Sega ROUTE 66 UPRIGHT User Manual

420-6695-02UK REV 1

SERVICE MANUAL

THE KING OF ROUTE 66 – UPRIGHT TYPE

Before using this product, read this SERVICE MANUAL carefully to understand the contents stated herein.
After reading this manual, be sure to keep it available nearby the product or somewhere convenient in order
to be able to refer to it whenever necessary.

Manufactured in the UK by

SAFETY WARNINGS

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lxx

CONTENTS

1. BEFORE USING THIS PRODUCT........................................................................................................1

1.1. INSPECTIONS IMMEDIATELY AFTER TRANSPORTING THE PRODUCT TO THE LOCATION ..2

2. INTRODUCTION TO THIS SERVICE MANUAL ...................................................................................4

3. INSTALLATION AND MAINTENANCE INSTRUCTIONS .....................................................................5

3.1. HANDLING AND INSTALLATION PRECAUTIONS ..........................................................................5

3.2. COIN HANDLING...............................................................................................................................5

3.3. NAME OF PARTS ..............................................................................................................................5

3.4. ACCESSORIES .................................................................................................................................7

3.5. ASSEMBLY INSTRUCTIONS ............................................................................................................9

3.5.1. INSTALLING THE BILLBOARD................................................................................................10

3.5.2. INSTALLING THE FLOOR .......................................................................................................11

3.5.3. SECURING IN PLACE (LEG ADJUSTER ADJUSTMENT)......................................................13

3.5.4. FITTING THE SEAT .................................................................................................................15

3.5.4.1. Introduction: .......................................................................................................................15

3.5.4.2. Kit contents: .......................................................................................................................15

3.5.4.3. Installation instructions:......................................................................................................15

3.5.5. CONNECTION TO THE POWER SUPPLY..............................................................................16

3.5.6. ASSEMBLY CHECK .................................................................................................................17

3.5.7. CREDIT BOARD WIRING TO COIN MECH.............................................................................19

3.5.8. CONNECTING THE I. R. CABLES ...........................................................................................21

3.6. MOVING THE MACHINE .................................................................................................................22

3.7. CONTROL PANEL (HANDLE MECHA.) – 720° ‘HAPP’ type ..........................................................23

3.7.1. REPLACING VOLUME .............................................................................................................23

3.7.2. GREASING ...............................................................................................................................25

3.7.3. REPLACEMENT OF SPRING ..................................................................................................25

3.8. SHIFT LEVER ..................................................................................................................................26

3.8.1. REMOVING SHIFT LEVER ......................................................................................................26

3.8.2. SWITCH REPLACEMENT........................................................................................................26

3.8.3. GREASING ...............................................................................................................................26

3.9. ACCELERATOR AND BRAKE (HAPP TYPE) .................................................................................27

3.9.1. REMOVING THE ACCELERATOR AND BRAKE ....................................................................27

3.9.2. ADJUSTING OR REPLACING THE VOLUME .........................................................................28

3.9.3. GREASING ...............................................................................................................................29

3.10. REPLACEMENT OF FLUORESCENT LAMPS............................................................................30

3.10.1. FRONT FLUORESCENT: .....................................................................................................30

3.11. GAME BOARD .............................................................................................................................32

3.11.1. TAKING OUT THE GAME BOARD.......................................................................................32

3.11.2. COMPOSITION OF GAMEBOARD ......................................................................................34

3.12. TROUBLESHOOTING .................................................................................................................35

3.13. FUSES..........................................................................................................................................36

3.14. PERIODIC CHECK AND INSPECTION .......................................................................................37

3.14.1. CLEANING THE CABINET SURFACES...............................................................................37

4. CONTENTS OF GAME .......................................................................................................................38

4.1. GAME DESCRIPTION .....................................................................................................................38

5. EXPLANATION OF TEST DATA AND DISPLAY ................................................................................46

5.1. INTERNAL SWITCHES AND COIN METERS.................................................................................47

5.2. SYSTEM TEST MODE.....................................................................................................................48

5.2.1. RAM TEST ................................................................................................................................49

5.2.2. JVS TEST .................................................................................................................................50

5.2.3. SOUND TEST ...........................................................................................................................51

5.2.4. CRT TEST ................................................................................................................................51

5.2.5. SYSTEM ASSIGNMENTS ........................................................................................................53

5.2.6. COIN ASSIGNMENTS ..............................................................................................................54

5.2.7. BOOKKEEPING........................................................................................................................55

5.2.8. BACKUP DATA CLEAR............................................................................................................56

5.2.9. CLOCK SETTING .....................................................................................................................56

5.3. GAME TEST MODE.........................................................................................................................57

5.3.1. TEST MENU SCREEN .............................................................................................................57

5.3.2. INPUT TEST .............................................................................................................................58

5.3.3. OUTPUT TEST .........................................................................................................................59

5.3.4. GAME ASSIGNMENTS ............................................................................................................60

i

VOLUME SETTING ..................................................................................................................61

5.3.5.

