Seametrics INW PT2X Instructions Manual

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INW PT2X
Pressure/Temperature Smart Sensor
and Data Logger Instructions
For PSIG
sensors, refer
to page 18
regarding
desiccant
use!
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PROUDLY MADE IN THE
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TABLE OF CONTENTS
General Information
General Information ........................................................................................................................................................................Page 3
Dimensions .........................................................................................................................................................................................Page 3
Specications .....................................................................................................................................................................................Page 4
How Pressure Sensors Work ........................................................................................................................................................Page 5
Initial Inspection and Handling ...................................................................................................................................................Page 6
Do’s and Don’ts .................................................................................................................................................................................Page 6
Installation
Connecting External Power ...........................................................................................................................................................Page 7
Connecting a PT2X to a Computer ............................................................................................................................................Page 7
Cable Wiring .......................................................................................................................................................................................Page 8
Installing Aqua4Plus or Aqua4Plus Lite Software ................................................................................................................Page 8
Using Without Aqua4Plus or Aqua4Plus Lite Software .....................................................................................................Page 8
Battery Life Calculator ....................................................................................................................................................................Page 9
Installing the Sensor ........................................................................................................................................................................Page 9
Desiccant Use .....................................................................................................................................................................................Page 9
Grounding Issues ..............................................................................................................................................................................Page 9
Settings and Calibration
Preparation..........................................................................................................................................................................................Page 10
Submergence .....................................................................................................................................................................................Page 11
Depth-to-Water.................................................................................................................................................................................Page 11
Elevation Above Sea Level ............................................................................................................................................................Page 12
Staff Gauge .........................................................................................................................................................................................Page 12
Operation
Collecting Data with Aqua4Plus and Aqua4Plus Lite .........................................................................................................Page 13
Real Time Monitor ............................................................................................................................................................................Page 13
Setting up Data Recording ...........................................................................................................................................................Page 13
Retrieving Data ..................................................................................................................................................................................Page 13
Viewing Data ......................................................................................................................................................................................Page 13
Exporting Data ................................................................................................................................................................................... Page 14
A Word about Units .........................................................................................................................................................................Page 14
Direct Read Modbus/SDI-12
Setting Units for Direct Read .......................................................................................................................................................Page 14
Power Consideration .......................................................................................................................................................................Page 15
Reading via Modbus RTU ..............................................................................................................................................................Page 15
Reading via SDI-12...........................................................................................................................................................................Page 16
Maintenance
Removing Debris from End Cone ...............................................................................................................................................Page 18
Desiccant Tubes.................................................................................................................................................................................Page 18
Sensor/Cable/End Connections ..................................................................................................................................................Page 19
Changing Batteries ...........................................................................................................................................................................Page 19
Appendix: DTW Reference
Entering Depth-to-Water Reference after Data Collection .............................................................................................. Page 23
Troubleshooting
Problems/Probable Causes/Things to Try ............................................................................................................................... Page 26
Warranty
Seametrics Limited Warranty .......................................................................................................................................................Page 27
PT2X INSTRUCTIONS
IF USING ALKALINE BATTERIES—PREVENT BATTERY LEAKAGE!
PT2X sensors are typically shipped with lithium batteries. If, however, you are using alkaline batteries, be aware that under some circumstances alkaline batteries can leak, causing damage to the sensor. To prevent leakage, the following is recommended. (Does not apply to lithium batteries.)
• Change the batteries at least every 18 months.
• If the sensor will not be deployed for 3 months or more, remove the batteries.
Seametrics • 253.872.0284 Page 2 inwusa.com
GENERAL INFORMATION
PT2X INSTRUCTIONS
The INW PT2X Smart Sensor is an integrated data logger and pressure/temperature sensor and is ideal for monitoring groundwater, well, tank, and tidal levels, as well as for pump and slug testing. This sensor networks with all of the INW Smart Sensor family. Its compatibility with INW’s Wireless Data Collection technology makes it ideal for remote monitoring.
The PT2X is a microprocessor based digital intelligent sensor designed to measure and record pressure, temperature, and time, using low power, battery operated circuitry.
Pressure is measured with an extremely rugged and stable piezo-electric media-isolated pressure element combined with a 16-bit analog-to-digital converter. This provides extremely accurate and stable pressure input into the microprocessor on the circuit board.
This industry standard digital RS485 interface device records up to 520,000 records of pressure/level, temperature, and time data, operates with low power, and features easy-to­use software with powerful features. Constructed with 316
stainless steel or titanium, PTFE, and uoropolymer, this
sensor provides high-accuracy readings in rugged and
corrosive eld conditions.
