Sega ROYAL RUMBLE 999-1117 User Manual

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1ST PRINTING DEC. 00

Universal Kit

Kit Installation Instructions

& Service Manual

Switchable FROM High Resolution 31K

TO Standard (Low) Resolution 15.75K.

2 - 4 PLAYER GAME

Kit come with two (2) JVS/JAMMA Interface Boards for four (4) Player Action.

SEGA ENTERPRISES, INC. USA

MANUAL NO. 999-1117

Warranty

Your new Sega Product is covered for a period of 90 days from the date of shipment. This certifies that the Printed Circuit Boards, Power Supplies and Monitor are to be free of defects in workmanship or materials under normal operating conditions. This also certifies that all Interactive Control Assemblies are to be free from defects in workmanship and materials under normal operating conditions. No other product in this machine is hereby covered.

Sellers sole liability in the event a warranted part described above fails shall be, at its option, to replace or repair the defective part during the warranty period. For Warranty claims, contact your Sega Distributor.

Should the Seller determine, by inspection that the product was caused by Accident, Misuse, Neglect, Alteration, Improper Repair, Installation or Testing, the warranty offered will be null and void.

Under no circumstances is the Seller responsible for any loss of profits, loss of use, or other damages.

This shall be the exclusive written Warranty of the original purchaser expressed in lieu of all other warranties expressed or implied. Under no circumstance shall it extend beyond the period of time listed above.

Kit Overview

 

 

 

AC Power Cable

 

Volume/Speaker/

FIG. 1

(GRN/WHT/BLK)

 

Coin Meter Cable

 

 

 

Transformer

 

JVS/JAMMA

 

JVS/JAMMA

 

 

Interface Bd. #1

 

Interface Bd. #2

 

 

 

 

 

Service Switches

Audio Board

 

 

 

 

 

 

 

 

 

 

 

JVS USB Port

 

 

 

VGA Output

Power Supply

Template Layout

*

See Pages v & vii to

*copy & cut templates

 

 

 

 

 

 

 

 

FIG. 2

1

WWF Royal Rumble

Sega Naomi System

Kit Contains List

Part #

Desc

Qty

840-0040D-01

WWF GAME BD ASSY

1

838-13616

AUDIO AMP (NAOMI)

1

560-5407-UL

TRANSFORMER

1

838-13683-93CV1

JAMMA I/O BD (NAOMI)

2

400-5397

POWER SUPPLY (NAOMI)

1

600-7141-200

USB CABLE

1

600-7009-2500

VGA VIDEO CABLE

1

999-1137

MARQUEE

1

999-1140

INSTR SHEET (CTRL DESC)

1

999-1141

INSTR SHEET (PLAYERS)

1

999-1138

CTRL PANEL OVERLAY

1

999-1142

SIDE DECALS

2

999-1139

BUTTON SHEET

1

XXXXXXXXX

8 WAY JOYSTICK

4

XXXXXXXXX

PUSHBUTTONS FOR CTRLS

12

XXXXXXXXX

SERVICE SWITCH BRKT

1

 

ASSY

 

2

3

 

Feb 9. 2000 120

SERVICE BULLETIN

SEGA Service Department

http://www.seuservice.com

45133 Industrial Drive

Phone: 415.701.6580

Fremont, Ca. 94538

Fax: 415.701.6594

SPECIAL NOTICE FOR

ALL SEGA NAOMI KITS

PROBLEM:

The SEGA Naomi Game kits are actually ‘JAMMA Dependent’. What this means exactly is they will only install into existing JAMMA Cabinets. If an operator tries to install these kits into a Non-JAMMA cabinet, they will first have to bring the wiring up to JAMMA Standards.

SOLUTION:

°Step 1 Disconnect the games original DC Power Supply. You may only use the power supply provided with your kit. Be sure to set the voltages going to your Game BD to 5.1 and 3.3 volts DC to assure proper operation ( Measure on Square Connector at Game BD. Yellow = 5vdc / Brown = 3.3vdc / White = Gnd )

°Step 2 You MUST USE THE COIN METER SUPPLIED WITH YOUR KIT to assure proper Coin acceptance. A minimum 18 Gauge wire should be used from the Coin Meter 1 output line on your JAMMA Harness. The 5vdc ( Yellow ) wire found in the wiring bag of your kit MUST BE USED for the supply voltage to the meter.

Not following the directions provided herein may cause your game to malfunction. All electrical work should be performed by the site’s Serviceman or Technician.

In order to prevent an electric shock and short circuit, be sure to turn power off before performing work or touching the interior parts of the product.

Be careful so as not to damage wirings. Damaged wiring can cause an electric shock or short circuit accident.

Do not touch places other than those specified. Touching places not specified can cause an electric shock or short circuit accident.

If you have any questions please contact the SEGA Service Department at the numbers given above.

