Seiko 5d88A Technical Manual

PARTS LIST / TECHNICAL GUIDE
KINETIC DIRECT DRIVE Cal. 5D88A
[SPECIFICATIONS]
5D88A
Driving system Step motor 2 pieces
Additional functions
• Direct drive indicator
• Energy depletion forewarning function
• Overcharge prevention function
• Electronic circuit reset function
• Second hand stop function
• Date correction function
• Moon phase display func tion
Crown operation
Normal position
Free
1st click position
Day set ting ( clockwise), Date setting (counterclock wise)
2nd click position
Time setting, hand position adjustment, reset ting the circuit
Loss/gain
Monthly rate: less than 15 seconds (worn on the wrist at temperature range between 5 to 35 ºC)
Regulation system Nil
Measuring gate by quartz tester
10-second gate
Current consumption
Movement: less than 0.65
μA
Circuit block : nil Circuit block for calendar: less than 0.40 μA
Coil resistance
4002535 1 piece:1.90K Ω - 2.15KΩ Coil block for hour,minute, and second hand
4002540 1 piece :0.585KΩ - 0.645KΩ Generating coil block
4002529 1 piece:1.25KΩ - 1.50KΩ Power reserve coil block
Power supply
Power generator
Automatic generating system + Manual winding power generating system
Rechargeable battery
MT920 Manganese titanium lithium rechargeable battery
Operating voltage range
1.05V - 2.50V
Maximum continuous operating time
Approximately 1 month after the watch is fully charged
Number of jewels 12 jewels
• 3 hands (Hour, Minute and Second hands) , 24-hour hand
• Calendar (Date dial, Day dial, Moon phase)
Cal. No.
Item
Movement
• Casing diameter:
Ø 28.0 mm
• Diameter Outside: Ø 30.0 mm Height : 6.52 mm
BEFORE STARTING REPAIR WORK ON CAL. 5D88A
2/51
SEIKO Kinetic Direct Drive Cal. 5D88 is an embodiment of the SEIKO’s ‘emotional technology’. The watch features new functions but the knowledge of repairing the existing KINETIC series will be helpful.
To repair the Cal. 5D88, therefore, you are requested to have the full knowledge of its functions and strictly observe the repairing and checking instructions provided in this guide so that the watch will be correctly repaired.
FEATURES
1. DISPLAY AND HOW TO USE
The Cal. 5D88 is a KINETIC watch equipped with two winding functions and two indicator functions.
l
Two winding functions
As in all existing Kinetic calibers, the wearer automatically generates the electrical energy by her/his wrist movement. With Kinetic Direct Drive, however, the wearer can also generate energy by winding the crown.
l
Tw
o indicator functions
Kinetic Direct Drive shows not only the power held in reserve but also the level of power generation when the wearer hand-winds the crown. The wearer can see and feel, in real time, the direct transfer of power from his or her winding of the crown to the reserve.
15
10
5
0
02
15
25
29
1
2
2
First click position: Date and day setting
Second click position: Time setting
Hour hand
Direct drive indicator hand (for indicating amount of power reserved, power generation status and amount of generated power)
Date hand
Day hand
Minute hand
Normal position: Electric power generation by manual winding
Second hand
Button (moon phase setting / resetting the built-in IC)
CROWN
24-hour hand
Moon phase display
BEFORE STARTING REPAIR WORK ON CAL. 5D88A
3/ 51
Crown position
Functions by crown operation Functions by button operation
Normal • Electric power generation
by manual winding
Clock wise turn:
charging the watch by manual winding
Counterclockwise turn: No function
First click • Calendar setting
Clock wise turn:
day setting
Counterclockwise turn:
date setting
Manual 0 position alignment of the direct drive indicator hand
The watch automatically corrects the position of the direct drive indicator hand once ever y 24 hours. While
correcting its position, the direct drive indicator hand automatically moves, but it is not a malfunction.
How to manually correct the position of the direct drive indicator hand
• The position of the direct drive indicator hand can be
also corrected by hand.
1. Pull out the crown to the first click.
2. Press the button located at the 10 o’clock position for 2 seconds or more.
By doing this, the direct drive indicator hand returns
to the standby position.
3. Press the button at the 10 o’clock position to set the
position of the direct drive indicator hand pointing
exactly to the 0 position.
15
10
5
0
02
15
25
2 9
1
2 2
With each pressing of the button, the direct drive indicator hand moves up the scale by one increment. By pressing the button, adjustment can be made upto the second increment. At the third pressing of the button, the direct drive indicator hand returns to the standby position. Repeat the procedures until the direct drive indicator hand is correctly aligned to the 0 position.
How to set the Moon Phase
• The moon phase represents the period from the time
when the last new moon occurred to noon of the current day in day increments.
• The period between new moons is called a “synodic month,” and its average length is approximately 29.5
days.
* Round off the number of moon phase to the nearest
whole number (Example: 7.8, 8, 24.2, 24)
* Refer to the weather report of your local newspaper
for current moon phase information.
BEFORE STARTING REPAIR WORK ON CAL. 5D88A
4/ 51
2. CHARACTERISTICS OF MANUAL WINDING FUNCTION OF KINETIC DIRECT DRIVE
1. As for mechanical watches, the amount of power generated increases in propor tion to the number of times the mainspring is wound. As for the KINETIC DIRECT DRIVE watches, however, the amount of power generated by manual winding varies depending on the speed and length of strokes in which you wind the crown.