Two internal 1.5V AA batteries power the PT2X. (Auxiliary power supplies are available for data intensive applications.) The unit is programmed using INW’s easy­to-use Aqua4Plus or Aqua4Plus Lite control software. Once programmed the unit will measure and collect data on a variety of time intervals.
Several PT2Xs, or a combination of PT2Xs and other INW Smart Sensors, can be networked together and controlled from one location, either directly from a single computer or via INW’s Wireless Data Collection System.
While most will use the PT2X with our free, easy-to-use Aqua4Plus Lite or Aqua4Plus software, it is by no means limited to that software. You can use your own Modbus
®
RTU or SDI-12 software or logging equipment to read measurements, thus tying into your existing systems and databases.
Dimensions
Cableless
0.25” (0.6
cm) Shorter
0.28” (0.7 cm)
0.28” (0.7 cm)
12.18” (30.9 cm)
Battery Version
8.37” (21.3 cm)
Non-Battery Version
Diameter
0.75” (1.9 cm)
Seametrics • 253.872.0284 Page 3 inwusa.com
GENERAL INFORMATION
PT2X INSTRUCTIONS
Specications*
Housing & Cable Weight 0.8 lb. (0.4 kg)
Body Material Acetal & 316 stainless or titanium Wire Seal
Material Cable Submersible: polyurethane, polyethylene, or ETFE (4 lb./100 ft., 1.8 kg/30 m) Desiccant 1-3 mm indicating silica gel Field Connector Standard
Temperature Operating Range Recommended: -15˚ to 55˚C (5˚ to 131˚F) Requires freeze protection kit if using pressure option in water
Storage Range Without batteries: -40˚ to 80˚C (-40˚ to 176˚F)
Power Internal Battery Two lithium ‘AA’ batteries - Expected battery life: 18 months at 15 min. polling interval (may vary do to
Auxiliary 12 Vdc - Nominal, 6-16 Vdc - range
Communication Modbus® RS485 Modbus® RTU, output=32bit IEEE oating point
SDI-12 SDI-12 (ver. 1.3) - ASCII
Logging Memory 4MB - 520,000 records
Logging Types Variable, user-dened, proled Logging Rates 8x/sec maximum, no minimum Baud Rates 9600, 19200, 38400 Software Complimentary Aqua4Plus and Aqua4Plus Lite Networking 32 available addresses per junction (Address range: 1 to 255) File Formats .a4d and .csv (also .xls in Windows 8 and earlier)
Output Channels Temperature Depth/Level¹
Element Digital IC on board Silicon strain gauge transducer, 316 stainless or Hastelloy Accuracy ±0.5°C — 0° to 55°C (32˚ to 131˚F)
Resolution 0.1˚C 0.0034% FS (typical) Units Celsius, Fahrenheit, Kelvin PSI, FtH₂O, inH₂O, mmH₂O, mH₂O, inH₂O, cmHg, mmHg, Bars, Bars,
Range -15˚ to 55˚C (5˚ to 131˚F) Gauge
Compensated --- 0˚ to 40˚C (32˚ to 104˚F) Max operating pressure 1.1 x full scale Over pressure protection 3x full scale up to 300psi - for > 300psi (650 ft or 200 m) contact factory Burst pressure 1000 psi (approx. 2000 ft or 600 m) Environmental IP68, NEMA 6P
Fluoropolymer and PTFE
below freezing.
environmental factors)
±2.0°C — below 0°C (32˚F)
±0.05% FSO (typical, static) ±0.1% FSO (maximum, static)
(B.F.S.L. 20˚C)
kPa
PSI: 12, 5, 15, 30, 50, 100, 300
FtH₂O: 2.32, 12, 35, 69, 115, 231, 692
Absolute³
mH₂O: 0.72, 3.5, 10.5, 21, 35, 70, 210
PSI: 30, 50, 100, 300
FtH₂O: 35, 81, 196, 658 mH₂O: 10, 24, 59, 200
*Specications subject to change. Please consult out web site for the most current data (inwusa.com). Modbus is a registered trademark of Schneider Electric.
1 Higher pressure ranges available upon request 2 ±0.25% accuracy FSO (max) at this range 3 Depth range for absolute sensors has 14.7 PSI subtracted to give actual depth allowed.