4

INSTALLATION INSTRUCTIONS

1)First. Remove all access panels from the game. Locate the original game Logic PCB’s & Power Supply and remove from the Cabinet by first disconnecting all harnesses from the boards. (You need only to splice in the Main Power (110v AC) into the 3-Pin Connector (GRN/WHT/BLK).)

2)Remove all existing game harnesses (we suggest using New Jamma Harnesses (NOT contained in the kit) to ensure reliability).

3)Locate the most convenient and open area of the cabinet to mount the WWF Naomi System Assembly. Make sure this area is free and clear of all cable harnesses and grounds, cable clamps, etc. (See FIG. 1, inside cover).

Vacuum out or clean bottom of cabinet of dirt & miscellaneous parts (e.g. screws, loose coins / tokens, etc.).

Remove all exterior decals and repair any cabinet damage. Repaint cabinet if necessary. Remove the Monitor Plexi or if your game plexi has Silk-screened artwork, you will need to strip it off.

4)Connect the JAMMA Harnesses to the JVS-JAMMA Interface Boards. Separate the wires from each other (i.e. Control Panel, Video, Speaker, Power Supply). Run the various harnesses to the part of the cabinet they go to ensuring they are dressed properly & secured to the cabinet. (See FIG. 4 Pg. iv).

Locate the Volume/Speaker/Coin Meter Cable and connect to your existing Diag. Switch Bracket or use the new one included with the kit. (See FIG. 3, Pg. iii). Note: If you are using a VGA Compatible Monitor you can run your VGA Cable directly to the monitor or connect it to your JVS JAMMA Interface for RGB Conversion to your JAMMA Cables.

5)Remove Marquee from cabinet and cut to fit the new WWF Marquee in place.

WWF uses 1 Lever (Joystick) with 3 Multi-Function Switches (Buttons) for controls and a Start Button per player. REPLACE old Joysticks & Buttons with the NEW ones supplied in Kit.

6)First remove all Joystick and Button assemblies from the Control Panel. Remove Lexan and Control Panel Overlay. Proceed to clean surface of the Control Panel by removing all adhesive and dirt. Fill in or plug up existing button holes to set up a blank work area for your (1 - 4) templates (See Pages v & vii, COPY & CUT).

7)Carefully tape template on the Control Panel in configuration of 2 - 4 player; using a Center Punch, mark your hole centers. With a 1 1/8” Hole - Saw, proceed to drill out holes for the new Control Panel configuration. Once drilling is complete, clean surface once again eliminating all wood chips and dust. (See FIG. 2, inside cover).

8)Install the new Control Panel Overlay by carefully peeling off the paper backing and laying down on the panel. Smooth it out, starting in the center and working your way to the edges (removing all of the trapped air pockets). If necessary, cut the edges of the overlay excess and fold under panel.

9)Cut out the button and Joystick Holes. Install Joystick and buttons from kit into the Control Panel and tighten down. Connect all game harness wires to switches and buttons.

5

INSTALLATION INSTRUCTIONS

10) Proceed to place new decals on the sides of the cabinet. Locate a new monitor bezel, if needed, and replace glass, if required (due scratches). Install Instruction Placard to the back of the Monitor Glass.

NOTE: As a precaution, disconnect the JAMMA Harness from the I/O Boards and turn power on. With a

Multi-Meter, measure the 5v and adjust if necessary to 5.15v DC. Measure the +12, -12 and -5 to ensure the

wires and voltages are in the correct position. Turn power off. Plug in the JAMMA Harness once again to

the I/O Boards. The Attract Mode should appear on the screen.

Adjust the SIZE, CONTRAST, BRIGHTNESS, and COLORS on the Monitor for optimum appearance. Adjust VERTICAL/HORIZONTAL Hold to get a stable picture, if required.

Enter DIAGNOSTICS and adjust the Volume Level, test all Buttons & Joystick for proper operation & wiring. Adjust Pricing. Coin-Up and test out a game to ensure proper play functions are as they should be.

6

Sega Naomi System Switch

Bracket and Speaker

Installation Diagrams

(Figure 3)

To CN1 of

Amplifier Board

Pin 1

Pin 4

Pin 5

YEL/RED

GRN/RED

WHT/RED

Test

 

 

 

Volume

From CN2 of

Amplifier Board

JAMMA Pin 8

Yellow Wire from Extra

Harness (+5v)

_ +

Coin Meter

Service

JAMMA Pin

R

JAMMA Pin

1

JAMMA Pin

15

GRY/RED

 

Left

 

 

ORG/RED

 

Speaker

 

 

 

From CN4 of

GRY/BLUE

 

 

Right

 

 

 

 

 

Amplifier Board

ORG/BLUE

 

 

Speaker

 

 

 

 

 

7

+ 18 hidden pages