Seametrics MJN Operating Manual

Page 1
MJP/MJN-Series
Pulse Meter Instructions
o
m
e
i
p
f
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y
C
ISO
9001:2008
Page 2
MJP/MJN-SERIES INSTRUCTIONS
General Information
General Information ...................................................................................................................................................Page 3
Features ...........................................................................................................................................................................Page 3
Specications ................................................................................................................................................................Page 4
Dimensions ....................................................................................................................................................................Page 5
Pulse Rates .....................................................................................................................................................................Page 5
Shipping Weight ..........................................................................................................................................................Page 5
Pressure Drop Curve ...................................................................................................................................................Page 5
Installation and Operation
Position ............................................................................................................................................................................Page 6
Couplings ........................................................................................................................................................................Page 6
Connections ...................................................................................................................................................................Page 6
Pulse Output ..................................................................................................................................................................Page 6
Setting Pulse Rate .......................................................................................................................................................Page 6
Reading Meter ..............................................................................................................................................................Page 7
Maintenance
Inlet Strainer ..................................................................................................................................................................Page 7
Calibration ......................................................................................................................................................................Page 7
Parts ..................................................................................................................................................................................Back
Seametrics • 253.872.0284 Page 2 seametrics.com
Page 3
GENERAL INFORMATION
MJP/MJN-SERIES INSTRUCTIONS
MJP-Series and MJN-Series meters use the multi-jet principle, which has been an internationally-accepted standard for many years. This type of meter is known for its wide range, simplicity, and accuracy in low-quality water. The Seametrics MJP-Series and MJN-Series are certied to NSF/ANSI 61. The impeller is centered in a ring of jets, with inlet jets on one level and outlet jets on another. A gear train drives the register totalizer dials. For pulse output, one of the pointers is replaced by a magnet, which is detected by an encapsulated sensor attached to the outside of the lens. Pulse rate is determined by the dial on which the magnet is placed, and by the number of sensors (single or double).
Changing the pulse rate requires no special tools and can
be done in the eld.
Features
The MJP-Series has a plastic body and is available in 3/4”, 1”, and 1 1/2” versions.
The MJN-Series has a brass body and is available in 3/4”, 1”, 1 1/2” and 2” versions.
MJPE & MJNE meters use a solid-state, long-lasting Hall­effect sensor, which requires power. It is suited for use with Seametrics controls and metering pumps that have sensor power.
MJPR & MJNR meters use a two-wire reed switch. They provide a dry contact closure and do not require power.
MJPT& MJNT meters totalize only and do not have a sensor.
The MJPE/MJNE or MJPR/ MJNR sensor fastens to lens without removing top
Plastic body (MJP) or Brass body (MJN)
Union end couplings for easy service
Calibration plug seal wire for tamper evidence
MJP-Series
(plastic body)
MJN-Series
(brass body)
Seametrics • 253.872.0284 Page 3 seametrics.com
Page 4
GENERAL INFORMATION
MJP/MJN-SERIES INSTRUCTIONS
Specications*
Power 6 mA at 12 Vdc (MJPE & MJNE only)
Temperature 105˚ F (40˚ C) max
Pressure 150 psi operating (10.3 Bar)
Materials Body Plastic (MJP) or Eco-brass alloy (MJN)
Internals Engineered thermoplastic
Magnet Alnico
Fittings Lead-free tail piece
Accuracy ±1.5% of reading
Pulse Output MJPE/MJNE MJPR/MJNR MJPT/MJNT
Sensor Hall-effect device Reed switch Totalizer only
Max Current 20 mA 20 mA n/a
Max Voltage 24 Vdc 24 Vdc or Vac n/a
Cable Length 12’ (4 m) standard (2000’ maximum run)
Flow Rates (GPM)** 3/4” 1” 1 1/2” 2” (MJN only)
Minimum 0.25 0.75 1.5 2.0
Maximum 20 50 100 160
Regulatory NSF/ANSI 61, complies with Federal Public Law 111-380
Standards ISO4064 Class B, AWWA C708
*Specications subject to change • Please consult our website for current data (www.seametrics.com). ** Caution: Excessive ow can cause breakage. Do not exceed recommended maximums.
