting video equipment.

AUDIO INPUT terminal

Shared audio input terminal for INPUT 1, 2 and 3.

Intake vent

AC socket

Rear adjustment foot (on the bottom of the pro

ector

Remote Control (Front View)

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Power ON/OFF buttons

For turning the power on or off.

KEYSTONE button

For entering the Keystone

Correction mode.

UNDO button

For undoing an operation or

returning to the previous display.

FORWARD/BACK buttons

Same function as the [Page Down] and [Page Up] keys on a computer

keyboard when using the Remote

Receiver (optional).

ENLARGE (Enlarge/Reduce)

buttons

For enlarging or reducing part of

the image.

AUTO SYNC button

For automatically adjusting images

when connected to a computer.

INPUT buttons

For switching to the respective

input modes.

MENU button

For displaying adjustment and setting screens.

Adjustment buttons (', ", \, |)

For selecting menu items.

ENTER button

For setting items selected or adjusted on the menu.

FREEZE button

For freezing images.

AV MUTE button

For temporarily displaying the black screen and turning off the sound.

RESIZE button

For switching the screen size (NORMAL, BORDER, etc).

Volume buttons

For adjusting the speaker sound level.

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Usable Range

■ The remote control can be used to contr ol

• The signal from the remote control can be re-

When using the remote control:

• Be sure not to drop, expose to moisture or high

• The remote control may malfunction under a

the projector within the ranges shown in the illustration.

Note

flected off a screen for easy operation. However, the effective distance of the signal may differ depending on the screen material.

temperature. fluorescent lamp. In this case, move the pro-

jector away from the fluorescent lamp.

Remote control signal transmitters

30°

Remote control

30°

Remote control sensor

45°

23' (7 m)

Inserting the Batteries

The batteries (two R-6 batteries (“AA” siz e, UM/ SUM-3, HP-7 or similar)) are supplied in the package.

Press the ▲ mark on the cover and slide it in the direction of the arrow .

Insert the batteries.

• Insert the batteries making sure the polarities correctly match the marks inside the battery compar tment.

Attach the cover and slide it until it clicks into place.

Incorrect use of the batteries may cause them to leak or explode. Please follow the precautions below.

Caution

• Insert the batteries making sure the polarities correctly match the and marks inside the battery compartment.

• Batteries of different types have different properties, therefore do not mix batteries of different types.

• Do not mix new and old batteries. This may shorten the life of new batteries or may cause old batteries to leak.

• Remove the batteries from the remote control once they have run out, as leaving them in can cause them to leak. Battery fluid from leaked batteries is harmful to skin, therefore be sure to first wipe them and then remove them using a cloth.

and

• The batteries included with this projector may run down in a short period, depending on how they are kept. Be sure to replace them as soon as possible with new batteries.

• Remove the batteries from the remote control if you will not be using the remote control for a long time.

RS-232C Specifications and Command Settings

PC control

A computer can be used to control the projector by connecting an RS-232C serial control cab le (cross type, sold separately) to the projector.

Communication conditions

Set the serial port settings of the computer to match that of the table. Signal format: Conforms to RS-232C standard. Baud rate: 9,600 bps Data length: 8 bits Parity bit: None Stop bit: 1 bit Flow control: None

Basic format

Commands from the computer are sent in the following order: command, parameter, and return code. After the projector processes the command from the computer, it sends a response code to the computer.

Command format

C1 C2 C3 C4 P1 P2 P3 P4

Return code (

0DH

)

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Command 4-digit Parameter 4-digit

Response code format

Normal response

O K E R R

Return code (

0DH

Problem response (communication error or incorrect command)

0DH

)

Return code (

)

Info

• When more than one code is being sent, send each command only after the response code for the previous

command from the projector is verified.

Commands

Example: When turning on the projector, make the following setting.

