Sega ROYAL RUMBLE 999-1117 User Manual

1ST PRINTING DEC. 00

Universal Kit

Kit Installation Instructions

& Service Manual

Switchable FROM High Resolution 31K
TO Standard (Low) Resolution 15.75K.

2 - 4 PLAYER GAME

Kit come with two (2) JVS/JAMMA Interface

Boards for four (4) Player Action.

SEGA ENTERPRISES, INC. USA

MANUAL NO. 999-1117

Warranty

Your new Sega Product is covered for a period of 90 days from the date of shipment. This certifies
that the Printed Circuit Boards, Power Supplies and Monitor are to be free of defects in workman­ship or materials under normal operating conditions. This also certifies that all Interactive Control
Assemblies are to be free from defects in workmanship and materials under normal operating condi­tions. No other product in this machine is hereby covered.

Sellers sole liability in the event a warranted part described above fails shall be, at its option, to
replace or repair the defective part during the warranty period. For Warranty claims, contact your
Sega Distributor.

Should the Seller determine, by inspection that the product was caused by Accident, Misuse, Ne­glect, Alteration, Improper Repair, Installation or Testing, the warranty offered will be null and void.

Under no circumstances is the Seller responsible for any loss of profits, loss of use, or other dam­ages.

This shall be the exclusive written Warranty of the original purchaser expressed in lieu of all other
warranties expressed or implied. Under no circumstance shall it extend beyond the period of time
listed above.

FIG. 1

.

Kit Overview

AC Power Cable
(GRN/WHT/BLK)

Volume/Speaker/

Coin Meter Cable

Transformer

Audio Board

Power Supply

JVS/JAMMA

Interface Bd. #1

Service Switches

JVS USB Port

VGA Output

JVS/JAMMA

Interface Bd. #2

FIG. 2

Template Layout

*

See Pages v & vii to
copy & cut templates

*

1

WWF Royal Rumble

Sega Naomi System

Kit Contains List

Part #

840-0040D-01

838-13616

560-5407-UL

838-13683-93CV1

400-5397

600-7141-200

600-7009-2500

999-1137

999-1140

999-1141

999-1138

Desc

WWF GAME BD ASSY

AUDIO AMP (NAOMI)

TRANSFORMER

JAMMA I/O BD (NAOMI)

POWER SUPPLY (NAOMI)

USB CABLE

VGA VIDEO CABLE

MARQUEE

INSTR SHEET (CTRL DESC)

INSTR SHEET (PLAYERS)

CTRL PANEL OVERLAY

Qty

1

1

1

2

1

1

1

1

1

1

1

999-1142

999-1139

XXXXXXXXX

XXXXXXXXX

XXXXXXXXX

SIDE DECALS

BUTTON SHEET

8 WAY JOYSTICK

PUSHBUTTONS FOR CTRLS

SERVICE SWITCH BRKT
ASSY

2

1

4

12

1

2

3

Feb 9. 2000

SERVICE BULLETIN

SEGA Service Department http://www.seuservice.com
45133 Industrial Drive Phone: [phone]
Fremont, Ca. 94538 Fax: [phone]

SPECIAL NOTICE FOR

ALL SEGA NAOMI KITS

PROBLEM:

The SEGA Naomi Game kits are actually ‘JAMMA Dependent’. What this means exactly is they will only
install into existing JAMMA Cabinets. If an operator tries to install these kits into a Non-JAMMA cabinet,
they will first have to bring the wiring up to JAMMA Standards.

SOLUTION:

120

° Step 1 Disconnect the games original DC Power Supply. You may only use the power supply provided

with your kit. Be sure to set the voltages going to your Game BD to 5.1 and 3.3 volts DC to assure proper
operation ( Measure on Square Connector at Game BD. Yellow = 5vdc / Brown = 3.3vdc / White = Gnd )

° Step 2 You MUST USE THE COIN METER SUPPLIED WITH YOUR KIT to assure proper Coin

acceptance. A minimum 18 Gauge wire should be used from the Coin Meter 1 output line on your
JAMMA Harness. The 5vdc ( Yellow ) wire found in the wiring bag of your kit MUST BE USED for the
supply voltage to the meter.

Not following the directions provided herein may cause your game to malfunction.
All electrical work should be performed by the site’s Serviceman or Technician.

In order to prevent an electric shock and short circuit, be sure to turn power off

before performing work or touching the interior parts of the product.
Be careful so as not to damage wirings. Damaged wiring can cause an electric shock
or short circuit accident.

Do not touch places other than those specified. Touching places not specified can
cause an electric shock or short circuit accident.

If you have any questions please contact the SEGA Service Department at the numbers given above.

