Shark SGP-302517, SGP-303037, SGP-353037, SGP-353037E, SGP-403537E Operator's Manual

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Page 1

OPERATOR’S MAN U AL

MODEL # ORDER #

SGP-302517 SGP-303037

SGP-353037 SGP-353037E SGP-403537E

To locate your local Shark Commercial Pressure Washer Dealer nearest you,

1.110-059.0

1.110-054.0

1.110-055.0

1.110-056.0

1.110-057.0

visit www.shark-pw.com

9.801-192.0

Page 2

CONTENTS

Introduction & Important Safety Instructions 3-5

Component Identiﬁ cation 6

Assembly Instructions 7

Operating Instructions 8-9

Detergents and Cleaning Tips 10

Shut-Down and Clean Up 11

Storage 11

Maintenance 12-14

Troubleshooting 15-17

Maintenance & Oil Change Charts 18

Exploded View - 059.0 19

Exploded View - 054.0, 055.0, 056.0, 057.0 20-21

Exploded View Parts Lists 22-25

Control Panel -059.0 & Parts List 26-27

Control Panel - 054.0, 055.0, 056.0, 057.0 & Parts List 28-29

Hose & Spray Gun Assembly & Parts List 30

Downstream Injector Assembly 31

Hose Reel Option 32

UU1 Unloader Exploded View and Parts List 33

KS.2 Pump Exploded View and Parts List 34-35

KG.2 Pump Exploded View and Parts List 36-37

Burner Speciﬁ cations 38

Warranty 39

Model Number ______________________________

Serial Number ______________________________

Date of Purchase ____________________________

The model and serial numbers will be found on a decal at tached

to the pressure washer. You should record both serial number and

date of purchase and keep in a safe place for future ref er ence.

9.801-192.0 • Rev. 02/11

Page 3

INTRODUCTION & IMPORTANT SAFETY INFORMATION

PRESSURE WASHER

Thank you for purchasing this Pressure Washer.

We reserve the right to make changes at any time without incurring any obligation.

Owner/User Responsibility:

The owner and/or user must have an understanding of the manufacturer’s operating instructions and warnings before using this pressure washer. Warning information should be emphasized and understood. If the operator is not fluent in English, the manufacturer’s instructions and warnings shall be read to and discussed with the operator in the operator’s native language by the purchaser/owner, making sure that the operator comprehends its contents.

Owner and/or user must study and maintain for future reference the manufacturers’ instructions.

The operator must know how to stop the machine quickly and understand the operation of all controls. Never permit anyone to operate the engine without proper instructions.

This manual should be considered a permanent

part of the machine and should remain with it if machine is resold.

When ordering parts, please specify model and serial number. Use only identical replacement parts.

This machine is to be used only by trained operators.

IMPORTANT SAFETY

INFORMATION

WARNING: To reduce the risk of injury, read operating instructions carefully before using.

1. Read the owner's manual thoroughly. Failure to follow instructions could cause mal-

READ OPERATOR’S

MANUAL THOROUGHLY

PRIOR TO USE.

2. Know how to stop the machine and bleed pressure quickly. Be thoroughly familiar with the controls.

3. Stay alert — watch what you are doing.

WARNING

KEEP WATER

SPRAY AWAY FROM

ELECTRICAL WIRING.

function of the machine and result in death, serious bodily injury and/or property damage.

WARNING: Keep wand, hose, and water spray away from electric wiring or fatal electric shock may result.

4. All installations must comply with local codes. Contact your electrician, plumber, utility company or the selling distributor for speciﬁ c details.

9.801-192.0 • Rev. 02/11

WARNING

WARNING: This machine exceeds 85 db appropriate ear protection must be worn.

EAR PROTECTION

MUST BE WORN

WARNING

WARNING: High pressure spray can cause paint chips or other particles to become airborne and ﬂ y at high speeds. To avoid personal injury, eye, hand and foot safety devices must be

USE PROTECTIVE

EYE WEAR

AND CLOTHING

WHEN OPERATING

THIS EQUIPMENT.

worn.

5. Eye, hand, and foot protection must be worn when using this equipment.

6. Keep operating area clear of all persons.

WARNING

WARNING: Flammable liquids can create fumes which can ignite, causing property damage or severe injury.

WARNING: Risk of explosion —

RISK OF EXPLOSION:

OPERATE ONLY WHERE

OPEN FLAME OR TORCH

IS PERMITTED

WARNING

Operate only where open ﬂ ame or torch is permitted.

WARNING: Risk of ﬁ re — Do not add fuel when the product is operating or still hot.

WARNING: Do not use gasoline crankcase draining or oil con-

RISK OF FIRE. DO NOT ADD FUEL WHEN OPERATING

MACHINE.

taining gasoline, solvents or alcohol. Doing so will result in ﬁ re and/or explosion.

WARNING: Risk of ﬁ re — Do not

Spray ﬂ ammable liquids.

WARNING: This product contains chemicals known to the state of California to cause cancer and birth defects or other reproductive harm. Operation of this equipment may create sparks that can start ﬁ res around dry vegetation. A spark arrestor may be required. The operator should contact: Local ﬁ re agencies for laws or regulations relating to ﬁ re prevention requirements.

7. Allow engine to cool for 1-2 minutes before refueling. If any fuel is spilled, make sure the area is dry before testing the spark plug or starting the engine. (Fire and/or explosion may occur if this is not done.)

OPERATOR’S MAN U AL

Page 4

IMPORTANT SAFETY INFORMATION

Gasoline engines on mobile or portable equipment

shall be refueled:

a. outdoors;

b. with the engine on the equipment stopped;

c. with no source of ignition within 10 feet of

the dispensing point; and

d. with an allowance made for expansion of the

PRESSURE WASHER

fuel should the equipment be exposed to a higher ambient temperature.

In an overﬁ lling situation, additional precautions are

necessary to ensure that the situation is handled in a safe manner.

WARNING: Risk of injury. Disconnect battery ground terminal before servicing.

8. When in use , do not place machine near ﬂ ammable

OPERATOR’S MANUAL

objects as the engine is hot.

9. Oil burning appliances shall be installed only in locations where combustible dusts and ﬂ ammable gases or vapors are not present. Do not store or use gasoline near this machine.

10. Use No. 1 or No. 2 heating oil (ASTM D306) only. NEVER use gasoline in your fuel oil tank. Gasoline is more combustible than fuel oil and could result in a serious explosion. NEVER use crankcase or waste oil in your burner. Fuel unit malfunction could result from contamination.

11. Do not confuse gasoline and fuel oil tanks. Keep proper fuel in proper tank.

WARNING

WARNING: Risk of injury. Hot surfaces can cause burns. Use only designated gripping areas of spray gun and wand. Do not place hands or feet on non-insulated areas of the pressure

RISK OF INJURY.

HOT SURFACES

CAN CAUSE BURNS

washer.

12. Transport/Repair with fuel tank EMPTY or with fuel shut-off valve OFF.

CAUTION: Hot discharge fluid. Do not touch or direct discharge stream at persons.

WARNING: This machine produces hot water and must have

HOT DISCHARGE FLUID:

DO NOT TOUCH OR

DIRECT DISCHARGE

STREAM AT PERSONS.

insulated components attached to protect the operator.

WARNING

WARNING: Grip cleaning wand securely with both hands before starting. Failure to do this could result in injury from a whipping wand.

14. Never make adjustments on machine while in operation.

TRIGGER GUN KICKS

BACK - HOLD WITH

BOTH HANDS

15. Be certain all quick coupler ﬁ ttings are secured before using pressure washer.

WARNING

WARNING: High pressure developed by these machines will cause personal injury or equipment damage. Keep clear of nozzle. Use caution when operating. Do not direct discharge

RISK OF INJECTION OR SEVERE INJURY TO PERSONS. KEEP CLEAR OF NOZZLE.

WARNING

stream at people, or severe injury or death will result.

WARNING: Protect machine from freezing.

16. To keep machine in best operating conditions, it is important you protect machine from freezing. Failure to protect

PROTECT FROM

FREEZING

machine from freezing could cause malfunction of the

machine and result in death, serious bodily injury, and/or property damage. Follow storage instructions speciﬁ ed in this manual.

17. Inlet water must be clean fresh water and no hotter then 90°F.

WARNING

WARNING: Risk of asphyxiation. Use this product only in a well ventilated area.

18. Avoid installing machines in small areas or near exhaust

RISK OF ASPHYXIATION: USE THIS PRODUCT ONLY

IN A WELL

VENTILATED AREA.

fans. Adequate oxygen is needed for combustion or dangerous carbon monoxide will result.

19. Manufacturer will not be liable for any changes made to our standard machines or any components not purchased from us.

20. The best insurance against an accident is precaution and knowledge of the machine.

13. To reduce the risk of injury, close supervision is necessary when a machine is used near children. Do not allow children to operate the pressure

washer. This machine must be attended during operation.

9.801-192.0 • Rev. 02/11

Page 5

IMPORTANT SAFETY INFORMATION

PRESSURE WASHER

WARNING

WARNING: Be extremely careful when using a ladder, scaffolding or any other relatively unstable location. The cleaning area should have adequate slopes and drainage to reduce the pos-

RISK OF INJURY

FROM FALLS WHEN

USING LADDER.

21. Do not allow acids, caustic or abrasive ﬂ uids to pass

through the pump.

22. Never run pump dry or leave spray gun closed

longer than 1-2 minutes.

23. Machines with shut-off spray gun should not be

operated with the spray gun in the off position for extensive periods of time as this may cause damage to the pump.

24. Protect discharge hose from vehicle trafﬁ c and

sharp objects. Inspect condition of high pressure hose before using or bodily injury may result.

25. Before disconnecting discharge hose from water

outlet, turn burner off and open spray gun to allow water to cool below 100° before stopping the machine. Then open the spray gun to relieve pressure. Failure to properly cool down or maintain the heating coil may result in a steam explosion.

26. Do not overreach or stand on unstable support.

Keep good footing and balance at all times.

27. Do not operate this machine when fatigued or under

the inﬂ uence of alcohol, prescription medications, or drugs.

28. In oil burning models, use only kerosene, No. 1

home heating fuel, or diesel. If diesel is used, add a soot remover to every tankful.

sibility of a fall due to slippery surfaces.

Follow the maintenance instructions speciﬁ ed in the manual.

OPERATOR’S MAN U AL

9.801-192.0 • Rev. 02/11

Page 6

COMPONENT IDENTIFICATION

Gasoline

Tank

Discharge

PRESSURE WASHER

OPERATOR’S MANUAL

Nipple

Collar

Detergent

Injector

Quick

Coupler

Spray

Gun

Pressure

Switch

Unloader

Water Supply

Hose

(not included)

Pump

Battery Box

Swivel

Connector

High Pressure

Hose

Trigger

Pump — Develops high pressure.