ProjectorComputer

POWR _1__ OK

CONTROL CONTENTS Power Off (Standby) Power On INPUT1 INPUT2 INPUT3 Lamp Usage Time (hour)

Remaining Lamp Life (Percentage) Lamp Status Unit Status

BUTTONS & REMOTE CONTROL KEY

Model Name Check AV Mute Off AV Mute On Auto Sync Start

COMMAND P

PARAMETER

OK or ERR

0~9999

0~100

0:Off, 1:On, 2:Retry, 3:Waiting, 4:Lamp Error

0:Normal, 1:Temp High, 2:Fan Err,

4:Filter Cover Err, 8:Lamp 100 hours, 16:Lamp Burnt-out, 32:Lamp Not Lit, 64:Temp Abnormally High PROJECTOR NAME

OK or ERR

→ ←

RETURN

Note

• If an underbar (_) appears in the parameter column, enter a space. If an asterisk (*) appears, enter a value in the range indicated in brackets under CONTROL CONTENTS.

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Connection Pin Assignments

INPUT 1 RGB Signal Terminal: 15-pin Mini D-sub female connector

RGB Input

5 10 15

RS-232C Terminal: 9-pin Mini DIN female connector

9-pin D-sub male connector of the DIN-D-sub RS-232C adaptor

1 6 11

10. GND

11. Not connected

12. Bi-directional data

13. Horizontal sync signal

14. Vertical sync signal

15. Data clock

Pin No. Signal Name I/O Reference

1 Not connected 2 RD Receive Data Input Connected to internal circuit 3 SD Send Data Output Connected to internal circuit 4 Not connected 5 SG Signal Ground Connected to internal circuit 6 Not connected 7 Not connected 8 Not connected 9 Not connected

Pin No. Signal Name I/O Reference

1. Video input (red)

2. Video input (green/sync on green)

3. Video input (blue)

4. Not connected

5. Not connected

6. Earth (red)

7. Earth (green/sync on green)

8. Earth (blue)

9. Not connected

Component Input

1. PR (CR)

2. Y

B (CB)

3. P

4. Not connected

5. Not connected

6. Earth (P

7. Earth (Y)

8. Earth (P

9. Not connected

10. Not connected

11. Not connected

12. Not connected

13. Not connected

14. Not connected

15. Not connected

R) B)

RS-232C Cable recommended connection: 9-pin D-sub female connector

Pin No. Signal Pin No. Signal

1CD 1 CD 2RD 2 RD 3SD 3 SD 4ER 4 ER 5SG 5 SG 6DR 6 DR 7RS 7 RS 8CS 8 CS 9CI 9 CI

Note

• Depending on the controlling device used, it may be necessary to connect Pin 4 and Pin 6 on the controlling

device (e.g. PC).

Projector

Pin No.

4 5 6

Pin No.

4 5 6

Dimensions

Side View Side View

(229)

Rear View

Top View

/64 (297)

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Front View

Bottom View

(198.5)

(19.5)

(180)

159/64 (48.5)

/64 (5)

/64 (79.5)

(39.2)

/64 (19.1)

(180.5)

(81)

(89)

φ 66

/64 (258.8)

/32 (169)

/64 (148.5)

/16 (195)

Unit: inches (mm)

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REMOVING OF MAJOR PARTS

1.Removing the lamp unit.

1-1. Loosen a screw and detach the lamp door. 1-2. Loosen the two screws. Hold the lamp unit by the handle and pull it in the direction of allow.

Lamp Unit

2.Removing the top body

2-1. Remove a screw from behind of the set. 2-2. Remove the six lock screws from bottom of the set. 2-3. Remove the two hooks and detach the top body.

1-2

Lamp Door

1-1

2-3

Top Body

2-3

2-1

2-2

3.Removing the main PWB unit

3-1. Remove the seven screws. 3-2. Remove all the connectors from main PWB. 3-3. Detach the main PWB. 3-4. Remove the two screws and detach the operation

button unit.

