Seametrics MJ Operating Manual

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MJ/MJH-SeriesMJ/MJH-Series
Pulse Meter InstructionsPulse Meter Instructions
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TABLE OF CONTENTS
General Information
General Information ...................................................................................................................................................Page 3
Specications ................................................................................................................................................................Page 3
Pulse Rates .....................................................................................................................................................................Page 4
Installation and Operation
Position ............................................................................................................................................................................Page 4
Couplings ........................................................................................................................................................................Page 4
Connections ...................................................................................................................................................................Page 4
Pulse Output ..................................................................................................................................................................Page 5
Moving the Magnetic Pointer .................................................................................................................................Page 5
Setting Pulse Rate .......................................................................................................................................................Page 5
Sample Set Up ..............................................................................................................................................................Page 6
Special Congurations ...............................................................................................................................................Page 6
Reading Meter ..............................................................................................................................................................Page 6
Maintenance
Inlet Strainer ..................................................................................................................................................................Page 6
Calibration ......................................................................................................................................................................Page 6
Internal Parts Replacement ......................................................................................................................................Back
MJ/MJH-SERIES INSTRUCTIONS
Seametrics • 253.872.0284 Page 2 seametrics.com
GENERAL INFORMATION
MJ/MJH-SERIES INSTRUCTIONS
MJ/MJH-Series meters use the multi-jet principle, which has been an internationally-accepted standard for many years. This type of meter is known for its wide range, simplicity, and accuracy in low-quality water. The impeller is centered in a ring of jets, with inlet jets on one level and outlet jets on another. A gear train drives the register totalizer dials. For pulse output, one of the pointers is replaced by a magnet, which is detected by an encapsulated sensor attached to the outside of the lens. Pulse rate is determined by the dial on which the magnet is placed, and by the number of sensors (single or double).
Changing the pulse rate requires no special tools and can
be done in the eld.
Specications*
Power 6 mA at 12 Vdc
Temperature Cold Water 105˚ F (40˚ C) max
Hot Water 194˚ F (90˚ C) max
MJE (cold water) and MJHE (hot water) meters use a solid-
state, long-lasting Hall-eect sensor, which requires power.
They are suited for use with Seametrics controls and metering pumps (LMI for instance) that have sensor power.
MJR (cold water) and MJHR (hot water) meters use a reed switch. They provide a dry contact closure and do not require power.
MJT (cold water) and MJHT (hot water) meters do not have a sensor, and they totalize only.
Pressure 150 psi operating (10.3 Bar)
Materials Body Cast broze, epoxy powder coated inside and out
Internals Engineered thermoplastic
Magnet Alnico
Accuracy ±1.5% of reading
Pulse Output MJE/MJHE MJR/MJHR MJT/MJHT
Sensor Hall-eect device Reed switch Totalizer only
Max Current 20 mA 20 mA n/a
Max Voltage 24 Vdc 24 Vdc or Vac n/a
Cable Length 12’ (4 m) standard (2000’ maximum run)
Flow Rates (GPM)** 3/4” 1” 1 1/2” 2”
Minimum 0.22 0.44 0.88 1.98
Maximum 22 52 88 132
*Specications subject to change • Please consult our website for current data (www.seametrics.com). ** Caution: Excessive ow can cause breakage. Do not exceed recommended maximums.
Seametrics • 253.872.0284 Page 3 seametrics.com
GENERAL/INSTALLATION
MJ/MJH-SERIES INSTRUCTIONS
Pulse Rates
3/4” 1” 1 1/2” 2”
Pulses per Gallon
Gallons per Pulse
Cubic Feet per Pulse
Pulses per Cubic Meter
Liters per Pulse
*MJR/MJHR dual reed switch meters only †MJR/MJHR single reed switch meters only
20*
10
4†
2*
1
1 5* 10
50* 100
1 5* 10
1 10
100
1 10
100
4† 2*
1
1
5*
10 50* 100
1 5* 10
1 10
100
1 10
100
4† 2*
1
1
5*
10 50* 100
1 5* 10
1 10
100
1 10
100
4† 2*
1
1
5*
10 50* 100
1 5* 10
1 10
100
1 10
100
Positions
MJ/MJH-Series meters should be installed horizontally with the register up. Vertical mounting will result in some degree of under-measurement and shortened life of the bearings and may void warranty. No upstream straight pipe is required.
