Sharp 21F-PA330I Service Manual

SERVICE MANUAL
COLOUR TALEVISION
Chassis No. GA-4
MODEL
In the interests of user-safety (Required by safety regulaton in some countries) the set should be restored to its original condition and only part identical to those specified should be used.
PAL B/G System Full Auto Channel Preset and Auto Channel Skip 100-CH Program Memory CATV (Hyper Band) Ready <Used Frequency Synthesizer Tuner> Black Stretch Circuit On Timer / Off Timer / Reminder Timer Blue Back Noise Mute Front AV IN & Rear AV IN / OUT Terminals Front Headphone Jack Aperture Control Circuit
FEATURE
Auto Fine Tuning Colour Comp Filter (NTSC Only) High Contrast Picture Hotel Mode 2 Language OSD (English / Thai ) White Temperature Select Component In Surround Sound Effect <With Bass / Treble / Balance> AV Stereo
SPECIFICATIONS...................................................
IMPORTANT SERVICE NOTES..............................
ADJUSTMENT PRECAUTIONS..............................
TROUBLE SHOOTING FLOWCHART....................
SOLID STATE DEVICE BASE DIAGRAM...............
WAVEFROMS.........................................................
CHASSIS LAYOUT..................................................
BLOCK DIAGRAMS
MAIN UNIT.......................................................
CRT UNIT.........................................................
HEADPHONE UNIT.........................................
S-CONTROL UNIT...........................................
DESCRIPTION OF SCHEMATIC DIAGRAM.........
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Page
2 2
3 13 15 16 17
18 19 19 20 21
SCHEMATIC DIAGRAM
MAIN UNIT............................................
CRT UNIT..............................................
HEADPHONE UNIT...............................
S-CONTROL UNIT................................
PRITED WIRING BOAD ASSEMBLIES.......
REPLACEMENT PARTS LIST
ELECTRICAL PARTS............................
MISCELLANEOUS PARTS...................
ACCESSORIES PARTS.......................
CABINET PARTS..................................
PACKING PARTS..................................
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22 23 23 24 25
29 33 33 33 34
CONTENTS
WARNING
The chassis in this receive is partially hot. Use an isolation transformer between the line cord plug and power receptable, when servicing this chissis. To prevent eletriv shock, do not remove cover. No user­servieable parts inside. Refer servicing to qualified service personnel.
SHARP MENUFACTURING (THAILAND) CO.,LTD.
21F-PA330I
IMPORTANT SERVICE NOTES
Maintenance and repairing of this receiver should be done by qualified service
personnel only.
1. SERVICE OF HIGH VOLTAGE SYSTEM AND PICTURE TUBE
when servicing the high voltage system, remove static change from it by connecting a 10K ohm resistor in series with an insulated wire (such as a test probe) between picture tube dag and 2nd anode lead. (AC line cord should be disconnected from AC outlet.)
1).
2).
3).
4).
2. X - RAY
This receiver is designed so that any X - Ray radiation is kept to an absolute minimum. Since certain malfunctions or servicing may produce potentially hazardous radiation with prolonged exposure at close range, the following precautions should be observed:
1).
2).
3).
3. BEFORE RETURNING THE RECEIVER
Before returning the receiver to the user, perform the following safety Checks.
1). Inspect all lead dress to make certain that leads are not pinched or that hardware is not lodged between the chassis and other metal parts in the receiver.
2). Inspect all proteative devices such as non - mrtallic control knobs,insulating fishpapers, cabinet backs, adjustment and compartment covers or shields, isolation resistor - capacitty networks, mechanical insulators etc.
Convergence..........................................................................................................Self Convergence System
Focus.....................................................................................................Electrostatic Focus High Bi-Potential
Sweep Deflection...............................................................................................................................Magnetic
Intermediate Frequencies
Picture IF Carrier..............................................................................................................................38.9 MHz
Sound IF Carrier Frequency
6.5 MHz...........................................................................................................................................32.4 MHz
6.0 MHz...........................................................................................................................................32.9 MHz
5.5 MHz...........................................................................................................................................33.4 MHz
4.5 MHz...........................................................................................................................................34.4 MHz
Colour Sub - Carrier Frequency......................................................................................................34.47 MHz
Power Input.................................................................................................................110 ~ 240V AC 50/60 Hz
Power Consumption..................................................................................................................................97 W
Audio Power Output Rating.......................................................................................................4 W(RMS) x 2
Speaker
Size..................................................................................................................................... 12 x 6 cm (2 pcs)
Voice Coil Impedance...........................................................................................................16 ohm at 400 Hz
Aerial Input Impedance
VHF/UHF.........................................................................................................................75 ohms Unbalanced
Receiving System..................................................................................................................................PAL B/G
Tuner Ranges
VHF - Channels..............................................................................................................................E2 thru E12
UHF - Channels............................................................................................................................E21 thru E69
CATV - Channels............................................................................................................................S1 thru S20
Receiving Frequency...............................................................................................48.5 MHz thru 863.25 MHz
Dimensions (approx.) .............................................................................................................Width: 618.0 mm
Height: 473.0 mm Depth: 482.0 mm Weight(approx): 23.0 kg
Cabinet material.................................................................................................................................All Plastics
Specifications are subject to change without prior notice.
SPECIFICATIONS
2-1 2-2
2
Picture tube in this receiver employs integral implosion protection. Replace with tube of the same type number for continued safety. Do not lift picture tube by the neck. Handle the picture tube only when wearing shatterproof goggles and after discharging the high voltage completely.