Seametrics • 253.872.0284 Page 4 inwusa.com
GENERAL INFORMATION
PT2X INSTRUCTIONS
How Pressure Sensors Work
Liquids and gasses do not retain a xed shape. Both have the ability to ow and are often referred to as uids. One fundamental law for a uid is that the uid
exerts an equal pressure in all directions at a given level. Further, this pressure increases with an increasing depth of
“submergence”. If the density of a uid remains constant
(noncompressible...a generally good assumption for water at “normal” pressures and temperatures), this pressure increases linearly with the depth of “submergence”.
We are all “submerged” in the atmosphere. As we increase our elevation, the pressure exerted on our bodies decreases
as there is less of this uid above us. It should be noted
that atmospheric pressure at a given level does vary with changes in the weather. One standard atmosphere
(pressure at sea level at 20º C) is dened to be 14.7 PSI
(pounds per square inch).
There are several methods to reference a pressure measurement. Absolute pressure is measured with respect to an ideal vacuum (no pressure). Gauge pressure is the most common way we express pressure in every day life and is the pressure exerted over and above atmospheric pressure. With this in mind, gauge pressure (Pg) can be expressed as the difference between the absolute pressure (Pa) and atmospheric pressure (Patm):
Water Line
P = Patm + kd
A
Patm
d
“A”
Pressure Diagram: See Detail A.
Pg = Pa - Patm.
To measure gauge pressure, atmospheric pressure is subjected to one side of the system and the pressure to be measured is subjected to the other. The result is that the differential (gauge pressure) is measured. A tire pressure gauge is a common example of this type of device.
Recall that as the level of submergence increases (in a
noncompressible uid), the pressure increases linearly.
Also, recall that changes in weather cause the absolute atmospheric pressure to change. In water, the absolute pressure (Pa) at some level of depth (d) is given as follows:
Pa = Patm + kd
where k is simply a constant (i.e.: 2.307 feet of water = 1 PSI)
INW’s standard gauge submersible pressure devices utilize a vent tube in the cable to allow the device to reference atmospheric pressure. The resulting gauge pressure
measurement reects only the depth of submergence.
That is, the net pressure on the diaphragm is due entirely to the depth of submergence.
Seametrics • 253.872.0284 Page 5 inwusa.com
Absolute pressure is given as Pa = Patm + kd
(where k is 2.307 feet of water)
GENERAL INFORMATION
PT2X INSTRUCTIONS
Initial Inspection and Handling
Upon receipt of your smart sensor, inspect the shipping package for damage. If any damage is apparent, note the signs of damage on the appropriate shipping form. After opening the carton, look for concealed damage, such as a cut cable.
If concealed damage is found, immediately le a claim with the carrier.
Check the etched label on the sensor to be sure that the proper range and type were provided. Also check the label attached to the cable at the connector end for the proper cable length.
Do’s and Don’ts
Do handle sensor with care
   
Do store sensor in a dry, inside area when not in use
Do install a desiccant tube if using a gauge sensor
   
Do install sensor so the connector end is kept dry
Don’t drop into well
Lower gently to prevent damage
Seametrics • 253.872.0284 Page 6 inwusa.com
Don’t scrape cable over edge of well
May nick or fray the cable
Don’t bend cable sharply
May close off vent tube and/or weaken internal wires
Don’t support sensor with the connector
Use a strain relief device
INSTALLATION
PT2X INSTRUCTIONS
Connecting External Power
The PT2X comes with two 1.5V AA internal batteries.
If auxiliary power is desired, you can use a 6–16 VDC supply that can provide 15 mA. Connect to Vaux++ (pin 1 - white) and Ground (pin 5 - blue) or contact INW for auxiliary power supplies.
Connecting the PT2X to a Computer
Cabled sensors are terminated with a weather-resistant connector. Cableless sensors are terminated with a weather­resistant connector that is inside a screw-cap. Connect the weather-resistant connector to your computer’s USB port as shown below.
USB to RS485
Adapter
Screw­cap
Sensor
Sensor
Cableless
Conguration
USB Port
PC or Laptop
Computer
Connecting sensor to your computer using
INW’s USB to RS485 adapter.
Aqua4Plus and Aqua4Plus Lite communicate with the sensor using the USB to RS485 adapter cable. This cable requires drivers to be installed on your computer. If you
are connected to the Internet when you rst plug in the
cable, it will normally obtain and install the correct drivers automatically. If this does not happen, or if you do not have Internet connection, you can use Aqua4Plus or Aqua4Plus Lite to install the drivers. In Aqua4Plus, select Install USB/ RS485 Drivers from the Utilities menu; in Aqua4Plus Lite,
select the same from the Program Conguration menu.
Select your operating system, and then click Install.