The more efficiently the power is generated, the more the direct drive indicator hand moves.
It is even possible to reach the maximum scale value of power reserve with only one stroke.
2. The size of the crown will also affect the amount of power generated by manual winding.
Even if the crown is turned in exactly the same manner, the amount of power generated will vary
depending on the size or the shape of the crown.
Generally, the smaller the crown is, the more efficiently the watch can generate the power.
Crown position
Functions by crown operation Functions by button operation
* Do not set the moon phase between 9 pm and 1 am,
as the moon phase may not change to the correct display on the following day.
Second click • Time setting System reset (No power is generated.)
If any improper function occurs, for example, the direct drive indicator hand stops moving while it is pointing anywhere other than the standby position, follow the instruction below to reset the built-in IC.
1. Pull out the crown to the second click.
2. Press the button at the 10 o’clock position for 2 seconds or more.
3. Push the crown back into the normal position.
15
1
0
5
0
02
15
25
29
1
2 2
After pushing the crown back into the normal position, charge the watch by manual-winding method and check that the hands start moving. At the same time the hands start moving, the direct drive indicator hand will return to point at the 0 position, and the watch will resume its normal operation.
After the built-in IC is reset, the continuous operating time is cleared and the direct indicator hand points at the 0 position. If no power is generated subsequently, the watch will stop operating within three minutes. In order to avoid this, charge the watch at least until the direct drive indicator hand points at the first indication on the dial. It is also recommended that you correct the position of direct drive indicator hand manually as instructed on page 3.
BEFORE STARTING REPAIR WORK ON CAL. 5D88A
5/ 51
3. HOW THE DIRECT DRIVE INDICATOR HAND WORKS
1. Power reserve indicator function
• Except when the crown is being turned to charge the watch, the direct indicator hand functions as a power reserve indicator which shows how long the watch will keep operating within the range between the minimum 3 hours and the maximum 1 month.
For more details, refer to
“ How to read the power reserve indicator” below.
• If the direct drive indicator hand indicates the 0 position, the watch will stop operating within 3 hours. When the watch stops, the direct drive indicator hand moves to the standby position to show that the watch stops operating due to a power shortage.
• T
he direct drive indicator hand constantly displays the most up-to-date amount of stored power. If the amount of stored power is increased by the wearer’s wrist movement or by the manual crown windings, the direct drive indicator hand displays the increased amount of power accordingly. On the other hand, if the watch is left unworn and the stored power is decreased as the watch consumed some power during the time it is left unworn, the direct drive indicator hand displays the decreased amount of stored power accordingly.
The
maximum amount of power reserve that the watch can store is the amount of power reserve to keep the watch operating for one month. When more power is generated after the watch already stores this maximum amount of power, the power generated is not further accumulated, and the direct drive indicator hand shows the power reserve of one month.
Scale marking
0 1 2 3 4 5 6 7 8 9 10
Indication on dial
0 D
Power reserve display
0 3h 6h 9h 12h 15h 18h 21h 1 day
Scale marking
11 12 13 14 15 16 17 18 19 20
Indication on dial
W
M
Power reserve amount
2 days 3 days 4 days 5 days 6 days 1W 2W 3W
30days
*note 1
How to read the power reserve indicator
*note 1 Even though the continuous operating time reaches one month, the direct drive
indicator hand remains moving to show that the power generating function is operating.
• T
he scale marking indicates the minimum continuous operating time.
Scale marking Power reserve
3 3 hours (Not shorter than 3 hours and not longer than 6 hours)
13 4 days (Not shorter than 4 days and not longer than 5 days)
17 2 weeks (Not shorther than 2 weeks and not longer than 3 weeks)
20 *note 1
BEFORE STARTING REPAIR WORK ON CAL. 5D88A
6/ 51
*note 1 When the watch is charged by any other method than manual winding, such as using KINETIC
ENERGY SUPPLIER, the direct drive indicator hand may move in slightly slower motion.
*n
ote 2 The direct drive indicator hand will stop at the maximum scale value pointing at the ‘M+1’ position.
If the crown is turned after the direct drive indicator hand stops at the ‘M+1’ position, the watch
continues to accumulate power reserve, but the real-time power indicator function stops. If you want to display the a
mount of generated power
, stop turning the crown, and after the direct drive
indicator hand returns to the power reserve display, start turning the crown again.
Wh
en the electric power is generated without interruption, for example when an electric charger
is used, the direct drive indicator hand will stop and remain pointing at the ‘M+1’ position.
*n
ote 3 After the direct drive indicator hand displays the accumulated amount of generated power, it
returns to the power reserve display. (Caution) To
enjoy the real-time powe r indic ator functio n, power gene ration by manu al wind ing is
recommended as it enables you to check the power generating status.
2.
