Shark SGP-353037E, SGP-403537E, SGP-303037, SGP-353037 Operator's Manual

OPERATOR’S MAN U AL

M 

SGP-302517
SGP-303037
SGP-353037

SGP-353037
SGP-353037E
SGP-353037E
SGP-403537E

SGP-403537E 1.110-070.0

To locate your local Shark Commercial Pressure Washer Dealer nearest you,

ORDER #

1.110-059.0

1.110-054.0

1.110-055.0

1.110-068.0

1.110-056.0

1.110-069.0

1.110-057.0

visit www.shark-pw.com

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CONTENTS

Introduction & Important Safety Instructions 3-5
Component Identifi cation 6
Assembly Instructions 7
Operating Instructions 8-9
Detergents and Cleaning Tips 10
Shut-Down and Clean Up 11
Storage 11
Maintenance 12-14
Troubleshooting 15-17
Maintenance & Oil Change Charts 18
Exploded View - 302517 19
Exploded View - 303037, 353037, 353037E, 403537E 20-21
Exploded View Parts Lists 22-25
Control Panel -302517 & Parts List 26-27
Control Panel - 303037, 353037, 353037E, 403537E & Parts List 28-29
Hose & Spray Gun Assembly & Parts List 30
Downstream Injector Assembly 31
Hose Reel Option 32
UU1 Unloader Exploded View and Parts List 33
SS.3 Pump Exploded View and Parts List 34-35
SG.2 Pump Exploded View and Parts List 36-37
Shark Clear Flame Burner Exploded View and Parts List 38-39
Burner Specifi cations 40

Model Number ______________________________
Serial Number ______________________________
Date of Purchase ____________________________

The model and serial numbers will be found on a decal at tached
to the pressure washer. You should record both serial number and
date of purchase and keep in a safe place for future ref er ence.

2

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v. 04/14A

I !

ODUCTION & IMPORTANT SAFETY INFORMATION

PRESSURE W ASHER

Thank you for purchasing this Pressure Washer.
We reserve the right to make changes at any time

without incurring any obligation.

Owner/User Responsibility:

The owner and/or user must hav e an understanding of
the manufacturer’ s operating instructions and warnings
before using this pressure washer . W arning information
should be emphasized and understood. If the operator
is not fluent in English, the manufacturer’ s instructions
and warnings shall be read to and discussed with
the operator in the operator’s native language by the
purchaser/owner, making sure that the operator com­prehends its contents.

Owner and/or user must study and maintain for future
reference the manufacturers’ instructions.

The operator must know how to stop the machine
quickly and understand the operation of all controls.
Never permit anyone to operate the engine without
proper instructions.

SA VE THESE INSTRUCTIONS
This manual should be considered a permanent

part of the machine and should remain with it if
machine is resold.

When ordering parts, please specify model and
serial number . Use only identical replacement parts.

This machine is to be used only by trained operators.

ARNING: This machine exceeds

WARNING

W

85 db appropriate ear protection
must be worn.

OTECTION

"#R &R

MUST BE WORN

WARNING

WARNING: High pressure spray
can cause paint chips or other
particles to become airborne
and fl y at high speeds. To avoid
personal injury, eye, hand and
foot safety devices must be

OTECTIVE

U(

" &R

EYE WEAR

AND CLOTHING

WHEN OPERATING

THIS EQUIPMENT.

worn.

5. Eye , hand, and foot protection
must be worn when using this
equipment.

6. Keep operating area clear of all persons.

WARNING

ARNING: Flammable liquids

W

can create fumes which can ig­nite, causing property damage
or severe injury.

WARNING: Risk of explosion —
Operate only where open fl ame

R)(K%* "+&,%()%-.

OPERATE ONLY WHERE

OPEN FLAME OR TORCH

IS PERMITTED

or torch is permitted.

OPERATOR’S MAN U AL

IMPORTANT SAFETY

INFORMATION

WARNING: To reduce the risk of
injury, read operating instruc­tions carefully before using.

1. Read the owner's manual
thoroughly. Failure to follow
instructions could cause mal-

R"#$ %&"R#

MANUAL THOROUGHL Y

PRIOR TO USE.

TOR’S

2. Know how to stop the machine and bleed pressure
quickly. Be thoroughly familiar with the controls.

3. Stay alert — watch what you are doing.

WARNING

ATER

K

'

""&

SPRAY AWAY FROM

ELECTRICAL WIRING.

function of the machine and
result in death, serious bodily
injury and/or property dam­age.

ARNING: Keep wand, hose, and

W

water spray away from electric
wiring or fatal electric shock may
result.

4. All installations must comply
with local codes. Contact
your electrician, plumber,
utility company or the selling
distributor for specifi c details.

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WARNING

W

ARNING: Risk of fi re — Do not
add fuel when the product is
operating or still hot.

WARNING: Do not use gasoline
crankcase draining or oil con-

RISK OF FIRE.
DO NOT ADD FUEL
WHEN OPERATING

MACHINE.

taining gasoline, solvents or
alcohol. Doing so will result in
fi re and/or explosion.

WARNING: Risk of fi re — Do not

Spray fl ammable liquids.

WARNING: This pr oduct contains chemicals known
to the state of California to cause cancer and birth
defects or other reproductive harm. Operation of
this equipment may create sparks that can start
fi res around dry vegetation. A spark arrestor may
be required. The operator should contact: Local
fi re agencies f or laws or regulations relating to fi re
prevention requirements.

7. Allow engine to cool for 1-2 minutes bef ore refuel­ing. If an y fuel is spilled, mak e sure the area is dry
before testing the spark plug or starting the engine.
(Fire and/or explosion may occur if this is not done .)

v. 04/14A

3

JLNOQ

TANT SAFETY INFORMATION

Gasoline engines on mobile or portable equipment

shall be refueled:
a. outdoors;
b. with the engine on the equipment stopped;
c. with no source of ignition within 10 feet of

the dispensing point; and
d. with an allowance made for expansion of the

PRESSURE W ASHER

fuel should the equipment be exposed to a

higher ambient temperature.
In an overfi lling situation, additional precautions are

necessary to ensure that the situation is handled

in a safe manner.

WARNING: Risk of injury. Disconnect battery
ground terminal before servicing.

8. When in use , do not place machine near fl ammable

OPERATOR’S MANUAL

objects as the engine is hot.

9. Oil burning appliances shall be installed only in

locations where combustible dusts and fl ammable

gases or vapors are not present. Do not store or

use gasoline near this machine.

10. Use No. 1 or No. 2 heating oil (ASTM D306) only.

NEVER use gasoline in your fuel oil tank. Gasoline

is more combustible than fuel oil and could result

in a serious explosion. NEVER use crankcase or

waste oil in your burner . Fuel unit malfunction could

result from contamination.

11. Do not confuse gasoline and fuel oil tanks. Keep

proper fuel in proper tank.

E

WARNING

ARNING: Risk of injury. Hot
surfaces can cause burns. Use
only designated gripping areas
of spray gun and wand. Do not
place hands or feet on non-insu­lated areas of the pressure

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HOT SURFACES

CAN CAUSE BURNS

Y.

washer.

12. T ransport/Repair with fuel tank EMPTY or with fuel
shut-off valve OFF.

UTION: Hot discharge fl uid.

SV

Do not touch or direct discharge
stream at persons.

WARNING: This machine pro­duces hot water and must have

HOT DISCHARGE FLUID:

DO NOT TOUCH OR

DIRECT DISCHARGE

STREAM AT PERSONS.

insulated components attached
to protect the operator.

WARNING

ARNING: Grip cleaning wand

E

securely with both hands before
starting. Failure to do this could
result in injury from a whipping
wand.

14. Never make adjustments on
machine while in operation.

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BACK - HOLD WITH

BOTH HANDS

15. Be certain all quick coupler fi ttings are secured
before using pressure washer.

WARNING

ARNING: High pressure devel-

E

oped by these machines will
cause personal injury or equip­ment damage. Keep clear of
nozzle. Use caution when oper­ating. Do not direct discharge

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OR SEVERE INJURY
TO PERSONS. KEEP
CLEAR OF NOZZLE.

WARNING

stream at people, or severe in­jury or death will result.

WARNING: Protect machine fr om
freezing.

16. To keep machine in best
operating conditions, it is
important you protect machine
from freezing. F ailure to protect

OTECT FROM

P<

FREEZING

machine from freezing
could cause malfunction of the

machine and result in death,
serious bodily injury, and/or property damage. F ol­low storage instructions specifi ed in this manual.

17. Inlet water must be clean fresh water and no hotter
then 90°F.

WARNING

WARNING: Risk of asph yxiation.
Use this product only in a well
ventilated area.

18. Avoid installing machines in
small areas or near exhaust

<=DB

ASPHYXIATION: USE
THIS PRODUCT ONLY

VENTILATED AREA.

FG

IN A WELL

fans. Adequate oxygen is
needed for combustion or
dangerous carbon monoxide
will result.

19. Manufacturer will not be liable for any changes
made to our standard machines or any components
not purchased from us.

20. The best insurance against an accident is precau­tion and knowledge of the machine.

13. To reduce the risk of injury, close supervision is
necessary when a machine is used near children.
Do not allow children to operate the pressure

;

washer. This machine must be attended during
operation.

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v. 04/14A

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TANT SAFETY INFORMATION

PRESSURE W ASHER

WARNING

WARNING: Be extremel y careful
when using a ladder , scaffolding
or any other relatively unstable
location. The cleaning area
should have adequate slopes
and drainage to reduce the pos­sibility of a fall due to slippery

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FROM FALLS WHEN

USING LADDER.

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surfaces.

21. Do not allow acids, caustic or abrasive fl uids to pass

through the pump.

22. Never run pump dry or leave spray gun closed

longer than 1-2 minutes.

23. Machines with shut-off spray gun should not be

operated with the spray gun in the off position for
extensive periods of time as this may cause dam­age to the pump.

24. Protect discharge hose from vehicle traffi c and

sharp objects. Inspect condition of high pressure
hose before using or bodily injury may result.

25. Before disconnecting discharge hose from water

outlet, turn burner off and open spray gun to al­low water to cool below 100° before stopping the
machine. Then open the spray gun to relie v e pres­sure. Failure to properly cool down or maintain the
heating coil may result in a steam explosion.

OPERATOR’S MAN U AL

WARNING

WARNING: Mo ving this machine
on a incline may cause instability
and could result in the machine
tipping over . Equipment damage

f

VER HAZARD

sct

or body harm could occur.

26. Do not overreach or stand on
unstable support. Keep good foot-

ing and balance at all times.

27. Do not operate this machine when fatigued or under

the infl uence of alcohol, prescription medications,
or drugs.

28. In oil burning models, use only kerosene, No. 1

home heating fuel, or diesel. If diesel is used, add
a soot remover to every tankful.

w the maintenance instructions

klm ml

specifi ed in the manual.

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5

v. 04/14A

COMPONENT IDENTIFICATION

Gasoline

Tank

Discharge

PRESSURE W ASHER

OPERATOR’S MANUAL

Nipple

Collar

Detergent

Injector

Quick

Coupler

Spray

Gun

Pump

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Switch

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Water Supply

Hose

(not included)

Battery Box

Swivel

Connector

High Pressure

Hose

Trig ger

Pump — Develops high pressure.
Starter Grip — (Not Shown) Used for starting the

en gine man u al ly.
Spray Gun — Controls the application of water and

de ter gent onto cleaning surface with trigger device.
In cludes safe ty latch.