Starter Grip — (Not Shown) Used for starting the

en gine man u al ly.

Spray Gun — Controls the application of water and de ter gent onto cleaning surface with trigger device. In cludes safe ty latch.

Detergent Injector — Allows you to siphon and mix de ter gents.

9.801-192.0 • Rev. 02/11

Wand Coupler

Nozzle

Quick

Coupler

Variable Pressure

Control wand

Control Wand

Handle

Brass

Soap

Nozzle

Variable Pressure Control Wand — Must be con-

nect ed to the spray gun. This wand handle controls dishcharge flow from one tube to both wand tubes. When water is discharged from both tubes you will have a pres sure loss and allows chemical siphoning when used in combination with a detergent injector.

High Pressure Hose — Connect one end to water pump dis charge nipple and the other end to spray gun.

Note: If trigger on spray gun is released for more than 2 minutes, water will leak from valve. Warm water will dis charge from pump protector onto floor. This sys tem pre vents internal pump dam age.

Page 7

ASSEMBLY INSTRUCTIONS

PRESSURE WASHER

Spray

Gun

Safety

Latch

High Pressure

Hose

STEP 1: Attach the high

pres sure hose to the spray gun using teflon tape on hose threads.

DipStick

Oil Window

Soap

Nozzle

Wand

Coupler

STEP 2: Pull the spring-load ed col lar

of the wand coupler back to in sert your choice of pres sure noz zle.

Discharge Fitting

Coupler Collar

High Pressure Hose

Pressure

Nozzle

Wand

Coupler

Wand Collar

STEP 3: Release the coupler col lar

and push the nozzle until the collar clicks. Pull the nozzle to make sure it is seated properly.

Cold

Water

Source

Garden

Hose

OPERATOR’S MAN U AL

STEP 4: Remove shipping cap

and install oil dipstick. Check pump oil level by using dip stick

STEP 5: Connect the high pres sure hose to the pump discharge fitting. Push

cou pler collar forward until secure. or observe oil level in oil win dow (if equipped). Use 30 wt. non detergent oil.

Garden

Hose

Pump

Water Inlet

STEP 7: Connect the garden hose to pump wa ter inlet. In spect inlets.

CAUTION: Do not run the pump without wa ter or pump damage will result.

STEP 6: Connect garden hose to the cold water source.

9.801-192.0 • Rev. 02/11

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OPERATING INSTRUCTIONS

Oil Dipstick

PRESSURE WASHER

STEP 1: Check engine oil level. Oil level should be level with the bottom

of the oil filler neck. Be sure the ma chine is level when checking the oil level. (Refer to the en gine's op er at ing manual included with machine.) We rec om mend that the oil be changed after the first 5 hours of use, then once every 50 hours. Note: Im prop er oil levels will cause low oil sensor to shut

OPERATOR’S MANUAL

off engine. IMPORTANT! Do not run engine with high or low oil levels as this will cause engine damage.

Cold

Water

Source

Gas

Tank

STEP 2: Fill gas tank with un lead ed

gasoline. Do not use leaded gas o line. Caution: Read warnings on

pg. 4 and engine manual.

Garden

Hose

STEP 3: Connect garden hose

to the cold water source and turn wa ter on completely. Never use hot wa ter.

Fuel

Valve

STEP 4: Trigger the spray gun to

elim i nate trapped air then wait for a steady flow of water to emerge from the spray noz zle.

STEP 5: Rotate the fuel shut-off valve to the "On" po si tion. Slide the fuel valve lever to the "ON" position. When the engine is not in use, leave the fuel valve in the "OFF" position.

Choke

Lever

STEP 6: Pull the choke lever out to the "Choke" po si tion

(on a warm engine, leave the choke lever in, in the run po si tion). Push the choke lever to the "Closed" po si tion. To restart a warm engine, leave the choke lever in the "Open" position.

9.801-192.0 • Rev. 02/11

Page 9

OPERATING INSTRUCTIONS

Throttle

STEP 7: Turn the engine to "Run" position. STEP 8: Pull the starter grip. If the engine fails to start

after 2 pulls, squeeze the trigger gun to release pres sure and repeat step. Return start er gently. After the en gine warms up enough to run smoothly, move choke to run position and throt tle to fast position.

CAUTION: Small engines may kick back. Do not hold pull starter grip tightly in hand.

PRESSURE WASHER

OPERATOR’S MAN U AL

Temperature

Gauge

Burner

Swutch

STEP 9: If hot water is required.

Adjust temperature gauge to prop er temperature (200°). Turn on Burn er switch to begin heat ing water.

Variable Pressure

Brass Soap

Nozzle

High

Pressure

Nozzle

Variable Pressure

Control Handle

Wand (VP)

Trigger

Safety

Latch

WARNING! Never replace noz zles without engaging the safe ty latch on the spray gun trig ger.

NOZZLES

The four color-coded quick con nect noz zles provide a wide array of spray widths from 0° to 40° and are easily accessible when placed in the con ve nient rubber nozzle holder, which is provided on the front of the ma chine.

NOTE: For a more gentle rinse, se lect the white 40° or green 25° noz zle. To scour the surface, select the yellow 15° or red 0° nozzle. To apply de ter gent select the black noz zle.

Selection of high or low pressure is accompanied by turn ing the han dle. NOTE: High pressure nozzle must be in sert ed at end of wand to obtain high pressure. To apply soap read operator's manual.

9.801-192.0 • Rev. 02/11

Page 10

WARNING

DETERGENTS AND CLEANING TIPS

WARNING: Some de ter gents may be harm ful if in haled or in gest ed, caus ing severe nau sea, fainting or poi son ing. The harm ful el e ments may cause prop er ty dam age or severe injury.

STEP 1: Connect detergent in jec -

PRESSURE WASHER

Connect high pres sure hose to in jec tor with quick coupler(check to make sure locking coupler sleeves are in proper position be fore ap ply ing water pressure

Detergent

OPERATOR’S MANUAL

STEP 3: Apply safety latch to spray gun trig ger. Turn

variable pressure control handle until discharge wa ter exits both tubes. Secure black de ter gent noz zle into quick cou pler if you have a single wand. NOTE: De ter gent can not be ap plied us ing Red, Yel low, Green or White noz zles.

the detergent in jec tion sys tem after each use by plac ing the suction tube into a buck et of clean wa ter, then run the pres sure wash er in low pres sure for 1-2 min utes.

tor to discharge nip ple on ma chine,

Discharge

Nipple

Injector

Control

Handle

High Pressure

Hose

STEP 2: Use detergent de signed

spe cif i cal ly for pres sure washers. House hold de ter gents could dam age the pump. Pre pare de ter gent so lu tion as re quired by the man u fac tur er. Fill a con tain er with pres sure wash er de ter gent. Place the fil ter end of de ter gent suc tion tube into the de ter gent con tain er.

STEP 4: With the engine run ning, pull trig ger to op er ate ma chine. Liq uid detergent is drawn into the ma chine and mixed with water. Apply de ter gent to work area. Do not al low de ter gent to dry on sur face.

IMPORTANT: You must flush

Quick

Coupler

9.801-192.0 • Rev. 02/11

THERMAL PUMP PROTECTION

If you run the engine on your pres sure wash er for 3-5 min utes with out pressing the trig ger on the spray gun, cir cu lat ing water in the pump can reach high tem per a tures. When the water reaches this tem per a ture, the pump pro tec tor engages and cools the pump by dis charg ing the warm water onto the ground. This ther mal de vice pre vents internal dam age to the pump.

CLEANING TIPS

Pre-rinse clean ing surface with fresh water. Place de ter gent suc tion tube di rect ly into clean ing solution and ap ply to sur face at low pressure (for best re sults, limit your work area to sec tions approximately 6’ square and always ap ply de ter gent from bottom to top). Allow de ter gent to re main on sur face 1-3 min utes. Do not al low de ter gent to dry on sur face. If sur face appears to be drying, sim ply wet down sur face with fresh water. If need ed, use brush to re move stub born dirt. Rinse at high pres sure from top to bottom in an even sweep ing mo tion keep ing the spray nozzle ap prox i mate ly 1’ from cleaning sur face. Use over lap ping strokes as you clean and rinse any sur face. For best surface clean ing action spray at a slight an gle.

Recommendations:

• Before cleaning any surface, an inconspicuous area should be cleaned to test spray pattern and dis tance for maximum cleaning results.

• If painted surfaces are peeling or chipping, use ex treme caution as pressure washer may re move the loose paint from the surface.

• Keep the spray nozzle a safe distance from the sur face you plan to clean. High pressure wash a small area, then check the surface for damage. If no dam age is found, continue to pressure wash ing.

CAUTION - Never use:

• Bleach, chlorine and other corrosive chem i cals

• Liquids containing solvents (i.e., paint thinners, gas o line, oils)

• Tri-sodium phosphate products

• Ammonia products

• Acid-based products

These chemicals will harm the machine and will dam age the surface being cleaned.

RINSING

It will take a few sec onds for the de ter gent to clear. Apply safe ty latch to spray gun. Re move black soap noz zle from the quick cou pler. Select and in stall the de sired high pres sure noz zle. NOTE: You can also stop de ter gent from flow ing by sim ply re mov ing de ter gent si phon tube from bottle.

Page 11

SHUTTING DOWN AND CLEAN-UP

STEP 1: Re move detergent suc tion

tube from container and insert into 1 gallon of fresh water. Turn vari able pressure wand handle for low pres sure or connect the black de ter gent noz zle. Pull trig ger on spray gun and si phon water for one minute.

On-Off Switch

STEP 2: Turn off the engine. STEP 3: Turn off water

supply.

PRESSURE WASHER

OPERATOR’S MAN U AL

Water

Inlet

STEP 4: Press

trig ger to re lease wa ter pres sure.

STEP 5: Disconnect the gar den hose from the water inlet on the machine.

STEP 6: Disconnect the high pres sure hose from high pres sure out let.

STORAGE

CAUTION: Al ways store your pressure washer in a lo ca tion where the temperature will not fall be low 32°F (0°C). The pump in this machine is sus cep ti ble to permanent dam age if fro zen. FREEZE DAM AGE IS NOT COV ERED BY WAR RAN TY.

1. Stop the pressure washer, squeeze spray gun trig ger to release pressure.

2. Detach water supply hose and high pressure hose.

3. Turn on the machine for a few seconds, until re main ing water exits. Turn engine off im me di ate ly.

4. Drain the gas and oil from the engine.

5. Do not allow high pressure hose to become kinked.

6. Store the machine and accessories in a room which does not reach freezing temperatures.

CAUTION: Fail ure to follow the above di rec tions will result in dam age to your pres sure washer.