Real-time power indicator function
How to read the real-time power indicator
Scale marking
0 1 2 3 4 5 6 7 8 9 10
Indication on dial
0 D
Amount of generated power h=hour(s) min=minute(s)
Standby
position
0
20 min 40 min
1h
1h
20 min1h40 min
2h
2h
20 min2h40 min
Scale marking
11 12 13 14 15 16 17 18 19 20
Indication on dial
W
M
Amount of generated power h=hour(s) min=minute(s)
3h
3h
20 min3h40 min
4h
4h
20 min4h40 min
5h
5h
20 min5h40 min
6h
<Display and movement flow of the direct drive indicator hand while charging the watch>
Power reserve
display
Power generation status and generated power display
Power reserve display
Initial status
In-progress
A. While turning the crown
B. When temporarily stopping turning the crown
After approximately 4 seconds since stopping turning the crown
After approximately 1 second since starting to turn the crown
A B
The direct drive indicator hand points at
a scale marking between 0 and ”M+1” according to power generation status.
Th
e point where the indicator hand starts moving goes up as generated power increases.
BEFORE STARTING REPAIR WORK ON CAL. 5D88A
7/51
Case 1: The watch has been stopped temporarily.
The watch in this condition falls in the range shown by ‘1. The watch instantly starts moving’ in the
diagram below.
• T
he watch starts operating within a few seconds after you start turning the crown, and automatically correct the position of the direct drive indicator hand to the 0 position (0 indication on the dial).
• After
the direct drive indicator hand returns to the 0 position, if no further power is generated
subsequently, the watch will stop operating within three minutes.
• T
o prevent the watch from stopping during the subsequent procedures such as time setting and date setting, charge the watch at least until the direct drive indicator hand points at the first indication on the dial (3 hours of power reserve).
Ca
se 2: The watch has been left unworn and stopped for a long time. (3 to 5 years or even more)
The watch in this condition falls in the range shown by ‘2. 2-second interval movement = The direct
drive indicator hand does not move’ in the diagram below.
Wh
en the voltage of the rechargeable battery is reduced to an extremely low level after the watch
is left unworn for a long time, the watch moves in 2-second intervals after you start turning the crown until the voltage is increased to a reasonable level.
Ch
arge the watch by manual winding method until the direct drive indicator hand returns to the 0
position from the standby position.
If
power generation is stopped while the watch is moving in 2-second intervals and before the direct drive indicator hand returns to the 0 position, the watch will stop operating within one minute.
• E
stimated time required for manual winding to reactivate the watch in this condition:
approximately 5 to 6 minutes
4.
HOW TO REACTIVATE THE WATCH AFTER IT STOPPED
Charge the stopped watc h manually by turning the crown.
Th e wa t ch st ar t s ope r a ting normally within a few seconds.
Th e
wa tch sta r t s o pera ting
in
2-second intervals.
Case 1:
The watch has been stopped temporarily.
Case 2:
Th e wat ch has bee n lef t unw orn f or a long time.
To reactivate the stopped watch, see the condition of the watch by following the steps below.
voltage and reactivation process diagram
amount of power reserve
a
a
a
a
BEFORE STARTING REPAIR WORK ON CAL. 5D88A
8/ 51
Set the crown to the 5D position.
• M a ke sur e th a t the wa t c h is co r r ec t ly positioned as it may af fec t the amount of power generated.
• T
he amount of power generated may var y
depending the models of the watch.
• I
n some cases, the dire c t dri ve indi cator
hand does not move.
• I
f the direct drive indicator indicates a fully-charged status, the KINETIC ENERGY SUPPLIER will
continue to charge the watch.
5.
HOW TO CHARGE THE WATCH WITH KINETIC ENERGY SUPPLIER YT-02A
5D
Before setting the KINETIC ENERGY SUPPLIER, make sure that the watch is moving.
• In some cases, the KINETIC ENERGY SUPPLIER does not start charging the watches with cal.5D
series when the watch stops.
PARTS LIST
Cal. 5D88A
9/ 51
490
20
battery
Oscillating weight screw
0022
Oscillating weight
0500 509
Oscillating weight wheel
1002
Rechargeable battery guard screw
0012 354
Rechargeable battery guard
4225 563
Insulator for rechargeable
4216 546
Rechargeable battery unit
3023 24L
1
2
3
5
6
7
4
Disassembling procedures Figs.:
1
Reassembling procedures Figs. :
1
* For the t ype of oil and quantity of lubrication,
re fe r to the fo ll ow ing TEC HN ICA L GUIDE section.
ij
ij
[Automatic Generating Mechanism]
Cal. 5D88A
PARTS LIST
10/ 51
Calendar train bridge screw
0016704
Dial Washer
Moon phase indicator wheel
0634524
Calendar train bridge
Calendar train bridge screw
0491735
0012354
0439508
Date star wheel
0970501
Date corrector wheel
0804500
Calendar train cover
4283515
24 Hour indicator wheel
1021508
Intermediate wheel for 24 Hour indicator 0817534
Moon phase corrector lever
0595500
qd
qf
qg
qh
qj
qk
8
9
q;
qa
qs
PARTS LIST
Cal. 5D88A
11/51
Date jumper
0810503
1026506
1026504
1002531
2nd Intermediate wheel for day corrector
3rd Intermediate wheel for calendar corrector
Date driving wheel
Mooh phase indicator driving wheel
0802514
0271633
Hour wheel
Calendar plate screw
0012354
0271633
Calendar plate
Dammy plate H-G001
* After assemble the oscillating weight bridge,
turn over the movement. Release the
1026505
1026503
0898500
4259514
1st Intermediate wheel for day corrector
2nd Intermediate wheel for calendar corrector
Day driving wheel
Anti-magnetic shield plate
Dummy plate H-G001
32-T
Date jumper screw
0012354
1002529
Day star wheel
w;
ws
wf
wh
wk
e;
ea
es
ql
wa
wd
wg
wj
wl
Calendar plate screw and
ea
remove the
Dummy plate H-G001 and mount
32-T
the
Calendar plate.