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3-1

Operation Button

3-2

3-1

[FC]

[FA]

[EA]

[LF]

[RC]

[FG]

[TF]

[BP]

[FD]

3-2

3-1

3-3

[GP]

[RP]

[TH]

[FB]

[FE]

[SP]

[TI]

MAIN PWB

3-2

3-4

3-1

4.Removing the exhaust cover, optical mechanism unit, R/C receiver PWB and speaker

4-1. Remove the two screws and detach the lamp socket. 4-2. Detach the Power/Ballast holder cover. 4-3. Remove all the connectors from optical mechanism unit. 4-4. Remove the nine screws and take out of the optical mechanism unit and the exhaust cover. 4-5. Detach the R/C receiver PWB. 4-6. Detach the Speaker.

Exhaust Cover

Power/Ballast Holder Cover

4-4

4-2

4-3

4-1

Lamp Socket

4-3

4-4

4-1

4-3

4-4

4-3

4-5

R/C Receiver PWB

Optical mechanism unit

4-3

Speaker 4-6

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5.Removing the AC inlet, power/ballast unit and cooling fan

5-1. Remove a screw from behind of the set. 5-2. Remove a screw and take out of the power/ballast assembly. 5-3. Detach the bottom shield and shield cover. 5-4. Remove a connector and detach the AC inlet. 5-5. Remove the two hooks and take out of the ballast unit from power/ballast case. Remove the all connectors

from power PWB. 5-6. Remove the two screws and detach the power PWB. 5-7. Remove the two screws and cooling fan.

5-2

5-6

5-5

Cooling Fan

5-4

5-7

AC Inlet

Power PWB

Bottom Shield

5-3

Shield Cover

5-3

5-5

Ballast Unit

5-1

Note: When mounting the shield (bottom) for power supply/ballast (PSLDMA189WJFW) on the power supply/ballast

holder ass'y (CHLDZA135WJ01), make sure that it is inserted into the following place.

Be sure to insert the claw of the bottom shield into the gap between the upper shield and holder.

After assembly, make sure that the claw of the bottom shield is visible from the square hole on the upper shield.

* Never insert the claw be-

tween the insulating plate and holder since the insulating distance to the ballast PWB becomes inadequate.

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6.Removing the intake duct assembly

6-1. Remove the two screws and take out of the intake duct assembly. 6-2. Remove a screw and detach the leaf switch. 6-3. Remove a screw and two hooks. Detach the the spacer B. Take out of the fan LCD R/G-intake duct B

assembly. 6-4. Remove a screw and detach the fan LCD R/G. 6-5. Remove the two screws and detach the fan LCD B.

6-5

Leaf Switch

Fan LCD B

6-2

6-3

Spacer B

6-1

6-3

Fan LCD R/G

6-3

6-4

Intake Duct B

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Resetting the TOTAL LAMP TIMER

● Resetting the total lamp timer

When replacing the lamp, reset the total lamp timer in the procedure below.

Connect the power cord.

• Plug the power cord into the AC socket

of the projector.

AC socket

Reset the lamp timer.

•

While simultaneously

and on the projector, press and on the projector.

• “LAMP 0000H” is displayed, indicating that the lamp timer is reset.

holding down

Power ON button

Volume buttons

AUTO SYNC button

■ The warning lights on the projector indicate problems inside the projector.

■ If a problem occurs, either the temperature warning indicator or the lamp replacement indicator will illumi-

nate red, and the power will turn off. After the power has been turned off, follow the proce-duresgiven below.

Maintenance indicator

Temperature

warning

indicator

Lamp

replacement

indicator

Power

indicator

Normal Abnormal

Green on

when the

lamp is

Green on/ Red on

Off

Green

blinks

active.

Abnormal

Red on/ Power off

Red on

Red on/ Power off

Red blinks

Condition Problem Possible Solution

•

The internal temperature is abnormally high.

Time to change the lamp

The lamp does not illuminate.

The power indicator blinks in red when the projector is on.