When the pres sure washer is not being operated or is be ing stored for more than one month, follow these in struc tions:

1. Replenish engine oil to up per level.

2. Drain gas o line from fuel tank, fuel line, fuel valve and carburetor.

3. Pour about one teaspoon of engine oil through the spark plug hole, pull the starter grip several

9.801-192.0 • Rev. 02/11

High Pressure

Outlet

Safety

Latch

STEP 7: En gage the

spray gun safe ty lock.

times and re place the plug. Then pull the starter grip slow ly until you feel increased pres sure which indicates the pis ton is on its com pres sion stroke and leave it in that position. This closes both the intake and ex haust valves to prevent rusting of cylinder.

4. Cover the pressure washer and store in a clean, dry place that is well ventilated away from open ﬂ ame or sparks. NOTE: The use of a fuel additive, such as STA-BIL

, or an equivalent, will minimize the for mu la tion of fuel deposits during shortage. Such ad di tives may be added to the gasoline in the fuel tank of the engine, or to the gasolinee in a storage con tain er.

After Extended Storage

CAUTION: Prior to restarting, thaw out any pos si ble ice from pressure washer hos es, spray gun or wand.

Engine Maintenance

During the winter months, rare atmosheric conditions may develop which will cause an icing con di tion in the car bu re tor. If this de vel ops, the engine may run rough, lose power and may stall. This temporary condition can be overcome by deflecting some of the hot air from the en gine over the carburetor area. NOTE: Refer to the en gine man u fac tur er's manual for service and main te nance of the engine.

Page 12

MAINTENANCE

PREVENTATIVE MAINTENANCE

1. Check to see that the water pump is properly lu bri cat ed.

2. Follow Winterizing Procedures to prevent freeze dam age to the pump and coils.

3. Always neutralize and ﬂ ush detergent from system af ter use.

PRESSURE WASHER

4. If water is known to be high in mineral content, use a water softener in your water system or de-scale as needed.

5. Do not allow acidic, caus tic or abrasive ﬂ uids to be pumped through system.

6. Always use our high grade quality cleaning prod ucts.

OPERATOR’S MANUAL

7. Never run pump dry for extended periods of time.

8. Use clean fuel: kerosene, No. 1 fuel oil or diesel. Re place fuel ﬁ lter every 100 hours of operation. Avoid water contaminated fuel as it will seize up the fuel pump.

9. If machine is operated with smoking or eye burning ex haust, coils will soot up, not letting water reach max i mum operating temperature. (See section on Air Adjustments.)

10. Never allow water to be sprayed on or near engine or burner assembly or any electrical com po nent.

11. Periodically delime coils as per instructions.

12. Check to see that engine is properly lubricated.

It is advisable, periodically, to visually inspect the burn er. Check air inlet to make sure it is not clogged or blocked. Wipe off any oil spills and keep this equipment clean and dry.

The areas around the pressure washer should be kept clean and free of combustible materials, gasoline and other flam ma ble vapors and liquids.

The flow of combustion and ventilating air to the burner must not be blocked or obstructed in any manner. Con sult factory if vent stacking is going to be used.

MAINTENANCE AND SERVICE

Unloader Valves:

Unloader valves are preset and tested at the fac to ry be fore shipping. Oc ca sion al adjustment of the unloader may be nec es sary to main tain correct pressure. Call your lo cal dealer for assistance.

Winterizing Procedure:

Damage due to freezing is not covered by warranty. Ad here to the following cold weather pro ce dures when ev er the wash er must be stored or operated out doors under freez ing conditions.

9.801-192.0 • Rev. 02/11

During winter months, when tem per a tures drop below 32°F, protecting your machine against freezing is nec es sary. Store the machine in a heated room. If this is not pos si ble then mix a 50/50 solution of anti-freeze/water into a 5 gal lon buck et. Place a short section of garden hose into the buck et and connect it to the ma chine. El e vate the buck et and turn the pump on to si phon the anti-freeze through the ma chine. If com pressed air is available, an air fitting can be screwed into the inlet con nec tor and, by injecting com pressed air, all water will be blown out of the system.

High Limit Hot Water Thermostat:

For safety, each machine is equipped with a high limit con trol switch. In the event that the temperature of the water should exceed its operating temperature, the high limit con trol will turn the burner off until the water cools.

Pumps:

Use only SAE 30W non-detergent oil. Change oil after the first 50 hours of use. Thereafter, change the oil ev ery three months or at 500 hour intervals. Oil level should be checked by using the dipstick found on top of the pump or the red dot visible through the oil gauge win dow. Oil should be maintained at that level.

Cleaning of Coils:

In alkaline water areas, lime deposits can accumulate rap id ly inside the coil pipes. This growth is increased by the extreme heat build up in the coil. The best pre ven tion for liming conditions is to use high quality cleaning de ter gents. In areas where alkaline water is an extreme prob lem, pe ri od ic use of our Deliming Powder (part #9-028008) will remove lime and other deposits before coil becomes plugged. (See Deliming Instructions for use of Deliming Powder.)

Deliming Coils:

Periodic flushing of coils is recommended.

1. Fill a container or optional ﬂ oat tank with 4 gallons of wa ter, then add 1 lb. of deliming powder. Mix thor ough ly.

2. Remove wand assembly from spray gun and put spray gun into container. Secure the trigger on the spray gun into the open position.

3. Attach a short section (3-5 ft.) of garden hose to ma chine to siphon solution from an elevated con tain er. Turn pump switch on, allowing solution to be pumped through coils back into the container. So lu tion should be al lowed to circulate 2-4 hours.

4. After circulating solution ﬂ ush entire system with fresh water. Reinstall wand assembly to spray gun.

Page 13

MAINTENANCE

PRESSURE WASHER

Fuel:

Use clean fuel oil that is not contaminated with water and debris. Replace fuel filter and drain tank every 100 hours of operation.

Use No. 1 or No. 2 Heating Oil (ASTM D306) only. NEVER use gasoline in your burner tank. Gasoline is more com bus ti ble than fuel oil and a serious explosion could result. NEV ER use crankcase or waste oil in your burner. Fuel unit mal func tion could result from con tam i na tion.

Fuel Control System:

These machines utilize a fuel solenoid valve located on the fuel pump to control the flow of fuel to the com bus tion cham ber. This solenoid valve, which is normally closed, is ac ti vat ed by a flow switch when water is flow ing through it. When an operator releases the trigger on the spray gun, the flow of water through the flow switch stops, turning off the current to the fuel solenoid. The solenoid then closes, shutting off the supply of fuel to the combustion chamber. Controlling the flow of fuel in this way allows for an in stan ta neous burn or no burn situation, thereby eliminating high and low water tem per a tures, and combustion smoke nor mal ly associated with machines incorporating a spray gun.

CAUTION: Periodic inspection is recommended to in sure that the fuel solenoid valve functions properly. This can be done by operating the machine and checking to see that when the trigger on the spray gun is in the off po si tion, the burner is not firing.

Burner Nozzle:

Keep the tip free of surface deposits by wiping it with a clean, solvent-saturated cloth, being careful not to plug or enlarge the nozzle. For maximum efficiency, replace the nozzle each season.

Air Adjustment:

Machines are preset and performance tested at the fac to ry - el e va tion 100 feet. A one-time initial correction for your lo ca tion will pay off in economy, performance and ex tend ed ser vice life. If a smoking or eye-burning ex haust is being emit ted from the stack, two things should be checked. First, check the fuel to be certain that ker o sene or No. 1 home heating fuel is being used. Next, check the air ad just ment on the burner.

To adjust: Start machine and turn burner ON. Loosen two locking screws found in the air shutter openings (re fer to illustration below) and close air shutter until black smoke appears from burner exhaust vent. Note air band position. Next, slowly open the air shutter until white smoke just starts to appear. Turn air shutter half way back to the black smoke position previously noted. Tighten locking screws.

If the desired position cannot be obtained using only the air shutter, lock the air shutter in as close a position

FUEL AIR ADJUSTMENT

OPERATOR’S MAN U AL

Electrode Setting:

(See illustration below.)

5/32"

1/4"

Top View Side View

Periodically check wiring connections. If necessary to

adjust electrodes, use diagram.

Electrode

5/32"

Pressure

Gauge

Port

Air Band

Adjustment

Screw

Nozzle

9.801-192.0 • Rev. 02/11

Return Line

To Fuel

Tank

Air Band

Pressure

Adjustment

Screw

7-00098 Fuel

Pump

Page 14

MAINTENANCE

as can be obtained, then repeat the above procedure on the air band setting.

Fuel Pressure Adjustment:

To adjust fuel pressure, turn the adjusting screw clock wise to increase, counterclockwise to decrease. Do not exceed 200 psi. NOTE: When changing the fuel pump, a bypass plug must be installed in the return port or the

PRESSURE WASHER

fuel pump will not prime.

Removal of Soot and Heating Coil:

In the heating process, fuel residue in the form of soot de pos its may develop on the heating coil and block air flow which will affect burner combustion. When soot has been detected on visual observation, the soot on the coil must be washed off after following the coil removal steps.

OPERATOR’S MANUAL

1. Remove the tank head assembly by lifting the tank head off.

2. Remove the two pipe nipples and associated ﬁ t tings.

3. Lift the coil out of the outer wrap.

CAUTION: The coil weighs about 80 lbs. Use proper lift ing techniques.

4. Clean, repair and replace the coil by reversing the above steps.

Coil Reinstallation:

Reinstall by reversing the above steps 4 through 1.

Final Note:

The 12 VDC burner systems can draw as much as 18 amps! For such burners to run properly, the battery and en gine charg ing system must be kept in good con di tion. The en gine must run at the correct RPM to ad e quate ly charge the battery. It is equally important not to throttle down the engine on models without batteries, since all pow er to run the burn er comes solely from the engine. Do not throt tle down the engine at anytime while the ma chine is operating.

9.801-192.0 • Rev. 02/11

Page 15

TROUBLESHOOTING

PROBLEM POSSIBLE CAUSE SOLUTION

LOW OPERATING PRESSURE

Water supply is insufficient Use larger supply hose; clean filter at water

inlet.

Spray nozzle is old, worn or incorrect

Match the nozzle number to the machine

and/or replace with new nozzle. Belt slips Tighten or replace belt; use correct belt. Plumbing or hose is leaking Check plumbing system for leaks. Retape

leaks with teflon tape. Unloader is faulty or misadjusted Adjust unloader for proper pressure. Install

repair kit when necessary or replace. Packing in pump is worn Install new packing kit. Discharge valve in pump or inlet is

fouled or dirty

Check inlet and discharge valve.

Discharge valve or inlet is worn Replace with valve kit.

Spray nozzle has obstruction Remove obstruction. Steam pressure control valve is

leaking (where applicable)

Rebuild or replace as necessary.

Engine RPM is slow Set engine speed at proper specifications /

see serial plate.

