Seiko 5J32A User Manual

Page 1
PARTS CATALOGUE / TECHNICAL GUIDE
Cal. 5J32A
PARTS CATALOGUE / TECHNICAL GUIDE (p. 1 – 22)
[SPECIFICATIONS]
Cal. No.
Item
Time indication 3 hands Hour and minute hands move at 5-second intervals.
Driving system • Step motor (Load compensated driving pulse type, 2 pieces)
Additional mechanism • Automatic generating system
Outside diameter ø26.4 mm
Casing diameter ø25.6 mm
Height 4.15 mm
• Energy depletion forewarning function
• Overcharge prevention function
•Electronic circuit reset switch
• Train wheel setting device
•Date calendar
• Instant setting device for date calendar
• Automatic power save function
• Manual power save function
• Time relay function
()
Second hand moves at 1-second intervals.
5J32A
(x 1.0)
Loss/gain Monthly rate at normal temperature range: less than 15 seconds
Regulation system
Measuring gate by quartz tester Use 10-second gate.
Power supply
Electricity Storage Unit (E.S. Unit)
Operating voltage range 0.45 V ~ 2.5 V
Duration of charge
Jewels 13 jewels
Nil
Automatic generating systemPower generator
Titanium lithium ion rechargeable battery
Validity of time relay function : Approx. 4 years (Full charge)
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REMARKS ON REPAIRING CAL. 5J32A
Cal. 5J32A is an epoch-making model of SEIKO’s revolutionary KINETIC watches, just like 5J21A/5J22A. It is equipped with innovative functions that have introduced a completely new concept into the KINETIC technology SEIKO has cultivated in its long years of precision product manufacturing. In repairing Cal. 5J32A, therefore, you are requested to have the full knowledge of its functions and strictly observe the repairing and checking instructions provided in this guide so that the watch will be repaired securely.
FEATURES OF CAL. 5J32A
Cal. 5J32A features the power save function that automatically stops the hands from moving if the watch is left untouched for a certain period of time. When you decide to use it again, swinging the watch several times will activate the time relay function, which starts the hands moving quickly to indicate the correct time and resume the normal operation. In this way, Cal. 5J32A conserves the stored electrical energy by stopping the hands while it is not in use, and, at the same time, it completely eliminates the cumbersome time setting procedure when it is used again.
Thanks to this innovative mechanism, the duration of charge has increased enormously.
1. POWER SAVE FUNCTION
· While the watch is not in use, the hands stop automatically to minimize the electrical energy consumed. This is called “the power save function”. Though the hands stop, the built-in IC continues to compute the time, keeping the watch ready for the next use.
· The power save function can be activated either automatically or manually.
The automatic power save function
· If the watch is left untouched for approximately 72 hours, the power save function is automatically activated.
The manual power save function
· The power save function can be activated whenever you decide no to use the watch for a long time.
· By pulling out the crown to the first click and pushing it in to the normal position within one second,
the power save function is activated manually.
Notes:
* Do not pull out the crown to the second click while the power save function is in operation. Otherwise,
it is turned off, and the time retained inside the watch will be erased.
* While the second hand is moving at two-second intervals, the power save function cannot be activated
manually.
2. TIME RELAY FUNCTION
· While the power saving function is working, the built-in IC continues to compute the time though the hands stop. As the watch detects a certain amount of electricity generated by swinging it, the hands are automatically adjusted to the time retained inside the watch, resuming the normal operation. This is called the “time relay function”. As it is activated, the hour and minute hands are adjusted first, then, followed by the second hand.
· By only swinging the watch for 2 to 3 seconds, the time relay function will be activated.
Notes:
* The time relay function will not adjust the date. If you find the date incorrect after it is activated, it is
necessary to adjust the date manually to the current date.
* The accuracy of the time computation by the built-in IC is equivalent to that of conventional quartz
watches. If the power save function has been in operation for a long term before the time relay function is activated, the time indicated by the hands may include a certain amount of time loss or gain that has accumulated during that time.
3. DURATION OF CHARGE
· The duration of charge varies depending on the power reserve stored inside the watch. If the watch is fully charged, the power save function will keep it operating for about four years.
Note: If the power reserve is depleted completely while the power save function is in operation, the time
relay function may not be activated by swinging the watch. Instead, the second hand starts moving at two-second intervals.