Blocked air intake

•

Cooling fan breakdown

•

Internal circuit failure

•

Clogged air intake

•

Remaining lamp life becomes 5% or less.

•

Burnt-out lamp

•

Lamp circuit failure

•

The filter/lamp unit cover is open.

■ Replacing the Air Filter

• This projector is equipped with air filters to ensure the optimal operating condition of the projector.

• The air filters should be cleaned every 100 hours of use. Clean the filters more often when the projector is used in a dusty or smoky location.

• Ask your nearest Sharp Authorized Projector Dealer or Service Center to exchange the filter (PFILDA008WJZZ) when it is no longer possible to clean.

Cleaning and Replacing the Air Filter

Turn off the power and disconnect the power cord.

• Press on the projector or

on the remote control. Wait until the cooling fan stops.



 Bottom view



Air filter

Power OFF button



 Rear view



Air filter (not removable)

Power OFF button

Clean the air filter.

• Clean the dust off the air filter and cover

with a vacuum cleaner extension hose.

Replace the air filter.

• Place the air filter underneath the tabs

on the filter/lamp unit cover.

Info

• Make sure to reset the lamp timer only

when replacing the lamp. If you reset the lamp timer and continue to use the same lamp, this may cause the lamp to become damaged or explode.

•

Relocate the projector to an area with proper ventilation.

•

Take the projector to your nearest Sharp Authorized Projector Dealer or Service Center for repair.

•

Carefully replace the lamp.

•

Take the projector to your nearest Sharp Authorized Projector Dealer or Service Center for repair.

•

Please exercise care when replacing the lamp.

•

Securely install the cover.

•

If the power indicator blinks even when the filter/lamp unit cover is securely installed, contact your nearest Sharp Authorized Projector Dealer or Service Center for advice.

Remove the filter/lamp unit cover.

• Turn the projector over. Loosen the user

service screw (1) that secures the filter/lamp unit cover. Pressing the tab (2), remove the filter/lamp unit cover (3).

Remove the air filter.

• Pick the air filter up with your fingers and

lift it out of the filter/lamp unit cover.

Replace the filter/lamp unit cover.

• Align the tab on the filter/lamp unit cover

(1) and place it while pressing the tab

User service screw

Tab

(2) to close it. Then tighten the user service screw (3) to secure the filter/ lamp unit cover.

Note

• Be sure the filter/lamp unit cover is securely installed. The pow er will not turn on unless it is correctly installed.

• If dust or dir t has collected inside the rear and bottom air filters (not removable), clean the filter with a vacuum cleaner extension hose.

Tab

User service screw

THE OPTICAL UNIT OUTLINE

Layout for proper setup of the optical components and parts (top view)

Projection lens

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Input polarizer R

Relay lens 3

Mirror R 2

R dichroic filter

Relay lens 2

Mirror R 1

LCD(R)

LCD(G)

Relay lens 1

Output pre-polarizer B

Cross dichroic prizm

Condencing lens G

Green

Input polarizer G

Red

G reflector

Input polarizer B

LCD(B)

Output pre-polarizer G

Green/Red

Condencing lens B

UV reflector

Mirror B

Blue

B reflector

PBS

Condencing lens

LIGHT SOURCE

(LAMP)

Fly-eye lens(Input)

Fly-eye lens(Output)

Mirror R,G,B

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Replacing the prism holder unit

1. Remove the two lock screws, and take the prism holder unit and the projection lens assembly out of the optical unit.

2. Remove the four lock screws, separate the prism holder unit and the projection lens assembly from each other.

3. Replace the prism holder unit with new one. Take the above steps 1 and 2 in reverse order.

Note: Even if just one of the LCD panels is defective, it is necessary to replace the entire prism holder unit. Do not

replace just the defective LCD panel only.