5.3.6. BOOKKEEPING........................................................................................................................62

5.3.7. BACKUP DATA CLEAR............................................................................................................64

6. COIN MECH INSTALLATION AND CREDIT BOARD SET UP...........................................................65

6.1. INTRODUCTION..............................................................................................................................65

6.1.1. PRICE OF PLAY SETTINGS UK .............................................................................................67

6.1.2. PRICE OF PLAY SETTINGS EURO ........................................................................................68

6.1.3. PRICE OF PLAY SETTINGS Austria-Czech-Denmark-Norway-Israel-France2 .....................69

6.1.4. PRICE OF PLAY SETTINGS - BELGIUM ................................................................................70

6.1.5. PRICE OF PLAY SETTINGS - FRANCE ..................................................................................71

6.1.6. PRICE OF PLAY SETTINGS - ITALY.......................................................................................72

6.1.7. PRICE OF PLAY SETTINGS - PORTUGAL.............................................................................73

6.1.8. PRICE OF PLAY SETTINGS - NETHERLANDS ......................................................................74

6.1.9. PRICE OF PLAY SETTINGS - SPAIN ......................................................................................75

7. DESIGN RELATED PARTS.................................................................................................................76

8. PARTS LIST ........................................................................................................................................77

8.1. RTS-00002UK TOP ASSY RTS STD ............................................................................................77

8.2. RTS-10002UK ASSY CABI STD.....................................................................................................78

8.3. PTR-1100UK ASSY FRAMEWORK BLACK...................................................................................81

8.4. PTR-1950UK ASSY CASH BOX DOOR (BLACK)..........................................................................82

8.5. NOA-1200 ASSY CRT COVER.......................................................................................................83

8.6. CTA-1150UK ASSY CC BOX WW .................................................................................................84

8.7. NOA-4010UK ASSY ELEC..............................................................................................................85

8.8. PTR-1750UK ASSY SERVICE DOOR (BLACK).............................................................................86

8.9. NOA-1300UK ASSY BILLBOARD...................................................................................................87

8.10. RTS-1500UK ASSY FRONT PANEL RTS ..................................................................................88

8.11. RTS-1200UK ASSY FLOOR STD ...............................................................................................89

8.12. RTS-20002UK ASSY CONT PNL STD HAPP 720DEG..............................................................90

8.13. RTS-2060UK ASSY MICROPHONE ............................................................................................91

8.14. PTR-2100UK ASSY 720 DEG MECHA .......................................................................................92

8.15. PTR-2200UK ASSY 3-WAY SHIFTER W/HARN ........................................................................93

8.16. RTS-5000UK ASSY SEAT RTS ..................................................................................................94

8.17. RTS-1150UK ASSY SUBWOOFER STD....................................................................................95

8.18. RTS-4300UK ASSY MAIN BD STD.............................................................................................96

8.19. RTS-1710UK ASSY AC UNIT (BLACK) ......................................................................................97

8.20. CTA-4200UK ASSY XMFR..........................................................................................................98

8.21. NOB-6001UK ASSY WIRE L.......................................................................................................99

8.22. RTS-INST-STD ASSY INST KIT RTS STD.................................................................................99

9. APPENDIX A - ELECTRICAL SCHEMATIC ......................................................................................100

9.1. WIRE COLOURS ...........................................................................................................................100

9.2. ELECTRICAL SCHEMATIC ...........................................................................................................100

ii

1. BEFORE USING THIS PRODUCT

To ensure safe usage be sure to read the following before using the product. The following instructions are intended
for the use of QUALIFIED SERVICE PERSONNEL ONLY

If any activity is carried out on the product, this should be done only after carefully reading and sufficiently
understanding the instructions.

Only qualified service personnel should carry out maintenance on the product.

Depending on the potential risk, terms such as” WARNING!” “CAUTION” and “IMPORTANT!” are used where an
explanation is given that requires special attention. SEGA is not responsible for injury or damage caused by use in a
manner contrary to the instructions given in this document.