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PARTS CATALOGUE
Cal. 5J32A
Disassembling procedures Figs. : 1 61
Reassembling procedures Figs. : 61 1
➔ ➔
Lubricating: Types of oil Oil quantity
Moebius A Normal quantity
Moebius F Liberal quantity
SEIKO Watch Oil S-6
Remarks on removing the winding stem
To remove the winding stem when taking out the movement from the case or while disassembling the parts during repair work, be sure to pull out the crown to the first click, and then, remove the winding stem while pushing the setting lever.
Note: If the winding stem is removed with
the crown at the normal position, it may not be put back in place.
1 Hour, minute and
second hands
2 Dial
3 0012 354
Date dial guard screw
4 0353 558
Hour wheel guard spring
5 0808 557
Date dial guard
0012 354
• Date dial guard screw (2 pcs.)
• Rechargeable battery clamp screw (2 pcs.)
•Circuit block cover A screw (4 pcs.)
• Circuit block cover C screw (2 pcs.)
• Circuit block cover B screw (2 pcs.)
• Train wheel bridge screw (2 pcs.)
• Setting lever spring screw (1 pc.)
0022 490
• Oscillating weight screw (1 pc.)
6 0737 557
Day-date corrector wheel
7 0962 558
Second intermediate wheel for calendar corrector
8 Date dial
9 0802 557
Date driving wheel
10 0817 558
Intermediate date driving wheel
11 0817 557
Intermediate hour wheel
12 0353 557
Date driving wheel spring
13 0271 558
Hour wheel
Please see the remarks on the following pages.
Lubricating of some parts is shown in “II. REMARKS ON DISASSEMBLING AND REASSEMBLING”.
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PARTS CATALOGUE
Cal. 5J32A
14 0022 490
Oscillating weight screw
15 0500 537
Oscillating weight
16 0012 354
Rechargeable battery clamp screw
17 4225 522
Rechargeable battery clamp
18 4216 524
Insulator for rechargeable battery
19 3023 24X
Rechargeable battery unit
20 0012 354
Circuit block cover A screw
21 4457 804
Circuit block cover A
22 4457 774
Circuit block cover D
23 0012 354
Circuit block cover C screw
24 4457 773
Circuit block cover C
25 0012 354
Circuit block cover B screw
26 4457 772
Circuit block cover B
27 0198 557
Oscillating weight bridge
28 4000 516
Circuit block
Please see the remarks on the following pages.
Lubricating of some parts is shown in “II. REMARKS ON DISASSEMBLING AND REASSEMBLING”.
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PARTS CATALOGUE
Cal. 5J32A
29 1002 557
Intermediate wheel for generating rotor
30 0012 354
Train wheel bridge screw
31 0125 556
Train wheel bridge
32 4146 522
Generating rotor
33 4002 525
Generating coil block
34 0240 556
Second wheel and pinion
35 0317 557
Intermediate second wheel
36 0241 556
Fourth wheel and pinion
37 0231 556
Third wheel and pinion
38 4146 521
Second rotor
39 4146 523
Hour and minute rotor
40 0281 552
Setting wheel
41 0766 553
Intermediate minute wheel
42 0261 553
Minute wheel and pinion
43 4283 557
Spacer for center wheel and pinion
44 0221 556
Center wheel and pinion
45 4002 524
Second coil block
46 4002 523
Hour and minute coil block
47 4271 522
Rechargeable battery connection (+)
Please see the remarks on the following pages.
Lubricating of some parts is shown in “II. REMARKS ON DISASSEMBLING AND REASSEMBLING”.
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PARTS CATALOGUE
Cal. 5J32A
48 0012 354
Setting lever spring screw
49 0388 557
Setting lever spring
50 0383 557
Setting lever
51 0384 557
Yoke
52 0391 557
Train wheel setting lever
53 4239 524
Generating stator
54 4239 523
Second stator
55 4239 522
Hour and minute stator
56 Winding stem
57 0282 523
Clutch wheel
58 0962 557
First intermediate wheel for calendar corrector
59 0027 369
Power saving switch lead pin
60 4408 524
Circuit block spacer
61 0100 556
Main plate
Please see the remarks on the following pages.
