Shark SC-2412A, SC-2412D Operator's Manual

SC
AUTOMATIC PARTS
WASHER
SC-2412A SC-2412D
For technical assistance or the SHARK dealer nearest you, call 1-800-771-1881
or visit our website at www.shark-pw .com
97-6267
SECTION 1
Introduction and Safety
Using This Manual 5 General Safety Inf ormation 5 Component Identification 6-7
SECTION 2
Installation
Before you Begin 8 Step 1: Mak e Electrical Connections 8 Step 2: Connect a Compressed-Air Line and Accessories 8 Step 3: Connect a Water Line 8 Step 4: Fill the Machine with Water and Add Detergent 9
SECTION 3
Operation
CONTENTS
Main Operating Components 10 Control Panel 10 Thermostat 11 24-hour, 7-da y Heater Timer 11 Lid Safety Switch 11 Turntable Assembly 11 Debris Screen 12 Air Flow Valv e (Delux e Edition only) 12 Po wer Brush (Delux e Edition only) 12 Detail Brush and Flow Regulator (Deluxe Edition only) 12 Dual Oil Separator (DOS) System 13 Low W ater Shut-off System 13 Automatic W ater Fill 13 Detergents and Additives 14 Detergent 15 Rust Inhibitor Additive 16 Preparing the Machine for Use 17
SHARK SC-2412 • 97-6267 • REV. 3/04
CONTENTS
Washing P arts 19 Shutting Down the Machine 19
SECTION 4
Troubleshooting
Overview 20 Troubleshooting the Electrical System 20 T esting Individual Components 20
SECTION 5
Maintenance and Repair
Maintaining the Machine 21 Daily Maintenance 21 Weekly Maintenance 21 Monthly Maintenance 21 Using the DOS System 21 Cleaning and Aligning the Spray Nozzles 22 Cleaning out the Sump 22 Repairing the Machine 23 Heating Element 23 Thermostat 23 Timers and Switches on the Control Panel 23 T orque Limiter 23 T urntable Motor 24
WARRANTY
Model Number ______________________________ Serial Number ______________________________ Date of Purchase ____________________________
The model and serial numbers will be found on a decal attached to the parts washer. You should record both serial number and date of purchase and keep in a safe place f or future ref erence .
SHARK SC-2412 • 97-6267 • REV. 3/04
WARNING
WARNING
WARNING
Section 1: Introduction
AUTOMATIC PARTS WASHER
This manual is intended as a guide for saf ely installing, operating and maintaining your Automatic P arts Washer .
We reserve the right to make changes at any time with­out incurring any obligation.
Owner/User Responsibility:
The owner and/or user must hav e an understanding of the manufacturer’ s operating instructions and warnings before using this machine. Warning information should be emphasized and understood. If the operator is not fluent in English, the manufacturer’s instr uctions and warnings shall be read to and discussed with the op­erator in the operator’s native language by the pur­chaser/owner, making sure that the operator compre­hends its contents.
Owner and/or user must study and maintain for future reference the manufacturers’ instructions.
This manual should be considered a permanent part of the machine and should remain with it if machine is resold.
When ordering parts, please specify model and serial number .
GENERAL SAFETY
INFORMATION
WARNING
READ OPERATOR’S
MANUAL
THOROUGHLY
PRIOR TO USE.
2. Improper installation could cause serious injury to the machine. All installations must comply with lo­cal codes. Contact your electrician, plumber, utility company or the selling distributor for specific de­tails.
3. The machine can only operate on the type of elec­trical power indicated on the electrical specifications tag. Oper ating the machine on any other power sup­ply will permanently damage the motors.
CAUTION: To reduce the risk of injury, read operating instruc­tions carefully before using.
1. Read the owner's manual thor­oughly. Failure to follow in­structions could cause a mal­function of the evaporator and result in death, serious bodily injury and/or property dam­age.
WARNING: Electrical shock could cause serious injury or death.
4. Install the machine in compli­ance with the National Electric Code, connect it to a properly
KEEP WA TER SPRAY
AWAY FROM
ELECTRICAL WIRING.
sized lockable disconnect and ground the machine using the grounding stud inside the main electrical panel.
5. While operating the machine, keep all electrical pan­els in place and securely fastened at all times.
6. Disconnect the machine completely from the out­side power source before servicing.
WARNING: Hot, high pressure cleaning solution could cause serious injury .