BURNER WILL NOT LIGHT

There is little or no fuel Fill tank with fuel.

Improper fuel or water in fuel Drain fuel tank and fill with proper fuel.

Fuel line is clogged Clean or replace fuel line.

Fuel filter is plugged Replace fuel filter as needed.

Burner air bands are misadjusted Readjust air bands for clean burn.

Little or no fuel pressure from fuel pump

Increase fuel pressure to specification and/or

replace fuel pump. Burner transformer is faulty Test transformer for proper arc between

contacts. Replace as needed. Electrical wiring is disconnected or

has short in it

All wire contacts should be clean and tight

with no breaks in wire. Flex coupling is slipping on fuel

pump shaft or burner motor shaft

Replace if needed.

ON-OFF switch is defective Check for electrical current reaching burner

assembly with burner switch on. Replace

switch if needed. Heavy sooting on coil and burner

can cause interruption of air flow and shorting of electrodes

Clean as required.

Electrode setting is improper Check and reset according to diagram in

manual.

25 amp circuit breaker tripped Push in reset button.

Bridge rectifier defective Test and replace.

12V DC relay defective Test and replace.

9.801-192.0 • Rev. 02/11

PRESSURE WASHER Troubleshooting Guide

Page 16

TROUBLESHOOTING

PROBLEM POSSIBLE CAUSE SOLUTION

BURNER WILL NOT LIGHT

(continued from previous page)

Burner nozzle is clogged Clean as required.

Thermostat has malfunctioned Test and replace if needed.

Fuel solenoid has malfunctioned Test and replace if needed.

MACHINE SMOKES

Fuel is improper or water is in fuel Drain tank and replace contaminated fuel.

Air adjustment is improper Readjust air bands on burner assembly.

Fuel pressure is low Adjust fuel pump pressure to specifications.

Burner nozzle is plugged or dirty Replace nozzle. Check parts breakdown for

nozzle size.

Burner nozzle spray pattern is faulty

Replace nozzle. Check parts breakdown for nozzle size.

Coil and burner assembly have heavy accumulation of soot

Remove coils and burner assembly, clean thoroughly. Call local dealer.

Electrode setting is misaligned Realign electrodes to specifications.

Smoke stack has obstruction Check for blockage or other foreign objects.

Engine RPM is low

Increase RPM to correct specs. See serial plate.

LOW WATER TEMPERATURE

Fuel is improper or has water in it Replace with clean and proper fuel.

Fuel pressure is low Increase fuel pressure.

Fuel pump is weak Check fuel pump pressure. Replace pump if

needed.

Fuel filter is partially clogged Replace as needed.

Soot buildup on coils is not allowing heat transfer

Clean coils.

Burner nozzle is improper Call your local dealer for proper nozzle.

WATER TEMPERATURE TOO HOT

Incoming water to machine is warm or hot

Lower incoming water temperature.

Fuel pump pressure is too high Call your local dealer for proper fuel pressure.

Fuel pump is defective Replace fuel pump.

Fuel nozzle is incorrect size

See parts breakdown or serial plate for proper size.

Water supplied is insufficient Check water GPM to machine.

Water flow is restricted

Check nozzle for obstruction and proper size. Check serial plate for correct size.

PRESENCE OF WATER IN OIL

Oil seal is worn Check and replace if necessary.

Air humidity is high Check and change oil twice as often.

Packing is worn or bad Check and replace if necessary.

PRESSURE WASHER Troubleshooting Guide

9.801-192.0 • Rev. 02/11

Page 17

TROUBLESHOOTING

PROBLEM POSSIBLE CAUSE SOLUTION

DETERGENT NOT DRAWING

Air is leaking Tighten all clamps. Check detergent lines for holes.

Injector head may be blocked, dirty or damaged

Clean and make sure ball and spring behind detergent hose barb or injector body are working

properly.

Filter screen on detergent suction hose is plugged

Clean or replace.

Detergent has high viscosity Dilute detergent to specifications.

Not using soap nozzle Insert soap nozzle into wand coupler.

Detergent level is low Add detergent if needed.

PUMP RUNNING NORMALLY BUT PRESSURE LOW ON INSTALLATION

Pump is sucking air Check water supply and possibility of air seepage.

Valves are sticking Check and clean or replace if necessary.

Unloader valve seat is faulty Check and replace if necessary.

Nozzle sized incorrectly Check and replace if necessary (see serial plate for

proper size).

Packing piston is worn Check and replace if necessary.

FLUCTUATING PRESSURE

Valves are worn Check and replace if necessary.

Valve has a blockage Check and replace if necessary.

Pump is sucking air Check water supply and air seepage at joint in suction

line.

Packing piston is worn

Check and replace if necessary.

PUMP NOISY

Air is in suction line Check water supply and connections on suction line.

Inlet or discharge valve springs are weak or broken

Check and replace if necessary.

Excessive matter is in valves Check and replace if necessary.

Bearings are worn Check and replace if necessary.

WATER DRIPPING FROM UNDER PUMP

Piston packing is worn Check and replace if necessary.

O-Ring plunger retainer is

worn

Check and replace if necessary.

Piston is cracked Check and replace if necessary.

Pump protector is worn Lower water supply pressure. Do not run the spray

gun closed longer than 5 minutes.

OIL DRIPPING

Oil seal is worn Check and replace if necessary.

EXCESSIVE VIBRATION IN DELIVERY LINE

Valves are functioning

irregularly

Check and replace if necessary.

BURNER MOTOR WILL NOT RUN

Fuel pump has seized Replace fuel pump.

Burner fan loose or misaligned

Position correctly and tighten set screw.

Control switch is defective Replace switch.

There is a loose wire Check and replace or tighten wiring.

Burner motor is defective Replace motor.

9.801-192.0 • Rev. 02/11

PRESSURE WASHER Troubleshooting Guide

Page 18

MAINTENANCE SCHEDULE

Engine Oil

Inspect Daily

Change Every 25 hours

Filter Every 50 hours

Air Cleaner

Inspect Every 50 hours or monthly

Clean Every 3 months

Battery Level Check monthly

Engine Fuel Filter 500 hours or 6 months

Spark Plug Maintenance 500 hours or 6 months

Clean Fuel Tank(s) Annually

Replace Fuel Lines Annually

Pump Oil

Inspect Oil level daily

Change After first 50 hours, then every 500 hours or annually

Clean Burner Filter Monthly (More often if fuel quality is poor)

Remove Burner Soot Annually

Burner Adjustment/Cleaning Annually

Replace Burner Nozzle Annually

Descale Coil Annually (more often if required)

Replace High Pressure Hose Every 6 months

Replace Quick Couplers Annually

Clean Water Screen/Filter Weekly

Replace HP Hose Annually (if there are any signs of wear)

Date Oil Changed

Month/Day/Year

Estimated Operating

Hours Since Last

Oil Change

Date Oil Changed

Month/Day/Year

Estimated Operating

Hours Since Last

Oil Change

MAINTENANCE CHARTS

PREVENTATIVE MAINTENANCE

This pressure washer was produced with the best available materials and quality craftsmanship. However, you as the owner have certain responsibilities for the correct care of the equipment. Attention to regular preventative main te nance procedures will assist in preserving the performance of your equipment. Contact your dealer for main te nance. Regular preventative maintenance will add many hours to the life of your pressure washer. Perform maintenance more often under severe conditions.

PRESSURE WASHER Troubleshooting Guide

OIL CHANGE RECORD

9.801-192.0 • Rev. 02/11

Page 19

“This pr

oduct contains chemicals kno

wn to the State

Calif

ornia to cause can

cer and bi

h defects or othe

repr

oductive harm.

Operat

n of

This Equipment Ma

Create Sparks That Can Star

t Fires Ar

und Dry

tati

A Spark Arrestor Ma

y be Required.

The Operator Should

Contact Local Fire Agencies for La

ws or Regulatio

Relating to Fire Pre

vention Requirements.

”

WARNING

8.917-015.0

EXPLODED VIEW - 059.0 MODELS

Reversed View

of label

116

101

Reversed View

of label

PRESSURE WASHER

132

107

115

134

117

114

118

142

OPERATOR’S MAN U AL

120

111

52 53

For Brake

144

121

133

144

141

Detail See

Reversed

View A-A

(Enlarged)

Pg. 21

For

Detail See

Control

Box Illus.

100

119

108

135

134

136

106

105

106

9.801-192.0 • Rev. 02/11

50,103,104

Reversed

View of

Regulator

Page 20

PRESSURE WASHER

OPERATOR’S MANUAL

EXPLODED VIEW - 054.0, 055.0, 056.0, 057.0 MODELS

Reversed View

of label

114

116

115

AUD!

CHAUD!

For

Detail See

Control

Box Illus.

120

143

103

133

138

121

104

130

Reversed

View of

Component

105

For Brake

Detail See

View A-A

Honda Electric

Start Only

(Enlarged)

pg. 21

9.801-192.0 • Rev. 02/11

Page 21

EXPLODED VIEW - 054.0, 055.0, 056.0, 057.0 MODELS

142

117

123

137

106

123

134

135

136

139

108

111

140

Steam

Option

Electric Start

Model Only

Steam Option

113

129

112

53, 69

124

125 127

126

109

128

113

PRESSURE WASHER

OPERATOR’S MAN U AL

9.801-192.0 • Rev. 02/11

102

View A-A

(Enlarged)

Page 22

EXPLODED VIEWS PARTS LIST

ITEM PART NO. DESCRIPTION QTY

1 9.803-029.0 Tank Head Assembly, 16" Diameter x 8" Stack 1

2 9.800-006.0 Label, Hot/Caliente w/Arrows Warning 3

3 9.802-825.0 Clip, Retaining, U-Type 4

4 9.803-030.0 Retainer, Burner Insulation 1

5 9.803-134.0 Coil, Dura, 14.5" Dia., Sch 80 (054.0, 055.0, 056.0, 057.0) 1

9.803-095.0 Coil Assembly (059.0) 1

PRESSURE WASHER

6 8.915-908.0 Wrap, Outer Coil, SS (054.0, 055.0, 056.0, 057.0) 1

9.804-031.0 Wrap, Outer Coil (059.0) 1

8 9.149-003.0 Manifould Coil Outlet Discharge 1

9 9.803-044.0 Elbow, 3/8" Male Pipe, (Steam Option) 1

10 9.802-171.0 Nipple, 3/8" x 3/8" NPT ST Male 1

11 8.902-433.0 Valve Safety Relief 1

13 8.711-785.0 Hose, 3/8" Push-On, Conduit 2.5 ft.