When repairing the circuit, be sure not to increase the high voltage to more than
30.0kV(at beam 0 µA) for the set. To keep the set in the in a normal opeartion, be sure to make it function on 27.0kV
1.5kV (at beam 1,000 µA) in the case of the set.The set has been factory ­Adjusted to the above mentioned high voltage. *If there is a possibililty that the high voltage fluctuates as a result of the repairs, never forget to check for such high voltage after the work. Do not substitute a picture tube with unauthorizerd types and/or brands which may cause excess X - ray radiation.
+
_
ADJUSTMENT PRECAUTIONS
This model’s setting in two different ways: through the I2C bus control and in the convention analog manner. The adjustments via the I2C bus control include preset - only items and variable data.
CAUTION: Make sore TV set in “Normal condition” before swich to Service Mode for adjustment.
1. Setting the service mode by the microprocessor.
2. Factory Presetting.
3. For reference please check with memory map RH - IXB225WJZZ (See attachment)
Note:
Setting the service mode by the microprocessor to set the TV set to SERVICE mode position, and the microprocessor is in input mode. (Adjustment trough the I2C bus control). Press the MENU key on the remote controller to get ready to select the mode (Adjustment mode, Setting mode, Check mode and Option mode) one by one. Press the CH DOWN/UP key on the remove controller to select the item in Adjustment mode or Option mode. Using the VOLUME UP/DOWN key on the remote controller, the data can be modified. Please wait approximately 200 msec for data storage in EEPROM before select to another mode. In check mode the data cannot be changes. Press the SERVICE key agian, it will swich to the NORMAL mode position, and the microprocessor is out of the SERVICE mode.
(1).
(2).
(3).
(4).
(5). (6).
Power ON the set, press the SERVICE key on the remote controller, then press both CH UP and VOL UP button on the set simultaniously for 5 secs. Intial values are automatically preset, only when a new EPROM is used. The inital data are preset as listed in page 5-1 to 7-1. Make sure the data need modification or not (Initial data) Precaution: If haven’t done this initialization, it may possibly generate excessive Beam cerrent.
(1).
(2). (3).
Presetting SERVICE mode (MANUAL)
Short JA301 & JA410, then TV set will switch to the service mode position, and the microprocessor is in input mode. (Adjustment through the I2C bus control) Press the MENU key on the remote controller to get ready to select the mode (Adjustment mode, Setting mode, Check mode and Option mode) one by one. Press the CH UP/DOWN key on the remote controller select the item in Adjustment mode, Setting mode and Option mode. Using the VOLUME UP/DOWN key on the remote controller, the data can be modified. Please wait approximately 200 msec for data storge in the EEPROM before select to another mode. In check mode the data can not be changed. Disable the short of JA301 & JA410, it will switch to the normal mode (OFF) position, and the microprocessor is out of the sevice mode.
(1).
(2).
(3).
(4).
(5). (6).
ADJUSTMENT ITEM
**Below are the adjustment items the should be done, PLS FOLLOW THE PROCEDURE. Otherwise some adjustment items will not be accurate.
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45
BUS SETUP
OPTION SET UP
H - VCO VIF - VCO S - TRAP fo RF - AGC PURITY ADJ CONVERGENCE ADJ FOCUS ADJ V - SHIFT (50 Hz) H - SHIFT (50 Hz) V - SIZE (50 Hz) SCREEN WHITE BALANCE SUB - BRIGHTNESS SUB - CONTRAST BEAM CURRENT CHECK SUB - TINT SUB - COLOR BEAM PROTECTOR CHECK HV PROTECTOR CHECK OTHER PROTECTOR CHECK AV OUT CHECK AV IN CHECK COMPONENT IN CHECK CONTRAST CONTROL CHECK COLOR CONTROL CHECK BRIGHTNESS CONTROL CHECK TINT CONTROL CHECK SHARPNESS CONTROL CHECK CH DISPLAY COLOR CHECK NORMAL DISPLAY CHECK WHITE TEMP CONTROL CHECK COLOR SYSTEM CHECK SURROUND CHECK TREBLE CHECK BASS CHECK BALANCE CHECK SOUND SYSTEM CHECK NOISE MUTE CHECK OSD LANGUAGE QUANTITY CHECK HEAD PHONE CHECK BILINGUAL FUNCTION CHECK SHOCK TEST CHECK ROM CORRECTION CHECK
NO ***
ADJUSTMENT ITEM
EFFECTIVE MODEL
REVISION
21F-PA330I
3-1 3-2
3
The flow of mode list as following, *Direct Key - in Mode for Service Items in Service Mode
USER DATA IN SERVICE MODE
1). While SERVICE mode ON,EEPROM DATA will swich to the service data. Also, once SERVICE mode OFF, EEPROM will swich back to previous USER DATA.