Alternate Connection Options
INW recommends connecting the sensor to your computer using the INW USB cable. However, when using Aqua4Plus, the sensor can also be connected using an RS232 serial port or a USB-to-Serial cable, as described below. (Note: Aqua4Plus Lite can only communicate using the INW USB cable.)
Connecting via RS232 Serial Port
Connect the weather-resistant connector to your computer’s serial port as shown below.
Interface Cable
Screw­cap
Sensor
Cableless
Conguration
Sensor
RS485/RS232 Adapter
Serial Port
PC or Laptop
Computer
Connecting sensor to your computer using
an RS485/RS232 adapter and an interface cable.
Connecting with a USB/Serial Adapter
USB-to-Serial cables are readily available from many electronics and computer stores, as well as numerous sites on the Internet. INW has tested and recommends the Keyspan USA-19HS. Install as follows:
Plug into USB port.
Install the drivers provided with the particular unit.
Determine the port number to which the adapter is assigned.
• Right-click on My Computer.
• From the popup menu, select Manage to open
the Computer Management window.
• On left panel, click on Device Manager.
• On right panel, double-click on Ports.
• A list of active COM ports will be displayed. Note
the COM number assigned to the adapter you just installed.
For example:
• Close Manager.
Connect to the sensor.
On the Aqua4Plus software, select the COM port noted above. (If you do not see your new COM port in the dropdown box, open the Communications dialog box from the Options menu. Increase the Highest COM port number, up to a maximum of
15.)
USB Port
PC or Laptop
Computer
Screw­cap
Sensor
Cableless
Conguration
Interface Cable
USB-to-Serial Adapter
RS232/RS485 Adapter
Sensor
Connecting sensor to your computer using
a USB to Serial adapter and an interface cable.
Seametrics • 253.872.0284 Page 7 inwusa.com
INSTALLATION
PT2X INSTRUCTIONS
Cable Wiring
If you buy your cabled sensor with a connector installed
(the normal conguration), no further wiring is needed. For reference purposes, the rst three diagrams below
show the pinout from the connector for various scenarios.
The nal diagram shows the pinout if you bought your
sensor without a connector for use with SDI-12.
White Purple Yellow Brown Blue Shield
1 2 3 4 5
5-Pin Connector
12 VDC+ (Vaux) Modbus D­Modbus D+ Digital I/O (Not used) 12 VDC- (GND)
For Modbus® with rmware lower than 2.0
— with 5-pin connector
White Purple Yellow Brown Blue Shield
1 2 3 4 5
5-Pin Connector
12 VDC+ (Vaux) Modbus D­Modbus D+ SDI-12 (Not used) 12 VDC- (GND)
For Modbus® with rmware 2.0 or higher
— with 5-pin connector
White Purple Yellow Brown Blue Shield
1 2 3 4 5
5-Pin Connector
12 VDC+ (Vaux) Modbus D- (Not used) Modbus D+ (Not used) SDI-12 Signal 12 VDC- (GND)
For SDI-12 with rmware 2.0 or higher
— with 5-pin connector
White Purple Yellow Brown Blue Shield
12 VDC+ (Vaux) Modbus D- (Not used) Modbus D+ (Not used) SDI-12 Signal 12 VDC- (GND) Earth ground
Installing Aqua4Plus or Aqua4Plus Lite Software
The PT2X comes with the Aqua4Plus or Aqua4Plus Lite host software that is installed on your PC or laptop. Use this software to program the datalogger, to retrieve data from the logger, to view collected data, and to export data to
external les for use with spreadsheets or databases.
Refer to the software manuals for details on installing and using Aqua4Plus or Aqua4Plus Lite.
Setting the Continuous Rate
The PT2X can take readings more often than once per second. This is known as a “continuous rate.” Set the
continuous rate for the PT2X from the Congure Menu |
Sensor Continuous Rate.
Firmware Version Available Settings
1.0 and above Exactly 2, 4, or 8 readings per second
0.22, 0.23, 0.24 Approximately 2,3,4,5,6, or 10 readings per second
0.18 Approximately 10 readings per second
To use the continuous rate during recording, enter a “c” or a zero in the Polling Interval on the Logging Schedule.
Setting the Filter
The PT2X has the ability to apply ltering to incoming data
in order to smooth out minor variations in readings. This
lter can be from 1 (no ltering) to 8 (maximum ltering.) Different versions of rmware have different ltering
options as shown below. For further information on PT2X
data ltering, see INW application note Filter Response on PT2X Smart Sensor.
Firmware Version Filtering
1.3 and above Can be set from 1 (no ltering) to 8 (maximum
ltering) from the Advanced option on the Congure Menu — defaults to 1. (Cannot be
reset from Aqua4Plus Lite.)