es
[Calendar Mechanism]
Cal. 5D88A
PARTS LIST
12/51
Oscillating weight bridge screw
Circuit block cover B screw
Oscillating weight bridge
0198 508
Circuit block cover B
4461511
Circuit block cover A
4457 992
2nd intermediate wheel for manual winding
1026501
Circuit block cover C
4457 994
Switching wheel
1002 518
Circuit block
4000649
3rd intermediate wheel for manual winding
1026502
1st intermediate wheel for manual winding
1026500
wheel
Circuit block cover A screw
0012354
Friction spring for sliding
0353527
1002521
Crown wheel fixing screw
0012354
Crown whee
l
0284500
Oscillating weight
bridge
0198508
Sliding crown wheel
0012354
0012354
ej
ek
r;
eh
ra
rs
rd
rf
rg
rj
rk
rh
eh
eg
ef
ed
el
[Manual Winding Mechanism and Circuit Block]
PARTS LIST
Cal. 5D88A
13/ 51
Power reserve coil block screw 0012 354
Power reserve coil block 4002 529
Power reserve train wheel bridge screw 0012 354
Power reserve train wheel bridge 0125 512
Power reserve indicator wheel
1002 522
Intermediate wheel for power reserve
0701 504
Power reserve rotor
4146 502
Power reserve stator
4239 516
Rechargeable
battery connection (+)
4271 627
rl
t;
ta
ts
td
tf
tg
th
tj
[Power Reserve Indicator Mechanism]
Cal. 5D88A
PARTS LIST
14/51
Generating rotor 4146 522
Generating stator 4239 542
Spacer for generating stator
4408 562
Coil block
4002 535
Train wheel setting lever
0391503
Fourth wheel 0241565
Third wheel
0231 904
Fifth wheel
0701 504
Rotor
4146886
2nd intermediate wheel
0817 520
Minute wheel
0261 505
Center wheel 0221 594
Rotor stator
4239 541
This part can be found in both silver and
gold color but they are compatible and
there is no difference in their quality and
performance. Spare parts to be supplied are in silver color.
Train wheel bridge
0125 511
Spacer for coil block rotor
0439 506
Train wheel bridge screw
0012 354
Generating coil block

for minute wheel
tk
tl
y;
ya
ys
yd
yg
yj
yl
u;
ua
us
ud
uf
yf
yh
yk
[Gear Train Mechanism and Stepping Motor]
PARTS LIST
Cal. 5D88A
15/51
Calendar
plate screw
0012 354
Calendar plate
4283515
1st intermediate wheel for
0817 519
Setting lever jumper screw
0012 354
Setting lever jumper
0388 500
Setting lever
0383 701
Yoke
0384 502
Switching lever with setting wheel
1017 502
Winding stem
0351 ***
Clutch wheel
0282 505
Winding pinion
0283 500
Main plate
0100 569
Main plate A
4408 571
minute wheel
and intermediate wheel for date corrector
Mount the Dummy plate instead of the Calenar plate when assembling
Dummy plate H-G001
32-T
and tighten it
by the Calendar plate screw
Calendar
plate screw
ea
uj
ul
ea
es
uk
i;
ia
is
id
ig
ih
ij
if
[Setting Mechanism]
TECHNICAL GUIDE
Cal. 5D88A
16/ 51
1) Pivot portions Refer to the illustrations A and B.
1. REMARKS ON DISASSEMBLING AND REASSEMBLING
GENERAL INSTRUCTIONS FOR LUBRICATION
Illutration A
Illutration B
2) Part of axis of wheels (generally found on the center wheel and pinion and the fourth wheel. Refer to the illustrations C and D.
3) S-6 oil on lubricating tool. Refer to the illustrations E.
Illutration C
Illutration D
Illutration E
TECHNICAL GUIDE
Cal. 5D88A
17/51
Front side
Reverse side
• Watch oils
SEIKO watch grease (S-6) and watch oils (AO-3 and AO-2)
S-6
AO-2
AO-3
l
Tools and consumables required for disassembling/reassembling
• 5D Exclusive Movement Holder
2 pins marked with red arrows should be taken out. Even after taking 2 pins out from the movement holder, it can be used for former 5D calibers.
• UN
IVERSAL MOVEMENT HOLDER
(S-682)
Dammy Plate H-G001
TECHNICAL GUIDE
Cal. 5D88A
18/ 51
id
Winding stem
iff
Clutch wheel
igg
Winding pinion
Wh
en installing the WINDING STEM, support the WI
NDING PINION and the CLUTCH WHEEL by
using the movement holder as illustrated below.
