SHARP Al1200PG Service Manual

PARTS GUIDE

CODE:00ZAL1200/P1/

DIGITAL COPIER

AL-1200

1 Exteriors 2 Original cover unit 3 Operation panel 4 Side Door unit 5 Optical Frame 1 6 Optical Frame 2 7 LSU unit 8 Mirror Holder unit 9 Delivery paper guide unit F Middle Frame G Base plate unit 1 H Base plate unit 2 I Fusing unit J Drive unit K Single Manual Paper Feeding cover unit

..

AL-1000

L Multi Manual Paper feeding cover unit

..

AL-1001/AL-1200)

AL-1000 AL-1001

MODEL AL-1200

CONTENTS

M Single Manual Paper Feeding unit

..

AL-1000

N Multi manual paper feeding unit

..

AL-1001/AL-1200

O Socket Holder unit P TC case unit Q 250 sheets tray R Harness S Packing material & Accessories T MCU PWB U Operation PWB V MFD sensor PWB W POD sensor PWB X PPD1 sensor PWB Y PPD2 sensor PWB Z DC power supply PWB

Index

Except

(

Japan

(

only

)

SHARP CORPORATION

This document has been published to be used for after sales service only. The contents are subject to change without notice.

AL-1200

DEFINITION

The definition of each Rank is as follows and also noted in the list

A : Parts necessary to be stocked as High usage parts. B : Parts necessary to be stocked as Standard usage parts. C : Low usage parts. D : Parts necessary for refurbish. E : Unit parts recommended to be stocked for efficient after sales service.

Please note that the lead time for the said parts may be longer than normal parts. S : Consumable parts. Please note that the following parts used in Copier under the same description are classified into A or B Rank depending upon the place

used. Example : Gear made of Metal, Sprocket, Bearing, Belt made of Rubber, Spring clutch mechanism. A Rank : The parts which may be with the revolution or loading. B Rank : Parts similar to A Rank parts, but are not included in Rank A.

!

Because parts marked with “ to the product specification.

F Other than this Parts Guide, please refer to documents Service Manual (including Circuit Diagram) of this model. F Please use the 13 digit code described in the right hand corner of front cover of the document, when you place an order. F For U.S. only-Use order codes provided in advertising literature. Do not order from parts department.

” is indispensable for the machine safety maintenance and operation, it must be replaced with the parts specific

1 Exteriors

NO. PARTS CODE

CCAB-0003QS01 GCAB-0003QSZA

1

GCAB-0003QSZZ LSOU-0001QSZZ

2

LSOU-0001QSZA XEBSE30P08000

3

LSOU-0008QSZZ

4

LSOU-0008QSZA XEBSE40P12000

5

CPNLC0002QS03 CPNLC0002QS04 CPNLC0002QS01

6

CPNLC0002QS08 CPNLC0002QS07 DHAI-0040QSZZ

7

DHAI-0049QSZZ

8

XBBSE30P08000

9

GCAB-0005QSZZ

10

GCAB-0005QSZA TLABH0056QSZZ

11

CFIX-0003QS01 CFIX-0003QS04

13

CFIX-0003QS02 PSHEZ0026QSZZ

14

PSHEZ0027QSZZ

15

PGLSP0001QSZZ

16

GCAB-0006QSZZ

17

GCAB-0006QSZA GCAB-0021QSZZ

18

GCAB-0021QSZA TCAUA0770FCZZ

19

PRICE RANK

Ex. Ja. AR EQ N D AS EZ N D AP EQ N D AW FG N D AX FG N D AA DD C AH DX N D AH DX N D AA DD C AV FG N D AW FG N D AV FG N D AW FG N D AV FG N D AK DX N C AG DS N C AA DD C AN EG N D AN EQ N D AG DX N C AN EG N C AN EG N C AN EG N C AE DJ N C AC DJ N C AX FG N B AN EQ N D AN EQ N D AY FQ N D AY FQ N D AB DD C

NEW

MARK

PART RANK

Front cover (Japan only) Front cover (For Europe) Front cover (Except Europe,Japan) Delivery tray (Except Europe) Delivery tray (For Europe)

×8)

Screw (3 Extension tray (Except Europe) Extension tray (For Europe)

×12)