OPERATOR’S MANUAL

14 9.802-753.0 Screw, 1/4" x 3/4" HH NC (054.0, 055.0, 056.0, 057.0) 4 (059.0) 8

15 9.802-900.0 Insulation, Tank Bottom, 1" Blanket 1

16 9.803-069.0 Assembly, Frame, Large (054.0, 055.0, 056.0, 057.0) 1

9.803-120.0 Assembly, Frame, Small (059.0) 1

17 8.900-870.0 Label, Shark, Die-Cut 2

18 9.802-271.0 Wheel & Tire, 6" Steel Rim 4

19 9.802-782.0 Collar, 5/8" Bore Shaft 4

20 9.802-810.0 Washer, 5/8", Flat, SAE 4

21 9.802-314.0 En gine, Robin, 7 HP, 200W (059.0) 1

9.802-312.0 En gine, Honda, GX270QAR2, 9 HP, 18 AMP (054.0) 1

9.802-320.0 En gine, Honda, GX340QNR2, 11 HP E/S, 18 AMP (056.0) 1

9.802-319.0 En gine, Honda, GX340QAH2, 11 HP, 18 AMP (055.0) 1

8.750-579.0 Engine, Honda, GX390UT2QNR2, 13 HP E/S, 18 Amp (057.0) 1

22 9.803-823.0 Pump, KG-3030G (059.0) 1

9.803-819.0 Pump, KG3035G1 (054.0) 1

9.802-349.0 Pump, KS3540G (055.0, 056.0, 057.0) 1

23 9.802-242.0 Hose, 3/8" x 29" (055.0, 056.0, 057.0) 1

24 8.707-256.0 Pump Protector, 1/2" PTP 1

25 9.802-458.0 Switch, Pressure, N/O, 1/4" NPT SS (Except Steam Option) 1

26 9.802-039.0 Elbow, 1/2" JIC, 3/8", 90° 1

27 9.175-018.0 UU1 3500PSI, UNIVERSAL UNLOADER 1

28 8.706-829.0 Adapter, 1/2" x 1/2" Pipe 1

29 9.802-146.0 Swivel, 1/2" MP x 3/4" GHF w/Strainer 1

30 8.706-955.0 Hose Barb, 1/4" Barb x 1/8" ML Pipe, 90° (054.0, 055.0, 056.0, 057.0) 1

31 6.390-126.0 Clamp, Hose, UNI .46 - .54 (054.0, 055.0, 056.0, 057.0) 6 (059.0) 4

9.801-192.0 • Rev. 02/11

Page 23

EXPLODED VIEWS PARTS LIST

ITEM PART NO. DESCRIPTION QTY

32 9.802-254.0 Hose, 1/4", Push-On, Fuel Line (Steam Option) 14 in.

33 9.802-075.0 Box, Battery, M-100 (056.0, 057.0) 1

9.802-076.0 ▲ Plate, Battery Box, Large, PolyPro (056.0, 057.0) 1

34 9.802-081.0 Tank, Fuel, 6 Gallon 1

35 9.802-089.0 Cap, Fuel Tank, Plastic H60-AV 1

36 9.802-832.0 Bolt, 5/16" x 2-3/4" Whiz Loc (059.0) 2

37 9.803-308.0 Mount, Rubber Vibration, 5/16", 70 Duro (059.0) 4

8.932-992.0 Mount, Rubber Vibration, 3/8", 70 Duro (054.0, 055.0, 056.0, 057.0)

38 9.802-064.0 Grommet, Rubber, Nozzle Holder 4

39 9.802-705.0 Bolt, 1/4" x 1" Carriage 4

40 Burner Assy, See Burner Spec's Page 28

41 9.802-809.0 Nut, 5/16" Wing (056.0, 057.0) 4

42 9.802-781.0 Nut, 3/8" Flange, Whiz Loc 4

43 8.706-958.0 Hose Barb, 1/4" Barb x 1/4" Pipe, 90° (054.0, 055.0, 056.0, 057.0) 1

44 9.802-138.0 Hose Barb, 1/4" Barb x 1/4" ML Pipe 1

45 9.803-070.0 Axle, 30" (054.0, 055.0, 056.0, 057.0) 2

8.908-396.0 Axle, Front (059.0) 2

46 9.800-008.0 Label, Danger Cool Engine 1

47 9.802-043.0 Elbow, 1/2" JIC x 1/2" Female, 90° (054.0, 055.0, 056.0, 057.0) 1

9.802-042.0 El bow, 1/2" JIC, 3/8", 90° (059.0) 1

48 9.802-190.0 Valve, E-Z Start, 3/8" MPT x 1/8" FPT (054.0, 055.0, 056.0, 057.0) 1

49 9.802-792.0 Nut, Cage, 3/8" x 12 Gauge 4

50 9.802-531.0 Regulator, Voltage, 15 V (Pull Start) 1

9.803-835.0 Regulator/Rectiﬁ er, 18 Amp (Electric Start) 1

51 9.802-709.0 Bolt, 5/16" x 3/4" NC (059.0) 14

52 9.802-776.0 Nut, 5/16" ESNA (059.0) 10 (054.0, 055.0, 056.0, 057.0) 8

53 8.718-980.0 Washer, 5/16" Flat (054, 059.0) 28 (055.0, 056.0, 057.0) 22

54 9.802-755.0 Screw, 5/16" x 1-1/4", Whiz Loc (056.0, 057.0) 4

55 9.802-177.0 Valve, 1/4" Shut OFF 1

56 9.800-108.0 Label, Nozzle Identiﬁ cation (054.0, 055.0, 056.0, 057.0) 1

57 9.804-022.0 Cap, Valve w/1/4" Port (054.0, 059.0) 1

9.802-632.0 Cap, Valve w/1/4" Gauge Port (055.0, 056.0, 057.0) 1

58 9.802-904.0 Insulation, Tank Head 1

59 9.802-768.0 Screw, 3/8" x 1-1/4", Whiz Loc 4

60 9.802-793.0 Nut, Cage, 1/4" x 16 Gauge (054.0, 055.0, 056.0, 057.0) 5 (059.0) 4

61 9.800-021.0 Label, Hot Water Outlet 1

62 9.802-154.0 Plug, Push-On, Oil Drain, Honda (054.0, 055.0, 056.0, 057.0) 1

63 9.802-153.0 Swivel, 1/4" JIC FEM, Push-On 1

64 9.802-125.0 Plug, 1/4" JIC 1

65 9.803-836.0 Wire, THWN, 6 Gauge, Red (056.0, 057.0) 33"

66 9.803-837.0 Wire, THWN, 6 Gauge, Black (056.0, 057.0) 45"

67 9.803-838.0 Connector, Battery Post, Universal (056.0, 057.0) 2

68 9.802-778.0 Nut, 5/16" Whiz Loc Flange 8

PRESSURE WASHER

OPERATOR’S MAN U AL

9.801-192.0 • Rev. 02/11

Page 24

EXPLODED VIEW PARTS LIST

ITEM PART NO. DESCRIPTION QTY

69 9.802-816.0 Washer, 7/16" Lock (055.0, 056.0, 057.0) 2

70 9.802-958.0 Key, 0.185 SQR x 1.75" (059.0) 1

9.802-959.0 Key, 0.247 SQR x 2.125 (054.0, 055.0, 056.0, 057.0) 1

71 9.803-108.0 Retainer Ring, Insulation 1

72 9.802-773.0 Nut, 1/4"-20, ESNA 4

73 9.802-996.0 Bracket, Brake Pad, Black 1

PRESSURE WASHER

74 9.800-094.0 Label, Warning, Text 1

75 9.800-002.0 Label, Use Only Kerosene 1

76 8.750-647.0 Grommet, Rubber, 1 1/2" (054.0, 055.0, 056.0, 057.0) 1

77 9.800-026.0 Label, Open For Steam (Steam Option) 1

78 9.802-010.0 Nipple, 1/4", Hex, Steel (Steam Option) 1

79 9.802-802.0 Washer, 1/4" Flat, SAE 12

80 9.802-187.0 Valve, Flow Control w/Metering (Steam Option) 1

81 9.802-120.0 Tee, 1/4" Branch Male, Legacy Pumps (Steam Option) 1

OPERATOR’S MANUAL

82 9.803-043.0 Nipple, 1/4" x 2", Galvanized 1

83 9.802-997.0 Linkage, Brake, Black 1

84 8.725-306.0 Filter, Parker Fuel/Oil/H

85 9.802-254.0 Hose, 1/4" Push On 9"

86 9.802-254.0 Hose, 1/4" Push On (054.0, 055.0, 056.0, 057.0) 7" (059.0) 11"

87 9.802-428.0 Service Cord, 12/3 SJOWA (054.0, 055.0, 056.0, 057.0) 40" (059.0) 32"

88 9.802-519.0 Strain Relief, 1/2" 1

89 9.802-713.0 Bolt, 5/16" x 1-1/2" (059.0) 2

9.802-723.0 Bolt, 3/8" x 1-3/4", NC H (054.0, 055.0, 056.0, 057.0) 4

90 9.802-813.0 Lock Washer, 5/16" 2

9.802-814.0 Washer, 3/8", Lock Split Ring (054.0, 055.0, 056.0, 057.0) 4

91 9.802-813.0 Lock Washer, 5/16" (056.0, 057.0) 4

92 9.802-013.0 Nipple, Galvanized, 1/2" x 2-1/2" (054.0, 055.0, 056.0, 057.0) 1

93 9.802-254.0 Hose, 1/4" Push On 14"

94 9.802-707.0 Bolt, 5/16" - 24 x 3/4" NF (059.0) 4

9.802-768.0 Screw, 3/8" x 1-1/4" Whiz Loc (054.0, 055.0, 056.0, 057.0) 4

95 9.802-143.0 Elbow, 1/4" Hose Barb x 1/4" Pipe, Steam Option (054.0, 055.0, 056.0, 057.0) 1

96 9.803-052.0 Reducer, M14 x 1/4" F (059.0) 1

97 9.802-138.0 Hose Barb, 1/4" x Barb x 1/4" (059.0) 1

98 8.706-958.0 Hose Barb, 1/4" Barb x 1/4" Pipe, 90° 1

99 8.706-827.0 Elbow, 1/4" Street 1

100 9.802-103.0 Bushing, 5/8" Snap (059.0) 1

101 9.802-908.0 Insulation, Blanket, 18" x 52", Fiberglass (059.0) 1

102 9.803-111.0 Lever, Brake, Black 1

103 9.802-771.0 Screw, 10/32" x 3/4" BH SOC CS

9.802-762.0 Screw, 10/32" x 1-1/4" RH SL (056.0, 057.0) 2

104 9.802-695.0 Nut, 10/32" Kep (056.0, 057.0) 2 (054.0, 055.0, 059.0) 3

105 9.802-140.0 Hose Barb, 1/4" Barb x 3/8", Double 1

106 9.802-053.0 Bushing, Rubber Nitrile 2

107 9.802-813.0 Washer, 5/16" Lock Split Ring (059.0) 4

O (10 Micron), Generic 1

(054.0, 055.0, 059.0)