4

INSTALLATION INSTRUCTIONS

1) First. Remove all access panels from the game. Locate the original game Logic PCB’s & Power
Supply and remove from the Cabinet by first disconnecting all harnesses from the boards. (You need
only to splice in the Main Power (110v AC) into the 3-Pin Connector (GRN/WHT/BLK).)

2) Remove all existing game harnesses (we suggest using New Jamma Harnesses (NOT contained in the
kit) to ensure reliability).

3) Locate the most convenient and open area of the cabinet to mount the WWF Naomi System
Assembly. Make sure this area is free and clear of all cable harnesses and grounds, cable clamps, etc.
(See FIG. 1, inside cover).

Vacuum out or clean bottom of cabinet of dirt & miscellaneous parts (e.g.
screws, loose coins / tokens, etc.).

Remove all exterior decals and repair any cabinet damage. Repaint
cabinet if necessary. Remove the Monitor Plexi or if your game plexi has
Silk-screened artwork, you will need to strip it off.

4) Connect the JAMMA Harnesses to the JVS-JAMMA Interface Boards. Separate the wires from each
other (i.e. Control Panel, Video, Speaker, Power Supply). Run the various harnesses to the part of the
cabinet they go to ensuring they are dressed properly & secured to the cabinet. (See FIG. 4 Pg. iv).
Locate the Volume/Speaker/Coin Meter Cable and connect to your existing Diag. Switch Bracket or
use the new one included with the kit. (See FIG. 3, Pg. iii). Note: If you are using a VGA

Compatible Monitor you can run your VGA Cable directly to the monitor or connect it to your JVS
JAMMA Interface for RGB Conversion to your JAMMA Cables.

5) Remove Marquee from cabinet and cut to fit the new WWF Marquee in place.

WWF uses 1 Lever (Joystick) with 3 Multi-Function Switches (Buttons)
for controls and a Start Button per player. REPLACE old Joysticks &
Buttons with the NEW ones supplied in Kit.

6) First remove all Joystick and Button assemblies from the Control Panel. Remove Lexan and Control
Panel Overlay. Proceed to clean surface of the Control Panel by removing all adhesive and dirt. Fill
in or plug up existing button holes to set up a blank work area for your (1 - 4) templates (See Pages v
& vii, COPY & CUT).

7) Carefully tape template on the Control Panel in configuration of 2 - 4 player; using a Center Punch,
mark your hole centers. With a 1 1/8” Hole - Saw, proceed to drill out holes for the new Control
Panel configuration. Once drilling is complete, clean surface once again eliminating all wood chips
and dust. (See FIG. 2, inside cover).

8) Install the new Control Panel Overlay by carefully peeling off the paper backing and laying down on
the panel. Smooth it out, starting in the center and working your way to the edges (removing all of
the trapped air pockets). If necessary, cut the edges of the overlay excess and fold under panel.

9) Cut out the button and Joystick Holes. Install Joystick and buttons from kit into the Control Panel
and tighten down. Connect all game harness wires to switches and buttons.

5

INSTALLATION INSTRUCTIONS

10) Proceed to place new decals on the sides of the cabinet. Locate a new monitor bezel, if needed, and
replace glass, if required (due scratches). Install Instruction Placard to the back of the Monitor Glass.

NOTE: As a precaution, disconnect the JAMMA Harness from the I/O Boards and turn power on. With a
Multi-Meter, measure the 5v and adjust if necessary to 5.15v DC. Measure the +12, -12 and -5 to ensure the
wires and voltages are in the correct position. Turn power off. Plug in the JAMMA Harness once again to
the I/O Boards. The Attract Mode should appear on the screen.

Adjust the SIZE, CONTRAST, BRIGHTNESS, and COLORS on the
Monitor for optimum appearance. Adjust VERTICAL/HORIZONTAL
Hold to get a stable picture, if required.

Enter DIAGNOSTICS and adjust the Volume Level, test all Buttons &
Joystick for proper operation & wiring. Adjust Pricing. Coin-Up and
test out a game to ensure proper play functions are as they should be.

6

To CN1 of
Amplifier Board

Pin 1

Pin 4

Pin 5

Sega Naomi System Switch

Bracket and Speaker

Installation Diagrams

(Figure 3)

JAMMA Pin 8

Yellow Wire from Extra
Harness (+5v)

YEL/RED

WHT/RED

GRN/RED

Volume

From CN2 of
Amplifier Board

From CN4 of
Amplifier Board

Test

_

+

Coin Meter

Service

GRY/RED

ORG/RED

GRY/BLUE

ORG/BLUE

JAMMA Pin R
JAMMA Pin 1
JAMMA Pin 15

Left
Speaker

Right
Speaker

7