In order to prevent accidents warning stickers and printed instructions are applied in the places where a potentially
hazardous situation relating to the product could arise. Be sure to comply with these warnings.

Indicates that mishandling the product by disregarding this warning will cause a potentially
hazardous situation that can result in death or serious injury.

Indicates that mishandling the product by disregarding this caution will cause a potentially
hazardous situation that can result in personal injury and or material damage.

.

This is cautionary information that should be complied with when handling the product.
Indicates that mishandling the product by disregarding this will cause a potentially hazardous
situation that may not result in personal injury but could damage the product.

Be sure to turn off the power and disconnect from the mains supply before working on the machine.

Ensure that the correct fuses are fitted to the machine. Details of these are enclosed in the Service Manual.

Ensure that only qualified Service Engineers perform any maintenance work on the machine.

Specification changes, removal of equipment, conversion and/or additions not designated by SEGA are not permitted
and will invalidate this product’s CE conformity.

Warning labels or safety covers for personal protection etc, are component parts of the product. A potential hazard will
be created if the machine is operated while any parts have been removed. Do not operate the product if any doors, lids
or protective covers become damaged or lost. SEGA is not liable in any whatsoever for any injury and/or damage
caused by specification changes not designated by SEGA.

Before installing the product, check for the Electrical Specification Sticker, SEGA products have a sticker on which the
electrical specifications are detailed. Ensure that the product is compatible with the power supply voltage and
frequency requirements of the location in which the machine is to be installed.

Install and operate the machine only in places where appropriate lighting is available, allowing warning stickers to be
clearly read.

To ensure maximum safety for customers and operators, stickers and printed instructions describing potentially
hazardous situations are applied to potentially hazardous locations. Ensure that the product’s operating location has
sufficient lighting to allow any warnings to be read. If any sticker or printed warning is removed or defaced, do not
operate the machine until an identical item has replaced it.

Exercise great care when handling the monitor (applies only to product with monitor). Some of the monitor (TV) parts
are subject to high-tension voltage. Even after turning the power off some components are liable to high-tension
voltage. Only qualified service engineers should perform monitor repair and replacement.

In cases where commercially available monitors and printers are used, only the items relating to this product are
contained in this manual. Some commercially available equipment will have functions and reactions not referred to in
this manual. This manual should be read in conjunction with the specific manufacturer’s manual for such equipment.

Descriptions contained herein may be subject to change without prior notification.

The contents described herein are fully prepared with due care. However, should any question arise or errors be found
please contact SEGA AMUSEMENTS EUROPE LTD.

1

1.1. INSPECTIONS IMMEDIATELY AFTER TRANSPORTING THE PRODUCT TO THE LOCATION

· Only QUALIFIED SERVICE PERSONNEL should carry out inspection.

Normally, at the time of shipment, SEGA products are in a state to allowing usage immediately after
transporting to the location. Nevertheless, an irregular situation may arise during transportation preventing
this. Before turning on the power, check the following points to ensure that the product has been transported
safely.

· Are then any dented parts or defects (cuts, etc.) on the external surfaces of the product.?

· Are castors and leg adjusters present and undamaged?

· Do the power supply voltage and frequency requirements meet with the local supply?

· Are all wiring connectors correctly and securely connected? Unless connected in the correct direction,

connector connections cannot be made successfully. Do not insert connectors forcibly.

· Are all IC’s of each IC BD firmly inserted?

· Does the power cord have any cuts or dents?

· Do fuses meet the specified rating?

· Are such units such as monitors, control equipment, IC BD, etc. firmly secured?

· Are all earth wires connected?

· Are all accessories available?

· Can all doors and lids be opened with the accessory keys and/or tools?

2

CONCERNING THE STICKER DISPLAY CONCERNING WARNING STICKERS

SEGA product has stickers describing the product
manufacture number (Serial Number) and
electrical specification. If you require service
assistance you will require the Serial Number.
Identical machines may have different parts fitted
internally. Only by quoting the Serial Number will
the correct parts be identified.

SEGA product has warning displays on
stickers, labels or printed instructions
adhered/attached to or incorporated in the
places where hazardous situations can arise.
The warning displays are intended for the
accident prevention of customers and service
personnel.

SPECIFICATIONS

Installation Space (cm): 80 (W) x 150 (D)

Height (cm): 225

Weight (kg): Approx. 172

Power, Max: 414W

Rated Voltage (VAC): 230

Rated Current (A): 1.8

Operating Temperature Range 5 - 40°C

Note: Descriptions in this manual are subject to change without prior notice.