Detergent Injector — Allows you to siphon and mix
de ter gents.

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Wand Coupler

Nozzle

Quick

Coupler

Variable Pressure

Control wand

Control Wand

Handle

Brass

Soap

Nozzle

Variable Pressure Control Wand — Must be con-

nect ed to the spray gun. This wand handle controls
dishcharge flow from one tube to both wand tubes.
When water is discharged from both tubes you will hav e
a pres sure loss and allows chemical siphoning when
used in combination with a detergent injector.

High Pressure Hose — Connect one end to water
pump dis charge nipple and the other end to spray
gun.

Note: If trigger on spray gun is released for more
than 2 minutes, water will leak from valve. Warm
water will dis charge from pump protector onto floor .
This sys tem pre vents internal pump dam age.

v. 04/14A

PRESSURE WASHER

Spray

Gun

Safety

Latch

High Pressure

Hose

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Attach the high
pres sure hose to the spray
gun using teflon tape on hose
threads.

DipStick

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Y INSTRUCTIONS

Soap

Nozzle

Wand

Coupler

STEP 2: Pull the spring-load ed col lar

of the wand coupler back to in sert your
choice of pres sure noz zle.

Discharge Fitting

Pressure

Nozzle

Wand

Coupler

Wand
Collar

STEP 3: Release the coupler col lar

and push the nozzle until the collar
clicks. Pull the nozzle to mak e sure it
is seated properly.

Cold

Water

Source

OPERATOR’S MAN U AL

Oil Window

STEP 4: Remove shipping cap

and install oil dipstick. Check
pump oil level b y using dip stick

STEP 5: Connect the high pres sure
hose to the pump discharge fitting. Push

cou pler collar forward until secure.
or observe oil level in oil win­ dow (if equipped). Use 30 wt.
non detergent oil.

Garden

Hose

Pump

Water Inlet

STEP 7: Connect the garden hose
to pump wa ter inlet. In spect inlets.

CAUTION: Do not run the pump
without wa ter or pump damage
will result.

Coupler Collar

High Pressure Hose

Garden

Hose

STEP 6: Connect garden hose to the

cold water source.

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7

v. 04/14A

OPERATING INSTRUCTIONS

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PRESSURE W ASHER

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of the oil filler neck. Be sure the ma chine is level when checking the oil
level. (Refer to the en gine's op er at ing manual included with machine.) W e
rec om mend that the oil be changed after the first 5 hours of use, then once
every 50 hours. Note: Im prop er oil levels will cause low oil sensor to shut

OPERATOR’S MANUAL

off engine. IMPORTANT! Do not run engine with high or low oil levels
as this will cause engine damage.

Check engine oil level. Oil level should be level with the bottom

Cold

Water

Source

Gas

Tank

STEP 2: Fill gas tank with un lead ed

gasoline. Do not use leaded gas o ­line. Caution: Read warnings on

pg. 4 and engine manual.

Garden

Hose

STEP 3: Connect garden hose

to the cold water source and turn
wa ter on completely. Nev er use hot
wa ter.

Fuel

Valve

STEP 4: Trigger the spray gun to

elim i nate trapped air then wait for a
steady flow of water to emerge from
the spray noz zle.

STEP 5: Rotate the fuel shut-off valve to the "On" po­ si tion. Slide the fuel valve lever to the "ON" position.
When the engine is not in use, leave the fuel valve in
the "OFF" position.

Choke

Lever

STEP 6: Pull the choke le ver out to the "Choke" po si tion

(on a warm engine, leave the chok e le v er in, in the run
po si tion). Push the choke lev er to the "Closed" po si tion.
To restart a warm engine, leave the choke lever in the
"Open" position.

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v. 04/14A

PRESSURE WASHER

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TING INSTRUCTIONS

STEP 7: Turn the engine to "Run" position. STEP 8: Pull the starter grip. If the engine f ails to start

after 2 pulls, squeeze the trigger gun to release pres sure
and repeat step. Return start er gently . After the en gine
warms up enough to run smoothly, move choke to run
position and throt tle to fast position.

CAUTION: Small engines may kick bac k. Do not hold
pull starter grip tightly in hand.

NOZZLES

OPERATOR’S MAN U AL

emperature

Ì

Gauge

Burner

Swutch

STEP 9: If hot water is required.

Adjust temperature gauge to prop er
temperature (200°). Turn on Burn er
switch to begin heat ing water.

Variable Pressure

Brass Soap

Nozzle

High

Pressure

Nozzle

Variable Pressure

Control Handle

Wand (VP)

Trigger

ety

ÄÅÆ

Latch

WARNING! Never replace noz­ zles without engaging the safe ty
latch on the spray gun trig ger.

The four color-coded quick con nect
noz zles provide a wide array of
spray widths from 0° to 40° and are
easily accessible when placed in
the con ve nient rubber nozzle holder,
which is provided on the front of the
ma chine.

NOTE: For a more gentle rinse,
se lect the white 40° or green 25°
noz zle. To scour the surface, select
the yellow 15° or red 0° nozzle. To
apply de ter gent select the black
noz zle.

Selection of high or low pressure is accompanied by
turn ing the han dle. NOTE: High pressure nozzle must
be in sert ed at end of wand to obtain high pressure. To
apply soap read operator's manual.

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9

v. 04/14A

WARNING

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TIPS

WARNING: Some de ter gents
may be harm ful if in haled or in ­gest ed, caus ing severe nau sea,
fainting or poi son ing. The harm ­ful el e ments may cause prop er ty
dam age or severe injury.

STEP 1: Connect detergent in jec -

PRESSURE W ASHER

tor to discharge nip ple on ma chine,
Connect high pres sure hose to in jec tor with quick
coupler(check to make sure locking coupler slee ves are
in proper position be fore ap ply ing water pressure

Discharge

Nipple

Detergent

OPERATOR’S MANUAL

Injector

Control

Handle

Quick

Coupler

High Pressure

Hose

STEP 2: Use detergent de signed

spe cif i cal ly for pres sure washers.
House hold de ter gents could dam ­age the pump. Pre pare de ter gent
so lu tion as re quired by the man u ­fac tur er. Fill a con tain er with pres ­sure wash er de ter gent. Place the
fil ter end of de ter gent suc tion tube
into the de ter gent con tain er.

STEP 3: Apply safety latch to spray gun trig ger. Turn
variable pressure control handle until discharge wa ter
exits both tubes. Secure black de ter gent noz zle into
quick cou pler if you have a single wand. NOTE: De­ ter gent can not be ap plied us ing Red, Yel low , Green or
White noz zles.

STEP 4: With the engine run ning,
pull trig ger to op er ate ma chine.
Liq uid detergent is drawn into the
ma chine and mixed with water.
Apply de ter gent to work area.
Do not al low de ter gent to dry on
sur face.

IMPORTANT: You must flush
the detergent in jec tion sys tem after each use by
plac ing the suction tube into a buck et of clean wa ­ter, then run the pres sure wash er in low pres sure
for 1-2 min utes.

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OTECTION

If you run the engine on your pres sure wash er for 3-5
min utes with out pressing the trig ger on the spray gun,
cir cu lat ing water in the pump can reach high tem per a­ tures. When the water reaches this tem per a ture, the
pump pro tec tor engages and cools the pump by dis­ charg ing the warm water onto the g round. This ther mal
de vice pre vents internal dam age to the pump.

CLEANING TIPS

Pre-rinse clean ing surface with fresh water. Place de­ ter gent suc tion tube di rect ly into clean ing solution and
ap ply to sur face at low pressure (for best re sults, limit
your work area to sec tions approximately 6’ square
and always ap ply de ter gent from bottom to top). Allow
de ter gent to re main on sur face 1-3 min utes. Do not al­ low de ter gent to dry on sur face. If sur face appears to
be drying, sim ply wet down sur face with fresh water. If
need ed, use brush to re move stub born dir t. Rinse at
high pres sure from top to bottom in an even sweep ing
mo tion keep ing the spray nozzle ap prox i mate ly 1’ from
cleaning sur face. Use over lap ping strokes as you clean
and rinse any sur face. F or best surface clean ing action
spray at a slight an gle.

Recommendations:

• Before cleaning any surface, an inconspicuous
area should be cleaned to test spray pattern and
dis tance for maximum cleaning results.

• If painted surfaces are peeling or chipping, use
ex treme caution as pressure washer may re move
the loose paint from the surface.

• Keep the spray nozzle a safe distance from the
sur face you plan to clean. High pressure wash a
small area, then check the surface for damage. If no
dam age is found, continue to pressure wash ing.

CAUTION - Never use:

• Bleach, chlorine and other corrosive chem i cals

• Liquids containing solvents (i.e., paint thinners,
gas o line, oils)

• Tri-sodium phosphate products

• Ammonia products

• Acid-based products

These chemicals will harm the machine and will dam­ age the surface being cleaned.

RINSING

It will take a few sec onds for the de ter gent to clear.
Apply safe ty latch to spray gun. Re move black soap
noz zle from the quick cou pler. Select and in stall the
de sired high pres sure noz zle. NOTE: Y ou can also stop
de ter gent from flow ing by sim ply re mov ing de ter gent
si phon tube from bottle.

v. 04/14A

PRESSURE WASHER

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Re move detergent suc tion
tube from container and insert into
1 gallon of fresh water. Turn vari able
pressure wand handle for low pres­ sure or connect the black de ter gent
noz zle. Pull trig ger on spray gun and
si phon water for one minute.

WN AND CLEAN-UP

OO

Switch

STEP 2: Turn off the engine. STEP 3: Turn off water

supply.

Water

Inlet

H 

Outlet

OPERATOR’S MAN U AL

STEP 4: Press

trig ger to re lease
wa ter pres sure.

STEP 5: Disconnect the gar­ den hose from the water inlet
on the machine.

STEP 6: Disconnect the high
pres sure hose from high pres­ sure out let.

STORAGE

CAUTION: Al ways store your pressure washer in a
lo ca tion where the temperature will not fall be low
32°F (0°C). The pump in this machine is sus cep ti ble
to permanent dam age if fro zen. FREEZE DAM AGE
IS NOT COV ERED BY WAR RAN TY.

1. Stop the pressure washer , squeeze spra y gun trig-

ger to release pressure.

2. Detach water supply hose and high pressure

hose.

3. Turn on the machine for a few seconds, until re-

main ing water exits. Turn engine off im me di ate ly.

4. Drain the gas and oil from the engine.

5. Do not allow high pressure hose to become

kinked.

6. Store the machine and accessories in a room which

does not reach freezing temperatures.

CAUTION: Fail ure to follow the above di rec tions will
result in dam age to your pres sure washer.

When the pres sure washer is not being operated or is
be ing stored fo r more than one month, follow these
in struc tions:

1. Replenish engine oil to up per level.

2. Drain gas o line from fuel tank, fuel line, fuel valve

and carburetor.