Lubricating of some parts is shown in “II. REMARKS ON DISASSEMBLING AND REASSEMBLING”.
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PARTS CATALOGUE
Identification of circuit block
In order to distinguish 5J32 circuit block from 5J21/5J22 circuit blocks, refer to "Identification of 5J series circuit blocks" on page 22.
Remarks:
8 Date dial
Cal. 5J32A
Part code
0878 942
0878 943
The type of date dial is determined based on the design of cases. (The table above does not cover all the date dial available.) Check the case number and refer to “SEIKO Casing Parts Catalogue” or "Watch Parts Catalogue CD­ROM" to choose a corresponding date dial.
56 Winding stem 0351 557
The type of winding stem is determined based on the design of cases. Check the case number and refer to “SEIKO Casing Parts Catalogue” or "Watch Parts Catalogue CD-
ROM" to choose a corresponding winding stem.
Position of crown
3 o’clock
3 o’clock
Position of
calendar frame
3 o’clock
Color of figure
White Black
Black White3 o’clock
Color of
background
TECHNICAL GUIDE
The explanation here is only for the particular points of Cal. 5J32A.
For the repairing, checking and measuring procedures, refer to the “TECHNICAL GUIDE, GENERAL
INSTRUCTIONS”.
Cal. 5J32A
I. STRUCTURE OF THE CIRCUIT BLOCK
Automatic generating
input terminal
Input terminal (+)
Input terminal (–)
Hour and minute coil output terminal
C-MOS-IC
Crystal unit
Second coil output terminal
Hour and minute coil detection terminal
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TECHNICAL GUIDE
II. REMARKS ON DISASSEMBLING AND REASSEMBLING
For disassembling and reassembling, be sure to use the universal movement holder.
1 Hands
In case of conventional quartz movements, the hands should be installed immediately after the date changes by turning the crown. Cal. 5J32A uses a new calendar mechanism that changes without perceptible clicks, and therefore, the procedure below should be followed to install the hands.
How to install
1. Pull out the crown to the second click, and turn it counterclockwise.
2. Check if the date numeral moves in the calendar frame. When it starts to move, turn the crown slowly, and stop turning it when the numeral stops moving.
3. Install the hour hand exactly at the 12 o’clock position.
4. Install the minute and second hands in the same manner as you would do for a conventional quartz movement.
Cal. 5J32A
4 Hour wheel guard spring
Setting position
Refer to the illustration at right.
Note: Handle the hour wheel guard spring
carefully lest its spring portion should be deformed.
5 Date dial guard
· “A” portion in the illustration at right has elasticity and is made tight in order to be set to the guide tube. Make sure that “A” portion is set securely in position.
· Hook the spring portion “B” of the date dial guard to the tube as shown in the illustration at right.
Hour wheel
guard spring
Guide tube
“A” portion
Tube
Spring portion “B”
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TECHNICAL GUIDE
Cal. 5J32A
6 Day-date corrector wheel
Before setting the day-date corrector wheel, check the yoke through the tracking hole of the movement. Set the wheel in such a manner that its pivot portion passes through the shaded portion in the illustration at right.
7 Second intermediate wheel for calendar corrector
Set the second intermediate wheel for calendar corrector in the direction as shown in the illustration at right, taking care not to set it upside down.
8 Date dial
Check that the date dial engages securely with the gear of the date driving wheel as shown in the illustration at right.
Please insert the pivot of the day-date corrector wheel here.
Yoke
Tracking hole of the movement
Dial side
Main plate side
Date driving wheel
Intermediate date
driving wheel
9 Date driving wheel
Dial side
Set the date driving wheel in the direction as shown in the illustration at right. Make sure that its longer pivot faces the movement side.
Main plate side
How to install
1. Apply the spring portion of the date driving wheel spring to the lower pivot of the date driving wheel, and then, slide the date driving wheel in the direction of the arrow in the illustration.
2. Slide the date driving wheel until its gear engages securely with the circumference of the intermediate date driving wheel.
Intermediate date
driving wheel
Date driving wheel spring
Date dial
Date driving wheel
Complete setting position
Note: When setting the date driving wheel spring, take utmost care not to deform its shape.