Optical unit

B-LCD panel

2Projection lens lock screws

G-LCD panel

1Prizm holder unit lock screws

R-LCD panel

Prizm holder unit

Projection lens assembly

ELECTRICAL ADJUSTMENT

No. Adjusting point Adjusting conditions Adjusting procedure

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1 EEPROM

initialization

2-1 R/G/B Bright-

ness adjustment

2-2 R/G/B Contrast

adjustment

1. Turn on the power (with the lamp on) and warm up the set for 15 minutes.

1. Select the following group and subjects. Group : AD Subject : R-Bright

G-Bright B-Bright

(Process GAMMA interlock)

2. Feed the XGA 16-step signal with an amplitude level of 50% (0.35 Vp-p).

1. Select the following group and subjects. Group : AD Subject : R-Contrast

G-Contrast B-Contrast

(Process GAMMA interlock)

2. Feed the XGA white signal with an amplitude level of 96% (0.67 Vp-p).

» Make the following settings.

Press S2002 to call the process mode and execute "SS2" on SS menu.

1.Watching the screen, adjust the R-, G- and B-Bright settings so that the second tone (3% level step) on the black side should have some pixel dropouts and the bright color zone should become just about a half.

1.Watching the screen, adjust the R-, G- and B-Contrast settings so that because of some pixel dropouts, the bright color zone should become just about a half.

3 DTV Brightness/

Contrast adjustment

4 DVD Brightness/

Contrast adjustment

1. Feed a 480P component 10-step signal with 100% amplitude.

2. Select the following group and subjects. Group : DTV Subject : Bright

Contrast

(Process GAMMA interlock)

1. Feed a 480PI component 10-step signal with 100% amplitude.

2. Select the following group and subjects. Group : DVD Subject : Bright

Contrast

(Process GAMMA interlock)

1. Check the setting value. Contrast (White Level): 7 Bright (Black Level): 6

1. Check the setting value. Contrast (White Level): 6 Bright (Black Level): 8

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No. Adjusting point Adjusting conditions Adjusting procedure

5 Video Bright-

ness/Contrast adjustment

6 PSIG adjust-

ment

1. Feed an NTSC composite video 10-step signal (no setup) with 100% amplitude.

2. Select the following group and subjects. Group : DVD Subject : Bright

Contrast

(Process GAMMA interlock)

1. Select the following group and subjects. Group : OUTPUT2 Subject : PSIG-H

PSIG-L

2. Check the fixed value. PSIG-H: 64 PSIG-L: 146

1. Check the setting value. Contrast (White Level): 5 Bright (Black Level): 8

1. Feed the XGA signal and adjust to make the following PSIG waveform. (TP1 101, TP1201 and TP1301)

PSIG

2.5V DC

Adjust with PSIG-H

5.6V DC

Adjust with PSIG-L

GND

7 R/G/B Black

Level Signal Amplitude adjustment

1. Select the following group and subjects. Group : OUTPUT1 Subject : On Green adjustment

G1-BLK G1-GAIN

On Red Adjustment

R1-BLK R1-GAIN

On Blue Adjustment

B1-BLK B1-GAIN

2. Make sure the process adjustment color bags appear onscreen.

3. Connect a synchroscope to P1301-2P for the G setting.

4. Connect the synchroscope to P1301-1P and P13013P for the R and B settings, respectively .

1. Select G1-GAIN. Using the set's control switch or the remote controller's button, adjust the signal amplitude to 4.05 Vp-p ± 0.05 V.

2. Now select G1-BLK. Using the set's control switch or the remote controller's button, adjust the whiteto-white level to 1.70 Vp-p ± 0.05 V.

3. Do the same for the R and B settings.

White-to-White

Amplitude

No. Adjusting point Adjusting conditions Adjusting procedure

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8 RGB

countervoltage adjustment

9 RGB white

balance adjustment

10 sRGB adjust-

ment

1. Feed the countervoltage adjustment signal. (XGA)

2. Select the following group and subjects. Group : OUTPUT3 Subject : RC (R)

GC (G) BC (B)

1. Feed the RGB 50% gray signal. (XGA)

2. Select the following group and subjects. Group : OUTPUT1 Subject : R1-BLK(R)

B1-BLK(B)

1. Feed the RGB 50% gray signal. (XGA)

2. Select the following group and subjects. Group : OUTPUT1 Subject : S-R1-BLK

S-R1-GAIN S-G1-BLK S-G1-GAIN S-B1-BLK S-B1-GAIN

1.Using the set's control switch or the remote controller’s button, adjust the setting so that the flickering be minimum.

2.Adjust the setting so that the image comes to the center of the screen.

1.Adjust the R1-BLK and B1-BLK settings to have the

chromacity of x = 285 ± 5 and y = 323 ± 5. (8500K)

1.Adjust the S-R1-BLK and S-B1-BLK settings to have the chromacity of x = 313 ± 5 and y = 344 ± 5. (6500K)

11 Automatic color

irregularity correction

12 Video Tint

adjustment

13 Video Color

saturation adjustment

14 DTV Tint adjust-

ment

1. Apply the automatic color correction using the automatic color irregularity correction system.

1. Select the following group and subject. Group : VIDEO Subject : N-Tint

P-Tint S-Tint

1. Select the following group and subject. Group : VIDEO Subject : N-Color

P-Color S-Color

1. Select the following group and subject. Group : DTV Subject : Tint

1.Make sure that no remarkable uneven color remains on the screen.

1. Check the fixed value.

N-Tint : 8 P-Tint : 8 S-Tint : 8

1. Check the fixed value.

N-Color : 10 P-Color : 10 S-Color : 10

1. Check the fixed value.

Tint : 8

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No. Adjusting point Adjusting conditions Adjusting procedure

15 DTV Color

saturation adjustment

16 DVD Tint adjust-

ment

17 DVD Color

saturation adjustment

18 Sample hold

pulse phase checking

19 RGB tone

reproduction adjustment

1. Select the following group and subject. Group : DTV Subject : Color

1. Select the following group and subject. Group : DVD Subject : Tint

1. Select the following group and subject. Group : DVD Subject : Color

1. Feed the XGA 75-Hz black signal.

2. Select the following group and subjects. Group : OUTPUT3 Subject : GCK-PHASE

1. Feed the SMPTE pattern signal.

1. Check the fixed value. Color : 13

1. Check the fixed value. Tint : 8

1. Check the fixed value. Color : 10

1. Check the fixed value. Fixed Value : 8

1. Make sure the 100% and 95% white as well as the 0% and 5% black gradations are visible.

20 White balance

checking

21 Color-related

performance checking

22 Video-related

performance checking

23 RGB perform-

ance checking

1. Use the adjustment conditions in the item 9 for RGB input and item 10 for sRGB input.

1. Feed the color bar signal. 1.Select L1 of the process mode. Operation check of

1. Feed the monoscope pattern signal.

1. Feed the RGB signal. 1.Select L4 of the process mode. Operation check of

Check that there is no deviation of white balance with the monitor.

Color and Tint.

1.Select L2 of the process mode. Operation check of Picture, Bright and Sharpness.

Picture, Bright,Red, Blue, Clock, Phase, H-POS and V-POS.

No. Adjusting point Adjusting conditions Adjusting procedure

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24 Off-timer per-

formance

performance checking

26 Auto sync

performance checking

27 Delivery set-

tings

1. Heat the thermistor with a hair dryer.

1. Feed the phase check pattern signal.

1. Select OFF from the process mode. Make sure the off-timer starts with 5 minutes onscreen and count one minute in one second. And then indication is 0 minute, the power supply of the set is cut off.

1.Make sure that the temperature is indicated.25 Thermistor

1.In the VGA, SVGA and XGA modes, make sure the Clock, Phase, H-Pos and V-Pos settings can be automatically adjusted.

1.Make the following settings.

Process adjustment Remote control adjustment

S3 Factory setting at 3

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1.Calling and quitting the process mode with the control keys on this model.

1-1. Calling and quitting

With no menu onscreen, press the "UP", "UP", "DOWN", "DOWN", "RIGHT", "LEFT" and "ENTER" keys, in this order, on the remote controller (Type A10, or C50/45 and P25/20 series remote controllers).

1-2. Others

Press the S2002 process key (toggle) on the main PWB to call and quit the process menu.

2.Resetting the lamp timer for this model

Power On

Power Off

Keystone

Volume Down

Input Select

Volume Up

Auto Sync

2-1. Resetting procedure

While holding down the Vol+ and AUTOSYNC keys, press the POWER ON and Vol- keys. The "LAMP 000H" indicator appears for 60 seconds after the power is turned on.

3.Forced disabling of the Anti-Seft of this model

3-1. Disabling procedure

With Anti-Seft input window onscreen, press the "MENU", "ENTER", "ENTER", "MENU", "UNDO", "UNDO" and "MENU" keys, in this order, on the remote controller.

4.Forced disabling of the password of this model

1-1. Disabling procedure

In whatever state, press the "ON", "+", "–", "ON", "+", "–" and "INPUT" keys in this order.

Power On

Power Off

Keystone

Volume Down

Input Select

Volume Up

Auto Sync

Process menu1

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Adjustment Process Menu

First layer DTV Pedestal

DVD VERSION VIDEO SS AD TEMP OUTPUT1 PATTERN OUTPUT2 LAMP OUTPUT3 LINE VIDEO1 EXIT

second layer Initial Value DTV Contrast 4

Tint 5 Color 13 Sharpness 1 CTI-Level 1 LTI-Level 0 CB-Offset 7 CR-Offset 7 Bright 15 B-DRIVE 41 R-DRIVE 41 EXIT

DVD Contrast 3

Tint 5 Color 10 Sharpness 1 CTI-Level 1 LTI-Level 0 CB-Offset 7 CR-Offset 7 Bright 16 B-DRIVE 41 R-DRIVE 41 EXIT

VIDEO Contrast 2

N-Tint 5 P-Tint 5 S-Tint 5 N-Color 10 P-Color 10 S-Color 10 Sharpness 1 CTI-Level 1 LTI-Level 0 CB-Offset 7

VIDEO CR-Offset 7

Bright 16 B-DRIVE 41 R-DRIVE 41 EXIT

AD R-Bright 67

G-Bright 67 B-Bright 67 R-Contrast 167 G-Contrast 167 B-Contrast 167 EXIT

OUTPUT1 R1-BLK 120

R1-GAIN 152 G1-BLK 140 G1-GAIN 152 B1-BLK 160 B1-GAIN 152 S-R1-BLK 120 S-R1-GAIN 152 S-G1-BLK 140 S-G1-GAIN 152 S-B1-BLK 160 S-B1-GAIN 152 EXIT

OUTPUT2 PSIG-H 64

PSIG-L 146 EXIT

OUTPUT3 RC 135

GC 135 BC 135 GCK-PHASE 8 CC 1 EXIT

VIDEO1 N-Contrast 14

P-Contrast 14 S-Contrast 15 Color 17 NT3.58 Delay 1 NT4.43 Delay 1 PAL Delay 1 SECAM Delay 3 EXIT

Pedestal R-Bright -10

G-Bright -10 B-Bright -10

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Process menu2

Pedestal R-Contrast +10

G-Contrast +10 B-Contrast +10 EXIT

VERSION Build

Boot Code Config Rom Code GUI EXIT

SS SS2

SS3 EU SS4 US SS5 JPN SS6 CHIN EXIT

TEMP Temp1 Parameter of sensor 1

Temp2 Parameter of sensor 2 Temp3 No Use Temp4 No Use EXIT

P ATTERN Cross Hatch

Color Bar EXIT

LAMP Current Time Current time of use

History1 One earlier History2 Two earlier History3 Three earlie History4 Four earlier TOTAL TIME Total operating hours EXIT

LINE OFF

LED CHECK EXIT

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