3. Pour about one teaspoon of engine oil through

the spark plug hole, pull the starter grip several

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Safety

Latch

STEP 7: En gage the

spray gun safe ty lock.

times and re place the plug. Then pull the star ter
grip slow ly until you feel increased pres sure which
indicates the pis ton is on its com pres sion stroke and
leave it in that position. This closes both the intake
and ex haust valves to prevent rusting of cylinder.

4. Cover the pressure w asher and store in a clean, dry
place that is well ventilated away from open fl ame
or sparks. NOTE: The use of a fuel additive, such
as STA-BIL®, or an equivalent, will minimize the
for mu la tion of fuel deposits during shortage. Such
ad di tives may be added to the gasoline in the fuel
tank of the engine, or to the gasolinee in a storage
con tain er.

After Extended Storage

CAUTION: Prior to restarting, thaw out any
pos si ble ice from pressure washer hos es,
spray gun or wand.

Engine Maintenance

During the winter months, rare atmosheric conditions
may develop which will cause an icing con di tion in the
car bu re tor. If this de vel ops, the engine may run rough,
lose power and may stall. This temporary condition can
be overcome by deflecting some of the hot air from the
en gine over the carburetor area. NOTE: Refer to the
en gine man u fac tur er's manual for service and main te ­nance of the engine.

11

v. 04/14A

MAINTENANCE

PREVENTATIVE MAINTENANCE

1. Check to see that the water pump is properly lu bri ­cat ed.

2. Follow Winterizing Procedures to prevent freeze
dam age to the pump and coils.

3. Always neutralize and fl ush detergent from system
af ter use.

PRESSURE W ASHER

4. If water is known to be high in mineral content, use
a water softener in your water system or de-scale
as needed.

5. Do not allow acidic, caus tic or abrasive fl uids to be
pumped through system.

6. Always use our high grade quality cleaning prod­ ucts.

OPERATOR’S MANUAL

7. Never run pump dry for extended periods of time.

8. Use clean fuel: kerosene, No. 1 fuel oil or diesel.
Re place fuel fi lter every 100 hours of operation.
Avoid water contaminated fuel as it will seize up
the fuel pump.

9. If machine is operated with smoking or eye burning
ex haust, coils will soot up, not letting water reach
max i mum operating temperature. (See section on
Air Adjustments.)

10. Nev er allow w ater to be spra yed on or near engine
or burner assembly or any electrical com po nent.

11. Periodically delime coils as per instructions.

12. Check to see that engine is properly lubricated.

It is advisable, periodically, to visually inspect the
burn er. Chec k air inlet to make sure it is not clogged or
blocked. Wipe off any oil spills and keep this equipment
clean and dry.

The areas around the pressure washer should be kept
clean and free of combustible materials, gasoline and
other flam ma ble vapors and liquids.

The flow of combustion and ventilating air to the b urner
must not be block ed or obstructed in any manner. Con­ sult factory if vent stacking is going to be used.

MAINTENANCE AND SERVICE

Unloader V alves:

Unloader valves are preset and tested at the fac to ry
be fore shipping. Oc ca sion al adjustment of the unloader
may be nec es sary to main tain correct pressure. Call
your lo cal dealer for assistance.

Winterizing Procedure:

Damage due to freezing is not covered by w arranty . Ad­ here to the following cold weather pro ce dures when ev er
the wash er must be stored or operated out doors under
freez ing conditions.

1

99  

During winter months, when tem per a tures drop below
32°F, protecting your machine against freezing is nec­ es sary . Store the machine in a heated room. If this is not
pos si ble then mix a 50/50 solution of anti-freeze/water
into a 5 gal lon buck et. Place a short section of garden
hose into the buck et and connect it to the ma chine.
El e vate the buck et and turn the pump on to si phon the
anti-freeze through the ma chine. If com pressed air is
available, an air fitting can be screwed into the inlet
con nec tor and, by injecting com pressed air, all water
will be blown out of the system.

High Limit Hot Water Thermostat:

For safety, each machine is equipped with a high limit
con trol switch. In the event that the temperature of the
water should exceed its operating temperature, the
high limit con trol will turn the burner off until the water
cools.

Pumps:

Use only SAE 30W non-detergent oil. Change oil after
the first 50 hours of use. Thereafter , change the oil ev ery
three months or at 500 hour intervals. Oil level should be
checked by using the dipstic k found on top of the pump
or the red dot visible through the oil gauge win dow. Oil
should be maintained at that level.

Cleaning of Coils:

In alkaline water areas, lime deposits can accumulate
rap id ly inside the coil pipes. This growth is increased by
the extreme heat build up in the coil. The best pre ven tion
for liming conditions is to use high quality cleaning de­ ter gents. In areas where alkaline water is an extreme
prob lem, pe ri od ic use of our Deliming Powder (part
#9-028008) will remove lime and other deposits bef ore
coil becomes plugged. (See Deliming Instructions for
use of Deliming Powder.)

Deliming Coils:

Periodic flushing of coils is recommended.

1. Fill a container or optional fl oat tank with 4 gallons
of wa ter, then add 1 lb. of deliming powder. Mix
thor ough ly.

2. Remove wand assembly from spray gun and put
spray gun into container . Secure the trigger on the
spray gun into the open position.

3. Attach a shor t section (3-5 ft.) of garden hose to
ma chine to siphon solution from an elevated con­ tain er. Turn pump switch on, allowing solution to
be pumped through coils back into the container.
So lu tion should be al lowed to circulate 2-4 hours.

4. After circulating solution fl ush entire system with
fresh water. Reinstall wand assembly to spray
gun.

v. 04/14A

MAINTENANCE

PRESSURE W ASHER

F!"#$

Use clean fuel oil that is not contaminated with water
and debris. Replace fuel filter and dr ain tank ev ery 100
hours of operation.

Use No. 1 or No. 2 Heating Oil (ASTM D306) only.
NEVER use gasoline in your burner tank. Gasoline is
more com bus ti ble than fuel oil and a serious explo­sion could result. NEV ER use crankcase or waste oil
in your burner. Fuel unit mal func tion could result from
con tam i na tion.

Fuel Control System:

These machines utilize a fuel solenoid valve located
on the fuel pump to control the flow of fuel to the com­ bus tion cham ber. This solenoid valve , which is normally
closed, is ac ti vat ed by a flow switch when water is flow­ ing through it. When an operator releases the trigger on
the spray gun, the flow of w ater through the flow switch
stops, turning off the current to the fuel solenoid. The
solenoid then closes, shutting off the supply of fuel to
the combustion chamber . Controlling the flow of fuel in
this way allows for an in stan ta neous burn or no burn
situation, thereby eliminating high and low water tem­ per a tures, and combustion smoke nor mal ly associated
with machines incorporating a spray gun.

CAUTION: Periodic inspection is recommended to in­ sure that the fuel solenoid valve functions properly . This
can be done by operating the machine and checking to
see that when the trigger on the spray gun is in the off
po si tion, the burner is not firing.

Burner Nozzle:

Keep the tip free of surf ace deposits by wiping it with a
clean, solvent-saturated cloth, being careful not to plug
or enlarge the nozzle. For maximum efficiency, replace
the nozzle each season.

Beckett Burner Air Adjustment:

Machines are preset and performance tested at the
fac to ry - el e va tion 100 feet. A one-time initial correction
for your lo ca tion will pay off in economy, performance
and ex tend ed ser vice life. If a smoking or eye-burning
ex haust is being emit ted from the stack, two things
should be checked. First, check the fuel to be certain
that ker o sene or No. 1 home heating fuel is being used.
Next, check the air ad just ment on the burner.

T o adjust: Start machine and turn burner ON. Loosen
two locking screws found in the air shutter openings
(re fer to illustration below) and close air shutter until
black smoke appears from burner exhaust vent. Note
air band position. Ne xt, slowly open the air shutter until
white smoke just starts to appear. Turn air shutter half­ way back to the blac k smoke position pre viously noted.
Tighten locking screws.

If the desired position cannot be obtained using only
the air shutter, loc k the air shutter in as close a position

BECKETT FUEL AIR ADJUSTMENT

OPERATOR’S MAN U AL

Electrode Setting:

(See illustration below.)

5/32"

1/4"

Top Vie w Side View

Periodically check wiring connections. If necessary to

adjust electrodes, use diagram.

Electrode

5/32"

Adjustment

Nozzle

  

Pressure

Gauge

Port

Air Band

Screw

Return Line

v. 04/14A

Air Band

Pressure

Adjustment

Screw

7-00098 Fuel

Pump

To Fuel

Tank

13

MAINTENANCE

as can be obtained, then repeat the above procedure
on the air band setting.

Fuel Pressure Adjustment:

To adjust fuel pressure, turn the adjusting screw clock­ wise to increase, counterclockwise to decrease. Do not
exceed 200 psi. NO TE: When changing the fuel pump ,
a bypass plug must be installed in the return port or the

PRESSURE W ASHER

fuel pump will not prime.

Karcher Clear Fire Oil Burner

Burner Air Adjustment: The oil burner on this machine

is preset for operation at altitudes below 1000 feet. If
operated at higher altitudes, it may be necessary to
adjust the air band for a #1 or #2 smoke spot on the
Bacharach scale.

OPERATOR’S MANUAL

To adjust, start machine and turn burner ON. Loosen
two locking screws f ound on the air band and close air
band until black smoke appears from burner exhaust
vent. Note air band position. Next, slowly open the air
band until white smoke just starts to appear. Tur n air
band halfway back to the previously noted position.
Tighten locking screws.

KNA Burner Air Adjustment

Reference Numbers

Removal of Soot and Heating Coil:

In the heating process, fuel residue in the form of soot
de pos its may develop on the heating coil and block air
flow which will affect burner combustion. When soot
has been detected on visual observation, the soot
on the coil must be washed off after following the coil
removal steps.

1. Remove the tank head assemb ly by lifting the tank
head off.

2. Remove the two pipe nipples and associated fi t­ tings.

3. Lift the coil out of the outer wrap.

CAUTION: The coil weighs about 80 lbs. Use proper
lift ing techniques.

4. Clean, repair and replace the coil by reversing the
above steps.

Coil Reinstallation:

Reinstall by reversing the above steps 4 through 1.

Final Note:

The 12 VDC burner systems can draw as much as 18
amps! For such burners to run properly , the battery and
en gine charg ing system must be kept in good con di tion.
The en gine must run at the correct RPM to ad e quate ly
charge the battery . It is equally important not to throttle
down the engine on models without batteries, since all
pow er to run the burn er comes solely from the engine.
Do not throt tle down the engine at anytime while the
ma chine is operating.

Air Band

Air Band Locking Screws

C2

UTION: If white smoke appears from burner ex­haust vent during start-up or operation, discontinue
use and readjust air bands.

NOTE: If a flue is installed, hav e a professional service­man adjust your burner for a #1 or #2 smoke spot on
the Bacharach scale.

/0

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v. 04/14A

T>

PROBLEM POSSIBLE CAUSE SOLUTION
LOW OPERATING

PRESSURE

Water supply is insufficient Use larger supply hose; clean filter at water

inlet.

Spray nozzle is old, worn or
incorrect

Match the nozzle number to the machine
and/or replace with new nozzle.

