Seametrics WT Operating Manual

Page 1
WT-Series
INLINE TURBINE METER INSTRUCTIONS
WTP PVC Body
WT-SERIES INLINE TURBINE METER INSTRUCTIONS
WTC Carbon Steel
ISO
9001:2008
CERTIFIED COMPANY
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GENERAL INFORMATION and SPECIFICATIONS
GENERAL INFORMATION
This unique system of 2" to 8" turbine meters uses just one moving part, a precision helical rotor. Rotation of the rotor is electronically detected and processed. The high-quality jewel bearings and shafts minimize friction while providing long wear life in non-lubricating fluids. The entire rotor assembly can be easily removed for field service without removing the meter from the pipe.
WTP bodies are fabricated from Schedule 80 PVC ttings,
WTC bodies from carbon steel tubing, and WTS bodies from stainless steel tubing. The turbine insert on WTC and WTS meters is machined from a stainless steel casting. The WTP turbine insert is machined from a solid piece of PVC. Turbine rotors on all models are Kynar (PVDF).
WT meters can be ordered with various output options. The basic model (100) comes with pulse output only. An electronic display (Seametrics FT420) is mounted on the 101 model to display flow rate and total (resettable or non-resettable), and provide a programmable pulse or 4-20 mA output. Other electronics options include a blind 4-20 mA transmitter (AO55) on the 102 model and a battery-powered (FT415) rate/totalizer plus pulse output for applications that lack power (104 model). All of these controls/displays can be mounted on the meter or remotely mounted on a wall or panel up to 2,000 feet away. WT­Series meters are compatible for use with most other remote-mount Seametrics displays and controls as well.
SPECIFICATIONS*
Pipe Sizes
Materials Meter Body
Turbine Insert
Rotor
Shaft
Shaft
Bearings
Cable
Flanges
Maximum Pressure
Maximum Temperature
Accuracy 3”-8”
2”
Flow Range (GPM)
Minimum
Maximum
Electronic Options Specications*
WTP WTC WTS
2”, 3”, 4”, 6”
PVC Schedule 80 ttings
PVC
Kynar (PVDF)
Zirconia ceramic 3”-6”
Tungsten Carbide 2”
Sapphire journal, ruby endstone
#22 AWG, 2000’ max
Optional (See Dimensions)
150 psi @ 75˚ F (10 bar @ 24˚ C) (see chart)
120˚ F (50˚ C) (see chart)
+/- 1% of full scale
+/- 2.5% of full scale
2” 3” 4” 6”
2 3 6 12
150 400 600 1200
2”, 3”, 4”, 6”, 8”
Painted carbon steel
CF8M cast stainless
Kynar (PVDF)
Zirconia ceramic 3”-8”
Tungsten Carbide 2”
Sapphire journal, ruby endstone
#22 AWG, 2000’ max
150 lb. drilling (3-8” only)
200 psi (14 bar)
200˚ F (93˚ C)
+/- 1% of full scale
+/- 2.5% of full scale
2” 3” 4” 6” 8”
2 3 6 12 30
150 400 600 1200 3000
2”, 3”, 4”, 6”, 8”
304 Stainless steel (316 SS optional)
CF8M cast stainless
Kynar (PVDF)
Zirconia ceramic 3”-8”
Tungsten Carbide 2”
Sapphire journal, ruby endstone
#22 AWG, 2000’ max
150 lb. drilling (3-8” only)
200 psi (14 bar)
200˚ F (93˚ C)
+/- 1% of full scale
+/- 2.5% of full scale
2” 3” 4” 6” 8”
2 3 6 12 30
150 400 600 1200 3000
WT100 (Pulse Output Only) Power 6-24 Vdc
Pulse Output 0-160 pulse/second current sinking
Regulatory
Mark
WT101 (Powered Rate/Totalizer) (e.g. FT420) Power 12-32 Vdc (for 4 mA DC min);
24-32 Vdc (for accuracy of 4-20 mA loop)
Rate 6-digit autorange Total 8-digit Memory Non-volatile (no battery needed) Pulse Output 0.1 second open collector (scaled);
0-75 pulse/second passthrough (unscaled); High alarm or low alarm
Analog Output 4-20 mA loop (24-32 Vdc required) Regulatory
*Specications subject to change • Please consult our website for current data (www.seametrics.com).
Mark
WT102 (Blind 4-20 Transmitter) (e.g. AO55) Power 24 - 36 Vdc (isolated) Analog Output 4-20 mA loop
Response Time 2-60 seconds, 90% of full scale
(depends on input averaging)
WT104 (Battery-powered Rate/Totalizer) (e.g. FT415) Power 3.6 Vdc Lithium battery
replaceable, 3-5 year life Rate 6-digit auto range Total 8-digit
Pulse Output 0.1 second open collector (scaled); 0-75 pulse/second passthrough (unscaled); High alarm or low alarm
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Page 3
INSTALLATION, CONNECTIONS, MAINTENANCE and REPAIR
10X Dia. 5X Dia.
Straight coupling can be part of length
FLOW
WTP
A
A
INSTALLATION
CAUTION: These water meters are not
recommended for installation downstream of the boiler feedwater pump where instal­lation fault may expose the meter to boiler pressure and temperature. Maximum recom-
mended temperature is 120˚ (PVC) or 200˚ (Metal).
Piping Conditions. Installing the meter with 10 diameters of straight pipe upstream and 5 downstream is recommended.
