Sealer Sales SPW-59TLP, SPW59THP User Manual

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S

aler Sales |

ww.sealers

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: 818-718-88

8 | E-mail: [e-mail]

Sealer Sales Page 2

SPW-59T Pallet Wrapping Turntable

IMPORTANT - PLEASE READ THIS CAREFULLY

The development of a good safety program, that is rigidly
enforced, is absolutely imperative when involved in the operation of
industrial equipment. Our machinery is well designed and includes
extremely important safety features. The part you the user play
through proper installation and maintenance procedures is of far
greater significance than our designs. Only properly trained
individuals following rigidly enforced safety rules, as recommended
by A.N.S.I. and O.S.H.A., should be allowed to operate these
machines.

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SPW-59T Pallet Wrapping Turntable

TABLE OF CONTENTS

Preface

Warranty Notice 4
Warranty 5-6
Warnings 7-8
General Safety Regulations 9
Unpacking 10-11

Pallet Wrapper Section

Description 12
Specifications 13
Technical Data 14
Installation and basic set up 15-16
Plugging Machine In 17
Installation of Optional Loading Ramp 18
Leveling turntable base 19
Turning on machine 20
Getting started 21

Troubleshooting

Machine does not start 22
Turntable will not turn 23-24

Maintenance

General Maintenance Requirements 25
Checking turntable chain tension 26-28
Replacing turntable drive chain 29
Replacing the turntable support rollers 30-31

Exploded view drawings with parts listings 32-33

Spare Parts List 34

Electrical Schematic 35

Sealer Sales Page 4

SPW-59T Pallet Wrapping Turntable

IMPORTANT WARRANTY NOTICES

OPERATING AND MAINTENANCE MANUAL

The operating and maintenance manual has been
carefully prepared to provide the user with all the information needed
to properly install, operate, and maintain your Sealer Sales
equipment.

Please read this manual carefully and refer to it
for information on the care and use of your Sealer Sales equipment.
It is recommended that additional copies be ordered for use
by production, maintenance, and supervisory personnel. Although
the design of this equipment incorporates safeguards to
protect personnel, care should be used in operating, adjusting, and
servicing.

Attention is directed to the warranty which
accompanies all your Sealer Sales equipment. The terms and
conditions of this warranty apply only to unmodified units. Any
unauthorized modifications to the equipment automatically voids this
warranty.

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SPW-59T Pallet Wrapping

Turntable

Sealer Sales, Inc. warrants each new product
manufactured to be free from defects in material and
workmanship for a period of 1 year from date of shipment by Sealer
Sales.

Not covered by this warranty is normal wear of
components such as, but not limited to; belts, chains, fuses, bulbs,
rollers etc. or misuse or abuse of the machine or any components
thereof. As well, parts returned without the prescribed
paperwork will not be covered by this warranty. Labor to remove
or repair any component is also not covered by this warranty.
Damage in transport is the responsibility of the carrier and is not

covered under our warranty. Warranty is not transferable with
any subsequent resale.

Defective parts under warranty must be returned to Sealer
Sales freight prepaid. Sealer Sales’s sole obligation and

purchaser’s sole remedy in the event of a warranty dispute shall
be, at Sealer Sales’s option , to repair or replace the part in
question. Labor incurred in removing or installing the defective
part is not covered by this warranty. Prior to returning any
parts for
any reason, contact Sealer Sales for a Return Authorization
Number. This number must accompany all returns.

This warranty shall not apply if equipment has been tampered
with, misused, improperly installed, altered, or has received damage
due to abuse, carelessness, accident or failure to follow
recommended regular maintenance procedures or has been serviced
by someone other than a duly authorized factory
representative without the express written consent of Sealer Sales,
Inc.

WARRANTY

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SPW-59T Pallet Wrapping Turntable

This warranty is in lieu of all other warranties, expressed or
implied, including but not limited to warranties of merchantability and
fitness for a particular purpose, non-infringement or any other
matter.

Sealer Sales shall have no liability to any person for direct,
indirect, incidental or consequential damages or delay resulting from
any defect negligence, or tort and customer hereby waives for itself
any and all claims for punitive damages and all claims of negligence
of strict liability or both. In no event shall our liability exceed the
purchase price of the product which was actually paid.