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TECHNICAL GUIDE
Cal. 5J32A
14 Oscillating weight screw
· Before tightening the oscillating weight screw, check that the gear of the oscillating weight wheel securely engages with the pinion of the intermediate wheel for generating rotor (“A” portion in the illustration).
· Tighten the oscillating weight screw firmly, applying more force than usual. If the oscillating weight screw becomes loose, electricity generation will be defective.
15 Oscillating weight
Lubricating
Lubricate the ball-bearing of the oscillating
weight as shown in the illustration at right.
Note: Be sure to lubricate at the position and
in the quantity specified in the illustration.
19 Rechargeable battery unit
Oscillating weight screw
“A” portion
How to remove
Insert the tip of the tweezers into the “A”
portion gap in the illustration, and pry up the rechargeable battery unit to remove it.
How to install
Set the minus lead terminal to the guide post
“B” in the illustration, push “C” portion down vertically so that the rechargeable battery unit is well seated in position.
Notes:
* Take utmost care not to short-circuit the (+) and (–) terminals, as this will deteriorate the battery unit. * Never clean the rechargeable battery unit, as it is an electronic part containing an IC.
20 Circuit block cover A screw
Before tightening the circuit block cover A screw, check that the pivots of the generating rotor and intermediate wheel for generating rotor, “A” and “B” portions in the illustration, respectively, are securely set to the oscillating weight bridge.
“B” portion
Minus lead terminal
“A” portion
“B” portion
“C” portion
10
“A” portion
Lubricating: : Moebius A
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TECHNICAL GUIDE
27 Oscillating weight bridge
29 Intermediate wheel for generating rotor
32 Generating rotor
· Lubricate the ball-bearing of the oscillating weight bridge as shown below before reassembling it to the main plate.
· Lubricate the upper and lower pivots and other portions of the generating rotor and intermediate wheel for generating rotor as shown in the illustration.
Cal. 5J32A
Oscillating weight bridge Intermediate wheel for generating rotor
Note: Be sure to observe the position, type of oil and quantity of the lubrication specified in the
illustration.
28 Circuit block
The portions indicated by the arrows in the illustration have elasticity and are made tight for the guide tubes to which they are set. After setting the circuit block, press down those portions to make sure that it is well seated.
34 Second wheel and pinion
35 Intermediate second wheel
Intermediate wheel for generating rotor
Generating
rotor
36 Fourth wheel and pinion
37 Third wheel and pinion
38 Second rotor
39 Hour and minute rotor
40 Setting wheel
41 Intermediate minute wheel
42 Minute wheel and pinion
For the discrimination and setting position of these parts, refer to the table on the next page.
Lubricating: : Moebius A
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TECHNICAL GUIDE
Cal. 5J32A
38 Second rotor
39 Hour and minute rotor
35 Intermediate second wheel
36 Fourth wheel and pinion 37 Third wheel and pinion
40 Setting wheel
34 Second wheel and pinion
42 Minute wheel and pinion
41 Intermediate minute wheel
Case back side
Main plate side
Note: Do not set the intermediate
minute wheel upside down.
Lubricating
For the lubrication of these parts, refer to the illustrations below.
Note: Be sure to observe the position, type of oil and quantity of lubrication specified in the illustration.
Setting wheel
Intermediate
minute wheel
Minute wheel and pinion
Third wheel
and pinion
Fourth wheel
and pinion
Hour and
minute rotor
12
Center wheel and pinion
Lubricating: : Moebius A : Moebius F
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TECHNICAL GUIDE
Cal. 5J32A
Second
rotor
Intermediate
second wheel
Second wheel
and pinion
43 Spacer for center wheel and pinion
Setting position
See the illustration at right.
How to install
“A” and “B” portions have elasticity and are made tight for the guide tubes to which they are set. After setting the spacer for center wheel and pinion, press down those portions so that it is well seated in position.
Notes:
* Lubricate the minute wheel and pinion before
reassembling it to the train wheel bridge. When lubricating it, take care not to stain the pinion with oil.
* Do not lubricate the lower pivots of the third wheel and
pinion and intermediate second wheel excessively. Be sure to observe the specified quantity.
Note: Take utmost care not to deform or
damage the portion that makes contact with the center wheel and pinion.
48 Setting lever spring screw
49 Setting lever spring
How to install
· Check that the setting lever spring is
securely set in position before tightening the setting lever spring screw.