Seametrics • 253.872.0284 Page 4 seametrics.com
Page 5
GENERAL INFORMATION
20
15
10
5
0
2.557.510152025
5101520253035404550
10 20 30 40 50 60 70 80 90 100
3/4"
1"
1
-1/2"
13 26 39 52 65 78 91 104 117 1302"
12.5
17.5 22.5
(MJN only)
MJP/MJN-SERIES INSTRUCTIONS
Dimensions
C
A
B
MJP 3/4” 1” 1 1/2”
A (body)
B (w/couplings)
C (IPS thread)
D (NPT thread)
MJN 3/4” 1” 1 1/2” 2”
A (body)
B (w/couplings)
C (IPS thread)
D (NPT thread)
7 1/2” 10 1/4” 11 3/4”
11 5/8” 15” 17”
1” 1 1/4” 2”
3/4” 1” 1 1/2”
7 1/2” 10 1/4” 11 3/4” 11 3/4”
11 5/8” 15” 17” 17 5/8”
1” 1 1/4” 2” 2 1/2”
3/4” 1” 1 1/2” 2”
Pulse Rates
3/4” 1” 1 1/2” 2”
D
Pulses per Gallon
Gallons per Pulse
Cubic Feet per Pulse
Pulses per Cubic Meter
Liters per Pulse
20*
10
4†
2*
1
1 5* 10
50* 100
1 5* 10
1 10
100
1 10
100
4† 2*
1
1
5*
10 50* 100
1 5* 10
1 10
100
1 10
100
50* 100
100
100
*MJPR/MJNR dual reed switch meters only †MJPR/MJNR single reed switch meters only
4† 2*
5*
10
5* 10
10
10
(MJN only)
4† 2*
1
1
1
1
5*
10 50* 100
1
1 5* 10
1
1 10
100
1
1 10
100
Shipping Weight
MJP MJN
lb kg lb kg
3/4”
1”
1 1/2”
2”
3 1.4 6 2.7
4.5 2 8 3.6
7.5 3.4 13 5.9
n/a n/a 16 7.3
Pressure Drop Curve
Pressure drop in P.S.I.
Rate of ow in gallons per minute (GPM)
Seametrics • 253.872.0284 Page 5 seametrics.com
Page 6
INSTALLATION & OPERATION
MJP/MJN-SERIES INSTRUCTIONS
Position
MJP/MJN-Series meters should be installed horizontally with the register up. Vertical mounting will result in some degree of under-measurement and shortened life of the bearings. No upstream straight pipe is required.
Caution: These water meters
WARNING
DO NOT INSTALL
meter in overhead
indoor piping or where
leakage
may cause damage
are not recommended for installation in uninsulated suspended ceilings where freezing is possible, or in any overhead indoor piping conguration where leakage may cause damage.
Couplings
Male NPT threaded couplings are included with each meter. The threads on the end of the meter are IPS straight threads one size bigger than the meter size. Though it is possible to thread a standard pipe coupling directly onto the meter for close coupling, the included couplings are much preferable because they provide a union connection for meter service. Be sure to use the included gasket between the end of the meter and the coupling. If connecting a plastic meter to metal pipe, you can use brass tail pieces, but you MUST use the plastic coupling nuts.
Column 1 Column 2 Column 3
Pulse Rate
*20 P/G (3/4” only) x0.01 2
10 P/G (3/4” only) x0.01 1
†4 P/G x0.1 1
*2 P/G x0.1 2
1 P/G x0.1 1
*5 G/P x1 2
10 G/P x1 1
*50 G/P x10 2
100 G/P x10 1
1 CF/P x0.1 1
*5 CF/P x1 2
10 CF/P x1 1
1 P/CM x0.1 1
10 P/CM x1 1
100 P/CM x10 1
1 L/P x0.1 1
10 L/P x1 1
100 L/P x10 1
*MJPR/MJNR dual reed switch meters only †MJPR/MJNR single reed switch meters only. A special magnet
(available from the factory) is required to achieve a rate of 4 pulses per gallon. It should be placed on the x0.1 dial, with non-magnetic pointers on the remaining dials. Otherwise, the procedure is the same.
Magnet Pointer Dial
Position
Connection Diagram
#
Connections
MJPE/MJNE and MJPR/MJNR sensors are supplied with a color coded output cable (see diagrams to right). Optional connectors can be ordered to plug directly into a Seametrics control or metering pump.
Pulse Output
Both MJPE/MJNE and MJPR/MJNR sensors respond to a magnet that rotates on the face of the meter under the lens. The sensor turns on and off once each time the magnet passes under it. Sensors are designed for electronic control loads, and should not be used to switch
power loads or line voltages. See maximum current and voltage ratings, under Specications.