1.0 - 1.2 Filter is set to 1 (no ltering). Adjustable ltering
can be obtained by upgrading to a higher
rmware version.
0.24 Filter is permanently set to 1 (no ltering).
0.23 and lower Filtering is permanently set to 8 (maximum).
For SDI-12 with rmware 2.0 or higher
— without connector
Seametrics • 253.872.0284 Page 8 inwusa.com
Using the PT2X Without Aqua4Plus or Aqua4Plus Lite
Most users will use the PT2X with INW’s Aqua4Plus or Aqua4Plus Lite software. However, the PT2X is quite versatile, communicating via either Modbus® or SDI-12 interfaces, allowing you to do the following:
Read a PT2X via Modbus® using your own software.
Read a PT2X via SDI-12 protocol.
Display readings from a PT2X on a panel meter.
If you want to use one of these methods, see page 14.
INSTALLATION
PT2X INSTRUCTIONS
Battery Life Calculator
IMPORTANT NOTE for PT2X sensors with rmware 2.13 or
higher!
PT2Xs with rmware version 2.13 and higher have a battery
life calculator that is set at the factory when batteries are
rst put in the sensor. If the battery life calculator is not
reset, the remaining life information will be incorrect.
If you need to replace the batteries, see the Maintenance section in this manual for replacement information and for information on resetting the battery life calculator.
Installing the Sensor
The PT2X measures pressure. The most common application is measuring liquid levels in wells and tanks. In order to do this, the sensor must be installed below the water level at a
xed depth. The installation depth depends on the range
of the sensor. One (1) PSI is equal to approximately 2.31 feet of water. If you have a 5 PSI sensor, the range is 11.55 feet of water and the sensor should not be installed at a depth below 11.55 feet. If the sensor is installed below its maximum range, damage may result to the sensor and the output reading will not be correct.
Note: If you are using an absolute sensor and you want to enter a depth-to-water reference after data is collected, then see Appendix before proceeding.
Lower the sensor to the desired depth.
Fasten the cable to the well head using a weather proof strain-relief system. When securing a vented cable, make sure not to pinch the cable too tightly or the vent tube inside the cable jacket may be sealed off.
Take a measurement to insure the sensor is not installed below its maximum range.
Be sure the supplied cap is securely placed on the weather­resistant connector at the top of the cable. Do not install such that the connector might become submerged with changing weather conditions. The connector can withstand incidental splashing but is not designed to be submerged.
For vented sensors, install the sensor so that the desiccant
tube will not ood or lie in water.
sensor is being installed in a uid environment other than water, be sure to check the compatibility of the uid with
the wetted parts of the sensor.
Desiccant Use
On vented sensors a desiccant tube prevents moisture in the air from being sucked into the vent tube, which can cause erratic readings and sensor damage.
The desiccant tube is lled with blue silica gel beads. A locking barb and a hydrophobic water lter are attached to the end of the desiccant tube. This lter prolongs the life of
the desiccant as much as three times over a desiccant tube
without the lter.
Install the sensor so that the desiccant tube and cable
connector will not ood or lie in water.
The desiccant is a bright blue color when active and dry. See Maintenance section for care and changing of desiccant.
Grounding Issues
It is commonly known that when using electronic equipment, both personnel and equipment need to be protected from high power spikes that may be caused by lightning, power line surges, or faulty equipment. Without
a proper grounding system, a power spike will nd the path
of least resistance to earth ground—whether that path is through sensitive electronic equipment or the person operating the equipment. In order to ensure safety and prevent equipment damage, a grounding system must be used to provide a low resistance path to ground.
When using several pieces of interconnected equipment, each of which may have its own ground, problems with noise, signal interference, and erroneous readings may be noted. This is caused by a condition known as a Ground Loop. Because of natural resistance in the earth between
the grounding points, current can ow between the points,
creating an unexpected voltage difference and resulting erroneous readings.
The single most important step in minimizing a ground loop is to tie all equipment (sensors, dataloggers, external power sources, and any other associated equipment) to a single common grounding point. Seametrics recommends
connecting the shield to ground at the connector end.
The sensor can be installed in any position; however, when it leaves the factory it is tested in the vertical position. Strapping the sensor body with tie wraps or tape will not hurt it. INW can provide an optional 1/4” NPT input adapter which is interchangeable with the standard end cone for those applications where it is necessary to directly attach the sensor to a pipe, tank, or other pipe port. If the
Seametrics • 253.872.0284 Page 9 inwusa.com
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