SHARP AL-1655CS Service Manual

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SERVICE MANUAL

(AL-1655CS)

CODE : 00Z

AL1655CS1E

DIGITAL MULTIFUNCTIONAL
SYSTEM

MODEL

CONTENTS

AL-1655CS

The AL-1655CS Service Manual describes only changed from AL-1651CS Service
Manual. (Code: 00ZAL1651CS1E)
The AL-1655CS Parts Guide describes only changed from AL-1651CS Parts Guide.
For the common parts, please refer to the AL-1651CS (Code: 00ZAL1651CSP1)

Reference Model

AL-1651CS

[ 1 ] GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 1

[ 2 ] SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 1

D

Parts Guide

Reference Service Manual

and Parts Guide code

00ZAL1651CS1E
00ZAL1651CSP1

Parts mark ed w ith "!" are important for maintaining the safety of the set. Be sure to replace these parts with specified
ones for maintaining the safety and performance of the set.

This document has been pub lished to be used

SHARP CORPORATION

for after sales service only.
The contents are subject to change without notice.

[ 1 ] GENERAL

1. MAJOR FUNCTIONS

Configurations

Item CPM/

Model LT A4
AL-1655CS 16 15 MB F × FF× FF FF× F × F

AL-1651CS
(Base model)

*Descriptions of items

CPM: Copy speed (Copies Per Minute)
SB/MB: SB = Manual feed single bypass, MB = Manual feed multi bypass
2 Tray: Second cassette unit
SPF: Original feed unit
R-SPF: Duplex original feed unit
Color scanner: Color scanner function
GDI printer: GDI printer function with USB
SPLC: SPLC printer function
E-SORT: Electrical sort
Duplex: Auto duplex copy function
Shifter: Job separator function
FAX: FAX function
Sharpdesk: Scanner utilities
IEEE1284: Interface port (parallel)
USB: Interface port (USB)
RJ45: Interface port (Network)
External NIC: Interface port (Network)

SB/MB2

PPM

16 15 MB ×× FF× FF FF× F × F

Tray

SPF R-SPF

Color

Scanner

(push)

GDI

SPLC E-SORT Duplex Shifter FAX

printer

Sharp

desk

IEEE
1284

USB RJ45

(2.0)Fprint only

(2.0)Fprint only

External

NIC

×

×

*Descriptions of items

F: Standard provision

×: No function or no option available
Opt: Option

[ 2 ] SPECIFICATIONS

1. Basic Specificati ons

(AL-1655CS)

Item
Copier dimensions 20.4” (W) x 19.8” (D) x 18.5” (H) (518mm (W) x 503mm (D) x 468 (H))
Weight (Approximately) Approx. 50.7 lbs. (23kg) (Not includes TD and Drum cartridge)

AL-1655CS GENERAL

1 – 1

q

PARTS GUIDE

1

Exteriors

2

RSPF exteriors

3

RSPF transport unit

5

Operation panel

6

Side door unit

7

Optical frame

8

Shifter unit

9

Middle frame

F

Base plate unit 1

G

Base plate unit 2

MODEL

CONTENTS

O

Harness

P

Packing material & accessories

R

MCU PWB

Z

2ND frame unit

[

2ND paper feeding unit

■

Index

AL-1655CS

H

Fusing unit

I

Drive unit

K

Multi manual paper feeding unit

N

250 sheets tray

Because parts marked with "!" is indispensable for the machine safety maintenance and operation, it must
Be replaced with the parts specific to the product specification.

DEFINITION

The definition of each Rank is as follows and also noted in the list

Rank A : Maintenance parts, and consumable parts which are not included in but closely related to maintenance parts
Rank B : Performance/function parts (sensors, clutches, and other electrical parts), consumable parts
Rank E : Unit parts including PWB
Rank D : Preparation parts (External fitting, packing, parts packed together)
Rank C : Parts other than the above (excluding sub components of PWB)

Because parts marked with "!" is indispensable for the machine safety maintenance and operation, it must be replaced with
the parts specific to the product specification.