Sealer Sales reserves the right to make changes,
additions, or improvements to our products with no obligation to
make such changes in any previously shipped product covered by this
warranty.

Sealer Sales shall not be held liable for any damages
arising out of or in connection with the operation of the equipment
should customer or its agent fail to maintain equipment in safe
operating condition. This warranty shall become unenforceable if and
to the extent the customer or its agents remove, disconnect, or
otherwise render useless any safety device and or parts designed or
affixed by us or fails to maintain and service equipment in a manner
as advised.

Sealer Sales provides a 1 year warranty on parts,

excluding shipping or freight costs for replacement parts. All
warranty parts are shipped F.O.B. Rancho Cucamonga,
California.

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SPW-59T Pallet Wrapping Turntable

WARNINGS

Every effort has been taken to ensure your safety while
operating this machine; however, there still remain certain risks. Do
not allow this machine to be operated before informing all personnel
of the following warnings.

WARNING........

Do not tamper with the electrical wiring. Only use a
licensed electrician for maintenance. Always disconnect the electrical
power before attempting any maintenance to all electrical and/or
moving parts.

WARNING........

In order to prevent injury to personnel and/or machinery
DO NOT INCREASE SETTINGS OR RATINGS ON EITHER ELECTRICAL
OR MECHANICAL OVERLOAD SAFETY DEVICES.

WARNING........

KEEP HANDS AWAY FROM MOVING CONVEYORS AND
ASSEMBLIES. Conveyor belts that have become worn or frayed are
capable of being hazardous. They should be replaced promptly.

WARNING........

NEVER OPERATE THIS OR ANY MOVING EQUIPMENT
WITHOUT ALL COVERS AND GUARDS IN PLACE. The internal
mechanism of most packaging machinery contains numerous shear,
pinch, and inrunning nip points, many of which are capable of
causing severe injury and/or permanent disfigurement.

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SPW-59T Pallet Wrapping Turntable

WARNING........

To minimize the potential for personnel injury, always be
sure that machine operators and others working on the machinery
are properly trained in the correct usage of the equipment and
properly instructed regarding the safety procedures for operation.

WARNING........

ANY MODIFICATIONS TO EITHER THE ELECTRICAL
CIRCUITRY OR THE MECHANICAL ASSEMBLIES OF THE MACHINERY
WILL VOID ANY WARRANTIES ASSOCIATED WITH THIS
EQUIPMENT. Such modifications may introduce hazards that
would not otherwise be associated with this machinery. Sealer
Sales will not be responsible for any consequences resulting
from such unauthorized modifications.

Sealer Sales Page 9

SPW-59T Pallet Wrapping Turntable

General Safety Regulations

Before using the machine or carrying out maintenance operations
read the following instructions very carefully:

Before

1. Read the instructions about how to set up the machine

2. Check all the safety guards on the machine and immediately
replace any worn or broken parts with original spares.

3. Make sure that no tools or other objects have been left lying
on the machine and that the machine itself is perfectly
clean.

4. Read the maintenance and spare parts very carefully.

5. Read all the labels and plates applied to the machine.

During

1. Do not wear clothing that could get tangled up in the
moving parts of the machine.

2. Do not put the hands or any kind of object inside the field of
operation of the machine

3. Do not load the machine with boxes heavier than those
recommended by the manufacturer.

After

1. Always stop the electric motor by pressing the red button on
the switch

2. Switch off the electric power.

Sealer Sales Page 10

SPW-59T Pallet Wrapping Turntable

UNPACKING

THOROUGHLY INSPECT EQUIPMENT UPON ARRIVAL.

If goods are received short or in a damaged condition, it

is important that you notify the carrier’s driver before he leaves
your company and insist on a notation of the loss or damage

across the face of the freight bill. Unless this is done, no claim can
be enforced against the transportation company.

If concealed loss or damage is discovered, notify
the carrier at once and insist on an inspection. This is
absolutely necessary! A concealed damage report must be
made no later than five (5) days from the date the shipment
was delivered. Unless you do this, the carrier will not
consider any claim for loss or damage. The carrier’s agent will

then make an inspection and grant a concealed damage notation. If
you give the transportation company a clear receipt for the goods
that have been damaged or lost in transit, you do so at your own risk
and expense.