· Then, gently bend the spring portion of
the setting lever spring so that it catches the tube of the setting lever.
Note: Take care not to bend the spring
portion more than necessary.
Lubricating
See the illustration at right.
“A” portion “B” portion
Setting lever spring
Setting lever spring screw
Tube of the setting lever
Lubricating: : Moebius A : Moebius F : SEIKO Watch Oil S-6
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TECHNICAL GUIDE
50 Setting lever
51 Yoke
Cal. 5J32A
“A” portion
52 Train wheel setting lever
Make sure that the spring portion of the yoke (“A” in the illustration) makes secure contact with the pin.
Note: If a defective contact occurs between
the spring portion of the yoke and the pin, the manual power save function may not be activated.
Lubricating
See the illustration at right.
When installing the setting lever, insert the
tube on its underside properly into the long slot of the train wheel setting lever (“B” in the illustration). To facilitate the setting procedure, push the train wheel setting lever in the direction of the arrow in the illustration before installing the setting lever.
Yoke
Setting lever
Clutch wheel
“B” portion
Train wheel setting lever
59 Power saving switch lead pin
Do not remove the power saving switch lead pin except when necessary.
When installing the power saving switch lead pin, press it in securely to the circuit block spacer.
Note: If the power saving switch is not securely fixed
to the circuit block spacer or if it comes off, the manual power save function may not be activated.
60 Circuit block spacer
“a”, “b”, “c” and “d” portions in the illustration have elasticity and are made tight for the tubes of the movement to which they are set. After setting the circuit block spacer, press down these portions so that it is well seated in position.
When pressing in “a” portion, press down only the portion indicated by the arrow in the enlarged view.
Note: Take care not to damage the shaded
portion, as this will prevent the smooth movement of the setting lever spring.
Circuit block spacer
d
Power saving switch lead pin
Make sure that there is no gap.
a
Enlarged view of “a” portion
c
b
14
Lubricating: : Moebius A
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TECHNICAL GUIDE
III. VALUE CHECKING AND ADJUSTMENT
Coil block resistance
Second coil block : 2.00 K ~ 2.45 K Hour and minute coil block :
Coil for driving hands : 1.00 K ~ 1.20 K Coil for detecting generation : 280 Ω ~ 360 Ω
Note: Measure the coil block resistance after installing each coil block to the movement, checking that
stable measurements may be obtained.
* The motor driving the hour and minute hands uses a special driving system so that they move quickly
to indicate the current time immediately after the time relay function is activated. The hour and minute coil block has two layers of coils, one for driving hands and the other for detecting generation, and it is necessary to measure the resistance of each layer of coil.
The illustration below shows the patterns to which the probes of the tester should be applied to measure the resistance of the respective coils.
Patterns for checking the coil for driving hands
A B
a
Patterns for checking the coil for detecting generation
b
Cal. 5J32A
Checking for leakage between coil for driving hands and coil for detecting generation
* If the hour and minute hands do not move properly when the time relay function is activated, that is, if
they remain stopped or will not move smoothly, check for the leakage between coil for driving hands and coil for detecting generation. This checking is required only if such a problem is found.
If leakage is detected, replace the hour and minute coil block with a new one.
How to check the leakage
1. Make the tester ready for measuring the resistance.
2. Apply the probes of the tester to 1 “A” and “a”, 2 “A” and “b”, 3 “B” and “a”, and 4 “B” and “b”, respectively, to measure the resistance.
3. If the four measurements obtained are all infinitely great, that is, if the resistance was unable to be measured for all the four cases, there is no leakage between coil for driving hands and coil for detecting generation. As a guideline, there is a leakage if measurements of less than 2 KΩ were obtained.
Generating coil block resistance
340 ~ 440
Note: Measure the generating coil block resistance after installing it to the movement, checking that
stable measurements are obtained.
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TECHNICAL GUIDE
Current consumption
For the whole movement (while the hands are moving): Less than 0.70 µA (with 1.55 V supplied from a battery) For the circuit block alone : Less than 0.13 µA (with 1.55 V supplied from a battery)
* The current consumption for the circuit block alone is approximately equivalent to that obtained while
the power save function is in operation. If the duration of charge is shorter than normal while the watch is left untouched, it is necessary to measure the current consumption while the power save function is in operation. In that case, however, measure the current consumption for the circuit block alone instead to decide if the watch is defective or not.