Winding stem
Winding pinion
if
ig
id
Clutch wheel
ul
Yoke
Se
curely hook the arm of the YOKE inside the pin of the main plate, taking care so as not to
deform the arm of the YOKE.
uk
Setting lever
uj
Setting lever jumper
uh
Setting lever jumper screw
Se
curely engage the pin on the backside of the SETTING LEVER (indicated by
in the illustration
below) with the guiding slit of the SW
ITCHING LEVER. Sliding the SWITCHING LEVER towards the
“a” portion in the illustration below will make this easier.
TECHNICAL GUIDE
Cal. 5D88A
19/51
yg
Rotor
Do not mix up the ROTOR ( 65) with the POWER RESERVE ROTOR (53). To discriminate between
the two, see the illustrations below.
rotor (65) power reserve rotor (53)
yj
Second intermediate minute wheel
Do not mount the SECOND INTERMEDIATE WHEEL FOR MINUTE WHEEL (67) upside down. See
the illustrations below to make sure the correct direction.
ya
Train wheel setting lever
Insert the tail portion of the train wheel setting lever with the guiding slit at an angle into the gap
of the circuit bridge, and securely set the guiding slit to the dowel pin of the setting lever.
dowel pin of the setting lever
Hook the arm of the SETTING LEVER after fixing the SETTING LEVER JUMPER by tightening the
SETTING LEVER JUMPER SCREW, taking care so as not to deform the arm of the setting lever.
TECHNICAL GUIDE
Cal. 5D88A
20/ 51
td
Power reserve rotor
ts
Intermediate wheel for power reserve
ta
Power reserve indicator wheel
t;
Power reserve train wheel bridge
rl
Power reserve train wheel bridge screw
Check the alignment carefully after mounting the P
O
WER RESERVE ROTOR (53), INTERMEDIATE
WHEEL FOR POWER RESERVE (52) and PO
WER RESERVE INDICATOR WHEEL (51) guided by pins
and built-in magnet on the movement holder before assembling the PO
WER RESERVE TRAIN WHEEL
BRIDGE (50) and PO
WER RESERVE TRAIN WHEEL BRIDGE SCREW (49).
[How to check the alignment]
Af ter tightening the screw, check the alignment of the INT ERMEDIATE WHEEL FOR POWER
RESERVE (52) and PO
WER RESERVE INDICATOR WHEEL (51) once again.
If it is not good, disassemble the parts from the PO
WER RESERVE
TRAIN WHEEL BRIDGE SCREW (49) to the PO
WER RESERVE RO­TOR (53) and repeat the same process again. In case the alignment of wheels and the power reserve rotor is not correct, the direct drive indicator hand may not be able to indicate the correct value of the power reserve.
ek
Friction spring for sliding wheel
I
n
se r t the FRICT ION SPRING FOR SLID ING W HEEL ( 3 8 ) bene ath the “ f ” por tion on the
OSCILLATING BRIDGE and securely engage with the dowel without any clearance.
TECHNICAL GUIDE
Cal. 5D88A
21/51
2) Direct drive indicator hand
Before installing the direct drive indicator hand, force the direct drive indicator hand position
back to “ 0 ” by resetting the built-in IC (system reset).
[How to retrieve the remaining power reserve (after system reset)]
* A
fter system reset, power reserve indicator goes back to “ 0 ” but the energy is still stored in rechargeable battery. Instead of using KINETIC energy supplier or manual charging, you can retrieve the stored energy by following the operations below.
i)
STEP 1
1
. Pull out the crown to the second click position.
2. Hold it for two or more seconds.
3. Repeat the following action within two seconds; [push it back to the normal position], [pull it out to the second click], [push it back to the normal positon] ,[pull it out to the second click] and then [push it back to the normal position.]
4.
The hand goes down below "0" shaking, then goes up again toward "D" (*note).
ii) STEP 2
1
. Press the button at the 10 o'clock position.
2. Pull the crown out to the first click position then push it back to the normal position immediately while holding down the 10 o'clock button.
3.
Af ter confirming that the hand moves up toward "M"(*note), release the 10
o'clock button. (The watch will continue working according to the duration time indicated.)