3

2. INTRODUCTION TO THIS SERVICE MANUAL

SEGA ENTERPRISES LTD., supported by its experience in electronic high technology of VLSI’s,
microprocessors etc. and with a wealth of experience, have for more than 30 years been supplying various
innovative and popular games to the world market. This Service Manual is intended to provide detailed
descriptions together with all the necessary information covering the general operation of electronic
assemblies, electro-mechanicals, servicing controls, spare parts, etc. as regards ROUTE 66 Standard, a
new SEGA product. This manual is intended for those who have knowledge of electricity and technical
expertise especially in IC’s, CRT’s, microprocessors etc. Carefully read this manual to acquire sufficient
knowledge before working on the machine. Should there be any malfunction, non-technical personnel
should under no circumstances touch the internal systems. Should such a situation arise contact the
nearest branch listed below, or our head office.

SEGA AMUSEMENTS EUROPE LTD./ SEGA SERVICE CENTRE

Suite 3a
Oaks House
12 - 22 West Street
Epsom
Surrey
United Kingdom
KT18 7RG

Telephone: [phone]

Fax: [phone]

4

3. INSTALLATION AND MAINTENANCE INSTRUCTIONS

· Installation and maintenance should only be carried out by QUALIFIED SERVICE
PERSONNEL.

3.1. HANDLING AND INSTALLATION PRECAUTIONS

When installing or inspecting the machine, be very careful of the following points and pay attention to ensure
that the player can enjoy the game safely.

The game must NOT be installed under the following conditions:

· Outside, the game is designed for indoor use only.

· In areas directly exposed to sunlight, high humidity, dust, excessive heat or extreme cold.

· In locations that would present an obstacle in the case of an emergency i.e. near fire equipment or

emergency exits.

· On unstable surfaces or surfaces subject to vibration.

· Where liquids, other than routine cleaning, may come into contact with the game.

Important:

· This machine should only be installed by Qualified Service Personnel.

· Be sure to switch the supply power OFF and remove the mains supply plug from the machine before any

work is carried out on the machine.

· Do not attempt to repair the PCB’s (Printed Circuit Boards) yourself. This will void the warranty. The
PCB’s contain static sensitive devices that could be damaged.

· Always return a faulty part to your distributor with adequate packaging and protection.

· When removing the plug from the mains always grasp the plug not the cable.

· Do not use a fuse that does not meet the specified rating.

· Make sure all connections are secure before applying power.

· Ensure that the mains lead is not damaged. If the mains lead is damaged in any

way there could be a danger of electric shock or a fire hazard.

· Ensure that the power supply is fitted with circuit protection. Using the power
supply without circuit protection is a fire hazard.

3.2. COIN HANDLING

Standard Sega machines are fitted with a SR3 coin mechanism, however, as a service to our customers
Sega machines can be supplied with no coin mechanism or door allowing the customer to fit a coin handling
option from the approved list. Fit only the coin handling arrangements detailed below and follow the
instructions provided in section 4. Failure to fit the coin handling options detailed or failure to follow the
installation instructions will render the machine, under the CE marking directive, void.

Approved coin handling options:

· Coin controls SR3

· Generic mechanical

· Mars (MS111B1 and ME115)

· SECI RM4-G20

3.3. NAME OF PARTS

5

MAIN CABINET 76 105 180 165

FLOOR 63 71 15

SEAT 77 46 89

BILLBOARD 76 17 31

WHEN ASSEMBLED 76 147 224 200

Width (cm) Length (cm) Height (cm) Approx Weight (Kg)

35

6

3.4. ACCESSORIES

The machine is supplied with an installation kit. Please ensure the following parts are supplied:

No. PART NUMBER QTY DESCRIPTION COMPONENT REFERENCE

1 NOA-1301X

2 RTS-1200UK

3 CTA-0001

4 CTA-0002

8 RTS-0001UK

9 NOA-1302UK

18 420-5827

19 RTS-0002UK

20 RTS-0003UK

21 RTS-0004UK

22 PK0296

101 514-5078-5000

201 030-000820-SB

202 068-852216-0B

203 008-T00412-0B

301 600-6275-0200

404 420-3138-P

406 OS1019

408 PK0061

411 540-0006-01

412 540-0007-01

413 540-0009-01

414 540-0015-01

415 220-5484-H

BILLBOARD PLATE

1

ASSY FLOOR STD

1

JOINT BRKT L

1

JOINT BRKT R

1

DISPLAY CARD RTS STD

1

BILLBOARD SHEET

1

SERVICE MANUAL SANWA 31K

1

PLAY INSTR SH A MULTI

1

PLAY INSTR SH B MULTI

1

SUB INSTR SH MULTI

1

CARTON BOX INST KIT RTS STD

1

FUSE 5X20 CERAMIC SB 5000MA

1

M8X20 BLT W/S BLK

1

M8 WSHR 22OD FLT BLK

1

M4X12 TMP PRF TH BLK

5

ASSY FIBRE CABLE 5DIA 0200

1

SERVICE MANUAL PENTRANIC 38” VGA

1

SELF SEAL BAG 9X12.3/4

1

BUBBLE WRAP LARGE 1.5M X 45M

0.025
WRENCH M4 TMP PRF

1

WRENCH M5 TMP PRF

1

WRENCH M8 TMP PRF

1

WRENCH M6 TMP PRF

1

VOL 5-K-OHM HAPP 50-8026-00

1

Items 411 to 414 - Tamperproof TORX wrench.

7

· When returning the GAME BOARD for repair or replacement, be sure to package the
entire ASSY SHIELD CASE in the original card transit box - THERE ARE NO USER­SERVICEABLE PARTS INSIDE.

· Failure to return the GAME BOARD in this manner may invalidate the warranty.

Wrap the ASSY SHIELD CASE with the packaging material and put it in the original transit box as shown.
Putting it upside down or packing otherwise in the manner not shown can damage the GAME BOARD and
parts.

8

3.5. ASSEMBLY INSTRUCTIONS

· Perform the assembly by following the procedure herein stated. Failure to comply
with the instructions, for example, inserting the plug into an outlet at a stage not
mentioned in this manual can cause an electric shock

· Assembling should be performed as per this manual. Since this is a complex

When carrying out the assembly work, follow the procedure in the following sequence:

machine, erroneous assembling can cause damage to the machine, or
malfunction to occur.

· Do not attempt to complete this work alone, a minimum of 2 people are required.

· Only QUALIFIED SERVICE PERSONNEL should carry out assembly.

STEP 1 INSTALLING THE BILLBOARD

STEP 2 INSTALLING THE FLOOR

STEP 3 SECURING IN PLACE (LEG ADJUSTMENT)

STEP 4 FITTING SEAT

STEP 5 CONNECTION TO THE POWER SUPPLY

STEP 6 ASSEMBLY CHECK

Note that the parts contained within the installation kit are required for the assembly work.

The following tools will be required when installing this machine, in addition to the tools provided with the
Installation Kit:

9

3.5.1. INSTALLING THE BILLBOARD

· To perform work safely, use a secure and stable step to improve access to the
top of the cabinet. Working without using a step may cause accidents.

· Only QUALIFIED SERVICE PERSONNEL should carry out this operation.

1. Insert ASSY BILLBOARD to the top part of the cabinet

2. Secure with the two Tamperproof screws (Part No.

008-T00412-0B, supplied with Accessory kit)

10

3.5.2. INSTALLING THE FLOOR

· Ensure all connections are secure - poor connections can cause electric shock or
short circuit.

· Take care not to damage wiring during installation, as this can cause electric
shock or short circuit.

11

Slightly lower the 2 Adjusters on the cabinet and install JOINT BRACKET L & R by inserting from the

⑦

rear, and secure to ASSY FLOOR using hexagon bolts as shown.

After lowering the Adjusters fully downward, tighten both Adjuster’s lock nuts fully upward.

⑧

12

3.5.3. SECURING IN PLACE (LEG ADJUSTER ADJUSTMENT)

· Make sure all of the leg adjusters are in contact with the floor. If they are not the
machine may move and cause injury. This operation requires 2 people.

· Only QUALIFIED SERVICE PERSONNEL should carry out this operation.

This machine has four castors and two leg adjusters on the main cabinet, and a further two level adjusters
on the rear of the floor. When the installation position is decided, unscrew the leg adjusters so that they
raise both front castors 7mm from the floor. Make sure the machine is level.

1. Move the product into the installed position.

2. Unscrew the adjusters until they are in contact
the floor, and use a wrench to turn them further
until the front castors are raised approximately
7mm above the floor.

3. Tighten the locknut on the leg adjusters against
the base (upwards) to lock the legs in position.

13

If this product is installed on irregular surfaces, use the two Level Adjusters on the bottom of the FLOOR to
ensure the product is level.