Caution: These water meters
WARNING
DO NOT INSTALL
meter in overhead
indoor piping or where
leakage
may cause damage
are not recommended for installation in uninsulated suspended ceilings where freezing is possible, or in any overhead indoor piping conguration where leakage may cause damage.
Couplings
Male NPT threaded couplings are included with each me­ter. The threads on the end of the meter are IPS straight threads one size bigger than the meter size. Though it is possible to thread a standard pipe coupling directly onto the meter for close coupling, the included couplings are much preferable because they provide a union connection for meter service. Be sure to use the included gasket be­tween the end of the meter and the coupling.
Connections
MJE/MJHE and MJR/MJHR sensors are supplied with a color coded output cable (see diagrams below). Optional connectors can be ordered to plug directly into a Seametrics control or LMI metering pump.
Diagram 1: Single Sensor
Diagram 2: Dual Sensor
NOTE: The Dual Sensor is distinguished by a red stripe on the cable
at the base of the sensor.
NOTE: MJ(H)E not available with dual sensor
Blue - (No Connection) Black - Common Red - N O
Black ( - ) White (signal) Red (+)
Black - Common Red - N O Blue - N O
MJR or MJHR:
Reed Switch
MJE or MJHE:
Hall-Eect
MJR or MJHR:
Reed Switch
To Distinguish Single Sensor From Dual: Single: (if new from factory) blue wire is cut back on cable end. Dual: A red stripe will be on cable near sensor.
Note: Dual sensor can be used as a single sensor also - use
either the red OR the blue wire w/black. If using it as a dual sensor then connecting red and blue together will produce two pulses with every revolution of magnet.
Seametrics • 253.872.0284 Page 4 seametrics.com
INSTALLATION AND OPERATION CHANGING PULSE RATES
Pulse Output Setting Pulse Rates
Both MJE/MJHE and MJR/MJHR sensors respond to a magnet that rotates on the face of the meter under the lens. The sensor turns on and o once each time the magnet passes under it. Sensors are designed for electronic control loads, and should not be used to switch
The pulse rate is determined by which sensor was ordered from the factory (single reed switch, dual reed switch, or
single Hall-eect) and by the dial on which the magnet
pointer is located. The pointer is set at the factory, but can
be changed in the eld as follows. power loads or line voltages. See maximum current and voltage ratings, under Specications.
1. Find your desired pulse rate (Column 1)
2. Note the magnet pointer position (Column 2)
Moving the Magnetic Pointer
3. Move the magnet pointer to the appropriate dial
position (see detailed instructions on next page)
NOTE! When removing the large meter nut, Seametrics recommends using a 24” pipe wrench. Larger or smaller pipe wrenches
4. Use the appropriate Connection Diagram (from Column 3) to wire the sensor to your remote device (using diagrams at right).
may damage the nut on units!!
Col. 1 Col. 2 Col. 3
Remove meter top and lens, taking care not to lose the
sealing ring. With ngers, lift the magnet pointer o
its shaft and remove the plain pointer from the target
dial. Reverse their positions and press them rmly into
place. Securely seat the sealing ring and replace the lens, matching the tab on the lens to the notch on the meter to align the sensor with the magnetic pointer dial. Thread the meter top on and tighten.
†NOTE: A special magnet (available from the factory) is required to achieve a rate of 4 pulses per gallon. It should be placed on the x0.1 dial, with non-magnetic pointers on the remaining dials. Otherwise, the procedure is the same.
Meter Size Pulse Rate Magnet Pointer Dial
*20 P/G x0.01 2
10 P/G x0.01 1
†4 P/G x0.1 1
*2 P/G x0.1 2
3/4”
1”
1-1/2”
2”
1 P/G x0.1 1
*5 G/P x1 2
10 G/P x1 1
*50 G/P x10 2
100 G/P x10 1
†4 P/G x0.1 1
*2 P/G x0.1 2
1P/G x0.1 1
*5 G/P x1 2
10 G/P x1 1
*50G.P x10 2
100 G/P x10 1
†4 P/G x0.1 1
*2 P/G x0.1 2
1 P/G x0.1 1
*5 G/P x1 2
10 G/P x1 1
*50 G/P x10 2
100 G/P x10 1
†4 P/G x0.1 1
*2 P/G x0.1 2
1 P/G x0.1 1
*5 G/P x1 2
10 G/P x1 1
*50 G/P x10 2
100 G/P x10 1
MJ/MJH-SERIES INSTRUCTIONS
Position
Connection
Diagram #
*These pulse rates available in MJR and MJHR dual reed switch meters only.