2). In the service mode, the user data establish as below,
RC CODE(HEX)
80 40 C0 20 A0 60 E0 10 50 E4 E4 75 F5 C2 8D D6 0D 36 46 C6 26 24 54 74 66 E6 C4
4C CC 2C AC EC
80
40 C0
20 A0
60 E0
10
50 E4 C1 CA
81
R/C KEY NAME
POS 1 POS 2 POS 3 POS 4 POS 5 POS 6 POS 7 POS 8 POS 0 FLASHBACK FLASHBACK WHITE TEMP UP WHITE TEMP DOWN TUNE DOWN SHARPNESS DOWN BALANCE LEFT SHARPNESS UP BALANCE RIGHT TREBLE UP TREBLE DOWN BASS UP COLOUR UP BRIGHTNESS DOWN TINT DOWN SURROUND UP SURROUND DOWN CONTRAST DOWN PICTURE HOLD TEXT CANCEL SIZE POS 1 POS 2 POS 3 POS 4 POS 5 POS 6 POS 7 POS 8 POS 0 FLASHBACK
SERVICE - ITEM
R-C UP (IN SERVICE MODE VOO) G-C UP (IN SERVICE MODE VOO) B-C UP (IN SERVICE MODE VOO) R-C DOWN (IN SERVICE MODE VOO) G-C DOWN (IN SERVICE MODE VOO) B-C DOWN (IN SERVICE MODE VOO) R-D UP (IN SERVICE MODE VOO) B-D UP (IN SERVICE MODE VOO) B-D DOWN (IN SERVICE MODE VOO) R-D DOWN (IN SERVICE MODE VOO) Y-MUTE (BESIDES OF SERVICE MODE VOO) RF-AGC (V01) VIF-VCO (V02) H-VCO (V03) SUB-CON (V04) SUB-COL (V05) SUB-BRIGHT (V06) SUB-TINT (V07) SUB-SHP (V08) SUB-COL-YUV (V09) SUB-TINT-YUV (V10) V-SIZE (V11), V-SIZE60 (V17) V-SHIFT (V12), V-SHIFT60 (V18) H-SHIFT (V13), H-SHIFT60 (V19) SCM-BR (V14) SCM-BB (V15) SUB-VOL (V16) S-TRAP-BG (V20) S-TRAP-I (V21) S-TRAP-DK (V22) S-TRAP-M (V23) S-TRAP-574 (V24) R-C UP YUV (IN SERVICE MODE V25) G-C UP YUV (IN SERVICE MODE V25) B-C UP YUV (IN SERVICE MODE V25) R-C DOWN YUV (IN SERVICE MODE V25) G-C DOWN YUV (IN SERVICE MODE V25) B-C DOWN YUV (IN SERVICE MODE V25) R-D UP YUV (IN SERVICE MODE V25) B-D UP YUV (IN SERVICE MODE V25) B-D DOWN YUV (IN SERVICE MODE V25) R-D DOWN YUV (IN SERVICE MODE V25) AUTO ADJ FOR V01, V02, V03, V20, V21, V22, V23, V24 T-SET SERVICE MODE
CONTRAST
COLOUR
BRIGHTNESS
TINT SHARPNESS WHITE TEMP
S-VOLUME SURROUND
TREBLE
BASS
BALANCE
BLUE BACK
C SYSTEM S SYSTEM
USER DATA
MAX (60) CENT (0) CENT (0) CENT (0) CENT (0)
STANDARD
MIN
OFF CENT (0) CENT (0) CENT (0)
OFF
AUTO
*1
*1: For each CH, data is same as before swich to Service mode.
After set the MCL to MCL4, pease set the INITIAL SETTING to INITIAL 9.
INITIAL 9: For Thai (ALL channel Sound System are set to B/G)
CH-No
0 1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
Fv (MHz)
55.25
175.25
189.25
203.25
217.25
535.25
48.25
62.25
196.25
210.25
224.25
471.25
855.25
223.95
224.55
223.85
224.65
223.75
224.75
91.25
103.25
171.25
183.25
193.25
Sound Sys
B/G B/G B/G B/G B/G B/G
B/G B/G B/G B/G B/G B/G B/G
B/G B/G B/G B/G B/G B/G B/G
M M M M M
CH-No
35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70
MCL4 (HEX D5)
Fv (MHz)
193.25
205.25
217.25
621.25
Sound Sys
M M M M
MCL4 (HEX D5)
PLL DATA OF ABOVE FREQ SHOULD TAKE THE ACCOUNT OF PIF SETTING IN SERVICE OPTION O04 (VIF) BEFORE STORING INTO EEPROM.
*NOTE :
4
4-1 4-2
SHIPPING SETTING & CHECKING
(1) The following default data has been factory-set for the E2PROM follow by INITIAL DATA selected.
**AFTER INITIALIZED THE EEPROM (REFER TO FACTORY PRESETTING), READ DATA FROM EEPROM ADDRESS 00H ~ 03H, AND COMPARE TO THE LIST BELOW, IF DEFERENT, INITIALIZE THE EEPROM. ADDRESS DATA ADDRESS DATA 00H : 7BH 02H : 72H 01H : 72H 03H : 75H
***There are four stages of service mode data. First stage from V00 - V31 (Adjustment mode). To go into second stage of service mode data, press MENU key. Second stage data from F01 - F140 (Setting Mode) To go into third stage of srevice mode data, press MENU key. Third stage data is Check Mode. To go into fourth stage of service mode data, press MENU key. Fourth stage data from O01 - O30 (Option Mode)
*NOTE FOR OSD TYPE: 2: THAI & ENGLISH ONLY