Setting Pulse Rate
The pulse rate is determined by which sensor was ordered from the factory and by the dial on which the magnet pointer is located. The pointer is set at the factory, but can
be changed in the eld as follows.
1. Find your desired pulse rate (Column 1)
2. Note the magnet pointer position (Column 2)
3. Move the magnet pointer to the appropriate dial
position (see detailed instructions on next page)
4. Use the appropriate Connection Diagram (from Column 3) to wire the sensor to your remote device (using diagrams at right).
Diagram 1: Single Sensor
Blue (No connection) Black - Common Red - N O
Black ( - ) White - (Signal) Red ( + )
MJPR/MJNR:
Reed Switch
MJPE/MJNE:
Hall-Effect
Diagram 2: Dual Sensor
NOTE: The Dual Sensor is distinguished by a red stripe on the cable at the base of the sensor.
Black - Common Red - N O Blue - N O
MJPR/MJNR:
Reed Switch
To Distinguish Single Sensor From Dual:
Single: (if new from factory) blue wire is cut back on cable
end.
Dual: A red mark will be on cable near sensor.
Note: Dual sensor can be used as a single sensor also ­use either the red OR the blue wire w/black. If using it as a dual sensor then connecting red and blue together will produce two pulses with every revolution of magnet.
Seametrics • 253.872.0284 Page 6 seametrics.com
Page 7
INSTALLATION & OPERATION/MAINTENANCE
MJP/MJN-SERIES INSTRUCTIONS
Moving the Magnetic Pointer
NOTE! When removing the large meter nut, Seametrics recommends using a 24” pipe wrench. Larger or smaller pipe wrenches may damage the nut on plastic units!!
Remove meter top and lens, taking care not to lose the
sealing ring. With ngers, lift the magnet pointer off its
shaft and remove the plain pointer from the target dial.
Reverse their positions and press them rmly into place.
Securely seat the sealing ring and replace the lens, matching the tab on the lens to the notch on the meter to align the sensor with the magnetic pointer dial. Thread the meter top on and tighten.
†NOTE: A special magnet (available from the factory) is required to achieve a rate of 4 pulses per gallon. It should
be placed on the x0.1 dial, with non-magnetic pointers on
the remaining dials. Otherwise, the procedure is the same.
Sample Set-Up
A 1” meter is shown with the magnet pointer set at the x10
dial, with a pulse rate of 100 Gallons per Pulse (that is, 10
increments on the x10 dial, or 10x10=100 Gal/Pulse).
1” Meter
100 Gal/Pulse
Reading Meter
The Total Flow that has passed through your meter is
read by starting at the top of the register with the Six-
Digit Totalizer, and then reading clockwise around the
small dials. In the example below, the Six-Digit Totalizer reads 13,800 (138 x 100), and the dials read 60 (6 x 10), 2 (2 x 1), and .4 (4 x .1) respectively. The Total Flow is
13,862.4 gallons.
1” Meter
100 Gal/Pulse
Six-Digit Totalizer
(reads 138x100)
x10 Gal Dial (reads 6x10)
x1 Gal Dial (reads 2x1)
x0.1 Gal Dial (reads 4x0.1)
25mm
40˚C
1 3 8
U.S. GALLONS
NSF
®
Certied to
NSF/ANSI 61-G
X1
X0.1
X100
X10
(NOTE: Disregard the color of the numbers on the totalizer when reading your total.) The “ones” digit is signicant but the fact that it is red is not.
25mm
40˚C
U.S. GALLONS
NSF
®
Certied to
NSF/ANSI 61-G
X1
X0.1
X10
Special Congurations
X100
20mm
U.S. GALLONS
40˚C
X0.01
NSF/ANSI 61-G
X0.1
The 3/4” meter has a fourth dial, as shown above. The x0.01 dial is used for 20 P/G and 10 P/G rates. Note: The 3/4” meter has a 5 digit totalizer.
NSF
Certied to
X10
®
X1
X100
Magnet Pointer
x10 Dial
(10 x 10=100 G/P)
[With the magnet pointer on the x1 dial, the pulse rate would be 10x1=10 Gal/Pulse. With the magnet pointer on the x0.1 dial, the pulse rate would be 10x.1=1 Gal/Pulse.]