Flanges. For 3-8” WTC and WTS meters, standard anges
are 150 lb. ANSI drilling. 2” WTC or WTS meters and all PVC
meters can be installed with optional anges according to pipe
manufacturer’s recommendations. For PVC a bolt torque of
10-20 ft-lbs. for 2” anges, 20-30 ft-lbs. for 3” and 4” anges, and 35-50 ft-lbs. for 6” anges is recommended.
Either partial or full-face gaskets can be used. Tighten the bolts evenly. Use care to prevent a misaligned gasket from
entering the ow stream.
Position. The WT-Series are all-position meters, operable in a vertical or horizontal position, with the meter insert in any radial position. A horizontal position is preferred if there is a
risk of air becoming trapped due to constant low ows. Operat­ing the meter in partially-lled pipe will result in inaccuracies.
CONNECTIONS
Loop Power Supply
24-36 Vdc (dep on device)
Black
4-20 mA
4-20 mA Device
Red
Black
Red
White
Black
Power
Sensor
Output
Sensor
Pulse
Output
For operating instructions for the various electronic modules, consult the manual for the specic module, included with the meter at purchase.
To Other
Control
WTC and WTS Meters
2"
2” FEMALE NPT (150 lb. Flange opt.)
3"- 8"
Size Dim A 2" * 8"/‡10"
3" 12" 4" 14" 6" 18" 8" 20"
*Without ange ‡With ange
WTP Meter
Optional Flanges
B
A
MAINTENANCE and REPAIR
Recalibration. If it is necessary to recalibrate the meter for any
reason, this can be done by any Seametrics-authorized facility. Call your supplier for information.
Turbine Insert Removal and Installation. CAUTION: First remove all pressure from the line. Then remove the screws or
bolts that hold the insert in place (or the U-clip in the 2” meters) and tug gently until the insert comes free. A twisting motion can help to loosen the O-ring seal. Reverse the procedure to reinstall, after coating the O-ring with lubricant (plastic compat­ible in the WTP). Do not overtighten.
Rotor and Shaft Replacement. Examine the rotor to determine if bearings or shaft are damaged or excessively worn. The rotor should spin smoothly and freely, with no visible wobble. Back and forth play should be very minor, less than 1/64”. If it is
necessary to replace the rotor or shafts, rst back out both
shafts with a small blade screwdriver. The rotor will come free as soon as the shaft ends come free of the rotor bearings. Re­verse the procedure to reinstall. Note: Do not overtighten the shaft screws. Check to be sure that a small amount of free play between the shaft ends and the bearings remains.
Sensor Replacement. This is rarely necessary. However, cer­tain electrical conditions can damage the sensor. To replace
it, rst remove the electronics module. Disconnect the sensor
leads from the electronics module terminals and remove the threaded plug over the sensor. Finally, remove the sensor by
pulling on the sensor leads. A gentle tug should be sufcient.
Reverse the process to replace the sensor.
Size A B
2” 10" 7.5"
3" 12" 6.5" 4" 14" 7.0"
6" 18" 8.5"
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Page 4
REPLACEMENT PARTS
2” METERS
1-6
Housing see 3 - 8”
7 Strain relief 101850
8 Square housing adapter
9 Pickup retaining screw 100298
Pickup, Micropower (for WT104) 100508
10
Pickup, Standard (for WT101) 100419
11 O-ring, EPDM 100264
12 Insert
13/14 Rotor Repair Kit, Polypro/Tungsten Carbide 101912
14 Rotor Assembly, Polypro/Tungsten Carbide 101862
15 U-clip, stainless 100154
Not Available
Contact Factory
After
1-1-2011
After
1-1-2011
Electronics Module Repair.
4
1
2
3
8
65
None of the electronics mod­ules have replaceable compo­nents. Printed circuit boards
7
must be replaced as complete units. In order to replace an entire electronics mod­ule, loosen the four retaining
9
10
11
12
13
14
15
screws and the unit will lift free from the insert housing.
3” - 8” METERS WTC WTP WTS
1 Upper blind housing assembly 100662 100662 100662
1 Powered rate/totalizer 100495 100495 100495
1 Blind 4-20 mA transmitter 100471 100471 100471
1 Battery-powered rate/totalizer 100469 100469 100469
2 Lower housing gasket 100411 100411 100411
3 Lower housing 100502 100502 100502
4
Upper housing screw assembly (4 req)
100414 100414 100414
5 Plug, steel 100360 100360 100360
6 Water seal assembly 100364 100364 100364
7 Strain relief 101850 100850 100850
8 Square housing adapter
Part Not Replaceable
9 Pickup retaining screw 100298 100298 100298
Pickup, Micropower (for WT104) 100508 100508 100508 10
Pickup, Standard (for WT101) 100419 100419 100419
11a Insert, 3”-8” WTC and WTS 100440 100440 100440
11b Insert, 3” PVC N/A 100438 N/A
11c Insert, 4”-6” PVC N/A 100439 N/A
12
Shaft assembly, ceramic (2 req) 100227 100227 100227
13 Rotor (PVDF) /bearing assembly 100152 100333 100152
14 O-ring, EPDM 100270 100214 100270
15 Insert screw (4 req’d) N/A 100023 N/A
4
1
2
3
8
9
10
11a
12
13
14
WTC/WTS
WTC/WTS
WTP
65
7
WTP
11b
11c
12
13
14
15
FLOW
WTP
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Seametrics Incorporated • 19026 72nd Avenue South • Kent, Washington 98032 • USA
(P) 253.872.0284 • (F) 253.872.0285 • 1.800.975.8153 • www.seametrics.com
LT-65200056-043015
4/30/2015
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