Seametrics MDE,MD Series,MDR Instructions Manual

MD-Series Pulse Meter
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Instructions
General Information
MD-Series meters use the multi-jet principle, which has been an internationally-accepted standard for many years. This type of meter is known for its wide range, simplicity, and accuracy in low-quality water. The impeller is centered in a ring of jets, with inlet jets on one level and outlet jets on another. A gear train drives the register totalizer dials. For pulse output, one of the dials is replaced by a gear, which turns a magnet that is detected by an encapsulated sensor threaded into the outside of the lens. Pulse rate is determined by the gear and the dial on which the gear is placed.
Mechanically , all MD-Series meters are the same. The difference between MDE and MDR meters is in the sen­sor. MDE meters use a solid-state, long-lasting Hall­effect sensor, which requires power. They are suited for use with SeaMetrics controls and metering pumps (LMI for instance) which have sensor power. MDR meters use a two-wire reed switch. They provide a dry contact closure and do not require power. MDT meters do not have a sensor, totalize only.
Specifications
Materials
Case Cast bronze Internals Engineered thermoplastic Magnet Ceramic permanent
Temperature 105° F, 40° C
Max. Pressure 150 PSI operating Accuracy 1-1/2% of reading Sensor
MDE Solid state MDR Reed switch
Max. Current
MDE 20 mA MDR 50 mA
Max. Voltage
MDE 24 VDC MDR 24 VDC or 24 VAC
Sensor Power (MDE) Minimum 6 mA at 12 VDC Cable Length 18 ft. standard, 2,000 ft. max. Flow Rates (GPM):
3/4" 1" 1-1/2" 2"
Minimum 0.22 0.44 0.88 1.98
Features
Cast bronze body-
Either MDE or MDR sensor
threads into lens without
removing top
meets AWW A specifications
Maximum 22 52 88 132
Connector for metering pump or
SeaMetrics control - optional
Union end couplings
for easy service
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Installation
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WARNING
DO NOT INSTALL
meter in overhead
Indoor piping or where
leakage
may cause damage
Position. MD-Series meters should be installed hori­zontally with the register up. Vertical mounting will result in some degree of under-measurement and shortened life of the bearings.
Couplings. Couplings are included with each meter. These provide male NPT threads the same nominal size as the meter. The threads on the end of the meter are IPS straight threads one size bigger than the meter size. It is possible to thread a standard pipe coupling directly onto the meter for close coupling, but the meter cou­plings are much preferable because they provide a union connection for meter service. Be sure to use the included gasket between the end of the meter and the coupling.
Inlet Conditions. No upstream straight pipe is required. A strainer is built in to protect from solids, and should be periodically cleaned.
Air Bleed. When the meter is first installed, trapped air should be removed. To do this, loosen the meter cou­plings slightly and rotate the meter to an inverted position. Allow water to flow, then rotate the meter back to an upright position and tighten.
Connections. MDE and MDR sensors are supplied with a color coded output cable. See the diagram for color codes and polarity . Optional connectors can be ordered to plug directly into a SeaMetrics control or a specific brand of metering pump.
sensor connection
MDE
MDRsensor connection
These water meters are not recommended for installation indoors or anywhere leakage may cause damage.
(BLACK) Power (-) (WHITE) Signal (RED) Power (+) 6-24 VDC
(BROWN) Common
(WHITE) N.O.
Pulse Output. Both MDE and MDR sensors respond to a magnet which rotates on the face of the meter under the lens. The sensor turns on and off once each time the magnet passes under it. Sensors are designed for electronic control loads, and should not be used to switch power loads or line voltages. See maximum current and voltage ratings, under Specifications.
Maintenance
SeaMetrics recommends all service to be performed by authorized distributor or factory to maintain the integrity of the protective tamper-proof wire-and-seal.
Inlet Strainer. Clean the strainer yearly, or as required, depending on water condition. Pull out the strainer or backflush the meter to loosen trapped particulates.
Calibration. Meters used for billing or billing exemption may be regulated by state or local authorities. New meters are factory-tested to meet the A WWA C-708 Multi­Jet Meter accuracy specification. Some states require retesting at various intervals, typically eight years for 3/4" meters, six for 1", and four for 1-1/2" and 2". Meters used for control should be tested every 5-10 years. Testing can be done by local meter shops autho­rized for this purpose, or can be done by the factory. Please contact SeaMetrics before sending meter in for calibration or servicing.