within two second
s
*note: depending on the energy level = voltage stored
E D I U G L A C I N H C E T A 8 8 D 5 . l a C
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. w o l e b 2 . g i F e h t n i d e t a c i d n i s a e g d i r b t h g i e w g n i t a l l i c s o e h t e t a c i r b u L
l e e h w n w o r c e h t r o f s i x A
n o i t r o p d e s s e c e r e p a h s - U e h t f o d n E
6 - S : l i o f o e p y T
.ylhtooms nrut leehw
d n a l e e h w n w o r c e h t t a h t e r u s e k a M
e Sliding crown h t t r e s n I > <
d e t a c i d n i n o i t c e r i d e h t m o r F
e
sliding
h t t r e s n i , w o r r a e h t y b
fo dne eht ot
n o i t r o p d e s s e c e r e p a h s - U e h t
t h g i e w g n i t a l l i c s o e h t f o
n e e b s a h 6 - S e r e h w , e g d i r b
x i f y l i r a r o p m e t d n a , d e i l p p a
. 6 - S f o y t i s u o c s i v e h t y b t i
g n i k a e r c g n i k a m t u o h t i w
. s e s i o n
s i x a e h t f o e c a f r u s e d i S
3 - O A : l i o f o e p y T
. e c i w t n o i t a c o l e m a s e h t e t a c i r b u L : e t o N
e c n a r a e l c e h t o t t n a c i r b u l e h t y l p p A
t n a c i r b u l e h t t a h t o s h t e e t e h t h t a e n r e d n u
f o e c a f r u s e d i s e h t o t d e i l p p a y l h g u o r o h t s i
. s i x a e h t
g u l e h t f o p i T
3 - O A : l i o f o e p y T
g u l e h t f o s i x A
3 - O A : l i o f o e p y T
e c n a r a e l c e h t o t t n a c i r b u l e h t y l p p A
s i t n a c i r b u l e h t t a h t o s s i x a e h t d n u o r a
. s i x a e h t f o e c a f r u s e r i t n e e h t o t d e i l p p a
l i o f o t n u o m a e t a i r p o r p p a n a t a h t e r u s n E
s a , s i x a e h t f o t r a p r e w o l e h t o t d e i l p p a s i
e s u a c y a m n o i t a c i r b u l e v i s s e c x e
. s i x a e h t f o s n o i t c n u f l a m
34
33
33
35
44
44
wheel
Make sure that the Sliding
crown wheel smoothly moves
Sliding crown wheel
ILLUSTRATION AND SPECIAL INSTRUCTIONS ETC.
22/51
34
Insert the sliding crown
wheel.
crown wheel
sliding crown
E D I U G L A C I N H C E T A 8 8 D 5 . l a C
I I ) A s s
e m
b l
i n g
t h
e d
i a l
s i
d e
o f
t h
e m o v e
m e
n t
( 1 )
& 87
86
) 85 (
e h t e t a c i r b u L
. n o i n i p g n i d n i w
& 6 . s g i F o t r e f e R
. 7
) (
e h t e t a c i r b u L
. m e t s g n i d n i w
. 8 . g i F o t r e f e R
84 , 85
83 &
g n i d n i w e h t l l a t s n I
n i a M e h t o t m e t s
h c t u l c d n a n o i n i p
. l e e h w
e h t e t a c i r b u L
. r e v e l g n i h c t i w s
9 . g i F e h t o t r e f e R
. 0 1 &
82
e h t t n u o M
. r e v e l g n i h c t i w s
e h t k c e h C (
r e f e R ) . e c n a r a e l c
. 5 . g i F e h t o t
1 8
, e k o y e h t t n u o M
k o o h y l e r u c e s d n a
. g n i r p s s t i
n o i n i p g n i d n i w e h t e t a c i r b u L ) 85 (
. w o l e b d e t a r t s u l l i s a
6 - S : l i o f o e p y T
k o o h y l e r u c e s d n a , e k o y e h t t n u o M > 81 <
. g n i r p s s t i
e d i s n i e k o y e h t f o m r a e h t t e s y l e r u c e S
e r a c g n i k a t , e t a l p n i a m e h t f o n i p e h t
e h t f o m r a e h t m r o f e d o t t o n s a o s
. e k o y
e h t n o e g d i r b t i u c r i c e h t t u P
. l a C r o f r e d l o h t n e m e v o m e h t f o t r a p A
) . w o l e b o t o h p e h t o t r e f e R ( . s e i r e s D 5
e ta l p n i a m e h t t n u o m , n e h t d n A
. e g d i r b t i u c r i c
> <
e h t o t m e t s g n i d n i w e h t l l a t s n I
n o i n i p g n i d n i w h t i w e t a l p n i a m
. l e e h w h c t u l c d n a
) 83 (
3 - O A : l i o f o e p y T
. m e t s g n i d n i w e h t f o e l i f o r p e r i t n e e h t e t a c i r b u L
S e t t i
n g
w h e
e l
t i l s g n i d i u g e h t f o s a e r a e h t e t a c i r b u L
. w o l e b d e t a r t s u l l i s a
6 - S : l i o f o e p y T
. r e v e l g n i h c t i w s e h t e t a c i r b u L
e t a i d e m r e t n i e h t r o f s i x a e h t e t a c i r b u L
. r o t c e r r o c r a d n e l a c r o f l e e h w
3 - O A : l i o f o e p y T
e c n a r a e l c e h t o t t n a c i r b u l e h t y l p p A
s i t n a c i r b u l e h t t a h t o s s i x a e h t d n u o r a
e c a f r u s e r i t n e e h t o t d e i l p p a y l h g u o r o h t
. s i x a e h t f o
t i g n i v i g , m e t s g n i d n i w e h t l l a t s n i y l e r u c e S
e h t f o e c a f t a l f e h t t a h t o s s n o i t a t o r e l t n e g
e l o h e h t h t i w d e g a g n e e b l l i w m e t s g n i d n i w
. l e e h w h c t u l c e h t f o
d e t a c i r b u l e b o t a e r A
4.giF
5.giF
iF g 7 & 6 .
8 .giF
9 .giF
01 .giF
11 .giF
Mount the switching lever with setting wheel
<82>
the intermediate wheel for calendar corrector and with the setting
Two wheels are attached to the switching lever as illustrated at
right. Check if the switching lever has appropriate clearances with
wheel so that they turn smoothly without making creaking nose.