Belt slips Tighten or replace belt; use correct belt.

Plumbing or hose is leaking Check plumbing system for leaks. Retape

leaks with teflon tape.

Unloader is faulty or misadjusted Adjust unloader for proper pressure. Install

repair kit when necessary or replace.

Packing in pump is worn Install new packing kit.

Discharge valve in pump or inlet is
fouled or dirty

Check inlet and discharge valve.

Discharge valve or inlet is worn Replace with valve kit.
Spray nozzle has obstruction Remove obstruction.

Steam pressure control valve is
leaking (where applicable)

Rebuild or replace as necessary.

Engine RPM is slow Set engine speed at proper specifications /

see serial plate.

BURNER WILL
NOT LIGHT

There is little or no fuel Fill tank with fuel.

Improper fuel or water in fuel Drain fuel tank and fill with proper fuel.
Fuel line is clogged Clean or replace fuel line.
Fuel filter is plugged Replace fuel filter as needed.

Burner air bands are misadjusted Readjust air bands for clean burn.
Little or no fuel pressure from fuel

pump

Increase fuel pressure to specification and/or
replace fuel pump.

Burner transformer is faulty Test transformer for proper arc between

contacts. Replace as needed.

Electrical wiring is disconnected or

has short in it

All wire contacts should be clean and tight
with no breaks in wire.

Flex coupling is slipping on fuel

pump shaft or burner motor shaft

Replace if needed.

ON-OFF switch is defecti ve Check for electrical current reaching burner

assembly with burner switch on. Replace
switch if needed.

Heavy sooting on coil and burner
can cause interruption of air flow and
shorting of electrodes

Clean as required.

Electrode setting is improper Check and reset according to diagram in

manual.

25 amp circuit breaker tripped Push in reset button.
Bridge rectifier defective Test and replace.

12V DC relay defective Test and replace.

OUBLESHOOTING

34567873:46 ; <=

v. 04/14A

PRESSURE WASHER Troubleshooting Guide

15

TROUBLESHOOTING

PROBLEM POSSIBLE CAUSE SOLUTION
BURNER WILL

NOT LIGHT

(continued from
previous page)

Burner nozzle is clogged Clean as required.
Thermostat has malfunctioned Test and replace if needed.

Fuel solenoid has malfunctioned Test and replace if needed.

MACHINE
SMOKES

Fuel is improper or water is in fuel Drain tank and replace contaminated fuel.
Air adjustment is improper Readjust air bands on burner assembly.
Fuel pressure is low Adjust fuel pump pressure to specifications.

Burner nozzle is plugged or dir ty Replace nozzle. Check parts breakdown for

nozzle size.

Burner nozzle spray pattern is
faulty

Replace nozzle. Check parts breakdown for
nozzle size.

Coil and burner assembly have
heavy accumulation of soot

Remove coils and burner assembly, clean
thoroughly. Call local dealer.

Electrode setting is misaligned Realign electrodes to specifications.
Smoke stack has obstruction Check for blockage or other foreign objects.

Engine RPM is low

Increase RPM to correct specs. See serial
plate.

LOW WATER
TEMPERATURE

Fuel is improper or has water in it Replace with clean and proper fuel.
Fuel pressure is low Increase fuel pressure.

Fuel pump is weak Check fuel pump pressure. Replace pump if

needed.
Fuel filter is partially clogged Replace as needed.
Soot buildup on coils is not

allowing heat transfer

Clean coils.

Burner nozzle is improper Call your local dealer for proper nozzle.

WATER
TEMPERATURE
TOO HOT

Incoming water to machine is
warm or hot

Lower incoming water temperature.

Fuel pump pressure is too high Call your local dealer for proper fuel pressure.
Fuel pump is defective Replace fuel pump.

Fuel nozzle is incorrect size

See parts breakdown or serial plate for proper

size.
Water supplied is insufficient Check water GPM to machine.

Water flow is restricted

Check nozzle for obstruction and proper size.

Check serial plate for correct size.

PRESENCE OF
WATER IN OIL

Oil seal is worn Check and replace if necessary.
Air humidity is high Check and change oil twice as often.

Packing is worn or bad Check and replace if necessary.

PRESSURE WASHER Troubleshooting Guide

LM

?@ABDED?G@B I JK

v. 04/14A

[\

PROBLEM POSSIBLE CAUSE SOLUTION
DETERGENT NOT

DRAWING

Air is leaking Tighten all clamps. Check detergent lines for holes.

Injector head may be blocked,
dirty or damaged

Clean and make sure ball and spring behind
detergent hose barb or injector body are working
properly.

Filter screen on detergent
suction hose is plugged

Clean or replace.

Detergent has high viscosity Dilute detergent to specifications.
Not using soap nozzle Inser t soap nozzle into wand coupler.
Detergent level is low Add detergent if needed.

PUMP RUNNING
NORMALLY BUT
PRESSURE LOW
ON
INSTALLATION

Pump is sucking air Check water supply and possibility of air seepage.

Valves are sticking Check and clean or replace if necessary.

Unloader valve seat is faulty Check and replace if necessary.
Nozzle sized incorrectly Check and replace if necessary (see ser ial plate for

proper size).

Packing piston is worn Check and replace if necessary.

FLUCTUATING
PRESSURE

Valves are worn Check and replace if necessar y.
Valve has a blockage Check and replace if necessary.

Pump is sucking air Check water supply and air seepage at joint in suction

line.

Packing piston is worn

Check and replace if necessary.

PUMP NOISY

Air is in suction line Check water supply and connections on suction line.

Inlet or discharge valve
springs are weak or broken

Check and replace if necessary.

Excessive matter is in valves Check and replace if necessary.
Bearings are worn Check and replace if necessary.

WATER DRIPPING
FROM UNDER
PUMP

Piston packing is worn Check and replace if necessary.
O-Ring plunger retainer is

worn

Check and replace if necessary.

Piston is cracked Check and replace if necessary.
Pump protector is worn Lower water supply pressure. Do not r un the spray

gun closed longer than 5 minutes.

OIL DRIPPING

Oil seal is worn Check and replace if necessary.

EXCESSIVE
VIBRATION IN
DELIVERY LINE

Valves are functioning

irregularly

Check and replace if necessary.

BURNER MOTOR
WILL NOT RUN

Fuel pump has seized Replace fuel pump.
Burner fan loose or

misaligned

Position correctly and tighten set screw.

Control switch is defective Replace switch.

There is a loose wire Check and replace or tighten wiring.

Burner motor is defective Replace motor.

OUBLESHOOTING

NPQRUVUNWPR X YZ

v. 04/14A

PRESSURE WASHER Troubleshooting Guide

17

MAINTENANCE SCHEDULE

Engine Oil

Inspect Daily

Change Every 25 hours

Filter Every 50 hours

Air Cleaner

Inspect Every 50 hours or monthly

Clean Every 3 months
Battery Level Check monthly
Engine Fuel Filter 500 hours or 6 months
Spark Plug Maintenance 500 hours or 6 months
Clean Fuel Tank(s) Annually
Replace Fuel Lines Annually

Pump Oil

Inspect Oil level daily

Change After first 50 hours, then every 500 hours or annually
Clean Burner Filter Monthly (More often if fuel quality is poor)
Remove Burner Soot Annually
Burner Adjustment/Cleaning Annually
Replace Burner Nozzle Annually

Descale Coil Annually (more often if required)
Replace High Pressure Hose Every 6 months

Replace Quick Couplers Annually
Clean Water Screen/Filter Weekly

Date Oil Changed

Month/Day/Year

Estimated Operating

Hours Since Last

Oil Change

Date Oil Changed

Month/Day/Year

Estimated Operating

Hours Since Last

Oil Change

MAINTENANCE CHARTS

PREVENTATIVE MAINTENANCE

This pressure washer was produced with the best available materials and quality craftsmanship. However, you
as the owner have certain responsibilities for the correct care of the equipment. Attention to regular preventative
main te nance procedures will assist in preser ving the performance of your equipment. Contact your dealer for
main te nance. Regular preventativ e maintenance will add many hours to the life of y our pressure washer . Perf orm
maintenance more often under severe conditions.

PRESSURE WASHER Troubleshooting Guide

OIL CHANGE RECORD

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VIEW - 059.0 MODELS

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116

6

101

60

5

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Reversed View

of label

74

PRESSURE W ASHER

18

24

57

19

29

25

26

147

28

22

132

45

64

94

23

107

89

90

97

20

27

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115

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114

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OPERATOR’S MAN U AL

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Reversed

View A-A

(Enlarged)

Pg. 21

63

111

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53

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Regulator

20

87

40

19

PRESSURE W ASHER

OPERATOR’S MANUAL

EXPLODED VIEW - 054.0, 055.0, 056.0, 057.0 MODELS

Reversed View

of label

17

5

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47

114

11

8

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116

115

13

17

74

58

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VIEW - 054.0, 055.0, 056.0, 057.0 MODELS

PRESSURE W ASHER

89
90

117

142

123

137

55

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143

141

75

106

46

123

35

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134

135

136

89

139

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63

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33

64

24

147

94

68

22

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32

95

80

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57

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72

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v. 04/14A

79

102

73

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72

79

83

View A-A

(Enlarged)

21

EXPLODED VIEWS PARTS LIST

ITEM PART NO. DESCRIPTION QTY

1 8.719-913.0 Top Hat, Coil 1
2 9.800-006.0 Label, Hot/Caliente w/Arrows Warning 3
3 9.802-825.0 Clip, Retaining, U-Type 4
4 9.198-004.0 3/8 USS F/W Zinc 4
5 8.919-136.0 Coil, Dura, 14.5" Dia., Sch 80 (303037, 353037, 353037E, 403537E) 1

8.919-133.0 Coil Assembly (302517) 1

PRESSURE W ASHER

6 8.919-732.0 Wrap, Outer Coil -07, Weldment (303037, 353037, 353037E, 403537E) 1

8.919-733.0 Coil, Wrap, Outer, Weldment(302517) 1
8 9.149-003.0 Manifould Coil Outlet Discharge 1
9 9.803-044.0 Elbow, 3/8" Male Pipe, (Steam Option) 1
10 9.802-171.0 Nipple, 3/8" x 3/8" NPT ST Male 1
11 8.902-433.0 Valve Safety Relief 1
13 8.711-785.0 Hose, 3/8" Push-On, Conduit 2.75 ft.
14 9.802-753.0 Screw, 1/4" x 3/4" HH NC (303037, 353037, 353037E, 403537E) 4

OPERATOR’S MANUAL

(302517) 8
15 9.802-900.0 Insulation, Tank Bottom, 1" Blanket 1
16 9.803-069.0 Assembly, Frame, Large (054.0, 055.0, 056.0, 057.0) 1

9.803-120.0 Assembly, Frame, Small (059.0) 1

8.922-517.0 Assembly, Frame (068.0, 069.0, 070.0) 1
17 8.900-870.0 Label, Shark, Die-Cut 2
18 9.802-271.0 Wheel & Tire, 6" Steel Rim 4
19 9.802-782.0 Collar, 5/8" Bore Shaft 4
20 9.802-810.0 Washer, 5/8", Flat, SAE 4
21 9.802-314.0 En gine, Robin, 211cc, 200W (302517) 1