25mm
U.S. GALLONS
40˚C
NSF
Certied to
NSF/ANSI 61-G
X0.1
®
The 4 P/G rate requires a special magnet, placed on the x0.1 dial, as shown above.
MAINTENANCE
Seametrics recommends all service to be performed by an authorized distributor or the factory to maintain the integrity of the protective tamper-proof wire-and-seal.
Inlet Strainer
Clean the strainer yearly, or as required, depending on
water condition. Pull out the strainer or backush the
meter to loosen trapped particulates.
Calibration
X100
X10
Meters used for billing or billing exemption may
be regulated by state or local authorities. New meters are factory-tested to meet the AWWA C-708
X1
Multi-Jet Meter accuracy specication. Some states require retesting at various intervals, typically eight years
for 3/4" meters, six for 1", and four for 1-1/2" and 2".
Meters used for control should be tested every 5-10 years. Testing may be done by a local mobile meter service or in a private or municipal meter shop. Changes in calibration should be made at an authorized meter shop.
Seametrics • 253.872.0284 Page 7 seametrics.com
Page 8
MJP/MJN-Series Parts
MJP/MJN-SERIES INSTRUCTIONSMAINTENANCE
¾” 1”
1 Lid and Hinge Pin Assembly 101068 101069
2 Lens Gaskets (O-ring & slip ring) 101071 101072
a Internal Assembly (gallons) 103677 103678
b Internal Assembly (cubic feet) 103681 103682
3
c Internal Assembly (cubic meters) 103685 103686
d Internal Assembly (liters) 103689 103690
Brass Coupling Assembly w/Gasket
a
(incl 2 sets)
4
Plastic Coupling Assembly w/Gasket
b
(incl 2 sets)
5 Coupling Gasket (incl 2) 101081 101082
6 Lens 101004 101004
7 Sensor Screw 101045 101045
a Single Reed Switch Sensor (MJP/MJR) 100980 100980
b Double Reed Switch Sensor (MJP/MJR) 100993 100993
8
c Single Hall-Effect Sensor (MPE/MJE) 101065 101065
a Register (gallons) 103302-001-075 103302-001-100
b Register (cubic feet) 103302-002-075 103302-002-100
9
c Register (cubic meters) 103302-003-075 103302-003-100
d Register (liters) 103335-075 103335-100
10 Internal Strainer 101016 101043
11 Tubular Strainer 101029 101030
12 Register Gasket 101013 101027
103239-075 103239-100
103924-075 103924-100
Internal Parts Replacement. All of the internal parts of an MJP/MJN-Series meter lift out as a unit, after the top has been unscrewed. The lens can then be removed and the internal assembly lifted out. If necessary, turn the meter upside down and tap one end lightly on a counter top to loosen the internals. The assembly can be separated by hand.
1
6
2
7 8 a-c
9a,b,c,d
1½” 2” (MJN only)
1 Lid and Hinge Pin Assembly 101070 101070
2 Lens Gaskets (O-ring & slip ring) 101085 101085
a Internal Assembly (gallons) 103679 103680
b Internal Assembly (cubic feet) 103683 103684
3
c Internal Assembly (cubic meters) 103687 103688
d Internal Assembly (liters) 103691 103692
Brass Coupling Assembly w/Gasket
a
(incl 2 sets)
4
Plastic Coupling Assembly w/Gasket
b
(incl 2 sets)
5 Coupling Gasket (incl 2) 101083 101084
6 Lens 101004 101004
7 Sensor Screw 101045 101045
a Single Reed Switch Sensor (MJP/MJR) 100980 100980
b Double Reed Switch Sensor (MJP/MJR) 100993 100993
8
c Single Hall-Effect Sensor (MPE/MJE) 101065 101065
a Register (gallons) 103302-001-150 103302-001-200
b Register (cubic feet) 103302-002-150 103302-002-200
9
c Register (cubic meters) 103302-003-150 103302-003-200
d Register (liters) 103335-150 103335-200
10 Internal Strainer 101044 101044
11 Tubular Strainer 101031 101032
12 Register Gasket 102228 102228
103239-150 103239-200
103924-150 n/a
3a,b,c,d
12
10
4
11
5
Seametrics • 19026 72nd Avenue South • Kent, Washington 98032 • USA
(P) 253.872.0284 • (F) 253.872.0285 • 1.800.975.8153 • seametrics.com
LT-14383r1.0-20161012
10/12/16
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