Intermediate wheel for calendar corrector
83
Lubricate the winding stem
Lubricate the entire profile of the winding stem
Movement holder
A
B
Put the Main plate A
on the A part of the
movement holder
for Cal.5D series.
(Refer to the photo)
And then, mount
the Main plate B to
the Main plate A
plate B with winding
85, 84 & 83
B to the
<87 & 86>
2 . O N
23/51
ILLUSTRATION AND SPECIAL INSTRUCTIONS ETC.
PROCESS
No.
E D I U G L A C I N H C E T A 88 D 5 . l a C
3 . O N
.oN
SSECORP
.CTE SNOITCURTSNI LAICEPS DNA SNOITARTSULLI
80
g n i t t e s e h t t n u o M
e h t o t r e f e R . r e v e l
. 3 1 . g i F
f o m r a e h t k o o H
. r e v e l g n i t t e s e h t
. 4 1 . g i F e h t o t r e f e R
, e k o y e h t e t a c i r b u L
d n a r e v e l g n i t t e s
o t r e f e R . s l e e h w
. 5 1 . g i F e h t
d n a r e v e l g n i t t e s , e k o y e h t e t a c i r b u L
. s l e e h w
e k o y e h t n e e w t e b t n e m e g a g n e f o t n i o P
g n i r p s r e v e l g n i t t e s d n a
d n a e k o y e h t n e e w t e b t c a t n o c f o t n i o P
r e v e l g n i t t e s
d n a e k o y e h t n e e w t e b t c a t n o c f o t n i o P
l e e h w h c t u l c
l e e h w h c t u l c e h t f o h t e e t e h t f o s p i T
e h t n e e w t e b t n e m e g a g n e f o t n i o p (
) l e e h w g n i t t e s d n a l e e h w h c t u l c
e t a i d e m r e t n i t s r i f e h t r o f s i x A
3 - O A : l i o f o e p y T
. r e v e l g n i t t e s e h t t n u o M > 80 <
e h t n o n i p e h t e g a g n e y l e r u c e S
r e v e l g n i t t e s e h t f o e d i s k c a b
3 1 . g i F e h t n i y b d e t a c i d n i (
e h t f o t i l s g n i d i u g e h t h t i w ) w o l e b
e h t g n i d i l S . r e v e l g n i h c t i w s
a “ e h t s d r a w o t r e v e l g n i h c t i w s
e k a m l l i w 3 1 . g i F e h t n i n o i t r o p
. r e i s a e s i h t
a
>79<
> <
. r e v e l g n i t t e s e h t f o m r a e h t k o o H
r e v e l g n i t t e s e h t h s u p t o n o D
m r o f e d y a m o s g n i o d s a , y l e v i s s e c x e
. r e v e l g n i t t e s e h t f o m r a e h t
41 .giF
51 .giF
21 .giF
79
Place the setting lever jumper
Fix the setting lever jumper
by tightening the setting lever
jumper screw.
Fix the setting lever
jumper by tightening
the setting lever
Refer to the Fig.12
Place the setting lever
jumper
Refer to the Fig.12
78
78
jumper screw.
77
Mount the 1st
Intermediate wheel
for minute wheel
Refer to the Fig.12
<77> Mount the 1st Intermediate wheel for minute wheel
This part is reversible
Fig.13
wheel for
minute wheel of the Main plate B
24/51
Cal.5D88A TECHNICAL GUIDE
ILLUSTRATION AND SPECIAL INSTRUCTIONS ETC.
NO. 4
32-T
31
Mount the
Fix the Dummy
plate by tightening
the Calendar plate
screw.
Dummy plate
25/51
Fig.16
Fix the Dummy plate to the main plate by
tightening the Calendar Plate screw.<31>
Mount the Dummy plate.
<32-T>
Firmly press down the points of engagement ( “a” and “b” portions)
so that the dummy
Before assembling the case back side of the movement, mount the Dummy plate instead of
a
b
instead of
Calendar plate.
Refer to the Fig.16
the Calendar plate.
(The Calendar plate is thicker, and if the Calendar plate is mounted,
the pins on the movement holder cannot come through the holes of the other side of the
main plate and cannot guide the alignment.)
plate is securely mounted.
PROCESS
No.
Cal.5D88A TECHNICAL GUIDE
ILLUSTRATION AND SPECIAL INSTRUCTIONS ETC.
NO.5
I I I )
A s s
e m
b l
i n g
t h e
c a s
e b a c k
s i d e
o f
t h e
m o
v e m
e n t
e t a l p n i a m e h t t u P
o t n o n w o d e d i s p u
e h t f o t r a p B e h t
. r e d l o h t n e m e v o m
. o t o h p e h t o t r e f e R
r e w o l e h t e t a c i r b u L
s l e e h w e h t f o s t o v i p
” i “ o t ” a “ m o r f
n w o h s s a s n o i t r o p
. 7 1 . g i F e h t n i
e h t e t a c i r b u L
d n a l e e h w r e t n e c
e h t o t r e f e R . n o i n i p
. 8 1 . g i F
. g i F e h t n i n w o h s ” i “ o t ” a “ m o r f s l e e h w e h t f o s t o v i p r e w o l e h t e t a c i r b u L
. t f e l t a 8 1
2 - O A : ” b “ d n a ” a “ r o f l i o f o e p y T
3 - O A : ” i “ o t ” c “ m o r f l i o f o e p y T
b
a
g f
h
i
e
c
d
71 .giF
81 .giF
) 8 6 (
l e e h w r e t n e c e h t e t a c i r b u L
e h t n i n w o h s s a
. t h g i r t a 8 1 . g i F
3 - O A : l i o f o e p y T
(68)
26/51
PROCESS
No.
