Servend CEV-j Installation Manual
CEV Juice Water Coil
Replacement Kit 5029424 Instructions
FOR MAJOR CHANGE CODE 05 AND PRIOR
Tools Required
z Oetiker Pincer Pliers
z .750 inch open end wrench or adjustable wrench
z Utility knife
1
FIGURE 1B FIGURE 1A
FIGURE 2
RESTRAINT BRACKET
NOTE: The change code can be identified by the fifth and
sixth digits reading from left to right on the unit’s
serial tag.
1. Disconnect or shut off water, syrup and power supply to
the CEV.
2. Drain the water from the water bath.
3. Remove the merchandiser, bonnet wrap and bonnet rear
panel. Place all plastic parts and fasteners in a safe area
until needed for reassembly.
4. Remove the light kit if unit has this option. To remove
light kit from unit, disconnect power leads coming from
electronic control box, remove the two screws that fasten each side panel to the refrigeration deck. Then remove refrigeration deck, and place all parts and fasteners in a safe area until needed for reassembly.
5. Loosen the two 3/8 swivel nuts on the stainless steel
coil loop located in the back right hand side of the unit,
and remove from unit. (See Figure 1A)
6. Disconnect the 3/8-swivel nut that connects the water
inlet line to the water-cooling coil. Also disconnect the
“U” shaped fitting that attaches to the other water-cooling coil, by loosening the 3/8-flare nut. (See Figure 1B)
7. Remove small metal deck that the cooling coils protrude through.
8. Remove tubing restraint bracket from unit by loosening
the screws that secure the bracket. (See Figure 2) Place
the restraint bracket, and fasteners in a safe area until
needed for reassembly. Remove the two original watercooling coils from the unit.
9. Install the two new water-cooling coils in the water bath.
The new water- cooling coils should be installed in the
same position that the original coils were in.
10. Replace the small metal deck area that the water tubing
protrudes through.
11. Reassemble the tubing restraint bracket in unit, and make
sure the bracket is firmly pressed against tubing. Make
sure screws are tight so bracket does not become loose.
5029420
Foodservice Group
If you have any questions concerning this bulletin, please contact Manitowoc Beverage Equipment’s Technical Service Department at (800) 367-4233
REV 4/19/04
FIGURE 3
FIGURE 3B
SWIVEL
NUT-FITTING
AND SPLICER
CEV Juice Water Coil
Replacement Kit 5029424 Instructions
FOR MAJOR CHANGE CODE 05 AND PRIOR
12. Place one end of the 2ft long flexible water inlet tubing (Included in kit) over the replacement coil barbed fitting that is
located towards the front of the unit. Secure the tubing by
placing tubing clamp over loose end of tubing and crimp
clamp to secure water inlet tube. (See Figure 3A)
13. Attach the tube splicer assembly (3/8 tubing with 3/8 male
flare fitting, included in kit) to the 3/8 barbed fitting that is
located in the front of the unit. (See Figure3 and 3A) Note:
Before attaching the tube splicer to the barbed fitting, slide
the tubing clamp over barbed fitting. Slide the tube splicer
over barbed fitting then crimp the tubing clamp to secure
the tube splicer to the barbed fitting. Next attach the stainless steal tubing with 3/8-swivel nut to the 3/8 male flare
fitting. (See Figure 3 and 3B)
14. Install the tube jumper (3/8 “U” Bend with 3/8 tubing attached, included in kit) onto the two 3/8 barbed fittings
located in the back right corner of the unit. Note: Before
attaching the tube jumper to the barbed fittings, slide
the tubing clamps over barbed fittings. Slide tubes over
barbed fittings then crimp the tubing clamps to secure
the tube jumper to the barbed fittings. (See Figure 4)
15. Place the refrigeration deck back in unit. Make all necessary connections to electronic control box (all wiring
FIGURE 3A
BARBED
FITTING
CONNECTION
connections). Refill ice bank tub to proper water level.
16. Reconnect or turn on water to unit and CO
syrup pumps. Check for leaks and if none are present
reassemble rear panel, bonnet wrap, and merchandiser
to unit.
17. Reconnect power supply and unit is ready to place in
operation (unit must be allowed to build ice bank before
cooled beverage can be dispensed).
supply to
2
CEV-j Coil Replacement Kit
5029424
Item number Description Qty.
1701115 WASHER 3/8 NYLON BLK 2
5000395 CLAMP OTR 39/64" 15.78 8
5028862 COIL CARB WTR W/ BARBS 2
5029417 LINE WATER INLET 48 1
5029418 TUBE JUMPER 1
5029419 TUBE SPLICER 1
5029420 INSTR COIL REPLACEMENT JUICE 1
FIGURE 4
Foodservice Group
If you have any questions concerning this bulletin, please contact Manitowoc Beverage Equipment’s Technical Service Department at (800) 367-4233
5029420
REV 4/19/04
Loading...