Screw (4 Operation panel (Except Europe) (AL-1000) Operation panel (For Europe) (AL-1000) Operation panel (Japan only) (AL-1001) Operation panel (For Europe) (AL-1200) Operation panel (Except Europe) (AL-1200) OP harness D-RST harness

×8)

Screw (3 Left exterior (Except Europe) Left exterior (For Europe) Operation instruction label Glass fixing plate (Japan only) Glass fixing plate (For Europe) Glass fixing plate (Except Europe,Japan) Sheet Table glass fixing sheet Table glass Right exterior (Except Europe) Right exterior (For Europe) Rear exterior (Except Europe) Rear exterior (For Europe) Service caution label (Except Japan)

DESCRIPTION

– 1 –

1 Exteriors

NO. PARTS CODE

TLABZ0058QSZZ

20

TLABH0264GCZZ

21

PMLT-0024QSZZ

22

PFILZ0002QSZZ

23

TLABH0055QSZZ

24

PSHEZ0079QSZZ

25

PCOVP0035QSZZ

26

PCOVP0035QSZA TLABM0067QSZZ

27

CFIX-0003QS51 CFIX-0003QS54

501

CFIX-0003QS52

1 Exteriors

PRICE RANK

Ex. Ja. AD DJ N C AC DJ C AC DJ N C

AL EB N B AE DS N C AD DJ N C

AL EB N D

AL EB N D AD DJ N C AZ FQ N E BA FX N E BA FX N E

NEW

MARK

PART RANK

Class 1 label (For Europe,Australia) Service man label (For Europe) Fan cushion Ozone filter Power supply label (Japan only) Table glass sheet Rear exterior cover (Except Europe) Rear exterior cover (For Europe) Digital mark label (USA only) Table unit (Japan only) Table unit (For Europe) Table unit (Except Europe,Japan)

AL-1200

DESCRIPTION

10

26

9

18

11

9

21

20

19

5

9

13

15

25

23

22

14

9

25

16

501

8

7

9

6

9

17

4

5

24

5

3

2

1

27

FCP03040

– 2 –

AL-1200

2 Original cover unit

NO. PARTS CODE

GCOVH0003QSZZ

1

GCOVH0004QSZZ

2

PSHEZ0034QSZZ

3

901

(Unit)

CCOVH0004QS51

2 Original cover unit

PRICE RANK

Ex. Ja. AM EG N D AX FG N D AV FG N C

BC GD N E

NEW

MARK

PART RANK

DESCRIPTION

OC cover S OC cover M OC sheet

OC cover unit

1

2

3

FCP03041

– 3 –

3 Operation panel

NO. PARTS CODE

PFILZ0001QS12 PFILZ0001QSZ5 PFILZ0001QSZ6

1

PFILZ0001QS18 PFILZ0001QSZ2 CBTN-0009QS01

2

JBTN-0010QSZZ

3

JBTN-0005QSZZ

4

CBTN-0004QS01

5

JBTN-0008QSZZ

6

MSPRP0015QSZZ

7

CPWBF0014QS51

8

CPWBF0014QS52 XEBSE30P08000

9

CPNLC0002QS03 CPNLC0002QS04 CPNLC0002QS01

10

CPNLC0002QS08 CPNLC0002QS07

3 Operation panel

PRICE RANK

Ex. Ja. AS EQ N B AS EQ N B AS EQ N B AS EQ N B AS EQ N B AG DS N C AC DJ N C AC DJ N C AE DS N C AD DJ N C AC DJ N C BR LX N E BR LX N E AA DD C AV FG N D AW FG N D AV FG N D AW FG N D AV FG N D

NEW

MARK

PART RANK

Filter (Inch series) (AL-1000) Filter (AB series) (AL-1000) Filter (Japan only) (AL-1001/AL-1200) Filter (Inch series) (AL-1200) Filter (AB series) (AL-1200) Copy key Copy key smoke Percent key Operation key R Operation key L Operation PWB earth spring Operation PWB (AL-1000) Operation PWB (AL-1001/AL-1200)

×8)

Screw (3 Operation panel (Except Europe) (AL-1000) Operation panel (For Europe) (AL-1000) Operation panel (Japan only) (AL-1001) Operation panel (For Europe) (AL-1200) Operation panel (Except Europe) (AL-1200)