F Other than this Parts Guide, please refer to documents Service Manual(including Circuit Diagram)of this model.
F Please use the 13 digit code described in the right hand corner of front cover of the document, when you place an order.
F For U.S. only-Use order codes provided in advertising literature. Do not order from parts department.

1

Exteriors

PRICE

NEW

NO. PARTS CODE

1 CCAB-0003QS35 AS D Front cover
2 LSOU-0042QSZ1 AY D Delivery tray
3 XEBSE30P08000 AA C Screw(3×8)
4 LSOU-0043QSZ1 AH D Extension tray
5 XEBSE40P12000 AA C Screw(4×12)
6 PTPE-0041QSZZ AB C Glass fixing tape B
7 DHAI-0428QSZZ AH C OP-MCU harness
8 PSHEZ0369QSZZ AE C Shading sheet

9 XBBSE30P08000 AA C Screw(3×8)
10 GCAB-0061QSZ3 AL D Left cabinet
11 TLABH0518QSZZ AF C Operation instruction label
12 GCOV-0045QSZ8 AH N D Rear cover SPF
13 CFIX-0021QS16 AH D Glass fixing plate
14 PGLSP0007QSZZ AV B Table glass
15 PTPE-0040QSZZ AC C Glass fixing tape A
16 GCOV-0058QSZZ AH D NWB option cover
17 GCAB-0062QSZ6 AM D Right cabinet SPF
18 GCAB-0087QSZ3 AX D Rear cabinet SPF
19 TCAUA0770FCZZ AB D Service caution label
20 PMLT-0024QSZZ AC C Fan cushion
21 PFILZ0002QSZZ AL D Ozone filter
22 PTPE-0044QSZZ AC C Slit glass tape
23 PGLSP0008QSZZ AH B SPF glass
25 PTPE-0010QSZZ AC C Slit glass tape
26 XHBSE30P08000 AA C Screw(3×8)