How to measure the current consumption for the whole movement (while the hands are moving)
1. Disassemble unnecessary parts to make the movement ready for the measurement. Follow the disassembling procedure illustrated in this manual until you remove the rechargeable
battery unit, and then, reassemble the oscillating weight. As a result, the rechargeable battery unit, insulator for rechargeable battery and rechargeable battery clamp are removed from the movement.
2. Apply the minus terminal to “a” portion in the illustration and plus terminal to the circuit block cover A, respectively.
Cal. 5J32A
“a” portion
Circuit block cover A
3. For a few seconds after the probes of the tester are applied to the movement, the IC is in the quick start mode, and current consumption cannot be measured properly. To switch the IC from the quick start to the normal hand movement mode, move the oscillating weight from side to side continuously for more than three seconds with the tester connected to the movement. The IC will detect the electricity generation and will be switched to the normal hand movement mode.
Note: When moving the oscillating weight from side to side, take care lest the minus terminal of the
tester touches the oscillating weight.
Oscillating weight
16
4. After checking that the IC has been switched to the normal hand movement mode and a stable
measurement can be obtained, read the measurement.
If the measurement value remains high or unstable, repeat step “3” above.
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TECHNICAL GUIDE
Notes:
* Light may increase the current consumption, resulting in an inaccurate measurement. If the current
consumption exceeds the standard value, protect the movement from light with a black cloth or the like after following step “3” above, and make a measurement again.
* When the current consumption for the whole movement exceeds the standard value while the current
consumption for the circuit block alone is within the standard value range, a driving pulse may be generated to compensate for the heavy load applied on the gear train, etc. In that case, overhaul and clean the movement parts, and then, measure the current consumption for the whole movement again.
How to measure the current consumption for the circuit block alone
1. Connect the tester to the circuit block as shown in the illustration.
Cal. 5J32A
“A” portion
2. With the tester connected to the circuit block, short-circuit “A” portion in the illustration and the input pattern (–) with a conductive tweezers for approximately 1 second. The IC will be switched from the quick start to the normal hand movement mode.
3. Checking that a stable measurement is obtained, read the current consumption.
Notes:
* The current consumption measurement for the circuit block alone is particularly susceptible to light,
and a value higher than the actual measurement may be obtained if the circuit block is exposed to light. Protect the circuit from light with a black cloth or the like after following step “2” above, and then, measure the current consumption.
* If the current consumption for the circuit block alone exceeds the standard value, the duration of the
charge will be shorter than specified. In that case, replace the circuit block with a new one.
Checking the automatic generating system
1. Apply the probes of the tester as shown in the illustration, and measure the voltage of the rechargeable battery. The obtained voltage is called the “initial voltage”.
Notes:
* When applying the minus probe of the tester to
the rechargeable battery, take care not to short­circuit the lead terminal (–) and the rechargeable battery clamp.
* If a short-circuit has occurred, leave the watch
untouched for more than ten minutes, and measure the voltage again, checking that a stable measurement is obtained.
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TECHNICAL GUIDE
2. Close the case back tentatively, and swing the watch from side to side 200 times at a rate of 2 to 3 swings a second, making an arc of approximately 20 cm.
3. Within 3 minutes after swinging the watch, measure the voltage of the rechargeable battery in the same manner as in step “1” above.
4. Refer to the table below, and decide whether the automatic generating system is normal or defective.
[ Initial voltage and guidelines of normal/defective decision ]
Initial voltage Guidelines of normal/defective decision
Cal. 5J32A
0.45 V ~ 1.0 V
1.01 V ~ 1.2 V
* The guidelines specified in the above table apply only when the initial voltage is within the range
between 0.45 V and 1.2 V.
* The amount of electricity generated by swinging the watch varies depending on the manner in which
you swing it, such the rate of swinging and the size of the swinging arc. Please note, therefore, that checking through the procedure above provides only the guideline of normal/defective decision.
[ For your information ]
1. Number of swings and power reserve
· When the power reserve in the rechargeable battery is depleted and the watch stops completely,
swinging it approximately 500 times at a rate of 2 to 3 times a second will start the second hand moving at normal one-second intervals instead of two-second intervals. If the second hand still moves at two-second intervals after 500 swings, swing the watch further until it moves at one­second intervals.