All claims must be filed within 5 Days of delivery date or
carrier will not accept them.

Sealer Sales is willing to assist in every possible
manner to collect claims for loss or damage; however, this does
not hold Sealer Sales responsible for collection on claims or
replacement of material.

Sealer Sales Page 11

SPW-59T Pallet Wrapping Turntable

Unpacking

* Picture shown with

optional ramp

Your model SPW-59T Turntable is enclosed in a tri-walled
corrugated box for protection. If your machine does not arrive in
good condition, write on shipping paperwork that concealed damage
may have occurred. You must write on bill of lading that
concealed damage may have occurred. If you do not – The Freight

companies will not pay any damage claims filed due to clear
signed bill of lading.

* Turntable is fork lift portable and has fork channel at base of
frame. You may use these channels to remove the turntable with a
fork lift.

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SPW-59T Pallet Wrapping Turntable

Description

The model SPW-59T is a versatile, reliable and economical
pallet stretch wrapping turntable designed to accommodate a large
variety of pallet sizes. Using modern technology the model SPW-59T
will allow an operator to manually turn the turntable while holding a
roll of stretch film and apply stretch film to a pallet load. This
inexpensive system offers a high degree of protection for any pallet
load.

Operation

The operation of the model SPW-59T pallet turntable
comprises 4 easy steps

1. Operator places pallet load on revolving turntable by
means of forklift or pallet jack (if optional ramp is used)

2. Operator attaches stretch film to turntable base

3. Press “footswitch” to activate start cycle for automatic
operation, release footswitch when wrapping is complete
and you want turntable to stop.

4. Cut film from pallet load at completion of wrap cycle.

Sealer Sales Page 13

SPW-59T Pallet Wrapping Turntable

Specifications

Pallet Dimensions

The model SPW-59T can generally wrap pallets with the
overall dimensions listed below

Maximum Length: 48” (1,200mm)
Maximum Width: 48” (1,200mm)

Maximum Height: 85” (2,150mm) We do not recommend you go
higher than 85” due to safety concerns.

Pallet Weight

Maximum recommended pallet load weight is 3,000lbs (1,400kg)

Sealer Sales Page 14

Machine Weight

800lbs (370kg)

Shipping Weight-Approximate

905lbs (410kg)

Crated Dimensions

129”L x 63” W x 29” H
(3,277mm) x (1,600mm) x (737mm)

Power Requirements

110volt/15amp

Recommended Operating Temperatures

Min 40 f / Max 104 f

+5 / +40 c

Turntable Rotation Speed

10RPM Max

SPW-59T Pallet Wrapping Turntable

Technical Data

Sealer Sales Page 15

Remove bolt holding
turntable to base

Remove Bolt
securing turntable
to base

SPW-59T Pallet Wrapping Turntable

Installation & Set Up

Please cut the 3 metal straps, remove the nails in the base holding
the corrugated box to the pallet base and lift off the corrugated cover
to expose the machine.

Remove the two bolts that hold the turntable to the base frame.

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Remove anchor bolt

Remove anchor
bolt

Use forklift here to lift
machine frame

Use forklift here to
lift machine frame

SPW-59T Pallet Wrapping Turntable

Remove 2 rear anchor bolts holding frame to pallet base.

Use forklift and lift machine frame off pallet base.

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SPW-59T Pallet Wrapping Turntable

Plug Machine In

Machine comes complete with power cord and 110volt plug.

*Make sure to use a dedicated line- Do not run any other

equipment on same power line.
Before plugging in machine make sure main power switch is in off

position.
Plug into regular 110volt power outlet.

Make sure the voltage supplied to the machine is 110 volt.

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SPW-59T Pallet Wrapping Turntable

Installing Optional Loading Ramp

The pin from loading ramp drops into the hole provided on

the turntable frame as shown above. You can mount the ramp
from 3 positions, from either side or from the front.

Ramp is very heavy, use two people to lower ramp over bolts.

Align slots in ramp with slot in bolt. Lower ramp into position.

Ramp should fit evenly and snug against frame.

Sealer Sales Page 19

Adjust bolt up or down
to level to surface of the
floor.

SPW-59T Pallet Wrapping Turntable

Leveling Turntable Base

Adjust the 4 leveling bolts on base frame so turntable base sits
evenly on floor.