501 CFIX-0021RS55 BA E Table unit

RANK

MARK

PART
RANK

DESCRIPTION

– 1 –

1

Exteriors

20

22

23

21

16

25

5

26

19

18

17

26

11

13

9

10

7

15

8

6

14

12

501

4

5

9

3

5

2

1

PRP02481

– 2 –

RSPF exteriors

2

PRICE

NEW

NO. PARTS CODE

1 LSOU-0035QSZ2 AT D Original tray

2 LPLTP0011QSJ4 AF C Paper guide plate F

3 LPLTP0012QSJ4 AF C Paper guide plate R

4 NGERR0377FCZZ AD C Manual feeding rack gear

5 XEPSD30P08X00 AA C Screw(3×8X)

6 NGERH0193FCZZ AB C Manual feeding gear

7 MSPRP0059QSZZ AD C Control plate spring

9 LSOU-0006QSZ1 AP D Middle tray
10 PCOVP0022QSZ1 AR C Upper cover
11 CFRM-0011RS61 BC E RSPF pick up unit
12 LBNDJ0013FCZ1 AE C Wire band
13 XEBSD40P12000 AA C Screw(4×12)
14 XEBSE40P14000 AA C Screw(4×14)
15 XHBSE30P10000 AA C Screw(3×10)
16 XBPSD30P06KS0 AA C Screw(3×6KS)
17 RPLU-0005QSZZ AQ B Gate solenoid
18 MLEVP0036QSZZ AD C Delivery gate lever
19 MSPRD0126QSZ1 AC C Delivery gate spring
20 PSPO-0004QSZZ AB C Delivery gate sponge
21 PSHEZ0384QSZZ AD C Base tray sheet
22 XEBSE30P14000 AA C Screw(3×14)
23 PSHEZ0151QSZZ AD C Motor sheet DSPF
24 XBPSD30P08KS0 AA C Screw(3×8KS)
25 MLEVF0041QSZZ AD C Lever
26 NBRGM0501FCZZ AB C Metal D
27 PRNGP0090FCZZ AA C Ring(E5)
28 LPLTP0014QSZZ AK C Delivery gate
29 PSHEZ0068QSZZ AC C PS sheet
30 MHNG-0019QSZZ AS C RSPF hinge JAG
31 PCUSS0016QSZZ AB C Middle tray cushion
32 PSHEZ0380QSZZ AD C OC mat sheet DFJAG
33 LX-BZ0016QSZZ AC C Screw(3×8)
34 PSPO-0003QSZZ AC C Sponge
35 XRESP20-04000 AA C E-ring
36 NROLP0011QSZZ AD C Delivery roller
37 PSPO-0001QSZZ AB C Sponge
38 NSFTZ0013QSZZ AF C Delivery shaft
39 LPLTP0041QSZ1 AE C Pressure plate
40 XBPSD30P10KS0 AB C Screw(3×10KS)
41 MSPRD0070QSZZ AC C Delivery spring B
42 MSPRD0069QSZZ AC C Delivery spring A
43 NSFTZ0014QSZZ AP C Shaft
44 PSHEZ0381QSZZ AD C OC mat sheet DRJAG
46 NROLP0010QSZZ AD C Transport roller
47 MSPRP0052QSZZ AD C Delivery spring
48 MSPRD0154QSZZ AD C Delivery earth spring
49 NSFTZ0009QSZZ AE C Transport shaft
50 MSPRP0060QSZZ AD C Transport spring
51 MSPRC0149QSZZ AC C PS earth spring SPF
52 LPLTM0122QSZZ AD C Support plate earth
53 LPLTM0096QSZ1 AF N C Base tray reinforce plate
54 LSOU-0007QSJ2 BD D Base tray R
55 XEBSD30P08000 AA C Screw(3×8)
56 PCUSS0025QSZ1 AQ D OC mat
57 PSHEZ0386QSZZ AB D Rear side sheet A
58 PSHEZ0387QSZZ AB D Rear side sheet B

(Unit)