†This pulse rate available in MJR and MJHR single reed switch meters only.
Seametrics • 253.872.0284 Page 5 seametrics.com
OPERATION/MAINTENANCE
SAMPLE SET UP
A 1” meter is shown with the magnet pointer set at the x10
dial, with a pulse rate of 100 Gallons per Pulse (that is, 10
increments on the x10 dial, or 10x10=100 Gal/Pulse).
1” Meter
100 Gal/Pulse
25mm
40˚C
U.S. GALLONS
X0.1
X100
X10
X1
[With the magnet pointer on the x1 dial, the pulse
Magnet Pointer
x10 Dial
(10 x 10=100 G/P)
rate would be 10x1=10 Gal/Pulse. With the magnet pointer on the x0.1 dial, the pulse rate would be 10x.1=1 Gal/Pulse.]
Special Congurations
X100
20mm
U.S. GALLONS
40˚C
X0.01
X0.1
The 3/4” meter has a fourth dial, as shown above. The x0.01 dial is used for 20 P/G and 10 P/G rates.Note: The 3/4” meter has a 5 digit totalizer.
X10
25mm
X1
40˚C
U.S. GALLONS
X0.1
X100
X10
X1
The 4 P/G rate requires a special magnet, placed on the x0.1 dial, as shown above.
MJ/MJH-SERIES INSTRUCTIONS
Reading Your Meter
The Total Flow that has passed through your meter is read
by starting at the top of the register with the Six-Digit
Totalizer, and then reading clockwise around the small
dials. In the example below, the Six-Digit Totalizer reads 13,800 (138 x 100), and the dials read 60 (6 x 10), 2 (2 x
1), and .4 (4 x .1) respectively. The Total Flow is 13,862.4
gallons.
1” Meter
100 Gal/Pulse
Six-Digit Totalizer
(reads 138x100)
x10 Gal Dial (reads 6x10)
x1 Gal Dial
(reads 2x1)
x0.1 Gal Dial (reads 4x0.1)
25mm
40˚C
1 3 8
U.S. GALLONS
X1
X0.1
X100
X10
(NOTE: Disregard the color of the numbers on the totalizer when reading your total.) The “ones” digit is signicant but the fact that it is red is not.
MAINTANENCE
Seametrics recommends all service to be performed by an authorized distributor or the factory to maintain the integrity of the protective tamper-proof wire-and-seal.
Calibration
Meters used for billing or billing exemption may
be regulated by state or local authorities. New meters are factory-tested to meet the AWWA C-708
Inlet Strainer
Clean the strainer yearly, or as required, depending on
water condition. Pull out the strainer or backush the
meter to loosen trapped particulates.
Multi-Jet Meter accuracy specication. Some states require retesting at various intervals, typically eight years
for 3/4” meters, six for 1”, and four for 1-1/2” and 2”.
Meters used for control should be tested every 5-10 years. Testing may be done by a local mobile meter service or in a private or municipal meter shop. Changes in calibration should be made at an authorized meter shop.
Seametrics • 253.872.0284 Page 6 seametrics.com
MAINTENANCE
Internal Parts Replacement
All of the internal parts of an MJ-Series meter lift out as a unit, after the top has been unscrewed. The lens can then be removed and the internal assembly lifted out. If neces­sary, turn the meter upside down and tap one end lightly on a countertop to loosen the internals. The assembly can be separated by hand.