Internal Parts Replacement. All of the internal parts of an MD-Series meter lift out as a unit, after the top has been unscrewed. The lens can then be removed and the internal assembly lifted out. The three pieces of the assembly can be separated by hand.
Excessive flow can cause breakage. Compare maximum flow with the flow rating table.
Changing Pulse Rates. After removing the meter top, lift off the center magnet to expose the gears. If the only change required is moving the drive gear (for example from one gallon/pulse to ten gallons/pulse), gently pull the drive gear off its shaft. Remove the pointer on the target shaft and push the drive gear onto the target shaft as far as it will go. Put the pointer on the vacant shaft and push on.
If a different gear set is required, follow the same proce­dure, replacing rather than moving the drive gear. To install a drive gear on another shaft, remove the pointer and then press the gear down until it bottoms. Use the pulse rate chart to determine the position.
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3/4" - 10 gallons/pulse
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Standard
(X1) gearset
3/4"
1"
1-1/2"
2"
Pulse
Rate
20 P/G
10 P/G 1
2 P/G X0.1 2 1 P/G X0.1 1
5 G/P X1 2 10 G/P X1 1 50 G/P X10 2
100 G/P X10 1
20 P/G 10 P/G
2 P/G X0.1 2
1 P/G X0.1 1
5 G/P X1 2 10 G/P X1 1 50 G/P X10 2
100 G/P X10 1
2 P/G 2
1 P/G 1
5 G/P X1 2 10 G/P X1 1 50 G/P X10 2
100 G/P X10 1 500 G/P X100 2
1000 G/P X100 1
2 P/G 2
1 P/G 1
5 G/P X1 2 10 G/P X1 1 50 G/P X10 2
100 G/P X10 1 500 G/P X100 2
1000 G/P X100 1
* Unlabeled position
Drive Gear
Position
* *
* *
* *
* *
Gear Set
(X...)
2
move
gear to
match
2 1
X1 Drive gear
on position
3/4" - 50 gallons/pulse
X2
gearset
X10
Drive gear on position
3/4" - 1 gallon/pulse
X2 gearset
*Unlabelled position
X0.1 Drive
gear on position
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MD-Series Parts
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reed switch w/cable
cap screw (over) calibration plug (under)
strainer
slip ring
pair lens
register assembly
O-ring
multi-jet assembly
Part # FOR ALL SIZES
30387 Gear Assembly , x1 30342 Gear Assembly , x2 30290 Hinge Pin 30293 Lens, Glass 30289 Lid 30296 O-ring 30300 Pickup, Reed Switch, 12' Cable 30346 Pickup, Solid State, 12' cable, MDE 30292 Slip Ring (pair)
Part # FOR 3/4" MD METERS
16125 Calibration Plug 16105 Calibration Plug Cap Screw 30381 Coupling Assembly (2 required) 30416 Coupling Gasket (2 required) 30311 Multi-jet Assembly 30308 Register Assembly 30479 Strainer
Part # FOR 1" MD METERS
16125 Calibration Plug 16105 Calibration Plug Cap Screw 30382 Coupling Assembly (2 required) 30417 Coupling Gasket (2 required) 30297 Drive Magnet 30323 Multi-jet Assembly 30321 Register Assembly 30480 Strainer
Part # FOR 1-1/2" MD METERS
30303 Calibration Plug 30305 Calibration Plug Cap Screw 30383 Coupling Assembly (2 required) 30418 Coupling Gasket (2 required) 30297 Drive Magnet 30304 Gasket 30332 Multi-jet Assembly 30330 Register Assembly 30481 Strainer
Part # FOR 2" MD METERS
30303 Calibration Plug 30305 Calibration Plug Cap Screw 30384 Coupling Assembly (2 required) 30419 Coupling Gasket (2 required) 30297 Drive Magnet 30304 Gasket 30326 Multi-jet Assembly 30328 Register Assembly 16240 Strainer
19026 72nd Ave. S., Kent, WA 98032 USA
Phone: 253-872-0284 Fax: 253-872-0285
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www.seametrics.com 1-800-975-8153
LT-11857-B
Rev. 8-04
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