Servend CEV-30e Installation Manual
CEV SERIES
Beverage Dispensers
Installation, Use & Care Manual
This manual is updated as new information and models are released.
Visit our website for the latest manual. www.manitowocfsg.com
Leader in Ice & Beverage Dispensers
Part Number 020004000 04/12
Safety Notices
! Warning
!
Caution
Important
!
Caution
Important
! Warning
As you work on Manitowoc equipment, be sure to pay
close attention to the safety notices in this manual.
Disregarding the notices may lead to serious injury and/
or damage to the equipment.
Throughout this manual, you will see the following types
of safety notices:
Text in a Warning box alerts you to a potential
personal injury situation. Be sure to read the
Warning statement before proceeding, and work
carefully.
Text in a Caution box alerts you to a situation in
which you could damage the equipment. Be sure to
read the Caution statement before proc eeding, and
work carefully.
Procedural Notices
As you work on Manitowoc equipment, be sure to read
the procedural notices in this manual. These notices
supply helpful information which may assist you as you
work.
Throughout this manual, you will see the following types
of procedural notices:
Read These Before Proceeding:
Proper installation, care and maintenance are
essential for maximum performance and troublefree operation of your Manitow oc equipment. Read
and understand this manual. It contains valuable
care and maintenance information. If you encounter
problems not covered by this manual, do not
proceed, contact Manitowoc Foodservice Group.
We will be happy to provide assistance.
Routine adjustments and maintenance procedures
outlined in this manual are not covered by the
warranty.
PERSONAL INJURY POTENTIAL
Do not operate equipment that has been misused,
abused, neglected, damaged, or altered/modified
from that of original manufactured specifications.
NOTE: SAVE THESE INSTRUCTIONS.
Text in an Important box provides you with
information that may help you perform a procedure
more efficiently. Disregarding this information will
not cause damage or injury, but it may slow you
down as you work.
NOTE: Text set off as a Note provides you with simple,
but useful, extra information about th e pr oce dur e yo u
are performing.
We reserve the right to make product improvements at any time.
Specifications and design are subject to change without notice.
Section 1
General Information
Read This Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Unit Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Model Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Serial Number Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Section 2
Installation Instructions
General System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Pre-installation Checklist. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Selecting Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Footprints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Grounding Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Unit Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Table of Contents (continued)
Placing Unit in the Operating Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
CEV30 Footprint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
CEV40 Footprint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Minimum Circuit Ampacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Minimum Circuit Amperage Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Refrigerant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Counter Sealing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Filling the water tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Refrigeration System Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Incoming Water Supply requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Connecting the Drain Pan Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Carbonator Tank Purge Tube Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Connecting Water & Syrup Supply Line(s) . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Premix Pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Plumbing Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
Carbonated/non-carbonated Conversion Instructions . . . . . . . . . . . . . . . . 2-17
CEV Bag-in-Box (BIB) Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
Install Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
ADA Key Pads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
Part Number 020004000 04/12
i
Section 3
Operation
Table of Contents (continued)
Clean Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
Component Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Sequence of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Unit Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Beverage Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Carbonated Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Syrup Delivery System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Back Room Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Figal System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Figal Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Racking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
B-I-B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Auto Bag Selectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Operation Checks and Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Electronic Ice and & Carbonation Control . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Section 4
Maintenance
Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Shipping, Storage and Relocation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Section 5
Before Calling for Service
Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Pump Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Daily Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Water Bath . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Cleaning Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Beverage System Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Bag-In-Box System Sanitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Figal Beverage System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Drink Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
ii Part Number 020004000 04/12
Section 1
!
Warning
General Information
Read This Manual
Manitowoc Beverage Equipment (MBE) developed this
manual as a reference guide for the owner/oper ator a nd
installer of this equipment. Please read this manual
before installation or operation of the machine. A
qualified service technician must perform inst allation and
start-up of this equipment, consult Section 5 within this
manual for service assistance.
If you cannot correct the service problem, call your MBE
Service Agent or Distributor. Always have your model
and serial number available when you call.
Your Service Agent ____________________________
Service Agent Telephone Number_________________
Your Local MBE Distributor ______________________
Distributor Telephone Number____________________
Model Number _______________________________
Serial Number ________________________________
Installation Date ______________________________
Unit Inspection
Model Numbers
This manual covers the following models:
Beverage Dispensers
CEVe-30, CEVe-40, CEVi-30, CEVi-40, CEVj-30
Accessories
If you are top mounting your dispenser with a cuber, you
will require a lid for the manual fill area at the top, front of
the dispenser.