· While the second hand is moving at one-second intervals, approximately 200 swings will reserve
up to one day of power.
2. The number of days over which the watch is worn and power reserve
· Wearing the watch continuously for 12 hours will accumulate approximately one and a half
additional days of power reserve. If you wear the watch every day for 12 hours over a period of a week, approximately 10 days of power
reserve will be secured in the rechargeable battery. While the power saving function is in operation and the hands are stopped, this amount of power reserve will keep the watch operating for approximately 2 months.
After charging, the voltage of rechargeable battery has increased 0.1 V or more from the initial voltage.
After charging, the voltage of rechargeable battery has increased 0.05 V or more from the initial voltage.
18
Checking the manual power save and time relay functions
Cal. 5J32A is equipped with the automatic and the manual power save functions to conserve the stored energy and the time relay function to start the hands moving to indicate the current time as the power save function is canceled.
The checking procedure below can be performed only while the watch is operating. If the watch
Note:
stops completely, swing the watch until the second hand starts moving at one-second intervals. Swing it further more than 200 times, and then, proceed to the checking procedure.
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TECHNICAL GUIDE
Checking procedure
1. Adjust the time of the watch to a base time indicated by another watch.
2. Pull out the crown to the first click and push it back in to the normal position within one second. The manual power save function is activated, and the second hand stops moving.
Notes:
* Take care not to pull out the crown all the way
to the second click.
* If this happens by mistake, resume the checking
procedure from step “1”.
3. Leave the watch untouched for more than one minute, making sure that the power save function is in operation.
4. Swing the watch continuously for 2 to 3 seconds. The watch detects the generation of electricity, and the hands move to indicate the current time.
5. If the time indicated by the watch is identical with the base time used in step “1”, the manual power save and time relay functions are normal.
Cal. 5J32A
Normal position
First click
(Pull out the crown and push it back within one second.)
Note: If the power save function has been in operation for a long term before the time relay function
is activated, the time indicated by the watch and the base time may differ slightly though the watch is normal. This is because the two watches are different in time accuracy and different amounts of time loss or gain have accumulated during that time.
IV. TROUBLESHOOTING GUIDE
The following are the tips on repairing Cal. 5J32A, which you will find helpful in working on the watch.
Important functions characteristic of Cal. 5J32A
1) The power save function is activated after the watch is left untouched for approximately 72 hours.
2) The manual power save function is activated by pulling out the crown to the first click and pushing it in to the normal position within one second.
3) While the second hand is moving at two-second intervals, the power save function cannot be activated either automatically or manually.
4) If the crown is pulled out to the second click while the power save function is in operation, the time computed by the built-in IC will be canceled, thus disabling the time relay function.
5) The built-in IC does not compute the date, and the time relay function will not adjust the date. If the power save function has been active for more than one day before the time relay function is activated, it is necessary to adjust the date to the current date.
6) The accuracy of the time computed by the built-in IC while the power save function is in operation is equivalent to that of conventional quartz watches. If the power save function has been active for a long term before the time relay function is activated, the time indicated by the hands may include a certain amount of time loss or gain that has accumulated during that time.
7) If the power reserve is depleted while the power save function is in operation, the time relay function may not be activated by swinging the watch, Instead, the second hand starts moving at two-second intervals.
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TECHNICAL GUIDE
Problems, causes and methods of repair
Cal. 5J32A
Problems Methods of repair and checking
The quickness of the hand movement after the activation of the time relay function has reduced a little.
The oscillating weight rotates at an abnormally high rate, and no charging is made.
The oscillating weight will not rotate.
The current consump­tion for the whole of the movement exceeds the standard value.
Possible causes
1) The coil for detecting generation of the hour and minute coil block is broken.
1) The coil of the generating coil block is broken.
2) The pivot of the generating rotor is broken. (The pinion of the generating rotor and the gear of the intermediate wheel for generating rotor are out of mesh.)
weight and the pinion of the intermediate wheel for generating rotor are out of mesh.
2) The pivot of the generating rotor is broken. (The pinion of the generating rotor and the gear of the intermediate wheel for generating rotor engage with each other.)
made, the IC is still in the quick start mode. (When the current consumption measures about 200 µA, it is likely that the IC is in the quick start mode.)