MJ/MJH-SERIES INSTRUCTIONS
COLD WATER MODELS ONLY
1 Lid and Hinge Pin Assembly 101068 101069
2 Lens Gasket Assembly 101071 101072
a Internal Assembly (gallons) 101073 101074
3
b Internal Assembly (cubic feet) 101077 101078
4 Coupling Assembly (incl 2 sets) 101017 101018
5 Coupling Gasket Assembly (incl 2) 101081 101082
6 Lens 101004 101004
7 Sensor Screw 101045 101045
a Single Reed Switch Sensor (MJR) 100980 100980
8
b Double Reed Switch Sensor (MJR) 100993 100993
c Single Hall-Eect Sensor (MJE) 101065 101065
a Register (gallons) 100997 100998
9
b Register (cubic feet) 101006 101007
c Register (cubic meters)
d Register (liters)
10 Internal Strainer 101016 101043
11 Tubular Strainer 101029 101030
12 Register Gasket 101013 101027
¾” 1”
103222-175 103222-100
103333-075 103333-100
COLD WATER MODELS ONLY
1 Lid and Hinge Pin Assembly 101070 101070
2 Lens Gasket Assembly 101085 101085
a Internal Assembly (gallons) 101075 101076
3
b Internal Assembly (cubic feet) 101079 101080
4 Coupling Assembly (incl 2 sets) 101019 101020
5 Coupling Gasket Assembly (incl 2) 101083 101084
6 Lens 101004 101004
7 Sensor Screw 101045 101045
a Single Reed Switch Sensor (MJR) 100980 100980
8
b Double Reed Switch Sensor (MJR) 100993 100993
c Single Hall-Eect Sensor (MJE) 101065 101065
a Register (gallons) 100999 100999
9
b Register (cubic feet) 101008 101009
c Register (cubic meters)
d Register (liters)
10 Internal Strainer 101044 101044
11 Tubular Strainer 101031 101032
12 Register Gasket 102228 102228
1½” 2”
103222-150 103222-200
103333-150 103333-200
¾” 1”
103223-075 103223-100
103334-075 103334-100
2
3a,b
HOT WATER MODELS ONLY
1 Lid and Hinge Pin Assembly 101354 101355
1
9a,b,c,d
2 Lens Gasket Assembly 101332 101333
a Internal Assembly (gallons) 101350 101351
3
b Internal Assembly (cubic feet) 101346 101347
4 Coupling Assembly (incl 2 sets) 101017 101018
6
5 Coupling Gasket Assembly (incl 2) 101081 101082
7
6 Lens 101004 101004
8 a-c
7 Sensor Screw 101045 101045
a Single Reed Switch Sensor (MJR) 100980 100980
8
b Double Reed Switch Sensor (MJR) 100993 100993
c Single Hall-Eect Sensor (MJE) 101065 101365
a Register (gallons) 101372 101373
9
b Register (cubic feet) 101372 101373
c Register (cubic meters)
12
d Register (liters)
10 Internal Strainer 101379 101380
11 Tubular Strainer 101382 101383
12 Register Gasket 101013 101027
10
5
4
11
HOT WATER MODELS ONLY
1 Lid and Hinge Pin Assembly 101356 101356
2 Lens Gasket Assembly 101334 101334
a Internal Assembly (gallons) 101352 101353
3
b Internal Assembly (cubic feet) 101348 101349
4 Coupling Assembly (incl 2 sets) 101019 101020
5 Coupling Gasket Assembly (incl 2) 101083 101084
6 Lens 101004 101004
7 Sensor Screw 101045 101045
a Single Reed Switch Sensor (MJR) 100980 100980
8
b Double Reed Switch Sensor (MJR) 100993 100993
c Single Hall-Eect Sensor (MJE) 101065 101065
a Register (gallons) 101374 101375
9
b Register (cubic feet) 101370 101371
c Register (cubic meters)
d Register (liters)
10 Internal Strainer 101381 101381
11 Tubular Strainer 101384 101385
12 Register Gasket 102228 102228
1½”
103223-150 103223-200
103223-150 103223-200
2”
Seametrics • 253.872.0284 Page 7 seametrics.com
MJ/MJH-SERIES INSTRUCTIONSLIMITED WARRANTY POLICY
THEORY ON WHICH THE CLAIM IS BASED, AND EVEN IF SEAMETRICS HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. IN NO
The limited warranty set forth below is given by Seametrics, with respect to Seametrics brand products purchased in the United States of America.