14

3.5.4. FITTING THE SEAT

3.5.4.1. Introduction:

This kit facilitates a lean-on REST for application to ROUTE 66 Standard. This REST allows pressure to be
taken off the left leg, which increases the length of time that a player may play the game without suffering
from fatigue.

3.5.4.2. Kit contents:

PART NUMBER DESCRIPTION QTY

CTA-5001UK SEAT FRAME R 1
CTA-5002UK SEAT FRAME L 1
CTA-5003UK SEAT FRAME COVER R 1
CTA-5004UK SEAT FRAME COVER R 1
PTR-5005UK SEAT BENCH PTR (with PTR cushion) 1
008-T00416-0C M4X16 MSCR TMP PRF TH CRM 10
030-000825-SB M8X25 BLT W/S BNP 8
068-852216-0B M8 WSHR FORM C FLT BNP 8
030-000616-SB M6X16 BLT W/S BNP 8
068-651416-0B M6 WSHR FORM C FLT BNP 8

3.5.4.3.Installation instructions:

· A condition of fitting this REST is that the machine is fully fitted with items
CTA-0001 & CTA-0002 (JOINT BRKT L & R) as described in the 18
WHEELER Manual. Non-fitment of these brackets may lead to injury, as
there will be nothing to secure the floor to the main cabinet. The REST
relies on the floor being firmly secured to the main cabinet in order to
support the weight of the player when resting against the machine.

· The REST utilises the weight of the main cabinet to prevent tipping. It is
important that this REST is used only to take the weight off the left leg.
Sega accepts no responsibility for injury arising due to inappropriate usage
of the REST.

1. Fix the CTA-5001UK & CTA-5002UK SEAT FRAMES to the FLOOR ASSEMBLY (PTR-1200UK) using
the 8-off M8 bolts and washers provided as shown.

2. Fix the CTA-5003UK & CTA-5004UK SEAT FRAME COVERS to the SEAT FRAMES using the 10-off
M4 tamperproof machine screws provided as shown.

3. Fix the PTR-5005UK SEAT BENCH PTR between the SEAT FRAMES using the 8-off M6 bolts and
washers provided as shown. Loosely fit these bolts (top ones first) before tightening.

15

3.5.5. CONNECTION TO THE POWER SUPPLY

· Be sure that the machine is not connected to the mains supply before attempting
this operation

· Only QUALIFIED SERVICE PERSONNEL should carry out this operation.

1. The AC Unit is located on the rear face, right hand side of the base unit, when viewing the screen. It
houses the IEC inlet, mains switch and fuse.

2. Ensure that all of the machine’s wires have been connected in accordance with the preceding sections
and that the mains switch is OFF.

3. Check that the operating voltage of the mains supply matches the machine (section 1.1).

4. Insert the IEC lead into the IEC inlet and the mains plug into a wall socket. If applicable, switch the wall
socket ON.

5. Stand clear of the machine, but within reach of the AC unit and switch the mains switch ON.

16

3.5.6. ASSEMBLY CHECK

In TEST MODE, ascertain that the product has been correctly assembled and the IC BD is functioning
correctly (refer to Section 5.3) by performing the following tests:

Selecting the RAM TEST causes the on-board
memory to be tested automatically. The game
board is satisfactory if the display beside each IC
number shows GOOD.

In the TEST mode menu, selecting CRT TEST
allows the screen (on which the monitor is tested) to
be displayed. Although the monitor adjustments
have been made prior to shipment from the factory,
colour deviation ,etc. may occur due to the effects of
geomagnetism, the building’s steel frame and other
game machines in the periphery. By watching the
test mode screen, make judgement as to whether
adjustment is required. If so, adjust the monitor by
referring to the Monitor manual supplied with this
product.

Use the DEMAG SW to remove colour deviation due
to magnetisation.

17

(3) INPUT TEST:

Select INPUT TEST on the test mode menu screen
to test the input switches. Actuate each switch (for
the COIN CHUTE test, insert a coin into the coin
inlet with the coin chute door open). If the display
beside each parameter display ON when the input is
made, the switch and wiring connections are
satisfactory.

(4) OUTPUT TEST:

Select OUTPUT TEST from the menu in the test
mode menu screen to test the output. Check that all
the lamps illuminate as the respective status shows
ON.

ROLL LEFT and ROLL RIGHT are not used on this
model.

(5) SOUND TEST:

Select SOUND TEST from the test mode menu
screen to check function of sound BD and wiring
connections.

Check that the sound emitted from all speakers is
satisfactory and of a desirable volume level.

Perform the above tests during each monthly inspection.