LAST POWER LAST TV/AV MODE LAST POSITION FLASHBACK CHANNEL 1/2 DIGIT ENTRY VOLUME BLUE BACK OFF TIMER ON TIMER ON TIMER POSITION ON TIMER VOLUME REMINDER AFT COLOR SYSTEM SKIP NICAM ON/OFF NICAM STEREO MODE NICAM BILINGUAL MODE NICAM MONO MODE A2 ON/OFF A2 STEREO MODE A2 BILINGUAL MODE CONTRAST COLOR BRIGHTNESS TINT SHARPNESS WHITE TEMP SURROUND TREBLE BASS BALANCE
DATA SETTING
ON
TV MODE
CH 1 CH 1
2 DIGIT ENTRY
0 (Min)
OFF
--:--
--:--
--
--
--:--
ALL CH ON
ALL CH AUTO
ALL CH OFF
N/A N/A N/A N/A N/A N/A N/A
60
0 0 0 0 0
OFF
0 0
0 (CENTER)
ITEMS
INITIAL LANGUAGE
SOUND SYSTEM
9 ENGLISH
B/G
FACTORY SETTING BY MODEL
(Reference : Geomagnetism Adjustment)
MODEL MAGNETIC FIELD(V,H) nT BACKGROUND
LANG. S-SYS
LANG Q’TY
THAI 10,000 40,000 12300K
THAI
B/G
2
IN V00 CONDITION
NOTE-1
R-DRI UP R-DRI DN B-DRI UP R-DRI DN
NOTE-2
R-CUT UP R-CUT DN G-CUT UP G-CUT DN B-CUT UP B-CUT DN
07/07 27/39 08/08 0A/10
01/01 04/04 02/02 05/05 03/03 06/06
EEPROM ITEMS R-DRIVE B-DRIVE R-CUT G-CUT B-CUT RF-AGC VIF-VCO H-VCO SUB-CONTRAST SUB-COLOR SUB-BRIGHT SUB-TINT SUB-SHARPNESS SUB-COLOR-YUV SUB-TINT-YUV V-SIZE 50Hz V-SHIFT 50 Hz H-SHIFT 50 Hz SECAM-BR SECAM-BB SUB-VOL V-SIZE 60 Hz V-SHIFT 60 Hz H-SHIFT 60 Hz S-TRAP (BG) S-TRAP (I) S-TRAP (DK) S-TRAP (M) S-TRAP (5.74) CUTOFF/BKGD YUV R-DRI YUV B-DRI YUV R-CUT YUV G-CUT YUV B-CUT YUV SUB-CON YUV SUB-BRIGHT YUV VS-CORRECT VC-CORRECT OFFSET V LINEARITY V LINEARITY
OSD
V00 V00 V00 V00 V00 V01 V02 V03 V04 V05 V06 V07 V08 V09 V10 V11 V12 V13 V14 V15 V16 V17 V18 V19 V20 V21 V22 V23 V24 V25 V25 V25 V25 V25 V25 V26 V27 V28 V29 V30 V31
DATA LENGTH
0~127 0~127 0~255 0~255 0~255 0~127
0~63
0~7 0~127 0~127 0~255 0~127
0~63 0~127 0~127
0~63
0~7 0-31 0-63 0-63 0~60
-31~0~+31
-7~0~+7
-15~0~+15 0~15 0~15 0~15 0~15 0~15
0~127 0~127 0~255 0~255 0~255 0~127 0~255
0~63
-13~+13 0~63
-13~+13
ADJUSTMENT MODE (FIRST STAGE)
INTIAL DATA
63
63 127 127 127
50
31
3
100
63 127
63
43
90
63
38
3
9 37 22 60
0
-1 +2
7
7
7
7
7
63 63
127 127 127 100 127
32
0 32
0
FiX/ADJ/AUTO
ADJ ADJ ADJ ADJ ADJ ADJ ADJ ADJ ADJ ADJ ADJ ADJ
43
105
63 ADJ ADJ ADJ ADJ ADJ
60
0
-1
+2 ADJ ADJ ADJ ADJ ADJ
63
63 127 127 127 100 127
36
0
10
0
RC CODE (HEX)
NOTE-1 NOTE-1 NOTE-2 NOTE-2 NOTE-2
AE/174 AF/175
43/67 B1/177 6B/107 B0/176 6C/108
62/98
63/99 64/100
24/36
2A/42
2E/46 66/102 67/103
23/35
32/50
33/51
34/52
35/53
37/55
R/C KEY NAME
SERVICE DAC ONE COLUOR(RGB) BLUEBACK MCL4 FEATURE TIMER CONT UP CONT DOWN COL UP COL DOWN BRI UP BRI DOWN TINT UP TINT DOWN SHARPNESS UP SHARPNESS DOWN
R/C CODE (DEC/HEX)
129/81 119/77 126/7E
59/3B
171/AB
95/5F 83/53 34/22 35/23 36/24 37/25 41/29 42/2A 45/2D
46/2E 176/BO 177/B1
R/C KEY NAME
MPX/BIL INITIAL-9 P-NORMAL SYSTEM AUTO S-MUTE (V-MUTE/RGBINITAIL)
-/-- (V-MUTE/RGB ADJ DATA) SURROUND
R/C CODE (DEC/HEX)
24/18
238/EE
33/21 111/6F 131/83
23/17
60/3C 110/6E
5
5-1 5-2
DATA LENGTH
0~15
0~3 0~3 0~3 0~3
0/1 0~63 0~63
0~127
0/1
0/1
0~7
0~7
0~4
0/1 0~31
-15~0~+15
-15~0~+15
-15~0~+15
-15~0~+15
-15~0~+15 0~255 0~255
-6~0~+7 0~3 0/1 0~3
0~3 0~3 0~3 0~2 0/1
0/1
0/1
0/1
0~255
0~3
0~3
0/1
0~255 0~255 0~255
0~255 0~255 0~255 0~255 0~255 0~255
0~60 0~60 0~60
0/1
-30~0~+30
-30~0~+30