9.801-192.0 • Rev. 02/11

Page 25

EXPLODED VIEW PARTS LIST

ITEM PART NO. DESCRIPTION QTY

108 9.803-092.0 Fuel Tank Strap, Long 2

109 9.802-459.0 Switch, MV60 Flow (Steam Option) 1

110 9.802-104.0 Bushing, 3/4" Snap (059.0) 1

111 9.802-254.0 Hose, 1/4" Push-On (059.0) 7" (054.0, 055.0, 056.0, 057.0) 11"

112 9.802-039.0 Elbow, 1/2" JIC x 3/8", 90° (Steam Option) 1

113 9.802-143.0 Elbow, 1/4" x 1/4" Pipe (Steam Option) 2

114 8.706-241.0 Plug 3/8, SQ head 1

115 9.196-012.0 Screw, 10-24x1/4 Hex Set 1

116 9.802-041.0 Elbow, 3/8" STL, Street, 45° 1

117 9.800-011.0 Label, RPM Factory Set 1

118 8.705-974.0 Nipple, 3/4" Hex (059.0) 1

119 9.802-811.0 Washer, Fender (059.0) 2

120 9.800-018.0 Label, Tipover Hazard 1

121 9.800-049.0 Label, Cleaning Solution 1

123 9.802-807.0 Washer 3/8", SAE Flat (054.0, 055.0, 056.0, 057.0) 4

124 9.802-744.0 Bolt, 10 mm x 20 mm (055.0, 056.0, 057.0) 2

9.802-741.0 Bolt, 8 mm x 16 mm HEX Head (054.0) 2

125 9.802-066.0 Pad, Soft Rubber 1

126 9.802-722.0 Bolt, 3/8" x 1-1/4", NC HH 1

127 9.802-817.0 Washer, 3/8" x 1", Steel 1

128 9.197-003.0 Nut, 3/8" ESNA 1

129 8.933-024.0 Rail, Pump Support (055.0, 056.0, 057.0) 1

9.804-533.0 Rail, Pump Support (054.0) 1

130 8.706-865.0 Plug, 1/4" Countersunk 1

131 9.802-710.0 Bolt, 5/16" x 1", NC HH 8

132 9.803-093.0 Fuel Strap, Short 2

133 9.802-767.0 Screw, 3/8 x 3/4 HH NC, Whiz 2

134 9.803-093.0 Fuel Strap, Short 2

135 9.802-767.0 Screw, 3/8 Flange, Whiz

136 9.802-781.0 Nut, 3/8 Flange, Whiz Loc, NC 2

137 8.930-122.0 Strap, Fuel Tank 2

138 9.802-775.0 Nut, 1/4" Flange, ZN 2

139 9.802-754.0 Screw, 1/4" X 1/2" HH NC, Whiz Loc (054.0, 055.0, 056.0, 057.0) 2

140 8.716-499.0 Battery, Sealed, DCS-75BT (057.0) 1

141 8.900-266.0 Label, Nozzle, 0, 15, 25, 40 (059.0) 1

142 8.917-015.0 Label, Regulation 4442.6 1

143 9.802-809.0 Washer 1/2" Flat (054.0, 055.0, 056.0, 057.0) 4

144 8.719-000.0 Washer, 5/16" x 1-1/4", Fender, SAE (059.0) 4

▲ Not Shown

PRESSURE WASHER

OPERATOR’S MAN U AL

9.801-192.0 • Rev. 02/11

Page 26

HOUR

1/10

CONTROL PANEL EXPLODED VIEW - 059.0 MODELS

5,25

PRESSURE WASHER

OPERATOR’S MANUAL

Reversed

View

059.0 CONTROL PANEL PARTS LIST

ITEM PART NO. DESCRIPTION QTY

1 9.802-528.0 Capacitor 1

2 9.802-531.0 Regulator, Voltage, 15 Volt 1

3 9.803-036.0 Box, Electrical 1

4 9.803-121.0 Assembly, Cover, Electrical Box 1

5 8.750-094.0 Thermostat, Adjustable, 302°F 1

6 9.802-456.0 Light, Indicator, Green 12 Volt 1

7 9.802-453.0 Switch, Curvette RA901VB-B-1-V, Carling 1

8 9.802-283.0 Hour Meter, 24-240 Vac 50/60 Hz 1

9 9.802-470.0 Relay, P & B, VF4-41F11, 12VDC, 40AMP 1

10 9.802-485.0 Breaker, 1658-G41-02-P10-25A 1

11 9.802-752.0 Screw, 1/4" x 1-1/4" Hex, Whiz Loc 1

12 9.802-754.0 Screw, 1/4" x 1/2" HH NC, Whiz Loc 2

13 9.802-775.0 Nut, 1/4" Whiz Loc 2

14 9.802-773.0 Nut, 1/4", ESNA, NC 1

15 9.802-764.0 Screw, 10/32" x 3/4" Hex 2

9.801-192.0 • Rev. 02/11

Page 27

059.0 CONTROL PANEL PARTS LIST

ITEM PART NO. DESCRIPTION QTY

16 9.802-206.0 Clamp, Hose 1

17 9.802-791.0 Nut, Cage, 10/32" x 16 Gauge 2

18 8.900-907.0 Label, Control Panel 1

19 9.802-802.0 Washer, 1/4", Flat, SAE 1

20 9.802-695.0 Nut, 10/32" Keps 4

21 9.802-771.0 Screw, 10/32" x 3/4" 3

22 9.802-759.0 Screw, 10/32" x 1/2" 1

23 9.803-048.0 Cap, Capacitor, 1.37 x 1.50 x .060 Blk, w/o Hole 1

24 9.803-840.0 Label, Reset 1

25 9.802-447.0 ▲ Conduit, 1/4" Split 36"

26 9.802-762.0 Screw, 10/32" x 1-1/4" (Ground) 1

27 9.802-695.0 Nut, 10/32", Keps 4

28 9.800-040.0 Ground Label 1

29 8.712-190.0 Thermostat Mounting Plate 1

30 8.718-779.0 Screw 4mm x 6mm 4

31 8.750-096.0 Thermostat Dial 1

▲ Not Shown

PRESSURE WASHER

OPERATOR’S MAN U AL

9.801-192.0 • Rev. 02/11

Page 28

CONTROL PANEL - 054.0, 055.0, 056.0, 057.0

1, 23

PRESSURE WASHER

OPERATOR’S MANUAL

1/10

HOUR

054.0, 055.0, 056.0, 057.0 CONTROL PANEL PARTS LIST

ITEM PART NO. DESCRIPTION QTY

1 8.750-094.0 Thermostat, Adjustable, 302°F 1

2 9.803-035.0 Cover, Electric Box, Black 1

3 9.802-759.0 Screw, 10/32" x 1/2" BHSOC, Black 1

4 9.802-485.0 Breaker, 1658-G41-02-P10-25A 1

5 9.802-525.0 Locknut, 1/2" 1

6 9.802-456.0 Light, Indicator, Green 12V 1

7 9.802-791.0 Cage, Nut, 10/32" x 16 Gauge 6

8 8.900-921.0 Label, Control Panel 1

9 9.802-283.0 Hour Meter, 24-240 Vac 50/60 Hz 1

9.801-192.0 • Rev. 02/11

Page 29

054.0, 055.0, 056.0, 057.0 CONTROL PANEL PARTS LIST

ITEM PART NO. DESCRIPTION QTY

10 9.802-453.0 Switch, Curvette RA901VB-B-1-V, Carling 1

11 9.802-519.0 Strain Relief, 1/2" Metal, Two Screw 2

12 9.802-514.0 Strain Relief, Small 1

13 9.803-071.0 Box, Electric, Black 1

14 9.802-788.0 Nut, 5/16" Whiz Loc Flange 2

15 9.802-530.0 Rectiﬁ er, Bridge (056.0, 057.0) 1

16 9.802-470.0 Relay, P & B, VF4-41F11, 12VDC, 40AMP 1

17 9.802-528.0 Capacitor (054.0, 055.0) 1

18 9.802-529.0 Bracket, Capacitor (054.0, 055.0) 1

19 9.802-695.0 Nut, 10/32" Keps 8

20 9.802-748.0 Screw, 6/32" x 3/8", RND HD MCH (054.0, 056.0) 2

21 9.802-784.0 Nut, 6/32" Keps (054.0, 055.0) 3

22 9.802-771.0 Screw, 10/32" x 3/4" BH SOC CS (056.0, 057.0) 1

23 9.802-447.0 ▲ Conduit, Split, 1/4" 66"