18

3.5.7. CREDIT BOARD WIRING TO COIN MECH.

· Only QUALIFIED SERVICE PERSONNEL should carry out this operation.

When fitting the coin mechanism to the door please refer to the specific manufacturers installation
instructions for that coin mechanism. To fit the door to the machine follow the procedure below.

· Loosen all of the bolts on the frame that secure the clips.

· Turn all clips in towards the door.

· Position the door into the aperture in the machine.

· Turn the clips around so that they will hold the door in the

machine.

· Tighten all of the bolts.

19

COIN MECH LOOM INSTALLATION

C220B LM1006IDC

LM1006LAMP-0.1

GENERIC
MECHANICALS

MARS MS111B1

MARS ME115

SECI, C120,
SR3

LM1008

LM1008-LAMP

LM1007

LM1008-LAMP

OWN LOOM AND
LM1006LAMP-0.1

· Attach the lamp holder to the bracket on the coin return
button.

· Attach one 15-way connector to the C220 coin mech.

· Attach the other 15-way connector to Validator A on the

credit board.

· Attach the 2-way connector to ‘LAMP’ on the VTS board.

· Fit the two lamp holders behind the coin return buttons.

· Attach the blue cable and orange cable to one mech’s

microswitch switch.

· Attach the blue/green cable and orange/green cable to
the other mech’s microswitch.

· Attach the 2-way mate and lok plug to the 2-way mate
and lok cap provided.

· Attach one 15-way connector to Validator A and the
other to Validator B on the credit board

· Fit the lamp holder to the bracket behind the coin return
button.

· Fit one of the 13-way connectors to the coin mech.

· Fit the other 13-way connector to Validator A on the

credit board. Note the 13-way connector is keyed and
this key must coincide with the key on the credit board.

· Attach the lamp holder to the bracket on the coin return
button.

· Attach the 2- connector to ‘LAMP’ on the VTS board.

· Attach the validator’s own loom to position A on the

credit board

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3.5.8. CONNECTING THE I. R. CABLES

· Be sure that the machine is not connected to the mains supply before attempting this
operation

· Only QUALIFIED SERVICE PERSONNEL should carry out this operation.

It is possible to link two machines together so that they can be played in a dual mode. If this option is desired
the following procedure should be followed.

1. Unlock and open the rear service hatch and retain the 4 x Screws.

2. Remove the communication lid and retain the 2 x Screws.

3. Take one fibre optic cable of each machine, supplied in the installation kit (Part Number: 600-6275-

0200), and connect the two ends of both so as to form the circuit shown below.

4. Refit the communication lid with the I. R. cables held in the slots and replace the rear service hatch.

5. Power up both machines and enter the test mode. Assign the Left-hand cabinet as the MASTER in the
game test mode and the Right-hand cabinet as the SLAVE.
(Refer to Section 5.3.4 Game Assignments)

6. Exit the test mode and check the network.

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3.6. MOVING THE MACHINE

· When moving the machine, be sure to remove the plug from the power supply.
Moving the machine with the plug inserted can cause the power cord to be
damaged, resulting in a fire or electric shock.

· When moving the machine, retract the leg adjusters fully and ensure the casters
make contact with the floor. During movement pay careful attention so that the
casters or leg adjusters do not damage any other cabling laid on the floor. Such
damage could result in a fire or electric shock.

· Do not push the upper part of the cabinet. Failure to observe this can cause the
cabinet to fall forwards and result in accidents.

· When transporting the machine, be sure to hold the catch portion on the rear of
the cabinet with the castors making contact with the surface as shown below.
Inclining the machine by holding portions other than the catch or moving the
cabinet without retracting the adjusters can damage the cabinet and/or the floor
surface.

· Do not push the Billboard. Failure to observe this may damage the installation
portions and may cause unexpected accidents.

· Only QUALIFIED SERVICE PERSONNEL should carry out this operation.

(Remove the SEAT ASSY before moving)

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3.7. CONTROL PANEL (HANDLE MECHA.) – 720° ‘HAPP’ type

· Before starting work, ensure that the cabinet is isolated from the mains by
switching off and removing the IEC mains lead from the wall outlet.

· Be careful not to damage wiring. Damaged wiring can cause electric shock and
short circuits.

· When closing the Control Panel be very careful to avoid trapping fingers or hands.

· Only QUALIFIED SERVICE PERSONNEL should carry out this procedure.

3.7.1. REPLACING VOLUME

If the steering operability becomes poor, and adjusting the VOLUME SETTING in the TEST MODE is
ineffective, the cause may be the failure of the Volume Gear to mesh and/or the Volume Potentiometer
malfunctioning.