2) The load applied on the gear train, etc. has increased, and the driving pulse to compen­sate it has been generated.
1) Check the resistance of the coil for detecting generation. Replace the hour and minute coil block if the coil is broken.
1) Check the resistance of the generating coil block. Replace the generating coil block if the coil is broken.
2) Remove the broken piece of the generating rotor, and replace and lubricate the generating rotor. (Overhaul and clean if necessary.)
1) If the gear of the oscillating weight and the pinion of the intermediate wheel for generating rotor are intact, reassemble them to the movement.
2) Remove the broken piece of the generating rotor, and replace and lubricate the generating rotor. (Overhaul and clean if necessary.)
1) After connecting the tester, move the oscillating weight more quickly for a longer period of time, and then, make the measurement again.
2) If the current consumption for the circuit block alone is within the standard value range, overhaul and clean the movement parts, and then, make the measurement again.
See the
page below.
Page 15
Page 15
Page 11
Page 101) The gear of the oscillating
Page 11
Page 161) When the measurement is
Page 17
20
The current consump­tion for the circuit block alone exceeds the standard value.
The manual power save function cannot be activated.
movement is affecting the measurement.
2) When the measurement is made, the IC is still in the quick start mode. (When the current consumption measures about 200 µA, it is likely that the IC is in the quick start mode.)
3) The IC is out of order.
forewarning function is in operation.
2) The power save switch lead pin is not in contact with the yoke.
3) The yoke and the movement do not conduct electricity.
1) Shut out the light, and make the measurement again.
2) Switch the IC to the normal mode, and make the measurement again.
3) Replace the circuit block.
1) Swing the watch until the second hand moves at one-second intervals, and then, check if the manual power save function is activated.
2) Check if the power save switch lead pin is set in position. Check if the yoke functions properly.
3) Check if the spring portion of the yoke catches the pin of the movement while making contact with it.
Page 171) The light from outside the
Page 17
Page 181) The energy depletion
Page 14
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TECHNICAL GUIDE
Cal. 5J32A
Problems Methods of repair and checkingPossible causes
Swinging the watch while the power save function is active will not activate the time relay function. (Swinging the watch starts the second hand moving at two­second intervals.)
Swinging the watch while the power save function is active will not activate the time relay function. (Swinging the watch will not start the second hand moving at all.)
After the time relay function is activated, the hands do not make the quick movement smoothly, or the hands indicate a time that differs greatly from the correct time.
The date numeral does not appear in the center of the calendar frame.
rechargeable battery has been depleted while the power save function is in operation.
1) There is electric leakage inside the hour and minute coil block.
1) There is electric leakage inside the hour and minute coil block.
1) As the date driving wheel spring is deformed, the date driving wheel does not contact with the intermediate date driving wheel, thus making the date driving wheel turn irregularly.
1) Swing the watch until the second hand moves at one-second intervals, and activate the power save function manually to check if the time relay function can be activated.
1) Check for leakage of the hour and minute coil block. Replace the part if leakage is detected.
1) Check for leakage of the hour and minute coil block. Replace the part if leakage is detected.
1) Correct the deformation of the date driving wheel spring. Replace the date driving wheel if it is deformed to the extent that the correction is impossible.
See the
page below.
Page 181) The energy stored in the
Page 15
Page 15
Page 9
* For the troubleshooting of such defects as conventional quartz watches have in common, refer to the
“TECHNICAL GUIDE, GENERAL INSTRUCTIONS”.
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Interchangeability among the new 5J32 parts and existing 5JCAL. series parts
Cal. 5J32A
Part name Part code
Train wheel
bridge
Minute wheel
and pinion
Clutch wheel
Circuit block
spacer
Main plate
0125556
0125557
0261553
0261552
0282523
0282522
4408524
4408521
4408523
0100556
0100557
0100558
CAL.
5J225J32
5J21
* Dedicated part code
for 5J21 only
* Dedicated part code
for 5J21 only
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Identification of 5J series circuit blocks
Cal. 5J32A
CAL.
Part code
External
appearance
4000516
4000679
5J215J225J32
4000689
**
* Some circuit blocks have a
hole shown in dotted line.
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2002-4
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