If you ordered a dispenser and a cuber at the same time,
the manual fill lid was included with the unit. The manual
fill lid can be ordered from your local distributor.
Thoroughly inspect the unit upon delivery. Immediately
report any damage that occurred during tr ansportation to
the delivery carrier. Request a written inspection report
from a claims inspector to document any necessary
claim.
PERSONAL INJURY POTENTIAL
Do not operate equipment that has been misused,
abused, neglected, damaged, or altered/modified
from that of original manufactured specifications.
Part Number 020004000 04/12 1-1
General Information Section 1
Label
Serial Number Location
This number is required when requesting information
from your local distributor. The serial number is listed on
the SERIAL NUMBER DECAL affixed to the dispenser.
Serial Number Location
Warranty Information
Consult your local MBE Distributor for terms and
conditions of your warranty. Your warranty specifically
excludes all beverage valve brixing, general
adjustments, cleaning, accessories and related
servicing.
Your warranty card must be returned to MBE to activate
the warranty on this equipment. If a warranty card is not
returned, the warranty period can begin when the
equipment leaves the MBE factory.
No equipment may be returned to MBE without a written
Return Materials Authorization (RMA). Equipment
returned without an RMA will be refused at MBE’s dock
and returned to the sender at the sender’s expense.
Please contact your local MBE distributor for return
procedures.
1-2
Part Number 020004000 04/12
General System Overview
Important
90-
1800
60
100
CO
2
CO
2
CARBONATED WATER
NON-CARBONATED WATER
SYRUP
SYRUP
Carbonator
Tank
CO
2
Cylinder
Tap Water
Tap Water
Bag-In-Box
Syrup
Carton
BIB
Syrup Pump
Section 2
Installation Instructions
These instructions are provided to assist the qualified
installer. Contact your Manitowoc Beverage Equipment
Service Agent or call Manitowoc Beverage Equipment
for information regarding start-up service s.
Failure to follow these installation guidelines may
affect warranty coverage.
TO THE CARB TANK
Typical CEV Series Internal Carbonation Beverage Dispensing System
Typical CEV External Carbonation (Ambient) Beverage Dispensing System
Part Number 020004000 04/12 2-1
Installation Instructions Section 2
Pre-installation Checklist
When installing any system, first make sure the major components are available. Generally the major components
necessary for an installation are:
Pre-mix System:
CO
regulator set
2
Post Mix System:
CO2 regulator set
Product connectors for Figal tank
Gas connectors for Figal tank
Beverage dispenser
Beverage tubing
tank
CO
2
Figal beverage tanks
Stepless (Oetiker) clamps
Chain for CO
tank
2
Beverage dispenser
Beverage tubing
tank
CO
2
Carbonator
Stepless (Oetiker) clamps
Chain for CO
Figal system also:
Syrup connectors for Figal tank
tank
2
B-I-B System also:
B-I-B connectors
B-I-B regulator set
B-I-B rack
B-I-B syrup boxes
2-2
Gas connectors for Figal tank
Figal syrup tanks
Part Number 020004000 04/12
Section 2 Installation Instructions
Bulk Syrup System also:
Syrup connectors for Bulk tank
Gas connectors for Bulk tank
Bulk syrup tanks
Double Check:
Do you have enough space to install the
dispenser or a dispenser and top mounted
cuber?
Does top mounted cuber (if utilized) have a
minimum of 6 inches (15.3 cm) clearance on all
sides?
Also consider the location of the following items before installation:
Water line
Drain
Power outlet
Heating and air conditioning ducts
Is the countertop level?
Can the countertop support the weight of the
dispenser, or the dispenser/cuber combination
plus the weight of the stored ice?
Part Number 020004000 04/12 2-3
Installation Instructions Section 2
ABOVE: How to Remove the Bonnet
Selecting Locations
The CEV may be island-mounted or installed on a fr ont
or rear counter. Locate the CEV so the following
requirements are satisfied: CEV is for indoor use only
and must NOT be placed in an area where a water jet or
similar high pressure sprayer could be used.