24 9.802-813.0 Washer, 5/16", Lock, Split Ring 2

25 9.802-806.0 Washer, 5/16", Flat, Cut 4

26 9.802-762.0 Screw, 10/32" x 1-1/4" (Ground) 1

27 9.800-040.0 Label, Ground 1

28 9.802-764.0 Screw, 10/32" x 3/4", HEX 6

29 9.803-048.0 Cap, Capacitor, 1.37 x 1.5 x .06 Blk, w/o Hole (055.0, 059.0) 1

30 8.712-190.0 Thermostat Mounting Plate 1

31 8.718-779.0 Screw 4mm x 6mm 4

32 8.750-096.0 Thermostat Dial 1

▲ Not Shown

PRESSURE WASHER

OPERATOR’S MAN U AL

9.801-192.0 • Rev. 02/11

Page 30

HOSE & SPRAY GUN ASSEMBLY

PRESSURE WASHER

OPERATOR’S MANUAL

Pressure

Nozzle

HOSE & SPRAY GUN PARTS LIST

ITEM PART NO. DESCRIPTION QTY

1 9.802-166.0 Coupler, 3/8" Female 1

9.802-100.0 ▲ Quick Coupler O-Ring LG 1

2 8.739-125.0 Hose, 3/8" x 50', 1 Wire Tuff Flex (All Models Except 057.0) 1

8.739-203.0 Hose, 3/8" x 50', 2 Wire, Tuff Flex (057.0) 1

3 8.711-348.0 Spray Gun, Shutoff, AP 1000 1

4 9.802-222.0 Wand, VP Zinc 1/4", w/Coupler, w/Soap Nozzle 1

9.802-694.0 ▲ Repair Kit, VP Wand, SS Seat 1

5 9.802-286.0 Nozzle, 1/8", Soap Only, Brass 1

6 9.802-165.0 Coupler, 1/4" Male 1

9.802-096.0 ▲ Quick Coupler, O-Ring, Small 1

7 9.802-225.0 Detergent Injector Assy. #3 (054.0, 055.0, 056.0, 057.0) 1

9.802-224.0 Detergent Injector Assy. #2 (059.0) 1

8 9.802-292.0 Nozzle, SAQMEG 1503.5, Yellow (057.0, 059.0) 1

9.802-293.0 Nozzle, SAQMEG 2503.5, Green (057.0, 059.0) 1

9.802-294.0 Nozzle, SAQMEG 4003.5, White (057.0, 059.0) 1

9.802-291.0 Nozzle, SAQMEG 0003.5, Red (057.0, 059.0) 1

9.802-296.0 Nozzle, SAQMEG 1504, Yellow (055.0, 056.0) 1

9.802-297.0 Nozzle, SAQMEG 2504, Green (055.0, 056.0) 1

9.802-298.0 Nozzle, SAQMEG 4004, White (055.0, 056.0) 1

9.802-295.0 Nozzle, SAQMEG 0004, Red (055.0, 056.0) 1

9.802-288.0 Nozzle, SAQMEG 1503, Yellow (054.0) 1

9.802-289.0 Nozzle, SAQMEG 2503, Green (054.0) 1

9.802-290.0 Nozzle, SAQMEG 4003, White (054.0) 1

9.802-287.0 Nozzle, SAQMEG 0003, Red (054.0) 1

▲ Not Shown

9.801-192.0 • Rev. 02/11

Page 31

DOWNSTREAM INJECTOR ASSEMBLY

PRESSURE WASHER

OPERATOR’S MAN U AL

DOWNSTREAM INJECTOR PARTS LIST

ITEM PART NO. DESCRIPTION QTY

1 9.802-216.0 Injector, Detergent, Non-Adjusting #3 1

9.802-215.0 Injector, Detergent, Non-Adjusting #2 1

2 6.390-126.0 Clamp, Hose, UNI .46 - .54 2

3 9.802-251.0 Tube, 1/4" x 1/2", Clear Vinyl 6 ft.

4 9.802-160.0 Strainer, 1/4", Hose Barb 1

9.801-192.0 • Rev. 02/11

Page 32

HOSE REEL OPTION

PRESSURE WASHER

OPERATOR’S MANUAL

HOSE REEL PARTS LIST

ITEM PART NO. DESCRIPTION QTY

1 9.802-166.0 Coupler, 3/8", Female, Brass 1

2 9.802-244.0 Hose, 3/8", 2 Wire Pressure Loop 1

3 9.802-269.0 Hose Reel, 100' Non-Pivot E-ZEE w/Pin Lock 1

4 9.802-767.0 Screw, 3/" x 3/4" HH NC, Whiz Loc 4

5 9.802-781.0 Nut, 3/8" Flange, Whiz Loc, NC 4

6 9.803-841.0 Bracket, E-ZEE Hose Reel Right, Wrinkle Black 1

9.801-192.0 • Rev. 02/11

Page 33

UU1 UNLOADER EXPLODED VIEW

9.175-018.0

UU1 3500PSI, UNIVERSAL UNLOADER (SPARE)

PRESSURE WASHER

OPERATOR’S MAN U AL

UU1 UNLOADER EXPLODED VIEW PARTS LIST

ITEM PART # DESCRIPTION KIT QTY

1 8.749-792.0 Piston housing 1

2 Piston C 1

3 Piston O-ring back up A 1

4 8.749-796.0 Main block 1

5 9.152-372.0 Piston ring 1

6 Ball seat C 1

7 O-ring 10.5 ID X 1.5 CS A,C 1

8 Plunger B 1

9 9.152-016.0 Plunger housing 1

10 Bypass spring C 1

11 9.149-001.0 Low pressure port 1

12 9.152-017.0 Sliding connector, 30mm 1

8.762-005.0 Sliding connector, 40mm, long 1

13 9.149-002.0 Sliding connector H 1/2" 1

9.149-005.0 Sliding connector H 3/8" 1

14 9.196-011.0 Plug 5/8 -18 UNF 1

15 O-ring 12 ID x 2 CS A 2

16 O-ring 6 ID X 2 CS A 1

9.801-192.0 • Rev. 02/11

ITEM PART # DESCRIPTION KIT QTY

17 9.149-006.0 Sliding connector guide 1

18 O-ring backup A 1 6X 1.45X 1.68

19 Conical seal C 1

20 O-ring 6.75 X 1.78 BN80 A 1

21 Spring seat C 1

22 Plunger spring B 1

23 8.917-699.0 Banjo bolt 1/2" short 1

8.917-700.0 Banjo bolt 1/2"-1/4"NPT short 1

8.917-698.0 Banjo bolt 3/8" short 1

24 8.917-698.0 Banjo bolt 3/8" short 1

25 9.802-893.0 Seal washer 3/8" 2

26 9.803-921.0 Seal washer 1/2" 2

9.802-893.0 Seal washer 3/8" 2

27 O-RING 15 ID x 2CS A,B 3

28 8.706-865.0 Plug, 1/4" countersunk 1

Kit A 9.104-038.0 O-ring Repair Kit Kit B 9.104-039.0 Outlet Kit Kit C 9.104-040.0 Stem Repair Kit

Page 34

9.841-643.0 KS3040G.2

9.802-349.0 KS3540G.2

9.802-350.0 KS4040G.2

9.803-409.0 KS5030G.2

PRESSURE WASHER

OPERATOR’S MANUAL

KS.2 PUMP EXPLODED VIEW

TORQUE

SPECS

Item # Ft.-lbs

17 75

18 30

26 7.6

39 10

47 7

58 13

KS.2 PUMP EXPLODED VIEW PARTS LIST

ITEM PART NO. DESCRIPTION QTY 1 8.717-129.0 Crankcase 1 2 9.803-196.0 Plunger Guide 3 3* 4* 5* 6* 7* 8* 9* 10* 11 9.802-926.0 Brass Plug, 1/2" 1 12 9.803-199.0 Copper Washer 1/2" 1 13 9.802-932.0 Manifold Housing 1 14* 9.803-191.0 O-Ring Ø2.62 x 17.13 6 15* 16* 9.803-193.0 O-Ring Ø2.62 x 20.29 6 17 9.802-928.0 Valve Plug 6 18 9.802-938.0 Manifold Stud Bolt 8 19 9.802-884.0 Washer 8 20 9.803-198.0 Copper Washer 3/8" 1 21 9.802-925.0 Brass Plug 3/8" 2

See Kit Below See Kit Below See Kit Below See Kit Below See Kit Below See Kit Below See Kit Below See Kit Below

See Kit Below

Plunger Oil Seal 3 O-Ring Ø1.78 x 31.47 3 Pressure Ring 3 U-Seal, 15mm 3 Intermed. Ring 15mm 3 Back-up Ring 3 U-Seal, 15mm 3 Support Ring 15mm 3

Valve Assembly 6

ITEM PART NO. DESCRIPTION QTY 26 9.802-939.0 Hexagonal Screw 9 27 9.803-210.0 Washer 4 28 9.803-184.0 Closed Bearing Housing 1 29 8.717-225.0 O-Ring Ø 2.62 x61.6 1 30 9.802-914.0 Snap Ring 1 31 9.803-168.0 Double Row Ball Bearing 1 32 9.803-150.0 Crankshaft (LS3040G-1) 1

9.803-151.0 Crankshaft (LS3540G-1) 1

9.803-152.0 Crankshaft (LS4040G-1) 1

9.803-153.0 Crankshaft (LS5030G-1) 1 33 9.802-945.0 Set Screw 1 34 9.802-921.0 Oil Dip Stick 1 35 9.804-581.0 O-Ring Ø 3.53 x 55.56 1 36 9.803-161.0 Needle Roller Bearing 1 37 9.803-183.0 Engine Flange 1 38 9.803-221.0 Spring Washer 4 39 9.803-240.0 Flange Screw 4 40 9.803-243.0 Engine Screw, 5/16" 4 41 9.803-215.0 Washer 4 42 9.802-889.0 Spring Washer 4 43 9.803-244.0 Engine Screw 3/8" 4

9.801-192.0 • Rev. 02/11

Page 35

KS.2 PUMP EXPLODED VIEW PARTS LIST (CONT.)

ITEM PART NO. DESCRIPTION QTY 44 9.803-216.0 Washer 4 45 9.803-217.0 Spring Washer 4 46 9.803-142.0 Crankshaft Seal 1 47* 48*

9.2 x 13.5 3 49* 50* 51* 52* 53 9.803-145.0 Plunger Rod 3 54 9.802-913.0 Snap Ring 6 55 9.802-916.0 Connecting Rod Pin 3 56 9.803-158.0 Connecting Rod 3 57 9.803-218.0 Spring Washer 6 58 9.803-238.0 Connecting Rod Screw 6 59 8.933-016.0 O-Ring 2.62 x 126.67 1 60 8.717-145.0 Crankcase Cover 1 61 9.803-197.0 O-Ring, Ø 1.78 x 14 1 62 9.803-202.0 Sight Glass, G3/4 1 * Part available in kit (See below)

See Kit Below See Kit Below

See Kit Below See Kit Below See Kit Below See Kit Below

Plunger Nut 3 Washer, Copper,

Plunger, 15mm 3 Copper Spacer 3 O-Ring Ø1.78x5.28 3 Teﬂ on Ring 3

PRESSURE WASHER

OPERATOR’S MAN U AL

REPAIR KIT NUMBER 9.802-622.0 9.802-623.0 8.933-023.0 9.802-603.0 9.802-609.0

KIT DESCRIPTION

ITEM NUMBERS INCLUDED

NUMBER OF CYLINDERS KIT WILL SERVICE

Plunger Seal

15mm

4, 6, 8, 9, 10 4, 5, 6, 7, 8, 9, 10

31 163

Complete

Seal Packing 15mm Plunger 15mm Complete Valve Plunger Oil Seals

47, 48, 49, 50,

51, 52

9.801-192.0 • Rev. 02/11

14, 15, 16 3

Page 36

9.803-819.0 KG3035G1

9.803-820.0 KG3535G1

9.803-821.0 KG4030G1

PRESSURE WASHER

OPERATOR’S MANUAL

KG.2 PUMP EXPLODED VIEW

TORQUE

SPECS

Item # Ft.-lbs

16 65

19 18

27 7.6

39 8

47 7

57 13

KG.2 PUMP EXPLODED VIEW PARTS LIST

ITEM PART NO. DESCRIPTION QTY 1 9.803-938.0 Crankcase 1 2* 3* 4* 5* 6* 7* See Kit Below Backup Ring, 15mm 3 8* See Kit Below U-Seal Assy, 15mm 3 9* 10 9.802-926.0 Brass Plug, 1/2" 1 11 9.803-199.0 Copper Washer 1/2" 1 12 9.803-946.0 Manifold Housing 1 13* 14* 15* 16 9.803-949.0 Valve Plug 6 17 9.803-950.0 Washer, Copper 1 18 9.803-951.0 Brass Plug G1/4 1