901 DUNT-0452RSZZ BX E RSPF unit (Include Block 3 Without No.56)

RANK

MARK

PART
RANK

DESCRIPTION

– 3 –

RSPF exteriors

2

2

11

1

4

6

7

5

9

3

12

13

14

13

17

23

29

15

19

16

18

20

24

25

54

30

10

14

13

27

13

26

58

21

22

58

57

PRP02482

56

32

33

44

33

35

14

37

36

34

26

38

27

39

40

28

22

37

41

43

42

36

47

48

46

31

35

55

50

49

27

55

47

46

26

49

51

50

46

14

30

52

22

53

33

– 4 –

RSPF transport unit

3

PRICE

NEW

NO. PARTS CODE

1 PSHEZ2174FCZZ AB C Paper feeding sheet

2 PSHEZ0445QSZZ AC C Separation sheet

3 LPLTP0013QSZ1 AC C Plate

4 MSPRC0062QSZZ AC C Pressure spring

5 PGIDM0022QSZZ AN C Paper feeding paper guide upper

6 NROLM0027QSZ1 AL C Delivery roller R

7 PBRSS0028QSZZ AN B Discharge brush

8 PGIDH0028QSZZ AK C Paper feeding paper guide lower

9 XEBSD30P08000 AA C Screw(3×8)
10 PGIDM0057QSZZ AL C U-turn R paper guide
11 DHAI-0424QSZZ AR C R-SPF interface harness
12 XHBSE30P06000 AA C Screw(3×6)
13 RMOTP0013QSZZ BB B SPF motor
14 PSPO-0004QSZZ AB C Delivery gate sponge
15 RPLU-0015QSZ1 AR B Solenoid
16 LBNDJ0013FCZ1 AE C Wire band
17 LFRM-0015QSZZ AK C Drive frame R
18 XBBSD30P04000 AA C Screw(3×4)
19 XBPSD30P05K00 AA C Screw(3×5K)
20 XRESP50-06000 AA C E-ring
21 PSHEP3029FCZZ AA C Flange sheet DUP2
22 NBLTT0041QSZZ AE B Belt(85MXL4.8)
23 NGERH0047QSZZ AF C Gear(48T/15T)
24 XPSSP20-09000 AA C Spring pin(φ2-9)
25 NBRGM0501FCZZ AB C Metal D
26 NGERH0079QSZZ AD C Gear(30T)
27 NBRGC0017QSZZ AC C Bearing(F6-10)
28 PCLC-0010QSZ1 AT B Transport clutch
29 XRESP40-06000 AA C E-ring
30 LFRM-0014QSZZ AE C Frame RD
31 MSPRP0065QSZZ AD C Open and shut lock spring
32 XEBSD30P12000 AA C Screw(3×12)
33 NPLYZ0146FCZZ AB C Pulley(22MXL)
34 NBLTT0042QSZZ AE B Belt(B75MXL4.8)
35 JKNBZ0004QSZZ AD C JAM release knob
36 MSPRC0063QSZZ AB C Delivery paper guide spring
37 RDTCT0004QSZZ AL B Inlet detect sensor
38 PGIDM0021QSZZ AQ C Transport R paper guide
39 LPLTP0015QSZZ AH C Turnover gate
40 NROLM0026QSZ1 AL C Transport roller
41 PGIDH0027QSZ1 AK N C Delivery R paper guide
42 PSHEZ0467QSZZ AG C White sheet
43 NROLM0022QSZ1 AL C PS roller
44 PSHEZ0162QSZZ AB C Harness protection sheet R
45 MSPRD0163QSZZ AC C Earth spring
46 LPINS0019QSZZ AA C Spring pin(φ2.5-9)
47 CPLTM0299QS01 AF C RSPF tension plate
48 MSPRT0294QSZZ AC C SPF tension spring
49 XEBSE30P10000 AA C Screw(3×10)

(Unit)

901 DUNT-0452RSZZ BX E RSPF unit (Include Block 2)

RANK

MARK

PART
RANK

DESCRIPTION

– 5 –

RSPF transport unit

3

20

20

49

33

48

22

25

9

20

21

32

27

20

29

28

11

19

16

13

14

15

16

44
9

16

9

12

18

17

25

46

2

25

3

4

7

9

31

36

38

5

10

32

23

24

25

39

26

36

8

31

37

40

45

41

12

30

1

6

25

20

9

33

46

47

34

20

35

43

PRP02483

42

– 6 –

Operation panel

5

PRICE

NEW

NO. PARTS CODE

1 CPNLH0031QS0A AW N D Operation panel sheet

2 CBTN-0061QS01 AE C Copy key

3 PFILZ0012QSZZ AC C Copy key light

5 CBTN-0062QS01 AF C CA key

6 JBTN-0074QSZZ AG C Operation key L

7 CBTN-0060QS01 AK C Ten key

8 CPWBF0151QSE1 BD E Operation PWB

9 XEBSD30P08000 AA C Screw(3×8)
10 GCAB-0088QSZ1 AV D Operation cabinet
11 XEBSE30P10000 AA C Screw(3×10)
12 GCAB-0089QSZZ AR D Operation panel cabinet