A
B
Movement holder
Cal.5D88A TECHNICAL GUIDE
ILLUSTRATION AND SPECIAL INSTRUCTIONS ETC.
NO.6
27/51
r o t o r e h t t n u o M
. r o t a t s
e h t t n u o M
. l e e h w e t u n i m
. r o t o r e h t t n u o M
. g i F e h t o t r e f e R
. 0 2
h t f i f e h t t n u o M
d n a l e e h w
. n o i n i p
d r i h t e h t t n u o M
d n a l e e h w
. n o i n i p
. r o t o r e h t t n u o M
r o t o r e v r e s e r r e w o p e h t t n u o m t o n o D
r o t o r e h t e t a n i m i r c s i d o T . e k a t s i m y b
e h t e e s , r o t o r e v r e s e r r e w o p e h t m o r f
r o t o r r i e h t f o s e p a h s e h t n i e c n e r e f f i d
. s e g d i r b
. l e e h w e t u n i m e t a i d e m r e t n i d n o c e s e h t t n u o M
e t a i d e m r e t n i d n o c e s e h t t n u o m o t e r u s e k a M
. n o i t c e r i d t c e r r o c e h t n i l e e h w e t u n i m
. r o t a t s r o t o r e h t t n u o M > <
, r o t a t s r o t o r e h t g n i t n u o m n e h W
r o t r o t s i d o t t o n s a o s e r a c e k a t
e s u a c y a m t i s a , t i m r o f e d
. r o t o m e h t f o n o i t a r o i r e t e d
. l ee h w r e t n e c e h t t n u o M
t n u o M e h t e t u n i m . l e e h w
> <
d n a l e e h w d r i h t e h t t n u o M
. n o i n i p
. n o i n i p d n a l e e h w h t f i f e h t t n u o M
) r o t o r e v r e s e r r e w o P (
91 .giF
12 .giF
02 .giF
e g d i r b r o t o r
) r o t o R (
74
Mount the Center
wheel.
68
Mount the Second
Intermediate wheel
for minute wheel.
Refer to Fig.21.
74
67
66
65
<68>
64
63
<65>
65
53
63
<64>
<66>
<67>
PROCESS
No.
7 .ON
.oN
SSECORP
62
61
73
72
71
60
70
69
<73>
rotor.
72
g e n
e r a t
i
n g s t
a t
o r
3 - O A : l i o f o e p y T
22 .giF
32 .giF
42 .giF
52 .giF
r e v e l g n i t t e s e h t f o n i p l e w o d
Cal.5D88A TECHNICAL GUIDE
ILLUSTRATION AND SPECIAL INSTRUCTIONS ETC.
<62> Lubricate and set the fourth wheel.
Lubricate and set
the fourth wheel.
Refer to the Fig.24
Mount the train
wheel setting
lever.
Refer to the Fig.25.
Mount the coil
block.
Mount the spacer
for generating stator
Refer to the Fig.23.
<61> Mount the train wheel setting lever.
Insert the tail portion of the train wheel setting lever with
the guideing slit at an angle into the gap of the circuit bridge,
and securely set the guiding slit to the dowel pin of the setting
lever.
Mount the
generating coil
block.
Mount the
generating rotor.
Mount the
generating stator.
Refer to the Fig.23.
<69> Mount the spacer for coil block rotor.
Mount the coil block.
When mounting the coil block, take care so as not to
distort or deform the coil blocl core as it may cause
deterioration of the motor.
* Coil block resistance between 1.9KΩ and 2.15KΩ
(as reference value)
<70> Mount the generating coil block.
When mounting thegenerating coil block, take care so as not to
distort or deform the coil block core as it may cause deterioration
of the motor.
* Coil block resistance between 585Ω and 645Ω (as reference value)
<60>
Mount the
generating
rotor.
<72> Mount the spacer for generating stator.
<71> Mount the generating stator.
When mounting the spacer for generating stator and
generating
stator, take care so as not to distort or deform the
coil block
core as it may cause deterioration of the motor.
71
Mount the Spacer
for coil block rotor
28/51
Spacer for generating stator
8 .ON
.oN
SSECORP
59
62 .giF
Cal.5D88A TECHNICAL GUIDE
ILLUSTRATION AND SPECIAL INSTRUCTIONS ETC.
Mount the train
wheel bridge and
check the pivot hole.
<59>
Mount the train wheel bridge and check the pivot hole.
69
Fix the train wheel
bridge to the spacer
for coil block rotor
by tightening the
train wheel bridge
screw.
<69>
Fix the train wheel bridge to the spacer for coil block rotor by tightening the train wheel bridge screw.
* Do not overtighten the train wheel bridge screw as doing so may cuase sinking of the train wheel
bridge applying pressure on other parts underneath it, which may result in deterioration of the motor.
29/51
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