Seametrics INW CT2X Instructions Manual

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INW CT2X
Conductivity Smart Sensor
and Data Logger Instructions
For PSIG
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CT2X INSTRUCTIONS
Seametrics • 253.872.0284 Page 2 inwusa.com
TABLE OF CONTENTS
General Information
General Information ...................................................................................................................................................Page 4
Dimensions ....................................................................................................................................................................Page 4
Specications ................................................................................................................................................................Page 5
Initial Inspection and Handling ..............................................................................................................................Page 6
Do’s and Don’ts ............................................................................................................................................................Page 6
Installation
Connecting External Power ......................................................................................................................................Page 7
Connecting a CT2X to a Computer .......................................................................................................................Page 7
Cable Wiring ..................................................................................................................................................................Page 8
Installing Aqua4Plus or Aqua4Plus Lite Software ...........................................................................................Page 8
Using Without Aqua4Plus or Aqua4Plus Lite Software ................................................................................Page 9
Installing the Sensor ...................................................................................................................................................Page 9
Desiccant Use ................................................................................................................................................................Page 9
Grounding Issues .........................................................................................................................................................Page 9
Settings and Calibration
General Settings and Calibration Information .................................................................................................Page 10
Conductivity Channel .................................................................................................................................................Page 10
Pressure Channel .........................................................................................................................................................Page 12
Depth/Submergence ........................................................................................................................................Page 13
Depth-to-Water ..................................................................................................................................................Page 13
Elevation Above Sea Level ..............................................................................................................................Page 14
Staff Gauge ...........................................................................................................................................................Page 14
Operation
Collecting Data with Aqua4Plus and Aqua4Plus Lite ....................................................................................Page 15
Real Time Monitor .......................................................................................................................................................Page 15
Setting up Data Recording .......................................................................................................................................Page 15
Retrieving Data .............................................................................................................................................................Page 15
Viewing Data .................................................................................................................................................................Page 15
Exporting Data ..............................................................................................................................................................Page 16
A Word about Units ....................................................................................................................................................Page 16
Direct Read Modbus/SDI-12
Setting Units for Direct Read ..................................................................................................................................Page 16
Power Consideration ..................................................................................................................................................Page 17
Reading via Modbus RTU .........................................................................................................................................Page 17
Reading via SDI-12 ......................................................................................................................................................Page 18
Maintenance
Desiccant Tubes ............................................................................................................................................................Page 21
Removing Debris from End Cone ..........................................................................................................................Page 21
Sensor/Cable/End Connections .............................................................................................................................Page 21
Changing Batteries ......................................................................................................................................................Page 22
Troubleshooting
Problems/Probable Causes/Things to Try ..........................................................................................................Page 25
CT2X INSTRUCTIONS
IF USING ALKALINE BATTERIES—PREVENT BATTERY LEAKAGE!
CT2X sensors are typically shipped with lithium batteries. If, however, you are using alkaline batteries, be aware that under some circumstances alkaline batteries can leak, causing damage to the sensor. To prevent leakage, the following is recommended. (Does not apply to lithium batteries.)
• Change the batteries at least every 12 months.
• If the sensor will not be deployed for 3 months or more, remove the batteries.
Seametrics • 253.872.0284 Page 3 inwusa.com
GENERAL INFORMATION
CT2X INSTRUCTIONS
The INW CT2X Smart Sensor is a microprocessor-based submersible conductivity/temperature sensor with built­in data logging. This device stores thousands of records of conductivity, temperature, salinity, and total dissolved solids (TDS). The CT2X is also available with a depth/level option giving added functionality in the same sensor housing.
The CT2X incorporates 4-pole electrode cell measurement technology for conductivity, salinity, and TDS. This
technology reduces fringe eld interference errors,
lessens inaccuracy caused by polarization effects, and lowers contact resistance problems. Four-pole electrode technology also allows users to work with one electrode over a wide range of conductivity. The conductivity element is constructed of epoxy/graphite, making it extremely
durable for use in rugged eld conditions. To clean, simply
scrub with a small brush.
Depth and level is measured with an extremely rugged and stable piezo-electric, media isolated pressure element and compensated for temperature using INW’s proprietary
calibration methodology. Temperature is measured using a borosilicate glass encapsulated thermistor.
The CT2X is powered internally with two AA batteries. Alternately it can be powered with an external auxiliary power supply for data intensive applications. Several CT2Xs, or a combination of CT2Xs and other INW Smart Sensors, can be networked together and controlled from one location, either directly from a single computer or via INW’s Wireless Data Collection System.
While most will use the CT2X with our free, easy-to-use Aqua4Plus Lite or Aqua4Plus software, it is by no means limited to that software. You can use your own Modbus® RTU or SDI-12 software or logging equipment to read measurements, thus tying into your existing systems and data bases.
Dimensions
0.25” (0.6 cm)
Cableless
Shorter
0.28” (0.7 cm)
0.28” (0.7 cm)
15.44” (39.2 cm)
Battery Version
11.64” (29.6 cm)
Non-Battery Version
Diameter
0.75” (1.9 cm)
with Pressure:
1.5” (3.8 cm) Longer
Seametrics • 253.872.0284 Page 4 inwusa.com
GENERAL INFORMATION
CT2X INSTRUCTIONS
Specications*
Housing & Cable Weight 1.0 lb (0.5 kg)
Body Material Acetal & 316 stainless or titanium Wire Seal
Material Cable Submersible: polyurethane, polyethylene, or ETFE (4 lb/100 ft, 1.8 kg/30 m) Desiccant 1-3 mm indicating silica gel Field Connector Standard
Temperature Operating Range Recommended: -5˚ to 40˚C (23˚ to 104˚F) Requires freeze protection kit if using pressure option in water
Storage Range Without batteries: -40˚ to 80˚C (-40˚ to 176˚F)
Power Internal Battery Two lithium ‘AA’ batteries - Expected battery life: 12 months at 15 minute polling interval (may vary due
Auxiliary Nominal: 12 Vdc, Range: 9–16 Vdc Communication RS485 Modbus® RTU (output = 32-bit IEEE oating point), SDI-12 (ver. 1.3) - ASCII Logging Memory 4MB - 349,000 records
Logging Types Variable, user-dened, proled
Logging Rates 4x/sec maximum, no minimum
Baud Rates 9600, 19200, 38400
Software Complimentary Aqua4Plus and Aqua4Plus Lite
Networking 32 available addresses per junction (Address range: 1 to 255)
File Formats .a4d and .csv (also .xls in Windows 8 and earlier) Output Channels Temperature Depth/Level¹ Conductivity
Element Borosilicate glass
Accuracy ±0.25˚C ±0.05% FSO (typical, static)
Resolution 0.1˚C 0.0034% FS (typical) (32 bit internal) 0.1 µS/cm, 0.001
Units Celsius, Fahrenheit, Kelvin PSI, FtH₂O, inH₂O, mmH₂O, mH₂O,
Range -5˚ to 40˚C (23˚ to 104˚F) Gauge:
Compensated --- 0˚ to 40˚C (32˚ to 104˚F) Thermal: None, Linear, or nLFn
Warmup Time --- --- 200 msec Max operating pressure 1.1 x full scale Over pressure protection 3x full scale up to 100psi—for > 300psi (650 ft or 200 m), contact Seametrics Burst pressure 550 psi (approx. 2000 ft or 600 m) Environmental IP68, NEMA 6P
*Specications subject to change. Please consult our web site for the most current data (inwusa.com). Modbus is a registered trademark of Schneider Electric. Pyrex is a registered trademark of Corning Incorporated. 1 Higher pressure ranges available upon request 2 Accuracy reduced at levels <10 µS/cm and >100,000 µS/cm 3 ±0.25% accuracy FSO (max) at this range 4 Depth range for absolute sensors has 14.7 PSI subtracted to give actual depth allowed.
Fluoropolymer and PTFE
below freezing.
to environmental factors)
encapsulated thermistor 30K ohm thermistor
Silicon strain gauge transducer 316 stainless or Hastelloy
±0.1% FSO (maximum, static)
(B.F.S.L. 20˚C)
inH₂O, cmHg, mmHg, Bars, Bars, kPa
PSI: 1³, 5, 15, 30, 50, 100, 300
FtH₂O: 2.3³, 12, 35, 69, 115, 231, 692 mH₂O: 0.7³, 3.5, 10.5, 21, 35, 70, 210
Absolute4: PSI: 30, 50, 100, 300
FtH₂O: 35, 81, 196, 658 mH₂O: 10, 24, 59, 200
Epoxy/Graphite - 4-pole
Static: ±0.5% of measured value (0–100,000 µS/cm)
mS/cm, 0.1 mg/L (TDS), 0.001 PSU µS/cm, mS/cm, mg/L, PSU
Conductivity²: 0–300,000 µS/cm TDS: 4.9-147,000 mg/L Salinity: 2-42 PSU
Seametrics • 253.872.0284 Page 5 inwusa.com
GENERAL INFORMATION
CT2X INSTRUCTIONS
Initial Inspection and Handling
Upon receipt of your smart sensor, inspect the shipping package for damage. If any damage is apparent, note the signs of damage on the appropriate shipping form. After opening the carton, look for concealed damage, such as a cut cable.
If concealed damage is found, immediately le a claim with the carrier.
Check the etched label on the sensor to be sure that the proper range and type were provided. Also check the label attached to the cable at the connector end for the proper cable length.
Do’s and Don’ts
Do handle sensor with care
   
Do store sensor in a dry, inside area when not in use
Do install a desiccant tube if using a gauge sensor
   
Do install sensor so the connector end is kept dry
Don’t drop into well
Lower gently to prevent damage
Seametrics • 253.872.0284 Page 6 inwusa.com
Don’t scrape cable over edge of well
May nick or fray the cable
Don’t bend cable sharply
May close off vent tube and/or weaken internal wires
Don’t support sensor with the connector
Use a strain relief device
INSTALLATION
CT2X INSTRUCTIONS
Connecting External Power
The CT2X comes with two 1.5V AA internal batteries.
If auxiliary power is desired, you can use a 9–16 VDC supply that can provide 15 mA. Connect to Vaux+(pin 1 - white) and Ground (pin 5 - blue) or contact INW for auxiliary power supplies.
Connecting the CT2X to a Computer
Cabled sensors are terminated with a weather-resistant connector. Cableless sensors are terminated with a weather­resistant connector that is inside a screw-cap. Connect the weather-resistant connector to your computer’s USB port as shown below.
USB to RS485
Adapter
Screw­cap
Sensor
Sensor
Cableless
Conguration
USB Port
PC or Laptop
Computer
Connecting sensor to your computer using
INW’s USB to RS485 adapter.
Aqua4Plus and Aqua4Plus Lite communicate with the sensor using the USB to RS485 adapter cable. This cable requires drivers to be installed on your computer. If you
are connected to the Internet when you rst plug in the
cable, it will normally obtain and install the correct drivers automatically. If this does not happen, or if you do not have Internet connection, you can use Aqua4Plus or Aqua4Plus Lite to install the drivers. In Aqua4Plus, select Install USB/ RS485 Drivers from the Utilities menu; in Aqua4Plus Lite,
select the same from the Program Conguration menu.
Select your operating system, and then click Install.
Alternate Connection Options
INW recommends connecting the sensor to your computer using the INW USB cable. However, when using Aqua4Plus, the sensor can also be connected using an RS232 serial port or a USB-to-Serial cable, as described below. (Note: Aqua4Plus Lite can only communicate using the INW USB cable.)
Connecting via RS232 Serial Port
Connect the weather-resistant connector to your computer’s serial port as shown below.
Interface Cable
Screw­cap
Sensor
Cableless
Conguration
Sensor
RS485/RS232 Adapter
Serial Port
PC or Laptop
Computer
Connecting sensor to your computer using
an RS485/RS232 adapter and an interface cable.
Connecting with a USB/Serial Adapter
USB-to-Serial cables are readily available from many electronics and computer stores, as well as numerous sites on the Internet. INW has tested and recommends the Keyspan USA-19HS. Install as follows:
Plug into USB port.
Install the drivers provided with the particular unit.
Determine the port number to which the adapter is assigned.
• Right-click on My Computer.
• From the popup menu, select Manage to open
the Computer Management window.
• On left panel, click on Device Manager.
• On right panel, double-click on Ports.
• A list of active COM ports will be displayed. Note
the COM number assigned to the adapter you just installed.
For example:
• Close Manager.
Connect to the sensor.
On the Aqua4Plus software, select the COM port noted above. (If you do not see your new COM port in the dropdown box, open the Communications dialog box from the Options menu. Increase the Highest COM port number, up to a maximum of
15.)
USB Port
PC or Laptop
Computer
Screw­cap
Sensor
Cableless
Conguration
Interface Cable
USB-to-Serial Adapter
RS232/RS485 Adapter
Sensor
Connecting sensor to your computer using
a USB to Serial adapter and an interface cable.
Seametrics • 253.872.0284 Page 7 inwusa.com
INSTALLATION
CT2X INSTRUCTIONS
Cable Wiring
If you buy your cabled sensor with a connector installed
(the normal conguration), no further wiring is needed. For reference purposes, the rst three diagrams below
show the pinout from the connector for various scenarios.
The nal diagram shows the pinout if you bought your
sensor without a connector for use with SDI-12.
White Purple Yellow Brown Blue Shield
1 2 3 4 5
5-Pin Connector
12 VDC+ (Vaux) Modbus D­Modbus D+ Digital I/O (Not used) 12 VDC- (GND)
For Modbus® with rmware lower than 2.0
— with 5-pin connector
White Purple Yellow Brown Blue Shield
1 2 3 4 5
5-Pin Connector
12 VDC+ (Vaux) Modbus D­Modbus D+ SDI-12 (Not used) 12 VDC- (GND)
For Modbus® with rmware 2.0 or higher
— with 5-pin connector
White Purple Yellow Brown Blue Shield
1 2 3 4 5
5-Pin Connector
12 VDC+ (Vaux) Modbus D- (Not used) Modbus D+ (Not used) SDI-12 Signal 12 VDC- (GND)
For SDI-12 with rmware 2.0 or higher
— with 5-pin connector
White Purple Yellow Brown Blue Shield
12 VDC+ (Vaux) Modbus D- (Not used) Modbus D+ (Not used) SDI-12 Signal 12 VDC- (GND) Earth ground
Installing Aqua4Plus or Aqua4Plus Lite Software
The CT2X comes with the Aqua4Plus or Aqua4Plus Lite host software that is installed on your PC or laptop. Use this software to program the datalogger, to retrieve data from the logger, to view collected data, and to export data
to external les for use with spreadsheets or databases.
Refer to the software manuals for details on installing and using Aqua4Plus or Aqua4Plus Lite.
Setting the Continuous Rate
The CT2X can take readings more often than once per second. This is known as a “continuous rate.” Set the
continuous rate for the CT2X from the Congure Menu |
Sensor Continuous Rate.
To use the continuous rate during recording, enter a “c” or a zero in the Polling Interval on the Logging Schedule.
Selecting Linear or Non-Linear Mode
All conductivity measurements are sensitive to temperature change. The CT2X has built-in temperature compensation to correct for changes in temperature. As a user, you can select either a linear temperature compensation method or a non-linear (nLFn) compensation method.
In the linear mode, a constant temperature coefcient is
applied to the readings. This defaults to 2.1% per degree C, which works well for a wide range of applications. If you
want to use the linear method with a different coefcient, then enter that coefcient in the Temp Coef box on the
Settings and Calibration window.
Natural waters, such as ground water, streams, and rivers, often have a very low conductivity and do not respond to temperature in a linear fashion. For this situation, the CT2X provides a non-linear mode, which uses a complex formula to calculate and apply temperature compensation to the readings. This method meets the DIN EN 27888 standards. If you want to use the non-linear method, checkmark the Non-Linear box on the Settings and Calibration window.
The temperature coefcient box will disappear.
For SDI-12 with rmware 2.0 or higher
— without connector
Seametrics • 253.872.0284 Page 8 inwusa.com
INSTALLATION
CT2X INSTRUCTIONS
Using the CT2X Without Aqua4Plus or Aqua4Plus Lite
Most users will use the CT2X with INW’s Aqua4Plus or Aqua4Plus Lite software. However, the CT2X is quite versatile, communicating via either Modbus® or SDI-12 interfaces, allowing you to do the following:
Read a CT2X via Modbus® using your own software.
Read a CT2X via SDI-12 protocol.
Display readings from a CT2X on a panel meter.
If you want to use one of these methods, see the chapter Direct Read Modbus®/SDI-12.
Installing the Sensor
Lower the sensor to the desired depth1.
Fasten the cable to the well head using a weather proof strain-relief system. When securing a vented cable, make sure not to pinch the cable too tightly or the vent tube inside the cable jacket may be sealed off.
Take a measurement to insure the sensor is not installed below its maximum range.
Be sure the supplied cap is securely placed on the weather­resistant connector at the top of the cable. Do not install such that the connector might become submerged with changing weather conditions. The connector can withstand incidental splashing but is not designed to be submerged.
If the sensor has the vented pressure option, install the
sensor so that the desiccant tube will not ood or lie in
water.
The sensor can be installed in any position; however, when it leaves the factory it is tested in the vertical position. Strapping the sensor body with tie wraps or tape will not
hurt it. If the sensor is being installed in a uid environment
other than water, be sure to check the compatibility of the
uid with the wetted parts of the sensor.
1 If your CT2X has the pressure option, then the maximum installation
depth depends on the range of the sensor. One (1) PSI is equal to approximately 2.31 feet of water. If you have a 5 PSI sensor, the range is 11.55 feet of water and the sensor should not be installed at a depth below 11.55 feet. If the sensor is installed below its maximum range, damage may result to the sensor and the output reading will not be correct.
Desiccant Use
On sensors with a vented pressure option, a desiccant tube prevents moisture in the air from being sucked into the vent tube, which can cause erratic readings and sensor damage.
The desiccant tube is lled with blue silica gel beads. A locking barb and a hydrophobic water lter are attached to the end of the desiccant tube. This lter prolongs the life of
the desiccant as much as three times over a desiccant tube
without the lter.
Install the sensor so that the desiccant tube and cable
connector will not ood or lie in water.
The desiccant is a bright blue color when active and dry. See Maintenance section for care and changing of desiccant.
Grounding Issues
It is commonly known that when using electronic equipment, both personnel and equipment need to be protected from high power spikes that may be caused by lightning, power line surges, or faulty equipment. Without
a proper grounding system, a power spike will nd the path
of least resistance to earth ground—whether that path is through sensitive electronic equipment or the person operating the equipment. In order to ensure safety and prevent equipment damage, a grounding system must be used to provide a low resistance path to ground.
When using several pieces of interconnected equipment, each of which may have its own ground, problems with noise, signal interference, and erroneous readings may be noted. This is caused by a condition known as a Ground Loop. Because of natural resistance in the earth between
the grounding points, current can ow between the points,
creating an unexpected voltage difference and resulting erroneous readings.
The single most important step in minimizing a ground loop is to tie all equipment (sensors, dataloggers, external power sources, and any other associated equipment) to a single common grounding point. Seametrics recommends
connecting the shield to ground at the connector end.
Seametrics • 253.872.0284 Page 9 inwusa.com
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