8.750-576.0 En gine, Honda, GX270 OUT2 QAR2 270cc, 18A (303037) 1

8.750-577.0 En gine, Honda, GX340 UT2QNR2, 337cc, 18A (353037) 1

8.750-578.0 En gine, Honda, GX340 QNR2, 337cc E/S, 18A (353037E) 1

8.750-579.0 Engine, Honda, GX390 UT2 QNR2, 389cc E/S, 18 Amp (403537E) 1
22 8.904-818.0 Pump, SG-3030G (302517) 1

8.904-820.0 Pump, SG3035G1 (303037) 1

8.921-766.0 Pump, SS3540G.3 (353037, 353037E, 403537E) 1
23 8.918-427.0 Hose, 3/8" x 36" 2 Wire Pressure Loop 1
24 8.707-256.0 Pump Protector, 1/2" PTP 1
25 9.802-458.0 Switch, Pressure, N/O, 1/4" NPT SS (Except Steam Option) 1
26 9.802-039.0 Elbow, 1/2" JIC, 3/8", 90° 1
27 9.175-018.0 UU1 3500PSI, UNIVERSAL UNLOADER 1
28 8.706-984.0 Adapter, 1/2" x 1/2" Pipe 1
29 9.802-146.0 Swivel, 1/2" MP x 3/4" GHF w/Strainer 1
30 8.706-955.0 Hose Barb, 1/4" Barb x 1/8" ML Pipe, 90° (303037, 353037, 353037E, 403537E) 1
31 6.390-126.0 Clamp, Hose, UNI .46 - .54 (303037, 353037, 353037E, 403537E) 6

(302517) 4

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v. 04/14A

ÇÈÉÊËÌÇÌ

ITEM PART NO. DESCRIPTION QTY

32 9.802-254.0 Hose, 1/4", Push-On, Fuel Line (Steam Option) 14 in.
33 9.802-075.0 Box, Battery, M-100 (353037E, 403537E) 1

9.802-076.0 ▲ Plate, Battery Box, Large, PolyPro (353037E, 403537E) 1
34 9.802-081.0 Tank, Fuel, 6 Gallon 1
35 9.802-089.0 Cap, Fuel Tank, Plastic H60-AV 1
36 9.802-832.0 Bolt, 5/16" x 2-3/4" Whiz Loc (302517) 2
37 9.803-308.0 Mount, Rubber Vibration, 5/16", 70 Duro (302517) 4

8.932-992.0 Mount, Rubber Vibration, 3/8", 70 Duro
(303037, 353037, 353037E, 403537E)

38 9.802-064.0 Grommet, Rubber, Nozzle Holder 4
39 9.802-705.0 Bolt, 1/4" x 1" Carriage 4
40 Burner Assy, See Burner Spec's Page 40
41 9.802-809.0 Nut, 5/16" Wing (353037E, 403537E) 4
42 9.802-781.0 Nut, 3/8" Flange, Whiz Loc 4
43 8.706-958.0 Hose Barb, 1/4" Barb x 1/4" Pipe, 90°

(303037, 353037, 353037E, 403537E) 1
44 9.802-138.0 Hose Barb, 1/4" Barb x 1/4" ML Pipe 1
45 8.918-837.0 Axle, 30" (303037, 353037, 353037E, 403537E) 2

8.922-672.0 Axle Long (302517) 2
46 9.800-008.0 Label, Danger Cool Engine 1
47 9.802-043.0 Elbow, 1/2" JIC x 1/2" Female, 90° (303037, 353037, 353037E, 403537E) 1

9.802-042.0 El bow, 1/2" JIC, 3/8", 90° (302517) 1
48 9.802-190.0 Valve, E-Z Start, 3/8" MPT x 1/8" FPT (303037, 353037, 353037E, 403537E) 1
49 8.719-000.0 Washer, 5/16" x 1-1/4", Fender, SAE (302517) 4
50 9.802-531.0 Regulator, Voltage, 15 V (Pull Start) 1

9.803-835.0 Regulator/Rectifi er, 18 Amp (Electric Start) 1
51 9.802-709.0 Bolt, 5/16" x 3/4" NC (302517) 10
52 9.802-776.0 Nut, 5/16" ESNA (302517) 14

(303037, 353037, 353037E, 403537E) 12
53 8.718-980.0 Washer, 5/16" Flat (054, 302517) 24

(353037, 353037E, 403537E) 18
54 9.802-755.0 Screw, 5/16" x 1-1/4", Whiz Loc (353037E, 403537E) 4
55 9.802-177.0 Valve, 1/4" Shut OFF 1
56 9.800-108.0 Label, Nozzle 0, 15, 25, 40 1
57 9.804-022.0 Cap, Valve w/1/4" Port (303037, 302517) 1

9.802-632.0 Cap, Valve w/1/4" Gauge Port (353037, 353037E, 403537E) 1
58 9.802-904.0 Insulation, Tank Head 1
59 9.802-809.0 Washer 1/2" Flat (303037, 353037, 353037E, 403537E) 4
60 9.802-793.0 Nut, Cage, 1/4" x 16 Gauge (303037, 353037, 353037E, 403537E) 5

(302517) 4
61 9.800-021.0 Label, Hot Water Outlet 1
62 9.802-154.0 Plug, Push-On, Oil Drain, Honda (303037, 353037, 353037E, 403537E) 1
63 9.802-153.0 Swivel, 1/4" JIC FEM, Push-On 1
64 9.802-125.0 Plug, 1/4" JIC 1
65 9.803-836.0 Wire, THWN, 6 Gauge, Red (353037E, 403537E) 33"
66 9.803-837.0 Wire, THWN, 6 Gauge, Black (353037E, 403537E) 45"
67 9.803-838.0 Connector, Battery Post, Universal (353037E, 403537E) 2
68 9.802-778.0 Nut, 5/16" Whiz Loc Flange 4

VIEWS PARTS LIST

4

PRESSURE W ASHER

OPERATOR’S MAN U AL

½¾¿ÀÁÂÁ½Ã¾À Ä ÅÆ

23

v. 04/14A

EXPLODED VIEW PARTS LIST

ITEM PART NO. DESCRIPTION QTY

69 9.802-816.0 Washer, 7/16" Lock (353037, 353037E, 403537E) 2
70 9.802-958.0 Key, 0.185 SQR x 1.75" (302517) 1

9.802-959.0 Key, 0.247 SQR x 2.125 (303037, 353037, 353037E, 403537E) 1
71 9.803-108.0 Retainer Ring, Insulation 1
72 9.802-773.0 Nut, 1/4"-20, ESNA 4
73 9.802-996.0 Bracket, Brake Pad, Black 1

8.922-519.0 Bracket, Brake Pad, (068.0, 069.0, 070.0) 1

PRESSURE W ASHER

74 9.800-094.0 Label, Warning, Text 1
75 9.800-002.0 Label, Use Only Kerosene 1
76 8.750-647.0 Grommet, Rubber, 1 1/2" (303037, 353037, 353037E, 403537E) 1
77 9.800-026.0 Label, Open For Steam (Steam Option) 1
78 9.802-010.0 Nipple, 1/4", Hex, Steel (Steam Option) 1
79 9.802-802.0 Washer, 1/4" Flat, SAE 12
80 9.802-187.0 Valve, Flow Control w/Metering (Steam Option) 1

OPERATOR’S MANUAL

81 9.802-120.0 Tee, 1/4" Branch Male, Legacy Pumps (Steam Option) 1
82 8.706-803.0 Nipple, 1/4" x 2 1/2", Brass 1
83 9.802-997.0 Linkage, Brake, Black 1

8.922-520.0 Linkage, Brake (068.0, 069.0, 070.0) 1
84 8.725-306.0 Filter, Parker Fuel/Oil/H
85 9.802-254.0 Hose, 1/4" Push On 9"
86 9.802-254.0 Hose, 1/4" Push On (303037, 353037, 353037E, 403537E) 7"

(302517) 11"
87 9.802-428.0 Service Cord, 12/3 SJOWA (303037, 353037, 353037E, 403537E) 40"

(302517) 32"
88 9.802-519.0 Strain Relief, 1/2" 1
89 9.802-713.0 Bolt, 5/16" x 1-1/2" (302517) 2

9.802-728.0 Bolt, 3/8-16" x 2", HH Zinc (303037, 353037, 353037E, 403537E) 4
90 9.802-813.0 Lock Washer, 5/16" 2

9.802-814.0 Washer, 3/8", Lock Split Ring (303037, 353037, 353037E, 403537E) 4
91 9.802-813.0 Lock Washer, 5/16" (353037E, 403537E) 4
92 9.802-013.0 Nipple, Galvanized, 1/2" x 2-1/2" (303037, 353037, 353037E, 403537E) 1
93 9.802-254.0 Hose, 1/4" Push On 14"
94 9.802-707.0 Bolt, 5/16" - 24 x 3/4" NF (302517) 4

9.802-768.0 Screw, 3/8" x 1-1/4" Whiz Loc (303037, 353037, 353037E, 403537E) 4
95 9.802-143.0 Elbow, 1/4" Hose Barb x 1/4" Pipe, Steam Option (0303037, 353037, 353037E, 403537E) 1
96 9.803-052.0 Reducer, M14 x 1/4" F (302517) 1
97 9.802-138.0 Hose Barb, 1/4" x Barb x 1/4" (302517) 1
98 8.706-958.0 Hose Barb, 1/4" Barb x 1/4" Pipe, 90° 1
99 8.706-161.0 Elbow, 1/4" Street, 90 Deg, Galv 1
100 9.802-103.0 Bushing, 5/8" Snap (302517) 1
101 9.802-908.0 Insulation, Blanket, 18" x 52", Fiberglass (302517) 1
102 9.803-111.0 Lever, Brake, Black 1

8.922-518.0 Lever, Brake (068.0, 069.0, 070.0) 1
103 9.802-771.0 Screw, 10/32" x 3/4" BH SOC CS

9.802-762.0 Screw, 10/32" x 1-1/4" RH SL (353037E, 403537E) 2
104 9.802-695.0 Nut, 10/32" Kep (353037E, 403537E) 2

(303037, 353037
105 9.802-140.0 Hose Barb, 1/4" Barb x 3/8", Double 1
106 9.802-053.0 Bushing, Rubber Nitrile 2
107 9.802-813.0 Washer, 5/16" Lock Split Ring (302517) 4

×Ø

O (10 Micron), Generic 1

2

(

, 302517

) 3

ÍÎÏÐÑÒÑÍÓÎÐ Ô ÕÖ

303037, 353037

v. 04/14A

, 302517)

3

ãäåæçèãè

ITEM PART NO. DESCRIPTION QTY

108 9.802-081.0 Tank , Fuel 6 Gallon 1
109 9.802-459.0 Switch, MV60 Flow (Steam Option) 1
110 9.802-104.0 Bushing, 3/4" Snap (302517) 1
111 9.802-254.0 Hose, 1/4" Push-On (302517) 7"