-30~0~+30
-30~0~+30
INITIAL
DATA
14
0 0 1 0
0 30 34
9
1
0
6
0
0
1 16
0 +1
-2 +3
-1 35 70
0
1
0
1
0
3
3
0
1
0
0
1
255
2
2
1
0
0 70
150 156 163 165 170 180
21 60
7
1
+15
+15
+30
+30
VD2/VD1/AS/FBP-YUV
VDL UDL AUTO-SCM-KIL-TV SECAM-BGP N45 TXT-POS-H TXT-POS-V OSD-POS CP SMALL-SURR SUB-BASS SUB-TREB AGC-ADJ AGC-SW-OFF AGC-GAIN-ADJ FM-LEVEL-ADJ IGR-LEVEL-ADJ NICAM-BG-LVL-ADJ NICAM-I-LVL-ADJ NICAM-DK-LVL-ADJ NICAM-LOW-ERR-LIM NICAM-UPP-ERR-LIM IGR-GAIN-ADJ FM-ID-SPEED NICAM-AUTO-MUTE AUTO-SCM-KIL-AV-YUV
AFC1-GAIN-TV AFC1-GAIN-AV AFC1-GAIN-YUV CON-REDUCE TAKE-OFF-TV
TAKE-OFF-AV
TAKE-OFF-YUV
C-ANGLE AC-FALL-WO-BRIGHT
FORCED-SCM-KIL-TV
FORCED-SCM-KIL-AV­YUV R-Y ADJ V-DEMUTE-DELAY S-DEMUTE-DELAY MER
MEL1 MEL2 MEL3 MEL4 MEL5 MEL6 S-ST-POINT S-SP-POINT S-STEP POW-STORAGE
S-B-BASS
S-B-TREB
S-BASS
S-TREB
C.CLIP-LVL RGB-CLIP BS ABCL ABCL-GAIN S-OUT-LVL VIF-G SHPG SHPG-P SHPG-S SHPG-N4 SHPG-N3 YDL YDL-P YDL-S YDL-N4 YDL-N3 YDL-AV YDL-AV-P YDL-AV-S YDL-AV-N4 YDL-AV-N3 YDL-YUV COL-AV COL-P COL-S COL-N4 COL-N3 COL-ADJ SHP-AV SHP-YUV SHP-P SHP-S SHP-N4 SHP-N3 TINT-AV TINT-ADJ TINT-YUV-ADJ R-R B-R R-B B-B TRAP TRAP-P
TRAP-S
TRAP-N4
TRAP-N3
1W-TV
1W-AV
V-FREE (NO SYNC) AFC2 (NO SYNC) GAMMA BS-D/C BS-GAIN OM-DET SL-TV SL-AV SL-YUV VD2/VD1/AS/FBP-TV
VD2/VD1/AS/FBP-AV
CLIP LEVEL CONTRAST CONTROL OF RGB INPUT CLIPPING OF RGB CONTRAST CONTROL BLACK STRECH ABCL PROCESSING (ACL PROCESSING) ABCL PROCESSING GAIN AUDIO OUTPUT GAIN CONTROL P-IF DETETION GAIN OUTPUT SHARPNESS GAIN SHARPNESS GAIN PAL SHARPNESS GAIN SECAM SHARPNESS GAIN N443 SHARPNESS GAIN N358 Y SIGNAL DELAY Y SIGNAL DELAY PAL Y SIGNAL DELAY SECAM Y SIGNAL DELAY N443 Y SIGNAL DELAY N358 Y SIGNAL DELAY AV Y SIGNAL DELAY PAL (AV) Y SIGNAL DELAY SECAM (AV) Y SIGNAL DELAY N443 (AV) Y SIGNAL DELAY N358 (AV) Y SIGNAL DELAY YUV COLOUR OFFSET AV COLOUR OFFSET PAL COLOUR OFFSET SECAM COLOUR OFFSET N443 COLOUR OFFSET N358 COLOUR OFFSET ADJUST SHARPNESS OFFSET AV SHARPNESS OFFSET YUV SHARPNESS OFFSET PAL SHARPNESS OFFSET SECAM SHARPNESS OFFSET N443 SHARPNESS OFFSET N358 TINT OFFSET AV TINT OFFSET ADJUST TINT YUV OFFSET ADJUST R-DRIVE OFFSET WHEN WHITE TEMP IS RED B-DRIVE OFFSET WHEN WHITE TEMP IS RED R-DRIVE OFFSET WHEN WHITE TEMP IS BLUE B-DRIVE OFFSET WHEN WHIYE TEMP IS BLUE CENTER VALUE OF CHROMA TRAP CENTER VALUE OF CHROMA TRAP PAL CENTER VALUE OF CHROMA TRAP SECAM CENTER VALUE OF CHROMA TRAP N443 CENTER VALUE OF CHROMA TRAP N358 VERT SYNC DETECTION MODE FOR AV (1 WINDOW/2WINDOW) VERT SYNC DETECTION MODE FOR TV (1 WINDOW/2WINDOW) SET VERTICAL TO FORCED FREE RUN MODE HORIZONTAL AFC2 GAIN GAMMA CORRECTION QTY BLACK STRETCH CONTROL LEVEL BLACK STRETCH LEVEL OVER MODULATION DETECT SLICE LEVEL OF SYNC DETECTION SLICE LEVEL OF SYNC DETECTION TV SLICE LEVEL OF SYNC DETECTION YUV VD2 & VD1-VERT SYNC DETECT MIN WIDTH MSB & LSB RESPECTIVELY, AS-TV/AV/YUV SWICH & CHCHANGE, FBP-FLYBACK PULSE SLICE LEVEL (TV) VD2 & VD1-VERT SYNC DETECT MIN WIDTH MSB & LSB RESPECTIVELY, AS-TV/AV/YUV SWICH & CHCHANGE, FBP-FLYBACK PULSE SLICE LEVEL (AV)
OSD
F01 F02 F03 F04 F05 F06 F07 F08 F09 F10 F11 F12 F13 F14 F15 F16 F17 F18 F19 F20 F21 F22 F23 F24 F25 F26 F27 F28 F29 F30 F31 F32 F33 F34 F35 F36 F37 F38 F39 F40 F41 F42 F43 F44
F45
F46
F47
F48
F49
F50 F51 F52 F53 F54 F55 F56 F57 F58 F59
F60
DATA LENGTH
0/1 0/1 0/1 0/1 0/1
0~127
0~7 0/1 0/1 0/1 0/1 0/1 0~7 0~7 0~7 0~7 0~7 0~7 0~7 0~7 0~7 0~7 0~7
-31~0~+31
-31~0~+31
-31~0~+31
-31~0~+31
-31~0~+31
-31~0~+31
-31~0~+31
-31~0~+31
-31~0~+31
-31~0~+31
-31~0~+31
-31~0~+31
-63~0~+63
-63~0~+63
-63~0~+63
-63~0~+63
-63~0~+63
-63~0~+63
-63~0~+63 0~3 0~3
0~3
0~3
0~3
0/1
0/1
0/1 0/1 0~3
0~15
0/1 0/1 0~7 0~7 0~7
0~15
0~15
INITIAL
DATA
0 0 0 0 0
95
4 0 0 0 0 1 5 5 7 5 5 6 6 7 6 6 6
+10
0
+9
-8
-7 0
+5
0 0
-5 0 0 0 0 0
+8
-10
-3
+13
2 2
2
2
2
0
1
0 0 0
10
0 0 2 4 4 6
14
SET UP
(DEC)
0 0 0 0 0
95
4 0 0 0 0 1 5 5 7 5 5 6 6 7 6 6 6 0 0
+9
-8
-7 0
+1
0 0
-5 0 0
-3
-5 0 0
-9
-6
+8
2 2
2
2
2
0
1
0 0 0
10
0 0 2 4 4 6
14
VD2 & VD1-VERT SYNC DETECT MIN WIDTH MSB & LSB RESPECTIVELY, AS-TV/AV/YUV SWICH & CHCHANGE, FBP-FLYBACK PULSE SLICE LEVEL (YUV) COLOUR DIFF. INPUT PHASE ADJ COLOUR DIFF. INPUT PHASE ADJ SECAM COLOUR KILLER SENSITIVITY (TV) INTERNAL SECAM BGP TIMING INHIBIT 50Hz NTSC 4.43 TELETEXT HORIZONTAL POSITION TELETEXT VERTICAL POSITION OSD POSITION CHARGE PUMP SURROUND MODE SELECT SUB BASS CONTROL SUB TREBLE CONTROL AGC LEVEL ADJUST NICAM AGC SWICH OFF NICAM AGC GAIN ADJUST FM LEVEL ADJUST IGR LEVEL ADJUST NICAM B/G LEVEL ADJUST NICAM I LEVEL ADJUST NICAM D/K LEVEL ADJUST NICAM LOWER ERROR LIMIT NICAM UPPER ERROR LIMIT IGR GAIN ADJUST FM SOUND IDENTIFICATION MODE NICAM AUTO DETECTION SECAM COLOUR KILLER SENSITIVITY (AV/YUV) MSB OF HORIZONTAL AFC GAIN1 (TV) MSB OF HORIZONTAL AFC GAIN1 (AV) MSB OF HORIZONTAL AFC GAIN1 (YUV) CONTRAST (PICTURE LEVEL) CONTROL TAKEOFF/BPF OF CHROMA BPFPROCESSING TV TAKEOFF/BPF OF CHROMA BPFPROCESSING AV TAKEOFF/BPF OF CHROMA BPFPROCESSING YUV CHROMA MODULATION ANGLE PICTURE BLACK LEVEL (BRIGHT) CONTROL­AC FAILURE FORCED SECAM COLOUR KILLER SENSITIVITY(TV) FORCED SECAM COLOUR KILLER SENSITIVITY(AV/YUV) COLOUR EDGE IMPROVEMENT VIDEO DEMUTE DELAY SOUND DEMUTE DELAY S-BOOSTER FREQ. CHARACTERISTIC CONTROL S-BOOSTER LEVEL1 S-BOOSTER LEVEL2 S-BOOSTER LEVEL3 S-BOOSTER LEVEL4 S-BOOSTER LEVEL5 S-BOOSTER LEVEL6 S-BOOSTER START POINT S-BOOSTER STOP POINT S-BOOSTER STEP CONTRAST/BRIGHTNESS INCREASE GRADUALLY S-BOOSTER BASS LIMITER (WHEN S-BOOSTER ON) S-BOOSTER TREBLE LIMITER (WHEN S-BOOSTER ON) S-BOOSTER BASS LIMITER (WHEN S-BOOSTER OFF) S-BOOSTER TREBLE LIMITER (WHEN S-BOOSTER OFF)
OSD
F61
F62 F63 F64 F65 F66 F67 F68 F69 F70 F71 F72 F73 F74 F75 F76 F77 F78 F79 F80 F81 F82 F83 F84 F85 F86 F87
F88 F89 F90 F91 F92
F93
F94
F95 F96
F97
F98
F99 F100 F101 F102
F103 F104 F105 F106 F107 F108 F109 F110 F111 F112
F113
F114
F115
F116
SET UP
(DEC)
14
0 0 1 0
0 30 34
9
1
0
6
0
3
1 16
0 +1
-2 +3
-1 35 70
0
1
0
1
0
3
3
0
1
0
0
1
255
2
2
1 25 40 70
150 156 163 165 170 180
21 60
7
1
+15
+15
+30
+30
SETTING MODE (SECOND STAGE)
EEPROM ITEMS
FUNCTION
SETTING MODE (SECOND STAGE)
EEPROM ITEMS
FUNCTION
6
6-2
6-1
PRESS MENU KEY (x1) IN SERVICE MODE , LIST BELOW WILL APPEAR
PRESS MENU (x2) IN SERVICE MODE, LIST BELOW WILL APPEAR
CHECK MODE (THIRD STAGE)
INFO
SVL1 ** *** SVL2 ** *** SVL3 ** *** SVL4 ** ***
MICON : ZZ CHK1 : ACT SOFT : 0.79 CHK2 : NO
INITIAL
DATA
0 0
0 255 127 255 127
0
1
0
0
0
0
0
0
0
0
2
0
0
8
8
0
+7
SET UP
(DEC)
0 0
0 255 127 255 127
0
1
0
0
0
0
0
+3
-8 0 2
-7
-23 8 8 0
+7
V-STD-TV V-STD-AV V-STD-YUV WO-BRI-AFT-WO-TIME WO-CONT-AFT-WO-TIME WO-BRI-BEF-WO-TIME WO-CONT-BEF-WO-TIME WO-TIME A2-ID-RESPONSE R-DRI YUV OFFSET B-DRI YUV OFFSET R-CUT YUV OFF-SET G-CUT YUV OFF-SET B-CUT YUV OFF-SET CON YUV OFFSET BRT YUV OFFSET SHP ANT-ONII OFFSET WAIT MD TIME CONT-OFFSET BRI-OFFSET CR-PEDESTEL-ADJ CB-PEDESTEL-SDJ SIF-PAL AV2-BRIGHT-OFFSET
OSD
F117 F118 F119 F120 F121 F122 F123 F124 F125 F126 F127 F128 F129 F130 F131 F132 F133 F134 F135 F136 F137 F138 F139 F140
DATA LENGTH
0/1 0/1
0/1 0~255 0~127 0~255 0~127 0~31
0/1
-63~0~+63
-63~0~+63
-63~0~+63
-63~0~+63
-63~0~+63
-63~0~+63
-63~0~+63
-31~0~+31 0~4
-63~0~+63
-63~0~+63
0~15 0~15
0/1
-15~0~+15
SETTING MODE (SECOND STAGE)
EEPROM ITEMS FUNCTION
OSD
O01 O02 O03 O04 O05 O06 O07 O08 O09 O10 O11 O12 O13 O14 O15 O16 O17 O18 O19 O20 O21 O22 O23 O24 O25 O26 O27 O28 O29 O30
DATA LENGTH
0/1 0~99 0~60
0/1
0/1
0/1
0/1
0/1 1~15
0/1
0/1
0/1
0/1
0/1
0/1
0/1
0/1
1~255
1~5
0/1
0/1
0/1
0/1
0/1
0/1
0/1
0/1
0/1
0/1
INITIAL
DATA
0
--
-­1 1 1 1 0
15
1 1 1 1 0 0 0 0
63
3 0 0 0 0 0 1 0 0 0 0 0
SET UP
(DEC)
0
--
-­1 0 0 0 0 1 1 1 1 1 0 0 0 1
65
3 0 0 0 0 0 0 0 0 0 0 1
OPTION MODE (FOURTH STAGE)
EEPROM ITEMS
***HOTAL MODE ***HTL-POS ***HTL-VOL VIF SECAM N443(RF) N358(RF) FORCE-COL S-SYS AV AV2 YUV S-CTRL NICAM A2 TELETEXT BILLINGUAL LANGUAGE SEARCH-SPEED R/C-MENU LED-CONT S-BOOSTER SHARP-LOGO YUV BKGD ADJ WHITE BACK BOOSTER MESSAGE MESSAGE SCROLL TIME LNA TUNER ONE CHIP IC
***HOTEL MODE OPERATION OF HOTEL MODE: WHEN CHANGE SERVICE DATA O01 TO 1, HOTEL MODE IS ON WHEN HOTEL MODE IS ON,
1. Max volume data is determined by option setting HTL-VOL (O03)
2. Channel position after POWER ON is determined by option setting HOTEL-POS (O02) (if option setting HOTEL-POS is on set, processing is according to last position data).
3. User data updates of EEPROM regarding the video and audio control is not allowed.
4. Preset mode is disable.
5. CH SETTING menu is not available.
PRESS MENU (x3) IN SERVICE MODE, LIST BELOW WILL APPEAR
7
7-2
7-1
ADJUSTMENT PRECAUTION:
Make sure TV Set is in “Normal Condition” before witch to service mode for adjustment.
PIF ADJUSTMENT
No.
1
2
Adjusting point Tuner IFT (PRESET)
RF-AGC TAKE OVER POINT ADJUSTMENT (I2C BUS CONTROL)
(AUTO & MANUAL ADJ)
Get the tuner ready to receive the CH. - 9 signal, but with no signal input. Adjust the PLL data. Connect the sweep genertor’s output cable to the tuner antenna. (RF SWEEP) Adjust the sweep genertor’s to 80dBµV. Connect the response lead (use LOW IMPEDANCE probe with wave detector. (This terminal must have the probe alone connected). Set the RF AGC to 0 - 6 V with no saturation with the waveform. Adjust the tuner IF coil to obtain the wavefrom as show in Fig. 2.
NOTE: Be sure to keep the tuner cover in posi­ tion during this adjustment.
Receive “PAL COLOUR BAR” signal. Signal Strength: 56 1 dBµV (75 ohm open) Connect the oscilloscope to TP201 (Tuner’s AGCTerminal) as show in Fig. 3.
Call “V01” mode in service mode. Adjust the “V01” bus data to obtain the Tuner output pin drop
0.1~1.0V below maximum voltage. Change the antenna input signal to 63~67dBµV, and make sure there is no noise. Turn up the input signal to 90~95 dBµV to be sure that there is no cross modulation beat.
Wavefrom and others
for Auto ADJ
Receive “PAL COLOUR BAR” signal. Signal strength : 56 1 dBµV (75 ohm open) Go to service mode. Go to service data V01, press R/C to operate auto key (Hex C1) and confirm the ‘OK’ display on the screen. If appear NG, increase data some step and pis repeat step2. Preceed step 4&5 in manual mode.
PURITY ADJUSTMENT
No.
1
Adjusting point PURITY ADJ.