1. CEV must be installed near a properly grounded
electrical outlet with proper electrical requirements
fused at proper amperage or circuit connected
through an equivalent HACR circuit breaker with
ELCB (GFCI). REFER TO UNIT NAMEPLATE FOR
THE REQUIRED POWER CIRCUIT OPERATING
VOLTAGE. HERTZ AND THE MINIMUM CIRCUIT
AMPACITY OF THE CEV. No other electrical
equipment should be connected to this circuit. ALL
ELECTRICAL WIRING MUST CONFORM TO
NATIONAL AND LOCAL ELECTRICAL CODES.
MAIN PLUG MUST BE ACCESSIBLE FOR
DISCONNECTION.
2. A minimum of 15-inches clearance must be
maintained above the CEV to the nearest
obstruction (shelf, cupboard, ceiling, etc.) and 4inches clearance between the back of the CEV and
the wall and 12-inches between each side and the
wall. CEV has a top air outlet and is to remain free of
all objects. Do not place anything on top of the CEV.
The rear grill of the CEV must be unobstructed to
allow air to enter the hood. This will also allow
access to the condenser filter for cleaning.
3. If a permanent drain is to be used place CEV close
to a permanent drain in order to route the drain pan
hose to the permanent drain. Water tank overflow
hose goes into the drain pan.
PLACING UNIT IN THE OPERATING POSITION
The CEV must be level horizontally from right to left and
front to rear. CEV inlet supply lines, power cord, and
drain pan hose must either be routed out of the CEV
base rear access hole, or through a hole cut in the
countertop under the CEV Unit. Proceed to applicable
installation procedure. Two plastic tubing brackets are
mounted under the CEV to hold the lines in place. The
rear access cover may be removed, turned and installed
to provide a brace to prevent the CEV from being
pushed flat against the wall.Dimensions
Island Mount
Place the CEV in location on the countertop flush with
the countertop edge. Mark CEV’s center line on the
edge of the countertop, then move the CEV to one side.
Starting at the center line mark on the edge of the
countertop, measure back 12-inches for the location of a
hole at least 4-inches to be cut into the countertop. Cut
at least a 4 inch hole in the countertop where indicated.
Place the CEV in position over the hole. Route the inlet
supply lines, power cord, carbonator tank purge tube
and drain pan hose down through the hole in the
countertop.Install the line outlet plug, provided with the
CEV in the base back access hole. The area around the
inlet supply lines at the flanged hole behind the front
access panel must be closed and sealed.
Counter Mount
Place the CEV in location on the countertop. Route CEV
inlet supply lines, power cord, carbonator tank purge
tube and drain pan hose out of the base back access
hole. Area around inlet supply lines at flanged hole
behind front access panel must be closed and sealed.
2-4
Part Number 020004000 04/12
Section 2 Installation Instructions
B
C
D
G
F
E
I
H
A
!
Caution
Counter Electric Dispenser Dimensions
* C = Valve height using Flomatic Valves.
MODEL A B C* D E F G H I
CEV-30 29.88"
(75.9 cm)
CEV-40 29.88"
(75.9 cm)
20.50"
(52.7 cm)
26.00"
(66.0 cm)
11.76"
(29.8 cm)
11.76"
(29.8 cm)
4.44"
(11.3 cm)
4.44"
(11.3 cm)
N/A N/A 25.75"
(65.4 cm)
N/A N/A 25.75"
(65.4 cm)
17.00"
(43.1 cm)
17.00"
(43.1 cm)
17.50"
(44.4 cm)
23.00"
(58.4 cm)
Cutting the countertop may decrease its strength.
Counter should be braced to support the dispenser
countertop weight plus ice storage capacity and
weight of icemaker , if applicable.
Part Number 020004000 04/12 2-5
Installation Instructions Section 2
!
Caution
Footprints
CEV30 FOOTPRINT
Cutting the countertop may decrease its strength.
Counter should be braced to support the dispenser
countertop weight plus ice storage capacity and
weight of icemaker , if applicable.
2-6
Part Number 020004000 04/12
Section 2 Installation Instructions
!
Caution
CEV40 FOOTPRINT
Cutting the countertop may decrease its strength.
Counter should be braced to support the dispenser
countertop weight plus ice storage capacity and
weight of icemaker , if applicable.
Part Number 020004000 04/12 2-7
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