7. Do not operate the machine with the lid or door open and do not override the safety
HIGH PRESSURE
SPRAY CAN PIERCE
SKIN AND TISSUES.
switch.
8. After the machine stops, wait 10 seconds before opening the lid or door.
WARNING: Always wear ap­proved eye protection and pro­tective clothing while operating machine.
9. Always wear rubber gloves
PROTECTIVE
EYEWEAR AND
CLOTHING MUST
BE WORN.
when loading and unloading the machine or servicing com­ponents in the processing chambers or sumps.
WARNING: Slips and falls could cause serious in­jury.
10. Maintain an unobstructed work area around the ma­chine and keep the floor free of water , oil, grease or other foreign substances.
This Automatic Parts Washer is designed to operate safely and efficiently with a minimum of required main­tenance. Before you begin to install and use the ma­chine, please familiarize yourself with the major com­ponents.
OPERATOR’S MANUAL
5
SHARK SC-2412 • 97-6267 • REV. 3/04
AUTOMATIC PARTS WASHER
COMPONENT IDENTIFICATION
FRONT
Lid Handle
Control Panel
Optional Power
Brush
OPERATOR’S MANUAL
Sump Drain
Optional Air Flow
Valve w/Flow
Regulator
Optional Detail
Brush Pump
Power Cord
REAR
Lid Handle
Lid Support Strut
Low Water Shut-Off
System
Optional Automatic
Water Fill Assembly
6
DOS System™ w/
Optional Oil
Collection Container
SHARK SC-2412 • 97-6267 • REV. 3/04
COMPONENT IDENTIFICATION
AUTOMATIC PARTS WASHER
Spray Pipes and Nozzles
Turntable Drive Arm
OPERATOR’S MANUAL
Turntable Assembly w/
Optional Removable
Containment Ring
Optional Detail
Brush
7
SHARK SC-2412 • 97-6267 • REV. 3/04
Section 2: Installation
BEFORE YOU BEGIN
To prepare to install the machine, choose an unob­structed, level site that allows convenient access for operators and maintenance personnel. Sources for water and electrical power should be located near the installation site. If your machine is equipped with the optional power brush and hand detail brush you must also run a compressed air line to the installation site.
If you have any questions regarding the installation, please contact your distributor or call a customer ser­vice representative. When contacting customer service please refer to the machine identification tag inside the
AUTOMATIC PARTS WASHER
front cover of this manual for detailed machine specifi­cations.
STEP 1: MAKE ELECTRICAL
CONNECTIONS
These machines are shipped with a factory-installed power cord. To connect the machine to a power supply , plug the cord into a grounded outlet on a single-outlet circuit. It is important that you connect the machine to
OPERATOR’S MANUAL
a single-outlet circuit to avoid possib le damage result­ing from inadequate supply amperage.
STEP 2: CONNECT A
COMPRESSED-AIR LINE AND
ACCESSORIES
This step is required for machines equipped with the optional power brush and hand detail brush.
If your machine does not have these options, skip the following procedure.
Note: To ensure proper operation and to minimize the possibility of premature component failure, make sure the compressed air is supplied at 75 to 90 psi. W e also recommend an in-line moisture trap and an in-line lu­bricator on the main air supply line. Refer to the docu­mentation provided with the power brush for more in­formation.
Step 1:
Remove the pow er brush from the bo x, install the wire brush in the chuck, and connect the air hose.
Step 2:
Familiarize yourself with the three-way air flow valve (See Figure Below), then install a fitting (if necessary) to accommodate a connection to your compressed-air supply.
Line to Detail
Brush Pump
Power Brush
Connection
Step 3:
Connect the shop compressed-air line to the machine.
Step 4:
Connect the hose from the power brush to the air flow valve.
Step 5:
Hang the power brush on the bracket mounted along the right side of the machine.
Compressed Air
Connection
STEP 3: CONNECT A WATER
LINE
This step is required for machines equipped with the optional automatic water fill feature. If your machine does not have this option, skip this step .
The optional automatic water fill feature automatically maintains the correct water lev el in the sump. The f ea­ture requires that you connect the machine to a dedi­cated water supply line.
T o connect the machine to a w ater supply line, attach a suitable burst-proof hose to the hose connection on the rear of the machine (See Figure Below), then connect the hose to a nearby water spigot.
Hose Connection
8
SHARK SC-2412 • 97-6267 • REV. 3/04
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