Operation panel

5

RANK

MARK

PART
RANK

9

DESCRIPTION

1

12

2

6

3

5

7

9

9

11

Side door unit

6

PRICE

NEW

NO. PARTS CODE

1 GCAB-0007QSJ4 AU D Side door

2 PTME-0004QSZZ AG C Lock pawl

3 MSPRT0029QSZZ AC C Lock pawl spring

4 PGIDM0008QSZZ AD C Hinge guide

5 LPLTM0132QSZZ AH C Earth plate

6 MSPRD0076QSZ1 AD C Earth spring

7 XHBSE30P06000 AA C Screw(3×6)

8 XEBSE30P06000 AA C Screw(3×6)

9 LFRM-0003QSJ3 AN D Side door inner frame
10 XEBSD30P10000 AA C Screw(3×10)
11 MSPRC0032QSZZ AB C Transcription pressure spring
12 DHAI-0291QSZZ AC C TCFB harness
13 MSPRC0031QSZZ AB C PS earth spring
14 MSPRC0030QSZZ AC C PS pressure spring
15 NSFTZ0006QSZZ AG C PS shaft
16 XRESP30-06000 AA C E-ring
17 NROLP1122FCZZ AF C PS upper roller
18 CHLDZ0010RS52 AU E Transcription holder unit
21 XEPSD30P08X00 AA C Screw(3×8)
22 NGERH0048QSZZ AE C DUP drive gear
23 NGERH0051QSZZ AE C DUP drive gear A
24 NROLP0025QSZZ AM C DUP drive roller
25 MSPRC0050QSZZ AB C DUP pressure spring
26 NROLP1122FCZZ AF C PS upper roller
27 XBPSD30P04KS0 AA C Screw(3×4KS)
28 XBBSD40P08000 AA C Screw(4×8)

RANK

MARK

PART
RANK

10

8

9

PRP02484

DESCRIPTION

– 7 –

Side door unit

6

21

16

22

23

11

10

13

27

23

10

6

7

8

28

4

5

1

7

8

8

12

9

26

24

25

26

25

14

15

11

2

14

17

18

Optical frame

7

PRICE

NEW

NO. PARTS CODE

1 CGERH0162QS01 AN E Pulley gear

2 CPLTM0288QS02 BC E Scanner plate

3 CPLTM0291QS01 AG E Tension plate

4 CPLTM0294QS01 AK E Motor fixing plate

5 CPLYZ0028QS01 AM E Idle pulley

6 DUNT-0404QSZZ BU E Carriage unit

7 LHLDZ0093QSZZ AC C Rod holder

8 LSTPF0013QSZZ AC C Rod stopper

9 LX-BZ0033QSZZ AB C Screw(3×6)
10 MLOKZ0004QSZ1 AD C Carriage lock
11 MSPRT0283QSZZ AC C Tension spring
12 MSPRT0284QSZZ AC C Motor spring
13 NBLTT0030QSZ1 AH B Belt
14 NBLTT0031QSZ1 AF B Belt
15 NGERH0161QSZZ AL C Idle gear
16 NSFTZ0063QSZZ AK C Slide shaft
18 PGIDM0099QSZ1 AH C Paper guide
19 PGUMS0004QSZZ AA C Table glass cushion
21 PSHEZ0367QSZ1 AD C Cable fixing sheet
22 PDUC-0005QSZ2 AD C Fan duct JAG
23 PSHEZ0376QSZ1 AD C CCD insulate sheet
24 PSHEZ0377QSZZ AC C Edge protect sheet
25 RMOTS0046QSZZ AQ B Scanner motor
26 XHBSE30P06000 AA C Screw(3×6)
27 XRESP50-06000 AA C E-ring

RANK

MARK

PART
RANK

10

10

3

PRP02485

DESCRIPTION

– 8 –

7

Optical frame

PRICE

NEW

NO. PARTS CODE

28 XRESP70-08000 AA C E-ring
29 PGIDM0019QSJ1 AG C SPF hinge guide L
30 PGIDM0020QSJ2 AH C SPF hinge guide R
31 XHBSE30P08000 AA C Screw(3×8)
32 RCORF0018QSZZ AR C FFC core
38 XEBSE40P12000 AA C Screw(4×12)
39 PSHEZ0389QSZ1 AK C Scanner sheet
40 DHAI-0268QSZ3 AG N C CCD-MCU harness
43 PTPE-0045QSZZ AA C CCD harness double-sided tape
44 MARMP0050QSZZ AF C Paper fixing arm
45 LHLDZ0111QSZZ AE C Paper fixing holder

7

Optical frame

RANK

MARK

PART
RANK

6

31

DESCRIPTION

29

31

39

32

43

40

19

21

32

21

19

23

16

31

30

31

11

5

3

9

9

1

31

12

26

25

9

4

27

15

14

31

24

28

19

38

19

22

5

13

44

10

38

45

38

19

– 9 –

19

8

26

7

2

18

PRP02486