(303037, 353037, 353037E, 403537E) 11"
112 9.802-039.0 Elbow, 1/2" JIC x 3/8", 90° (Steam Option) 1
113 9.802-143.0 Elbow, 1/4" x 1/4" Pipe (Steam Option) 2
114 8.706-241.0 Plug 3/8, SQ head 1
115 9.196-012.0 Screw, 10-24x1/4 Hex Set 1
116 9.802-041.0 Elbow, 3/8" STL, Street, 45° 1
117 8.900-282.0 Label, RPM Factory Set 1
118 8.705-974.0 Nipple, 3/4" Hex (302517) 1
119 9.802-811.0 Washer, Fender 302517) 2
120 9.800-018.0 Label, Tipover Hazard 1
121 9.800-049.0 Label, Cleaning Solution 1
123 9.198-004.0 Washer 3/8", SAE Flat (303037, 353037, 353037E, 403537E) 4
124 9.802-744.0 Bolt, 10 mm x 20 mm (353037, 353037E, 403537E) 2

9.802-741.0 Bolt, 8 mm x 16 mm HEX Head (303037) 2
125 9.802-066.0 Pad, Soft Rubber 1
126 9.802-722.0 Bolt, 3/8" x 1-1/4", NC HH 1
127 9.802-817.0 Washer, 3/8" x 1", Steel 1
128 9.197-003.0 Nut, 3/8" ESNA 1
129 8.933-024.0 Rail, Pump Support (055.0, 056.0, 057.0) 1

9.804-533.0 Rail, Pump Support (054.0) 1

8.922-527.0 Rail, Pump Support ((068.0, 069.0, 070.0)
130 8.706-865.0 Plug, 1/4" Countersunk 1
131 9.802-710.0 Bolt, 5/16" x 1", NC HH 8
132 9.802-753.0 Screw, 1/4-20 x 3/4" 2
133 9.802-767.0 Screw, 3/8 x 3/4 HH NC, Whiz 2
134 9.803-093.0 Fuel Strap, Short 2

8.922-615.0 Fuel Strap, Short PA 1104 (068.0, 069.0, 070.0) 2
135 9.802-767.0 Screw, 3/8 Flange, Whiz 2
136 9.802-781.0 Nut, 3/8 Flange, Whiz Loc, NC 2
137 8.930-122.0 Strap, Fuel Tank 2

8.922-614.0 Strap, Fuel Tank -07 (068.0, 069.0, 070.0) 2
138 9.802-775.0 Nut, 1/4" Flange, ZN 2
139 9.802-754.0 Screw, 1/4" X 1/2" HH NC, Whiz Loc (303037, 353037, 353037E, 403537E) 2
140 8.716-499.0 Battery, Sealed, DCS-75BT (403537E) 1
141 8.751-096.0 Label, Regulation 4442.6 1
142 8.922-654.0 Throttle Motor Guard 1
143 9.802-764.0 Screw, 10/32 X 3/4, Hex Wash 2
144 8.921-570.0 Throttle Cover 1
145 9.802-743.0 Bolt, M6 X 1.0X 12,Metric 8.8 SOC 1
146 9.196-051.0 Cheese Head Machine Screw M5x16mm 1
147 9.802-447.0 Conduit, Corrugated Tubing 1/4,100FT/Roll (059.0) 22"

(054.0, 055.0, 056.0, 057.0) 25"
▲ Not Shown

VIEW PARTS LIST

PRESSURE W ASHER

OPERATOR’S MAN U AL

ÙÚÛÜÝÞÝÙßÚÜ à áâ

25

v. 04/14A

HOUR

1/10

CONTROL PANEL EXPLODED VIEW - 059.0 MODELS

24

4

6

5,25

18

PRESSURE W ASHER

7

29

30

31

17

10

9

OPERATOR’S MANUAL

3

28

2

21

20

Reversed

View

23

13

20

26

27

22

15

12

8

11

1

16

19
14

059.0 CONTROL PANEL PARTS LIST

õö÷ø

1 9.802-528.0 Capacitor 1
2 9.802-531.0 Regulator, Voltage , 15 Volt 1
3 9.803-036.0 Box, Electrical 1
4 9.803-121.0 Assembly, Cover, Electrical Box 1
5 8.750-094.0 Thermostat, Adjustable, 302°F 1
6 9.802-456.0 Light, Indicator, Green 12 Volt 1
7 9.802-453.0 Switch, Curvette RA901VB-B-1-V, Carling 1
8 9.802-283.0 Hour Meter, 24-240 Vac 50/60 Hz 1
9 9.802-470.0 Relay, P & B, VF4-41F11, 12VDC, 40AMP 1
10 9.802-485.0 Breaker, 1658-G41-02-P10-25A 1
11 9.802-752.0 Screw, 1/4" x 1-1/4" Hex, Whiz Loc 1
12 9.802-754.0 Screw, 1/4" x 1/2" HH NC, Whiz Loc 2
13 9.802-775.0 Nut, 1/4" Whiz Loc 2
14 9.802-773.0 Nut, 1/4", ESNA, NC 1
15 9.802-764.0 Screw, 10/32" x 3/4" Hex 2

PART NO. DESCRIPTION QTY

óô

éêëìíîíéïêì ð ñò

v. 04/14A

059.0 CONTROL PANEL PARTS LIST

PRESSURE W ASHER



PART NO. DESCRIPTION QTY
16 9.802-206.0 Clamp, Hose 1
17 9.802-791.0 Nut, Cage, 10/32" x 16 Gauge 2
18 8.900-907.0 Label, Control Panel 1
19 9.802-802.0 Washer, 1/4", Flat, SAE 1
20 9.802-695.0 Nut, 10/32" Keps 4
21 9.802-771.0 Screw, 10/32" x 3/4" 3
22 9.802-759.0 Screw, 10/32" x 1/2" 1
23 9.803-048.0 Cap, Capacitor, 1.37 x 1.50 x .060 Blk, w/o Hole 1
24 9.803-840.0 Label, Reset 1
25 9.802-447.0 ▲ Conduit, 1/4" Split 36"
26 9.802-762.0 Screw, 10/32" x 1-1/4" (Ground) 1
27 9.802-695.0 Nut, 10/32", Keps 4
28 9.800-040.0 Ground Label 1
29 8.712-190.0 Thermostat Mounting Plate 1
30 8.718-779.0 Screw 4mm x 6mm 4
31 8.750-096.0 Thermostat Dial 1
▲ Not Shown

OPERATOR’S MAN U AL

ùúûüýþýùÿúü

9 

27

v. 04/14A

CONTROL PANEL PARTS LIST-303037, 353037, 353037E, 403537E

1, 23

PRESSURE W ASHER

OPERATOR’S MANUAL

28



2

25

13

4

8

30

19

31

32

26

14

24

25

7

6

9

1/10

HOUR

15

21

10

22

19

5

27

3

29

16

17

18

11

12

20

CONTROL PANEL PARTS LIST-303037, 353037, 353037E, 403537E

ITEM PART NO. DESCRIPTION QTY

1 8.750-094.0 Thermostat, Adjustable, 302°F 1
2 9.803-035.0 Cover, Electric Box, Black 1

8.922-532.0 Cover, Electric Box, (068.0, 069.0, 070.0) 1
3 9.802-759.0 Screw, 10/32" x 1/2" BHSOC, Black 1
4 9.802-485.0 Breaker, 1658-G41-02-P10-25A 1
5 9.802-525.0 Locknut, 1/2" 1
6 9.802-456.0 Light, Indicator, Green 12V 1
7 9.802-791.0 Cage, Nut, 10/32" x 16 Gauge 6
8 8.900-921.0 Label, Control Panel 1

8.753-778.0 Label, Control Panel (068.0, 069.0, 070.0) 1
9 9.802-283.0 Hour Meter, 24-240 Vac 50/60 Hz 1

2

  

v. 04/14A

CONTROL PANEL PARTS LIST-303037, 353037, 353037E, 403537E

PRESSURE W ASHER



10 9.802-453.0 Switch, Curvette RA901VB-B-1-V, Carling 1
11 9.802-519.0 Strain Relief, 1/2" Metal, Two Screw 2
12 9.802-514.0 Strain Relief, Small 1
13 9.803-071.0 Box, Electric, Black 1

8.922-531.0 Box, Electric (068.0, 069.0, 070.0)
14 9.802-788.0 Nut, 5/16" Whiz Loc Flange 2
15 9.802-530.0 Rectifi er, Bridge (353037E, 403537E) 1
16 9.802-470.0 Relay, P & B, VF4-41F11, 12VDC, 40AMP 1
17 9.802-528.0 Capacitor (303037, 353037) 1
18 9.802-529.0 Bracket, Capacitor (303037, 353037) 1
19 9.802-695.0 Nut, 10/32" Keps 8
20 9.802-748.0 Screw, 6/32" x 3/8", RND HD MCH (303037, 353037E) 2
21 9.802-784.0 Nut, 6/32" Keps (303037, 353037) 3
22 9.802-771.0 Screw, 10/32" x 3/4" BH SOC CS (353037E, 403537E) 1
23 9.802-447.0 ▲ Conduit, Split, 1/4" 66"
24 9.802-813.0 Washer, 5/16", Lock, Split Ring 2
25 9.802-806.0 Washer, 5/16", Flat, Cut 4
26 9.802-762.0 Screw, 10/32" x 1-1/4" (Ground) 1
27 9.800-040.0 Label, Ground 1
28 9.802-764.0 Screw, 10/32" x 3/4", HEX 6
29 9.803-048.0 Cap, Capacitor, 1.37 x 1.5 x .06 Blk, w/o Hole (303037, 353037, 302517) 1
30 8.712-190.0 Thermostat Mounting Plate 1
31 8.718-779.0 Screw 4mm x 6mm 4
32 8.750-096.0 Thermostat Dial 1
▲ Not Shown

PART NO. DESCRIPTION QTY

OPERATOR’S MAN U AL

  

29

v. 04/14A

HOSE & SPRAY GUN ASSEMBLY

7

PRESSURE W ASHER

OPERATOR’S MANUAL

1

2

,

4

8

Pressure

Nozzle

HOSE & SPRAY GUN PARTS LIST

6

5

ITEM PART NO. DESCRIPTION QTY

1 9.802-166.0 Coupler, 3/8" Female 1

9.802-100.0 ▲ Quick Coupler O-Ring LG 1
2 8.739-125.0 Hose, 3/8" x 50', 1 Wire Tuff Flex (All Models Except 403537E) 1

8.739-203.0 Hose, 3/8" x 50', 2 Wire, Tuff Flex (403537E) 1
3 8.710-384.0 Gun, St-1500, 5000 PSI, 10.4 Gpm 1
4 9.802-222.0 Wand, VP Zinc 1/4", w/Coupler, w/Soap Nozzle 1

9.802-694.0 ▲ Repair Kit, VP Wand, SS Seat 1
5 9.802-286.0 Nozzle, 1/8", Soap Only, Brass 1
6 9.802-165.0 Coupler, 1/4" Male 1

9.802-096.0 ▲ Quick Coupler, O-Ring, Small 1
7 9.802-225.0 Detergent Injector Assy. #3 (303037, 353037, 353037E, 403537E) 1

9.802-224.0 Detergent Injector Assy. #2 (302517) 1
8 9.802-292.0 Nozzle, SAQMEG 1503.5, Yellow (403537E, 302517) 1