Seametrics warrants that products manufactured by Seametrics, when delivered to you in new condition in their original containers and properly installed, shall be free from defects in material and workmanship. Seametrics products are warranted against defects
for a minimum period of two (2) years from date of installation, unless otherwise specied, with proof of install date. If no proof of install date can be provided, warranty period will be two (2) years from date of shipment from Seametrics, as dened on Seametrics’ invoice. Seametrics’ obligation under this warranty shall be limited to replacing or repairing the part or parts, or, at
Seametrics’ option, the products, which prove defective in material or workmanship. The following are the terms of Seametrics’ limited warranty:
a. Buyer must give Seametrics prompt notice of any defect or failure and satisfactory proof thereof. b. Any defective part or parts must be returned to Seametrics’ factory or to an authorized service center for inspection. c. Buyer will prepay all freight charges to return any products to Seametrics’ factory, or another repair facility. as designated by
Seametrics.
d. Defective products, or parts thereof, which are returned to Seametrics and proved to be defective upon inspection, will be repaired
to factory specications.
e. Seametrics will deliver repaired products or replacements for defective products to the buyer (ground freight prepaid) to the
destination provided in the original order.
f. Products returned to Seametrics for which Seametrics provides replacement under this warranty shall become the property of
Seametrics.
g. This limited warranty covers all defects encountered in normal use of Seametrics products, and does not apply to the following
cases: i. Loss of or damage to Seametrics product due to abuse, mishandling, or improper packaging by buyer ii. Failure to follow operating, maintenance, or environmental instructions prescribed in Seametrics’ instruction manual iii. Products not used for their intended purpose iv. Alterations to the product, purposeful or accidental v. Electrical current uctuations vi. Corrosion due to aggressive materials not approved for your specic product vii. Mishandling, or misapplication of Seametrics products viii. Products or parts that are typically consumed during normal operation ix. Use of parts or supplies (other than those sold by Seametrics) which cause damage to the products, or cause abnormally
frequent service calls or service problems
h. A new warranty period will be established for repaired products, or products replaced during the original warranty period.
i. In the event that equipment is altered or repaired by the buyer without prior written approval by Seametrics, all warranties are void.
Damage caused by equipment or accessories not manufactured by Seametrics may void the product’s warranty.
j. SOFTWARE: The Seller grants the user a non-exclusive license to use Seametrics’ software, according to the following limitations
and conditions: i. The user may install the software on one or more desktop or laptop computers. ii. All title and intellectual rights to the software are owned by Seametrics. iii. No copies may be made or distributed except as described above. iv. The user may not modify or reverse-engineer the software.
THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, WHETHER ORAL, WRITTEN, EXPRESSED, IMPLIED OR STATUTORY. NO IMPLIED WARRANTY, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, APPLIED TO THE PRODUCTS AFTER THE APPLICABLE PERIOD OF THE EXPRESS LIMITED WARRANTY STATED ABOVE, AND NO OTHER EXPRESS WARRANTY OR GUARANTY, EXCEPT AS MENTIONED ABOVE, GIVEN BY ANY PERSON OR ENTITY WITH RESPECT TO THE PRODUCTS, SHALL BIND SEAMETRICS. SEAMETRICS SHALL NOT BE LIABLE FOR LOSS OF REVENUES, OR PROFITS, OR INCONVENIENCES, EXPENSE FOR SUBSTITUTE EQUIPMENT OR SERVICE, STORAGE CHARGES, LOSS OF DATA, OR ANY OTHER SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGE CAUSED BY THE USE OR MISUSE OF, OR INABILITY TO USE THE PRODUCTS, REGARDLESS OF THE LEGAL
EVENT SHALL RECOVERY OF ANY KIND AGAINST SEAMETRICS BE GREATER IN AMOUNT THAN THE PURCHASE PRICE OF THE PRODUCT SOLD BY SEAMETRICS AND CAUSING THE ALLEGED DAMAGE. WITHOUT LIMITING THE FOREGOING, YOU ASSUME ALL RISK OF LIABILITY FOR LOSS, DAMAGE, OR INJURY TO YOU AND YOUR PROPERTY AND TO OTHERS AND THEIR PROPERTY ARISING OUT OF USE OR MISUSE OF, OR INABILITY TO USE THE PRODUCTS NOT CAUSED DIRECTLY BY THE NEGLIGENCE OF SEAMETRICS.
SOME STATES DO NOT ALLOW LIMITATIONS ON THE DURATION OF AN IMPLIED WARRANTY, SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU. SIMILARLY, SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATIONS OF CONSEQUENTIAL DAMAGE, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS; HOWEVER, YOU MAY ALSO HAVE OTHER RIGHTS WHICH MAY VARY FROM STATE TO STATE.
Seametrics • 19026 72nd Avenue South • Kent, Washington 98032 • USA
(P) 253.872.0284 • (F) 253.872.0285 • 1.800.975.8153 • seametrics.com
LT-65200120r3.5 20200617
6/17/2020
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