When the Steering W heel is rotated fully left or right, if the Volume shaft is rotating within the movable
range, the Volume is unlikely to be damaged. Use the procedure described herein to position the steering
VR such that the correct centre value (refer to Section 5.3.5) is displayed when the Steering Wheel is at
rest.

1. Power OFF the machine and
remove the IEC lead from the
wall outlet.

2. Remove the three
tamperproof screws and open
the Control Panel.

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Continued on next page

Continued from previous page.

3. Loosen the two M4
screws and adjust
the gear mesh by
moving the VR
Bracket.

4. Adjust to an
appropriate setting
by securing the
steering wheel in
the straight ahead
position.

5. After adjustment,
check the volume
setting as
described in
Section 5.3.5. If
necessary, repeat
steps 3 & 4 until
the volume value
is within allowable
limits (±3H).

L: 30Hè80HèC0H :R

HOW TO REPLACE

1. Disconnect the Volume Connector.

2. Take out the two screws and remove the Volume together with the VR Bracket.

3. After replacing the Volume, engage the gears at the angle shown and fix the VR Bracket.

Close the Control Panel and replace the three tamperproof screws before turning power ON and setting the
Volume value in the TEST MODE.

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3.7.2. GREASING

· Use only synthetic grease (grease or spray) as plastic parts are used. Do not use
mineral based greases.

· Applying grease to parts other than those specified can cause malfunctioning or
quality deterioration of parts.

Apply grease to the gear mesh and cam portions once every three months. Use a proprietary synthetic
lubricant. Do not grease the Belt or Pulleys.

3.7.3. REPLACEMENT OF SPRING

In case of spring damage or wear, open the Control Panel and replace the spring by extending it over it’s
mounting boss using long nosed pliers or similar. This should be done with the Steering Wheel rotated such
that the springs are at their point of LEAST extension. Care should be used when releasing springs under
tension to avoid being injured.

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3.8. SHIFT LEVER

If the SHIFT LEVER SWITCH is not showing an input in the TEST MODE, replace the switch. Remove the
Shift Lever Unit and apply grease to the mechanism’s sliding portion once every three months.

· When performing work, be sure to turn power off. Working with power on can
cause an electric shock or short circuit.

· Use care to ensure the wiring is not damaged. Damaged wiring can cause
electric shock or short circuit.

· Only QUALIFIED SERVICE PERSONNEL should carry out this operation.

3.8.1. REMOVING SHIFT LEVER

1. Turn the Power Switch OFF.

2. Remove the four tamperproof screws and lift out the Shift Lever Unit far enough to access the connector.

3. Disconnect, and withdraw the Unit completely.

4. Reinstall in reverse order, ensuring the Unit is orientated correctly (see sketch below).

3.8.2. SWITCH REPLACEMENT

1. Disconnect the switch to be replaced.

2. The switch is secured with two M2 screws. Remove them to replace the microswitch.

3.8.3. GREASING

Apply grease to the Grease Points indicated once every three months. Use a proprietary synthetic lubricant.

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3.9. ACCELERATOR AND BRAKE (HAPP TYPE)

· Before performing work, be sure to turn power off. Working with power on can
cause an electric shock or short circuit.

· Use care to ensure the wiring is not damaged. Damaged wiring can cause
electric shock or short circuit.

· Touching parts of the machine other than those specified here can cause electric

If the operation of the Accelerator and Brake pedals is unsatisfactory and not remedied by adjustment of the
VOLUME SETTING in the TEST MODE, the cause may be mesh failure of the Volume Gear or a faulty
Volume potentiometer. Follow the procedure below to adjust the Volume Gear mesh or replace the Volume
potentiometer.

When the pedals are depressed fully, if the Volume shaft is rotating within the movable range, the Volume is
unlikely to be damaged. Use the procedure described herein to position the VR such that the correct values
(refer to Section 5.3.5.) are displayed at both extremes of pedal travel.

shock of short circuit.

· Only QUALIFIED SERVICE PERSONNEL should carry out this procedure.

3.9.1. REMOVING THE ACCELERATOR AND BRAKE

1. Turn the power switch OFF and remove the IEC
cable.

2. Take out the four truss screws and remove the
Floor Lid.

3. Take out the five hexagon nuts to remove the Accelerator (or Brake) Unit.

4. Disconnect the Connector and remove the Accelerator (or Brake) Unit.

Continued on next page.

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