9.802-293.0 Nozzle, SAQMEG 2503.5, Green (403537E, 302517) 1

9.802-294.0 Nozzle, SAQMEG 4003.5, White (403537E, 302517) 1

9.802-291.0 Nozzle, SAQMEG 0003.5, Red (403537E, 302517) 1

9.802-296.0 Nozzle, SAQMEG 1504, Yellow (353037, 353037E) 1

9.802-297.0 Nozzle, SAQMEG 2504, Green (353037, 353037E) 1

9.802-298.0 Nozzle, SAQMEG 4004, White (353037, 353037E) 1

9.802-295.0 Nozzle, SAQMEG 0004, Red (353037, 353037E) 1

9.802-288.0 Nozzle, SAQMEG 1503, Yellow (303037) 1

9.802-289.0 Nozzle, SAQMEG 2503, Green (303037) 1

9.802-290.0 Nozzle, SAQMEG 4003, White (303037) 1

9.802-287.0 Nozzle, SAQMEG 0003, Red (303037) 1
▲ Not Shown

3+

!"#$%&%!'"$ ( )*

v. 04/14A

WNSTREAM INJECTOR ASSEMBLY

D;

1

2

3

PRESSURE W ASHER

OPERATOR’S MAN U AL

4

2

DOWNSTREAM INJECTOR PARTS LIST

ITEM PART NO. DESCRIPTION QTY

1 9.802-216.0 Injector, Detergent, Non-Adjusting #3 1

9.802-215.0 Injector, Detergent, Non-Adjusting #2 1
2 6.390-126.0 Clamp, Hose, UNI .46 - .54 2
3 9.802-251.0 Tube, 1/4" x 1/2", Clear Vinyl 6 ft.
4 9.802-160.0 Strainer, 1/4", Hose Barb 1

-./0141-5.0 6 8:

31

v. 04/14A

HOSE REEL OPTION

PRESSURE W ASHER

OPERATOR’S MANUAL

1

5

6

4

3

2

HOSE REEL PARTS LIST

ITEM PART NO. DESCRIPTION QTY

1 9.802-166.0 Coupler, 3/8", Female, Brass 1
2 9.802-244.0 Hose, 3/8", 2 Wire Pressure Loop 1
3 9.802-269.0 Hose Reel, 100' Non-Pivot E-ZEE w/Pin Lock 1
4 9.802-767.0 Screw, 3/" x 3/4" HH NC, Whiz Loc 4
5 9.802-781.0 Nut, 3/8" Flange, Whiz Loc, NC 4
6 9.803-841.0 Bracket, E-ZEE Hose Reel Right, Wrinkle Black 1

GH

<=>?@A@<B=? C EF

v. 04/14A

UUS UTVW

ADER EXPLODED VIEW

9.175-018.0
UU1 3500PSI, UNIVERSAL UNLOADER (SPARE)

14

21

10

16

2

3

18

21

20

PRESSURE W ASHER

OPERATOR’S MAN U AL

12

5
15

19

6
7

25

4

8

22

27

15

9

17

23

28

26

27

1

25

24

13

26

23

27

11

UU1 UNLOADER EXPLODED VIEW PARTS LIST

ITEM PART # DESCRIPTION KIT QTY

1 8.751-394.0 Piston Housing D 1
2 Piston C, D 1
3 Piston O-Ring Back Up A, D 1
4 8.749-796.0 Main Block 1
5 9.152-372.0 Piston Ring D 1
6 Ball Seat C, D 1
7 O-Ring 10.5 ID x 1.5 CS A,C,D 1
8 Plunger B 1
9 9.152-016.0 Plunger Housing 1
10 Bypass Spring C, D 1
11 9.149-001.0 Low Pressure Port 1
12 9.152-017.0 Sliding Connector, 30mm 1

8.762-005.0 Sliding Connector, 40mm, Long 1
13 9.149-002.0 Sliding Connector H 1/2" 1

9.149-005.0 Sliding Connector H 3/8" 1
14 9.196-011.0 Plug 5/8 -18 UNF D 1
15 O-Ring 12 ID x 2 CS A, D 2

16 O-Ring 6 ID X 2 CS A, D 1

IJKLMNMIOJL P QR

ITEM PART # DESCRIPTION KIT QTY

17 9.149-006.0 Sliding Connector Guide 1
18 O-Ring Backup A, D 1

6 x 1.45 x 1.68
19 Ball Housing Assy C, D 1
20 O-Ring 6.75 x 1.78 BN80 A, D 1
21 Spring Seat C, D 2
22 Plunger Spring B 1
23 8.917-699.0 Banjo Bolt 1/2" Short 1

8.917-700.0 Banjo Bolt 1/2"-1/4" NPT Short 1
24 8.917-698.0 Banjo Bolt 3/8" Short 1
25 9.802-893.0 Seal Washer 3/8" 2
26 9.803-921.0 Seal Washer 1/2" 2

9.802-893.0 Seal Washer 3/8" 2
27 O-Ring 15 ID x 2CS A,B,D 3
28 8.706-865.0 Plug, 1/4" Countersunk 1

Kit A 9.104-038.0 O-Ring Repair Kit
Kit B 9.104-039.0 Outlet Kit
Kit C 9.104-040.0 Stem Basic Kit
Kit D 8.920-045.0 UU1 Complete Stem Kit

v. 04/14A

33

SS3540GR.3 PUMP EXPLODED VIEW

defghijkkel mmnoplqren

PRESSURE W ASHER

OPERATOR’S MANUAL

ORQUE

s

SPECS

Item # Ft.-lbs

14 75
15 30
24 7.6
38 10

SS3540GR.3 PUMP EXPLODED VIEW PARTS LIST

ITEM PART NO. DESCRIPTION QTY

1 8.751-217.0 Crankcase 1
2* See Kit Below Plunger Oil Seal 3
3*
4*
5*
6*
7*
8 9.803-199.0 Copper Washer 1/2" 1
9 9.802-926.0 Brass Plug, 1/2" 1
10 8.751-218.0 Manifold Housing 1
11* 9.803-191.0 O-Ring Ø2.62 x 17.13 6
12* See Kit Below Valve Assembly 6
13* 9.803-193.0 O-Ring Ø2.62 x 20.29 6
14 9.802-928.0 Valve Plug 6
15 9.802-938.0 Manifold Stud Bolt 8
16 9.802-884.0 Washer 8
17 9.803-198.0 Copper Washer 3/8" 1
18 9.802-925.0 Brass Plug 3/8" 2
23 9.803-201.0 Washer, M6 x 16 4
24 9.802-939.0 Hexagonal Screw 9
25 9.803-184.0 Closed Bearing Housing 1

See Kit Below

See Kit Below

See Kit Below

See Kit Below

See Kit Below

O-Ring Ø1.78 x 31.47 3
Pressure Ring 3
U-Seal, 15mm 3
Intermed. Ring 15mm 3
U-Seal, 15mm 3

ITEM PART NO. DESCRIPTION QTY

26 8.717-225.0 O-Ring Ø 2.62 x61.6 1
27 9.802-914.0 Snap Ring 1
28 9.803-168.0 Double Row Ball Bearing 1
29 9.803-150.0 Crankshaft (3040G.3) 1

9.803-151.0 Crankshaft (3540G.3) 1

9.803-152.0 Crankshaft (4040G.3) 1

9.803-153.0 Crankshaft (5030G.3) 1
30 9.802-945.0 Set Screw 1
31 9.802-921.0 Oil Dip Stick 1
32 9.804-581.0 O-Ring Ø 3.53 x 55.56 1
33 9.803-161.0 Needle Roller Bearing 1
34 8.751-230.0 Gasket 1
35 8.717-544.0 Screw, Set 1
36 9.803-183.0 Engine Flange 1
38 9.803-240.0 Flange Screw 4
39 9.803-142.0 Crankshaft Seal 1
41 9.803-221.0 Spring Washer 4
46* See Kit Below Plunger Nut, M6 3
47* See Kit Below Washer, Copper, 9.2 x 13.5 3
48* See Kit Below Plunger, 15mm 3
49* See Kit Below Copper Spacer 3

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v. 04/14A

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ITEM PART NO. DESCRIPTION QTY

50* See Kit Below O-Ring Ø1.78x5.28 3
51* See Kit Below Tefl on Ring 3
52 8.751-225.0 Plunger Rod 3
53 8.751-228.0 Connecting Rod Pin 3
54 9.803-158.0 Connecting Rod 3
55 9.803-218.0 Spring Washer 6
56 9.803-238.0 Connecting Rod Screw 6
57 8.933-016.0 O-Ring 2.62 x 126.67 1
58 8.751-229.0 Crankcase Cover 1
59 9.803-197.0 O-Ring, Ø 1.78 x 14 1
60 9.803-202.0 Sight Glass, G3/4 1

* Part available in kit (See below)

VIEW PARTS LIST (CONT.)

PRESSURE W ASHER

OPERATOR’S MAN U AL

REPAIR KIT NUMBER 8.725-358.0 8.725-359.0 8.933-023.0 9.802-603.0 9.802-609.0

KIT DESCRIPTION
ITEM NUMBERS

INCLUDED
NUMBER OF CYLINDERS

KIT WILL SERVICE

Plunger U-Seal

15mm

3, 5, 7 3, 4, 5, 6, 7

31163

Complete

U-Seal Packing 15mm Plunger 15mm Complete Valve

46, 47, 48, 49,

50, 51

11, 12, 13 2

Plunger Oil

Seals

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35

v. 04/14A

8.904-820.0 SG3035G1

PRESSURE W ASHER

OPERATOR’S MANUAL

  ¡¢£¤¥¡¥

VIEW

TORQUE

SPECS

Item # Ft.-lbs

16 65
19 18
27 7.6
39 8
47 7
57 13

SG.2 PUMP EXPLODED VIEW PARTS LIST

ITEM PART NO. DESCRIPTION QTY
1 9.803-938.0 Crankcase 1
2*
3*
4*
5*
6*
7* See Kit Below Backup Ring, 15mm 3
8* See Kit Below U-Seal Assy, 15mm 3
9*
10 9.802-926.0 Brass Plug, 1/2" 1
11 9.803-199.0 Copper Washer 1/2" 1
12 9.803-946.0 Manifold Housing 1
13*
14*
15*
16 9.803-949.0 Valve Plug 6
17 9.803-950.0 Washer, Copper 1
18 9.803-951.0 Brass Plug G1/4 1

See Kit Below
See Kit Below
See Kit Below
See Kit Below
See Kit Below

See Kit Below

9.803-947.0

O-Ring Ø1.78 x 15.54 6

See Kit Below

9.803-948.0

O-Ring Ø2.62 x 18.77 6

Plunger Oil Seal 3
O-Ring Ø1.78 x 31.47 3
Pressure Ring, 15mm 3

U Seal Assy, 15mm 3

Intermediate Ring 15mm 3

Support Ring 15mm 3

Valve Assembly 6

ITEM PART NO. DESCRIPTION QTY
19 9.803-952.0 Manifold Stud Bolt 8
20 9.802-884.0 Washer 8
21 9.803-198.0 Copper Washer 3/8" 1
22 9.802-925.0 Brass Plug 3/8" 2
27 9.802-939.0 Hexagonal Screw 9
28 9.803-953.0 Bearing Cover 1
29 9.803-954.0 Seal Bearing 1
30 9.802-914.0 Snap Ring 1
31 9.803-955.0 Ball Bearing 1
32 8.730-825.0 Crankshaft (3035G1) 1