Receive the GREEN-ONLY signal. Adjust the beam current to ~700 µA. Degauss the CRT enough with the degauss coil. Note: Follow the Job Instruction Sheet to adjust the magnetic field. Vertical Bv: +0.030 mT (0.30 gauss) Horizontal Bh: +0.20 mT (0.20 gauss) Maintain the purity magnet at the zero magnetic field and keep the static convergence roughly adjusted. Observe the points a, b, as show in Fig. 1-1 through the microscope. Adjust the landings to A rank requirement. Orient the raster rotation to 0 eastward. Tighten up the deflection coil screws. Tightening torque: 108 20 N (11 2 kgf) Make sure the CRT corners landing meet the A rank requirements. If not, stick the magnet sheet to correct it.
Note: This adjustment must be done after warming up the unit for 30 minutes or longer with a beam current over 700
µµ
µµ
µA.
Note: Set to service mode by remote con­ troller then press factory process R/C RGB key to change to RGB mono col­ our mode.
* For the following colour press R/C RGB(Hex 7E) key to change.
Wavefrom and others
* Press R/C RGB key for 1 sec­ ond in NORMAL MODE, the colour will change to RGB mono colour mode.
Signal-colour
screen cleared
GREEN
ONLY
BLUE ONLY
RED
ONLY
E-9 CH
PC
-1.5+/-0.8dB
10k
100k
1n60
75ohm
IFOUT
1000p
1000p
Oscilloscope
Fig. 2
Fig. 1
1.
2.
3.
4.
5
6.
Adjusting procedure/conditions
1.
2.
3.
4.
5
Bias box: About 4.5 V
Oscilloscope
0.1V
TV Set
Bias box
TP201+
+
Fig. 3
1.
2.
3.
4.
1.
2.
3.
4.
5
6.
7.
Adjusting procedure/conditions
a
b
30mm 30mm
A
B
A=B
A
B
A=B
Fig. 1-1
Fig. 1-2
Rank “A”
(on the right of the CRT)
Fig. 1-3
Rank “A”
(on the left of the CRT)
8
8-2
8-1
+
_
+
_
+
_+
_
CONVERGENCE ADJUSTMENT
No.
1
Adjusting point CONVERGENC ADJ. (To be done after the purity adjustment.
1. Receive the “Crosshatch Pattem” signal.
2. Using the remote controller, call NORMAL mode.
Static convergence
Turn the 4-pole magnet to a proper opening angle in order to superpose the blue and red colours. Turn the 6-pole magnet to a proper opening angle in order to superpose the green colour over the blue and red colours.
Dynamic convergence
Adjust the convergenc on the fringes of the screen in the following steps. a) Fig. a: Driver the wedge at point “a” and swing the deflection coil upward. b) Fig. b: Drive the wedge at point “b” and “c” and swing the deflection coil downmard. c) Fig: c: Drive the the “c” wedge deeper and swing the deflection coil rightward. d) Fig. d: Drive the “b” wedge deeper and swing the deflection coil leftward. Fix all the wedges on the CRT and apply glass tape over them. Apply lacquer to the deflection yoke lock screw, magnet unit (purity, 4-pole, 6-pole magnets) and magnet unit lock screw.
Finally received the Red-only and Blue-only signals to make sure there is no other colours on the screen.
Wavefrom and others
H-VCO, VIF-VCO & S-TRAP for ADJUSTMENT
No.
1
2
3
Adjusting point H-VCO ADJ (I2C BUS CONTROL) (AUTO & MANUAL ADJ)
VIF-VCO ADJ (I2C BUS CONTROL) (AUTO & MANUAL ADJ)
S-TRAP fo ADJ (I2C BUS CONTROL) (AUTO & MANUAL ADJ)
Adjusting procedure/conditions
(MANUAL ADJ)
In No signal (RASTER) condition. Go to service mode, choose service data V03. Connect oscilloscope to IC801 pin11, adj V03 until freq become 15.625 0.15 KHz
(AUTO ADJ)
In No signal (RASTER) condition. Go to service mode. Choose service data V03, by pressing R/C Auto (Hex C1) key, OSD will appear “OK” at screen. If appear “NG” pls repeat step 3.
(MANUAL ADJ)
In No signal (RASTER) condition. Go to service mode, choose service data V02. Connect oscilloscope to IC801 pin2, adj V02 until voltage become 2.5 1V.
(AUTO ADJ)
In No signal (RASTER) condition. Go to service mode, choose service data V02. Press the R/C Auto (Hex C1) key, OSD will appear “OK” at screen. If appear “NG” pls repeat step 3.
(Manual ADJ)
In No signal (RASTER) condition. Go to service mode, choose service data V21. Connect oscilloscope to TP 801, adj V21 until voltage become Min (below 5 V). After that pls adj service data V20 & V24 same as “V21”, V22 to “V21-1”, V23 to V21+2”.
(Auto Adj)
In No signal (RASTER) condition. Go to service mode, choose service data V21. Press the R/C Auto (Hex C1) key, OSD will appear “OK” at screen. If appear “NG” pls repeat step 3.
Wavefrom and others
This adjustment must be done after aging at least 3 minutes.
9
9-2
9-1
Adjusting procedure/conditions
1.
2.
1.
2.
3.
4-pole magnet
6-pole magnet
CRT neck
20mm
Lacquer
Purity magnet
RGB
BGR
R G B
R G B
B G R
B G R
RGB
BGR
Lacquer
Wedge "a"
Wedge "b"
Wedge "c"
About
100Deg
About 100Deg
Fig. a
Fig. b
Fig. c
Fig. d
1.
2.
3.
1.
2.
3.
4.
1.
2.
3.
1.
2.
3.
4.
1.
2.
3.
4.
1.
2.
3.
4.
+
_
+
_
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