DESCRIPTION

AL-1200

1

2

6

4

7

3

5

8

9

10

– 4 –

9

FCP03042

AL-1200

4 Side Door unit

NO. PARTS CODE

GCAB-0007QSZZ

1

GCAB-0007QSZA PTME-0004QSZZ

2

MSPRT0029QSZZ

3

PGIDM0008QSZZ

4

LPLTM0043QSZZ

5

MSPRD0076QSZZ

6

XHBSE30P06000

7

XEBSE30P06000

8

LFRM-0003QSZZ

9

XEBSD30P10000

10

MSPRC0032QSZZ

11

DHAI-0047QSZZ

12

MSPRC0031QSZZ

13

MSPRC0030QSZZ

14

NSFTZ0006QSZZ

15

XRESP30-06000

16

NROLP1122FCZZ

17

CHLDZ0010QS51

18

TCAUH0819FCZZ

19

PRICE RANK

Ex. Ja. AU EZ N D AV FG N D AG DX N C AC DJ N C AD DJ N C AD DJ N C AC DJ N C AA DD C AA DD C AP EQ N C AA DD C AB DJ N C AH DX N C AB DJ N C AC DJ N C AG DX N C AA DD C AF DS C AX FG N E AA DD C

NEW

MARK

PART RANK

Side door (Except Europe) Side door (For Europe) Lock pawl Lock pawl spring Hinge guide Earth plate Earth spring

×6)

Screw (3

×6)

Screw (3 Side door inner frame

×10)

Screw (3 Transcription pressure spring TCFB harness PS earth spring PS pressure spring PS shaft E type ring PS upper roller Transcription holder unit HT caution label (Japan only)

DESCRIPTION

– 5 –

4 Side Door unit

AL-1200

16

11

10

7

12

6

8

4

1

5

7

8

10

9

2

13

14

15

11

3

14

18

17

10

19

FCP03043

10

– 6 –

AL-1200

5 Optical Frame 1

NO. PARTS CODE

PWIR-0003QSZZ

1

CHLDZ0019QS31

2

CREFL0003QS31

3

LPLTM5111FCZZ

4

XBPSD30P05K00

5

DHAI-0041QSZZ

6

LX-BZ0005QSZZ

7

CPLTM0026QS01

8

NPLYZ0005QSZZ

9

NPLYZ0006QSZZ

10

XRESP40-05000

11

CDAIU0002QS01

12

XHBSE30P08000

13

LRALM0003QSZZ

14

LRALM0002QSZZ

15

LX-BZ0004QSZZ

16

XRESP70-08000

17

NGERH0027QSZZ

18

MSPRC0040QSZZ

19

RMOTP0011QSZZ

20

CPLTM0025QS01

21

XRESP50-06000

22

NBRGC0387FCZ1

23

XPSSJ30-12000

24

NPLYZ0004QSZZ

25

NBLTT0002QSZZ

26

LX-BZ0324FCZZ

27

NPLYZ0003QSZZ

28

LX-BZ0049FCZZ

29

NSFTZ0008QSZZ

30

NBRGC0133FCZ1

31

LX-WZ0119FCZZ

32

PRICE RANK

Ex. Ja. AR EQ N C BC GJ N E BQ LP N E AC DJ C AA DD C AF DS N C AA DD N C AH DX N C AG DX N C AD DJ N C AA DD C BG GT N C AA DD C AG DS N C AF DS N C AB DD N C AA DD C AH DX N C AB DJ N C BA FX N B AH DX N C AA DD C AC DJ C AB DD C AG DX N C AH DX N B AA DD C AM EG N C AB DD C AQ EQ N C AC DJ C AA DD N C

NEW

MARK

PART RANK

MB wire 2nd,3rd mirror holder unit Copy lamp unit Wire fixing plate Screw (3 CL lead harness Screw Pulley fixing plate F Pulley L pulley E type ring Optical base plate Screw (3 MB-B rail R MB-B rail F Screw E type ring Mirror motor idle gear MB drive spring Mirror motor Mirror motor fixing plate E type ring Bearing Spring pin ( Winder drive shaft pulley Winder drive belt Screw (3 Winder pulley Screw (4 Winder drive shaft PF bearing 8 Washer

DESCRIPTION

×5K)

×8)

φ3 12)

×4) ×6)

– 7 –

5 Optical Frame 1

AL-1200

1

2

1

5 4

6

3

5

4

7

8

9

13

10

11

10

9

8

7

12

13

19

13

20

5

13

14

15

5

21

18

32

17

22

23

16

26

27

24

28

25

27

FCP03044

17

– 8 –

31

29

28

29

30

AL-1200

6 Optical Frame 2

1

2

10

6

5

1

7

3

17

16

21

10

8

1

4

9

19

1

18

1

22

21

10

11

10

24

23

10

13

21

20

21

14

10

16

15

FCP03045

– 9 –

6 Optical Frame 2

NO. PARTS CODE

XHBSE30P08000

1

PCASZ0003QSZZ

2

DHAI-0041QSZZ

3

LHLDZ0011QSZZ

4

DHAI-0042QSZZ

5

LX-BZ0004QSZZ

6

CDAIU0008QS51

7

XBBSD30P08000

8

CPWBF1177FC5A

9

PCUSG0190FCZ1

10

PSHEP0042QSZZ

11

PBRSR0002QSZZ

13

CDAIU0002QS01

14

PGIDM0007QSZZ

15

TCAUH0933FCZZ

16

LPLTM0097QSZZ

17

LPLTM0098QSZZ

18

LHLDZ7021XCZZ

19

PSHEZ0066QSZZ

20

XEBSE40P12000

21

RCORF0002QSZZ

22

PGSK-1004DCZZ

23

PSHEZ0074QSZZ

24

PRICE RANK

Ex. Ja. AA DD C AK EB N C AF DS N C AD DJ N C AK EB N C AB DD N C BC GJ N E AA DD C AG DX N E AB DJ C AC DJ N C AK DX N B BG GT N C AP EQ N C AB DD C AE DS N C AE DJ N C AD DJ C AE DS N C AA DD C AE DS N C AF DJ C AE DS N C

NEW

MARK

PART RANK

×8)

Screw (3 Dark box CL lead harness CL lead holder ICU-CCD harness Screw Lens unit

×8)

Screw (3 MHPS sensor PWB Table glass cushion Edge protect sheet Discharge brush Optical base plate U-turn rib guide upper HT caution label CCD harness cover CCD PWB cover Ferrite core holder (FRH-12) Lens base plate lower sheet

×12)

Screw (4 Ferrite core Gasket Optical protection sheet

AL-1200

DESCRIPTION

7 LSU unit

NO. PARTS CODE

XEBSD30P06000

1

PCOVP0028QSZZ

2

DHAI-0059QSZZ

3

LBNDJ0013FCZ1

4

DUNTK0013QSZZ

5

PSHEZ0073QSZZ

6

MSPRT0019QSZZ

7

XEBSD30P12000

8

7 LSU unit

PRICE RANK

Ex. Ja. AA DD C AE DJ N C AQ EQ N C AA DJ C BU NU N E AC DJ N C AB DJ N C AA DD C

NEW

MARK

PART RANK

Screw (3 LSU harness cover LSU harness Wire band LSU unit (A4-600D) LSU harness sheet Delivery paper guide spring Screw (3

×6)

×12)

DESCRIPTION

3

4

7

8

1

8

2

7

8

5

8

6

FCP03046

– 10 –

AL-1200

8 Mirror Holder unit

NO. PARTS CODE

PSHEZ0048QSZZ

1

LHLDZ0019QSZZ

2

XBPSD40P06KS0

3

NPLYZ0007QSZZ

4

LHLDZ0013QSZZ

5

XEBSD40P06000

6

CSLI-0103FC31

7

LX-BZ0335FCZZ

8

CPLTM0029QS01

9

PCUSS0009QSZZ

10

LFIX-0284FCZZ

11

PMIR-0002QSZZ

12

CPLTM0028QS01

13

PCUSS0201FCZZ

14

CHLDZ0019QS31

901

(Unit)

8 Mirror Holder unit

PRICE RANK

Ex. Ja. AE DJ N C AN EG N C AA DD C AG DX N C AD DJ N C AA DD C AF DS E AA DD C AH DX N C AA DJ N C AC DD C AN EQ N B AH DX N C AA DD C

BC GJ N E

NEW

MARK

PART RANK

Reflector protect sheet 2nd,3rd mirror holder Screw (4 W pulley CL guide holder Screw (4 Slider (4pcs/set) Screw (4 Pulley fixing plate R MB-B cushion R 4th 5th mirror fixing plate F 2nd,3rd mirror Pulley fixing plate F MB-B cushion

2nd,3rd mirror holder unit

DESCRIPTION

×6KS)

×6) ×6)(Red)

5

1

6

4

8

3

2

4

3

7

9

7

10

6

12

11

8

12

11

13

7

8

14

FCP03047

11

– 11 –

9 Delivery paper guide unit

NO. PARTS CODE

NROLP0008QSZZ

1

MSPRT0020QSZZ

2

PSHEZ0017QSZZ

3

CPWBF1177FC57

4

MLEVP0005QSZZ

5

PGIDM0006QSZZ

6

MSPRC0021QSZZ

7

NROLP1122FCZZ

8

MSPRC0022QSZ1

9

DHAI-0040QSZZ

10

PSHEZ0080QSZZ

11

RCORF0002QSZZ

12

PRICE RANK

Ex. Ja. AD DJ N C AB DJ N C AC DJ N C AG DX N E AD DJ N C AN EG N C AB DJ N C AF DS C AC DJ N C AK DX N C AE DJ N C AE DS N C

9 Delivery paper guide unit

NEW

MARK

PART RANK

Delivery roller upper Delivery roller spring PWB insulation sheet POD sensor PWB Delivery actuator Delivery paper guide Delivery transport roller spring PS upper roller Delivery earth spring OP harness OPE harness core hold sheet Ferrite core

3

AL-1200

DESCRIPTION

1

4

2

5

6

1

2

7

8

7

9

8

12

10

11

FCP03048

– 12 –

AL-1200

10 Middle Frame

NO. PARTS CODE

NROLP0007QSZ1

1

NBRGC0579FCZZ

2

NROLP0012QSZ1

3

NPLYZ0001QSZZ

4

NBLT-0005QSZZ

5

LBNDJ0043FCZZ

6

NCPL-0002QSZZ

7

MSPRC0024QSZZ

8

RMOTD0009QSZZ

9

XEBSD30P10000

10

XEBSD30P30000

11

NFANP0001QSZZ

12

LHLDZ0018QSZZ

13

QSLP-0006QSZZ

14

XEBSD30P06000

15

QSLP-0005QSZZ

16

XBPSC30P06K00

17

DHAI-0046QSZZ

18

DHAI-0048QSZZ

19

NBLTT0001QSZZ

20

LFRM-0002QSZZ

21

JKNBZ0001QSZZ

22

DHAI-0037QSZ1

23

DHAI-0029QSZZ

24

DHAI-0057QSZZ PGIDM0009QSZZ

25

LPINS0301FCZZ

26

DHAI-0038QSZZ

27

LX-BZ3006SC0S

28

XBBSD30P08000

29

XEBSD40P12000

30

PRICE RANK

Ex. Ja. AQ EQ N C AE DJ C AS EQ N C AE DJ N C AH DX N B AA DD C AC DJ N C AA DJ N C AU EZ N B AA DD C AA DD C AY FQ N B AE DS N C AE DJ N C AA DD C AE DJ N C AA DD C AH DX N C AG DX N C AH DX N B AX FG N C AE DS N C AS EQ N C AN EG N C AN EG N C AG DS N C AD DJ C AS EQ N C AA DD C AA DD C AA DD C

NEW

MARK

PART RANK

Delivery roller lower Roller bearing Delivery trasport roller lower Pulley (22T) Delivery roller drive belt Snap band (SG-130) Hopper cupring Hopper spring Toner motor

×10)

Screw (3

×30)

Screw (3 Fan TC high voltage holder BC HV electrode plate

×6)

Screw (3 TC HV electrode plate

×6K)

Screw (3 BC harness TC harness Belt 308 Center frame Roller rotation knob PPD2 interface harness HL harness 1 (100V series) HL harness 1 (200V series) Harness guide DV guide pin DVS harness

×6)

Screw (3

×8)

Screw (3

×12)

Screw (4

DESCRIPTION

– 13 –