8.730-826.0 Crankshaft (3535G1) 1

8.730-827.0 Crankshaft (4030G1) 1
33 9.802-945.0 Set Screw 1
34 9.803-957.0 Oil Dip Stick 1
35 9.804-581.0 O-Ring 3.53 x 55.56 1
36 9.803-161.0 Needle Roller Bearing 1
37 9.803-183.0 Engine Flange 1
38 9.803-210.0 Spring Washer 4

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  

v. 04/14A

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ITEM PART NO. DESCRIPTION QTY
39 8.933-020.0 Flange Screw 4
46 9.803-142.0 Crankshaft Seal 1
47*
48* See Kit Below Copper Washer 3
49*
50*
51*
52*
53 9.803-964.0 Plunger Rod 3
54 9.803-965.0 Connecting Rod Pin 3
55 9.803-966.0 Connecting Rod 3
56 9.803-218.0 Spring Washer 10
57 8.933-020.0 Connecting Rod Screw 6
58 9.803-202.0 Sight Glass, G3/4 1
59 9.803-197.0 Gasket, G3/4 1
60 9.803-968.0 Crankcase Cover 1
61 9.803-969.0 O-Ring 2.62 x 107.62 1
* Part available in kit (See below)

See Kit Below
See Kit Below

See Kit Below
See Kit Below
See Kit Below

Plunger Nut 3
Plunger, 15mm 3

Copper Spacer 3
O-Ring Ø1.78x5.28 3
Tefl on Ring 3

VIEW PARTS LIST (CONT)

PRESSURE W ASHER

OPERATOR’S MAN U AL

REPAIR KIT
NUMBER

KIT DE­SCRIPTION

ITEM NUM­BERS
INCLUDED

NUMBER
OF CYLIN­DERS KIT
WILL SER­VICE

8.725-354.0 8.725-355.0 9.803-934.0 9.803-936.0 9.803-937.0

Plunger Seal

15mm

3, 5, 7, 8, 9

Complete

Seal Packing 15mm

3, 4, 5,

6, 7, 8, 9

Plunger 15mm Complete Valve

47, 48, 49, 50,

51, 52

13, 14, 15 2

Plunger Oil

Seals

31163

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37

v. 04/14A

Replacement Parts

For best performance specify genuine KNA replacement parts

PRESSURE W ASHER

OPERATOR’S MANUAL

4

5

50

51

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v. 04/14A

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v. 04/14A

39

PRESSURE WASHER

OPERATOR’S MAN U AL

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arts

For best performance specify genuine KNA replacement parts

Item # Part # Description Qty Item # Part # Description Qty

Ü

8.919-050.0 BURNER HOUSING ASSEMBLY 1 23 8.919-116.0 IGNITOR, BURNER 12VDC 1

2 8.751-160.0 AIR GUIDE 24 8.751-165.0 PLUG, HOLE 0.875 PLASTIC 1
3 8.700-758.0 FUEL PUMP, SUNTEC A2VA-3106 12-24V SOL 1 25 8.750-830.0 PLUG, HOLE 0.285 PLASTIC 1
3 8.700-759.0 FUEL PUMP, SUNTEC A2VA-3106 120V SOL 1 26 8.751-134.0 PLUG, 1/8" NPT x HEX SHOULDER 1
3 8.700-760.0 FUEL PUMP, SUNTEC A2VA-3106 230V SOL 1 27 8.918-454.0 GASKET, JUNCTION BOX 1
3 8.753-000.0 FUEL PUMP, DANFOSS 071N1298 1 28 8.750-542.0 COVER, JUNCTION BOX 1
4 8.750-762.0 COIL, SOLENOID DANFOSS 230V 1 29 8.750-116.0 BLOCK, TERMINAL, 5 POLE 1
4 8.750-763.0 COIL, SOLENOID DANFOSS 115V 1 30 8.750-817.0 LIGHT, INDICATOR, GREEN 14V 2
4 8.750-764.0 COIL, SOLENOID DANFOSS 12-24V 1 30 8.750-818.0 LIGHT, INDICATOR, GREEN 28V 1
5 8.750-765.0 CABLE, SOLENOID COIL, DANFOSS 1 30 8.750-819.0 LIGHT, INDICATOR, GREEN 125V 1

5a 8.750-783.0 MOUNTING KIT, FLANGE/HUB, DANFOSS 1 30 8.750-820.0 LIGHT, INDICATOR, GREEN 250V 1

6 8.750-541.0 AIR BAND 1 31 8.750-784.0 SITE GLASS 1
7 8.750-517.0 MOTOR, 1/6 HP 115V 60Hz 1 32 8.750-785.0 RING, PUSH ON INTERNAL, 1305-112 1
7 8.750-518.0 MOTOR, 1/6 HP 230V 60Hz 1 33 8.733-001.0 SCREW, 8 x 1/4" HI LOW THREAD CUT, PPH 2
7 8.751-074.0 MOTOR, 1/7 HP 12VDC AMETEK 1 34 8.718-762.0 SCREW, 8-32 X 1/2", M PH RDH PL 2
8 8.750-543.0 COUPLING, FLEX, 1/2" x 5/16" 1 35 8.750-769.0 SCREW, 8/32 X 3/8" PH 1
8 8.751-073.0 COUPLING, FLEX, 5/16" x 5/16" 1 36 8.718-810.0 SCREW, 10/32 x 1/2", WHIZ LOC FLANGE 6
9 8.750-520.0 FAN, 4.53" X 2.42", 1/2" BORE, F115-62S 1 37 8.750-770.0 SCREW, 10/32 x 5/8", WHIZ LOC FLANGE 3

9 8.751-072.0 FAN, 4.53" x 2.42" x .313 BORE, F115-625 1 38 8.750-816.0 SCREW, 10/32 X 1/4" GROUNDING 1
11 8.750-547.0 CONNECTOR, 37 DEG FLARE X 1/8" NP LONG 1 39 8.750-768.0 SCREW, 1/4-20 x 1", WHIZ LOC FLANGE 4
12 8.750-545.0 CONNECTOR, 37 DEG FLARE X 1/8" NPT 1 40 8.750-771.0 SCREW, 1/4-20 X 1/2", PHIL FHMS 4
13 8.749-000.0 FUEL LINE ASSEMBLY 1 42 — LABEL, BRAND NAME 1
14 8.918-864.0 FLANGE 1" TUBE ASSY, BURNER 1 43 9.801-268.0 LABEL, DISCONNECT POWER SUPPLY 1
15 8.918-866.0 FLANGE 3" TUBE ASSY, BURNER 1 44 — LABEL, SERIAL PLATE 1
16 8.750-539.0 GASKET, FLANGE 1 46 9.807-339.0 LABEL, WIRING DIAGRAM, BURNER 115V-115V 1
17 8.750-528.0 DISK, STATIC 2.00 1 46 9.807-340.0 LABEL, WIRING DIAGRAM, BURNER 230V-230V 4
17 8.918-868.0 DISK, STATIC 2.75 1 46 9.807-341.0 LABEL, WIRING DIAGRAM, BURNER 230V-115V 1
17 8.918-869.0 DISK, STATIC 2.50 1 46 9.807-342.0 LABEL, WIRING DIAGRAM, BURNER 115V-24V 1
17 8.918-870.0 DISK, STATIC 2.25 1 46 9.807-343.0 LABEL, WIRING DIAGRAM, BURNER 230V-24V 1
18 8.750-526.0 GUN, ELECTRODE / NOZZLE, 3" 1 46 9.807-344.0 LABEL, WIRING DIAGRAM, BURNER 12VDC 1
19 8.750-525.0 GUN, ELECTRODE / NOZZLE, 1" 1 48 9.801-274.0 LABEL, BURNER LIGHTS 1
20 Varies NOZZLE, FUEL 1 49 8.919-105.0 PLATE, TERMINAL BLOCK NUMBERS 1
21 8.750-778.0 ELECTRODE, IGNITION 1 50 8.716-451.0 TERMINAL, JUMPER SPADE 1
22 8.750-779.0 CONE, AIR F4 1 51 9.802-510.0 CABLE, TIE, 4" BLACK 2
22 8.750-782.0 CONE, AIR F6 1 52 9.807-348.0 LABEL, CLEAR MYLAR 1
22 8.750-780.0 CONE, AIR F12 1 53 9.807-345.0 LABEL, IGNITER 120V 1
22 8.750-781.0 CONE, AIR F22 1 53 9.807-346.0 LABEL, IGNITER 230V 1
23 8.919-114.0 IGNITOR, BURNER 120V 1 53 9.807-347.0 LABEL, IGNITOR 12VDC 1
23 8.919-115.0 IGNITOR, BURNER 230V 1

SPECIFICATIONS

BECKETT BURNER SPECIFICATIONS

Fuel Pump/

Model # Burner Assy # Fuel Nozzle Transformer Burner Motor

1.110-059.0 9.802-554.0 9.802-585.0 9.802-663.0 9.802-638.0 9.802-562.0 9.802-639.0 9.802-670.0

1.110-054.0 9.802-560.0 9.802-582.0 9.802-663.0 9.802-638.0 9.802-562.0 9.802-639.0 9.802-670.0

1.110-055.0 9.802-560.0 9.802-575.0 9.802-663.0 9.802-638.0 9.802-562.0 9.802-639.0 9.802-670.0

1.110-056.0 9.802-560.0 9.802-575.0 9.802-663.0 9.802-638.0 9.802-562.0 9.802-639.0 9.802-670.0

1.110-057.0 9.802-560.0 9.802-576.0 9.802-663.0 9.802-638.0 9.802-562.0 9.802-639.0 9.802-670.0

Solenoid Cord

SHARK CLEAR FLAME BURNER SPECIFICATIONS

Model # Burner Assy # Fuel Nozzle Ignitor Burner Motor Fuel Pump Solenoid Coil Electrode

PRESSURE WASHER Specifi cations

SGP-302517 8.918-910.0 9.802-585.0 8.919-116.0 8.751-074.0 8.753-000.0 8.750-764.0 8.750-778.0
SGP-303037 8.918-906.0 9.802-585.0 8.919-116.0 8.751-074.0 8.753-000.0 8.750-764.0 8.750-778.0

SGP-353037 8.918-906.0 9.802-575.0 8.919-116.0 8.751-074.0 8.753-000.0 8.750-764.0 8.750-778.0
SGP-353037E 8.918-906.0 9.802-575.0 8.919-116.0 8.751-074.0 8.753-000.0 8.750-764.0 8.750-778.0
SGP-403537E 8.918-906.0 9.802-576.0 8.919-116.0 8.751-074.0 8.753-000.0 8.750-764.0 8.750-778.0

Fuel Pump/

Solenoid Coil Electrode

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v. 04/14A

Form # 9.801-192.0 • Revised 04/14A • Printed in U.S.A. or Mexico

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