See Kit Below See Kit Below See Kit Below See Kit Below See Kit Below

See Kit Below

9.803-947.0 See Kit Below

9.803-948.0

O-Ring Ø1.78 x 15.54 6

O-Ring Ø2.62 x 18.77 6

Plunger Oil Seal 3 O-Ring Ø1.78 x 31.47 3 Pressure Ring, 15mm 3

U Seal Assy, 15mm 3

Intermediate Ring 15mm 3

Support Ring 15mm 3

Valve Assembly 6

ITEM PART NO. DESCRIPTION QTY 19 9.803-952.0 Manifold Stud Bolt 8 20 9.802-884.0 Washer 8 21 9.803-198.0 Copper Washer 3/8" 1 22 9.802-925.0 Brass Plug 3/8" 2 27 9.802-939.0 Hexagonal Screw 9 28 9.803-953.0 Bearing Cover 1 29 9.803-954.0 Seal Bearing 1 30 9.802-914.0 Snap Ring 1 31 9.803-955.0 Ball Bearing 1 32 8.730-825.0 Crankshaft (3035G1) 1

8.730-826.0 Crankshaft (3535G1) 1

8.730-827.0 Crankshaft (4030G1) 1 33 9.802-945.0 Set Screw 1 34 9.803-957.0 Oil Dip Stick 1 35 9.804-581.0 O-Ring 3.53 x 55.56 1 36 9.803-161.0 Needle Roller Bearing 1 37 9.803-183.0 Engine Flange 1 38 9.803-210.0 Spring Washer 4

9.801-192.0 • Rev. 02/11

Page 37

KG.2 PUMP EXPLODED VIEW PARTS LIST (CONT)

ITEM PART NO. DESCRIPTION QTY 39 8.933-020.0 Flange Screw 4 46 9.803-142.0 Crankshaft Seal 1 47* 48* See Kit Below Copper Washer 3 49* 50* 51* 52* 53 9.803-964.0 Plunger Rod 3 54 9.803-965.0 Connecting Rod Pin 3 55 9.803-966.0 Connecting Rod 3 56 9.803-218.0 Spring Washer 10 57 8.933-020.0 Connecting Rod Screw 6 58 9.803-202.0 Sight Glass, G3/4 1 59 9.803-197.0 Gasket, G3/4 1 60 9.803-968.0 Crankcase Cover 1 61 9.803-969.0 O-Ring 2.62 x 107.62 1 * Part available in kit (See below)

See Kit Below

See Kit Below See Kit Below See Kit Below See Kit Below

Plunger Nut 3

Plunger, 15mm 3 Copper Spacer 3 O-Ring Ø1.78x5.28 3 Teﬂ on Ring 3

PRESSURE WASHER

OPERATOR’S MAN U AL

REPAIR KIT NUMBER

KIT DESCRIPTION

ITEM NUMBERS INCLUDED

NUMBER OF CYLINDERS KIT WILL SERVICE

8.725-354.0 8.725-355.0 9.803-934.0 9.803-936.0 9.803-937.0

Plunger Seal

15mm

3, 5, 7, 8, 9

Complete

Seal Packing 15mm

3, 4, 5,

6, 7, 8, 9

Plunger 15mm Complete Valve

47, 48, 49, 50,

51, 52

13, 14, 15 2

Plunger Oil

Seals

31163

9.801-192.0 • Rev. 02/11

Page 38

SPECIFICATIONS

BECKETT BURNER SPECIFICATIONS

Fuel Pump/

Model # Burner Assy # Fuel Nozzle Transformer Burner Motor

1.110-059.0 9.802-554.0 9.802-585.0 9.802-663.0 9.802-638.0 9.802-562.0 9.802-639.0 9.802-670.0

1.110-054.0 9.802-560.0 9.802-582.0 9.802-663.0 9.802-638.0 9.802-562.0 9.802-639.0 9.802-670.0

1.110-055.0 9.802-560.0 9.802-575.0 9.802-663.0 9.802-638.0 9.802-562.0 9.802-639.0 9.802-670.0

1.110-056.0 9.802-560.0 9.802-575.0 9.802-663.0 9.802-638.0 9.802-562.0 9.802-639.0 9.802-670.0

1.110-057.0 9.802-560.0 9.802-576.0 9.802-663.0 9.802-639.0 9.802-562.0 9.802-639.0 9.802-670.0

Solenoid Cord

PRESSURE WASHER Speciﬁ cations

Fuel Pump/

Solenoid Coil Electrode

9.801-192.0 • Rev. 02/11

Page 39

PRESSURE WASHER WARRANTY

LIMITED NEW PRODUCT WARRANTY—COMMERCIAL PRESSURE WASHERS

WHAT THIS WARRANTY COVERS

All Shark pressure washers are warranted by Shark to the original purchaser to be free from defects in materials and workmanship under normal use, for the periods speciﬁed below. This Limited Warranty, subject to the exclusions shown below, is calculated from the date of the original purchase, and applies to the original components only. Any parts replaced under this warranty will assume the remainder of the pressure washer’s warranty period.

FIVE YEAR PARTS AND ONE YEAR LABOR WARRANTY

Components manufactured by Shark, such as frames, handles, ﬂoat tanks, fuel tanks, belt guards, and heating coils. Pro-Duty rated units (DD Series) have a three-year limited warranty against defects and workmanship. Internal components on the oil-end of Kärcher axial pumps have a 5 year warranty. Kärcher crankshaft pumps have a 7 year warranty on non-wear parts. Heating coils are pro-rated at 25% after 2 years. Kärcher and non-Kärcher swash and wobble plate pumps have a one year warranty; other pumps carry their manufacturer’s warranty.

ONE YEAR PARTS AND ONE YEAR LABOR WARRANTY

All other components, excluding normal wear items as described below, will be warranted for one year on parts and labor. Parts and labor warranty on these parts will be for one year regardless of the duration of the original component manufacturer’s part warranty.

WARRANTY PROVIDED BY OTHER MANUFACTURERS

Motors, generators, and engines, which are warranted by their respective manufacturers, are serviced through these manufacturers’ local authorized service centers. Shark is not authorized and has no responsibility to provide warranty service for such components. Motors manufactured outside of the United States will be warranted by Shark.

WHAT THIS WARRANTY DOES NOT COVER

This warranty does not cover the following items:

1. Normal wear items, such as nozzles, spray guns, discharge hoses, wands, quick couplers, seals, ﬁlters, gaskets, O-rings, packings, pistons, pump valve assemblies, strainers, belts, brushes, rupture disks, fuses, pump protectors.

2. Any components or other devices incorporated into a Shark product that are not manufactured by Shark, including, but not limited to gasoline engines, pumps, etc.

3. Defects caused by improper or negligent operation or installation, accident, abuse, misuse, neglect, unauthorized modiﬁcations, repair or maintenance of the product by persons other than authorized representatives of not limited to, the failure of the Customer to comply with recommended product maintenance schedules.

4. Shark products that have been returned by the original Customer and are ultimately re-sold by an Authorized Servicing Dealer or other sales or service outlet to another purchaser.

Shark products that are sold by any distributor or retailer that is not an ofﬁcial authorized dealer or retailer of Shark products.

6. Defects caused by acts of nature and disaster including, but not limited to, ﬂoods, ﬁres, wind, freezing, earthquakes, tornadoes, hurricanes and lightning strikes.

7. Defects caused by water sediments, rust corrosion, thermal expansion, scale deposits or a contaminated water supply (such as water in the unit with chloride content higher than that of 80 mg/liter or use of chemicals not approved or recommended by Shark).

8. Defects caused by improper voltage, voltage spikes or power transients in the electrical supply.

9. Devices or accessories not distributed or approved by Shark.

10. Any cost of labor arising from the removal and reinstallation of the alleged defective part by Customer.

11. Transportation of the product to an Authorized Servicing Dealer, ﬁeld labor, replacement rental and any freight charges.

Any components, accessories or other devices provided with the product but not manufactured by Shark (such as engines, pumps, etc.) are subject to warranties and service through their respective manufacturers authorized service centers and according to the applicable terms and conditions of such manufacturers warranties. Such components or other devices not manufactured by Shark should be referred by the Customer to an authorized service center or their respective manufacturers for repair or replacement.

THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES OF ANY KIND, WHETHER ARISING BY LAW, CUSTOM OR CONDUCT. SHARK MAKES NO ADDITIONAL WARRANTIES, EITHER EXPRESSED OR IMPLIED, INCLUDING, WITHOUT LIMITATION, ANY EXPRESSED OR IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS OF EQUIPMENT FOR A PARTICULAR PURPOSE AND ANY SUCH WARRANTIES ARE EXPRESSLY DISCLAIMED. SHARK FURTHER DISCLAIMS ANY WARRANTY THAT THE PRODUCT PURCHASED BY CUSTOMER WILL MEET ANY PARTICULAR REQUIREMENT OF CUSTOMER EVEN IF SHARK HAS BEEN ADVISED OF SUCH REQUIREMENT.

THE RIGHTS AND REMEDIES PROVIDED UNDER THIS WARRANTY ARE EXCLUSIVE AND IN LIEU OF ANY OTHER RIGHTS OR REMEDIES OF CUSTOMER. SHARK SHALL NOT UNDER ANY CIRCUMSTANCES BE LIABLE TO ANY PERSON OR ENTITY INCLUDING, BUT NOT LIMITED TO, THE CUSTOMER OR ANY END USER OF THE PRODUCT FOR ANY SPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES OR ECONOMIC LOSS, LOSS OF PROFITS OR LOSS OF USE OF THE PRODUCT, ARISING IN CONNECTION WITH THE SALE, DELIVERY, INSTALLATION, TRAINING OR USE OF PRODUCT.

SHARK’S LIABILITY, WHETHER IN CONTRACT OR IN TORT, ARISING OUT OF ANY WARRANTIES OR REPRESENTATIONS, INSTRUCTIONS OR DEFECTS FROM ANY CAUSE, SHALL BE LIMITED EXCLUSIVELY TO THE COST OF REPAIR OR REPLACEMENT PARTS UNDER AFORESAID CONDITIONS.

The purpose of the foregoing limitations on liability and Customer remedies is to protect Shark from unknown or undeterminable risks. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to the Customer.

Shark sales and service representatives are not authorized to waive or alter the terms of this warranty, or to increase the obligations of Shark under the warranty.

Shark reserves the right to make design changes in any of its products without prior notiﬁcation to the Customer.

9.801-192.0 • Rev. 02/11

Phone: 800-771-1881 Fax: 877-526-3246 www.shark-pw.com

Shark

, including, but

Page 40

Form # 9.801-192.0 • Revised 02/11 • Printed in U.S.A. or Mexico

www.shark-pw.com

Shark SGP-302517, SGP-303037, SGP-353037, SGP-353037E, SGP-403537E Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual