Seametrics FT520,FT522 Instructions Manual

FT500-Series
FLOW COMPUTER INSTRUCTIONS
• FT520
• FT522
F T 5 0 0 - S E R I E S F L O W C O M P U T E R I N S T R U C T I O N S
Page 1
GENERAL INFORMATION, FEATURES, DIMENSIONS, SPECIFICATIONS
Setting Keys
Cover Screws*
Indicator Lights
The FT500-Series is a batching flow processor with additional output controls. It is designed for use with Seametrics flow meters and flow sensors, as well as other manufactuer’s products which have frequency output proportional to flow. In addition to batch functions, the FT500-Series indicates flow rate, and other data in large 3/8” (9.66 mm) digits on an easily-read, backlit display. Units of measure are user selectable, and range from milliliters per second to millions of gallons per day. The unit can be 110 Vac powered with a standard 3-wire cord (included), 220 Vac powered (optional), or DC powered through an internal terminal strip (battery not included).
An analog output of 4-20 mA is available both in active and passive loop configuration, and in 0-5 Vdc or 0-10 Vdc outputs, and can be used in applications such as flow rate logging. Two programmable pulse scaled outputs are also standard, and can be used, for example, to provide proportional chemical feed with a pulse-responsive metering pump.
The housing is supplied with two brackets for wall-mount applications, or the top/bottom housings can be easily separated and reassembled for panel-mount.
*Can be ordered cross-drilled for seal wire
Display
115 Vac, 50/60 Hz @ 125 mA, (220 Vac optional), 12 Vdc @ 750 mA
32˚ - 130˚ F (0˚ - 55˚ C)
Precision cast aluminum, NEMA 4X, panel or wall mount configuration
Two form C (SPDT) relays, 115 Vac 6A max
100 mA at 60 Vac/Vdc, opto-isolated, open-collector
Non-volatile EEPROM with auto-backup
12 Vdc, 10 mA
Totalizer = 8 digit Rate = 5 digit, backlit
Volume = Gallons, cubic feet, cubic meters, millions of gallons, milliliters, fluid ounces, pounds, liters Time = Seconds, minutes, hours, days
4-20 mA passive opto-isolated; 4-20 mA active; 0-5 Vdc, or 0-10 Vdc
1-1000 Hz, ESD protected, interfaces to current sinking sensor output
NEMA 4X
Non-volatile EEPROM, auto-backup
Power
Temperature
Enclosure
Batch Outputs
Max Pulse Output
Memory Type
Sensor Power
Display
Units
Analog Output
Sensor Input
Environmental
Setup Memory
SPECIFICATIONS*
*Specifications subject to change • Please consult our website for current data (www.seametrics.com).
6.42"
6.42"
1/2" NPT
5.67"
DIMENSIONS
4.65"
1/2" NPT
5.67"
SEN1
–G
SEN2
Alternate
DC power
Customer Supplies 1A Fuse
Pulse 1
Pulse 2
Pulse Outputs
(for metering pumps)
Regeneration Outputs
AC Power
Relay 1
Relay 2
Main power fuse
250mA
Line Neutral Ground
Ribbon connector
from display board
Resume
Start/Stop
Remote Controls
NO COM NC NO COM NC
Resume
COM
BATCH
+12
Power Signal Ground
RED
WHITE
BLACK
Meter
Dry contact
0-5 V or 0-10 V or 4-20 mA
Analog Switch*
Analog Header
A +
-
B
Active
Passive
Jumpers
A
P
5V
10V
4-20mA
An Output
110 Vac Jumpers
220 Vac Jumper
*Consult Seametrics before changing from factory pr eset
Batch Control Connection (if used). Connect the valve or other device(s) to be controlled for star ting and stopping the batch to the appropriate relay terminals. Note: if the staged shutoff (“prewarn”) will not be used, connect to relay one only. Relay 1 remains energized for the entire batch cycle. If a staged shutoff is desired, connect the main valve to Relay 2 (early shutoff) and the low-flow valve to Relay 1.
Monitor Alarm Connection (if used). Connect the alarm devices to the appropriate relay terminals. Note that the relays have both normally-open (NO) and normally-closed (NC) contacts.
Analog Connection (if used). This output can be configured 4-20 mA, 0-5 V or 0-10 V by placing a jumper in the correct position on the analog header. The analog switch next to the header selects active (powered) or passive (unpowered) output. NOTE: Consult factory to change internal firmware when changing switch position. When using the 12 Vdc powered input you may only select passive output.
Power Connection. Connect AC or DC power as desired to the appropriate terminals. For safety, if using AC power, be sure to connect the ground terminal provided to a good earth ground. If using 12 Vdc, use a 12 Vdc 500 mA power supply. Replace the front panel, taking care to reconnect the ribbon cable if it has been disconnected. When power is switched on, the display should light up immediately with meaningful letters or digits.
5.50"
gasket
PANEL CUTOUT
5.50"
6.03"
6.03"
1/4" holes (4 required)
.375"
INSTALLATION, REPAIR, CONNECTIONS
Page 2
Caution: Always disconnect power to the unit before opening the teminal cover. Do not reconnect power until all connections have been made and the teminal cover has been replaced.
PANEL CUT-OUT
Wall Mounting. Using the four screws provided, attach
the two foot brackets to the sides of the enclosure. Then attach the unit to any secure surface by inserting screws through the mounting holes in the foot brackets.
Panel Mounting. Follow the dimensions given for “Panel Cutout”. Be sure to include the four corner screw holes. After cutting and drilling, place the front plate on the front side of the panel with its gasket against the panel, and the remainder of the square housing on the back side. Slide the screws through the four holes drilled in the panel, and into the threaded holes in the housing. Tighten until the gasket is firmly compressed against the panel.
Expose Terminals. Remove the four screws which hold the front plate to the lower housing flange. Remove front plate. The display board is attached to this front plate. It is also connected to the power board by a ribbon cable. This cable can be disconnected while making connections. Connections can be made inside the enclosure, or the terminals can be unplugged by gentle tugging for easier access.
Caution: When the control is powered up, re­lay or analog outputs may be present. If this could be a hazard, wait to make external con­nections until programming is complete.
Repair
The only field-repairable component on the FT520 is the fuse. If failure is due to a cause other than a blown fuse, it is necessary to replace the entire board stack. Contact your distributor for information.
Connections
Sensor Connection. Follow the “Connections” diagram to connect either two or three wires from the flow meter or flow sensor.
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