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SPW-59T Pallet Wrapping Turntable

Turning on Machine

Plug into any 110 volt outlet

Depress footswitch to activate turntable.

When you have complete the number of revolutions were required to
hand wrap your load release the footswitch and the turntable will
stop.

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SPW-59T Pallet Wrapping Turntable

Getting Started:

Place pallet load into turntable and try to center pallet load

evenly on turntable base.

Attach film tale to metal tab on turntable base.

Remove the pallet load via fork lift or pallet jack if ramp is used. The
cycle can be interrupted at any time by releasing the footswitch

The machine is now ready to repeat the wrap cycle.

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SPW-59T Pallet Wrapping Turntable

Trouble Shooting

Machine will not start

1. Check to make sure the machine is plugged into 110volt power
Source. Check for voltage present in line.

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SPW-59T Pallet Wrapping Turntable

Turntable will not turn

1. Check electrical connections

2. Check connections to turntable drive motor. Test motor –

Replace if necessary.

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SPW-59T Pallet Wrapping Turntable

Remove bolt holding turntable top plate in place

Remove turntable top plate.

Check micro switch- make sure switch is hitting activation plate
mounted to sprocket. If switch is not hitting plate it will not count
the resolutions. Adjust switch outward until it is activated by plate.

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SPW-59T Pallet Wrapping Turntable

Maintenance

1. No special preventative maintenance operations are required,
but it is a good habit to check regularly the condition of the
main machine parts like the drive motor and turntable drive
chain, etc.

2. Always replace worn out parts with original spare parts to
prevent inefficiency and potential damage to machine.

3. All maintenance operations should be carried out by personnel
in charge of mechanical maintenance.

Sealer Sales Page 26

Chain
guard cover

SPW-59T Pallet Wrapping Turntable

Maintenance

A. Check drive chain tension-replace drive chain

1. Remove the 4 screws that hold the chain guard in place.

2. Remove the 6 screws holding turntable top in place and

Slide top plate off base.

3. Turntable chain is now fully accessible.

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Drive motor
cover

SPW-59T Pallet Wrapping Turntable

Loosen bolts and remove turntable drive motor cover.

Loosen motor adjustment plate bolts.

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SPW-59T Pallet Wrapping Turntable

6. Tighten chain tension adjustment bolts.

7. Adjust chain tension so chain just touches nylon support.

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SPW-59T Pallet Wrapping Turntable

Replace Drive Chain

1. To remove chain first follow steps 1-4 in previous section to
loosen motor mounting bolts.

2. Loosen adjustment bolts completely and slide chain from
sprocket.

3. Reverse process to re-tighten

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SPW-59T Pallet Wrapping Turntable

Replace Turntable Support Rollers

Remove the 6 turntable screws holding the top in place.

These are 14 sets of rollers – replace as needed.

Place screw driver under roller and gently pry roller upward.

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SPW-59T Pallet Wrapping Turntable

Remove complete roller assembly and replace.

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SPW-59T Pallet Wrapping Turntable

Sealer Sales Page 33

Pos.

Part #

Qty

Description

1

B10037

1

Turntable

2

S04-1020

6

Flat socket head screw, M10x20

3

B10038

1

Turntable Sprocket

4

B10039

1

Washer

5

S56211

1

Ball bearing 6211zz

6

B10040

1

Turntable base

7

B10041

14

Shaft

8

B10042

28

Collar, short

9

B10043

28

Support roller

10

B10044

14

Collar, long

11

S02-0612

2

Hex socket bolt, M6x12

12

B10045

1

Plastic board

13

S01-1030

2

Hexagon bolt, M10x30

14

S12-1008

2

Hexagon nut, M10

15

B10046

1

Chain, 3/4”

16

S09-0810

2

Hex socket set screw, M8x10

17

B10047

1

Sprocket

18

S04-0820

4

Flat socket head screw, M8x20

19

S15-0802

4

Plain washer, M8

20

S16-0800

4

Spring washer, M8

21

S01-0820

4

Hexagon bolt, M8x20

22

S12-0806

4

Hexagon nut, M8

23

E63100

1

Turntable motor, 110V/ 60Hz

24

B10048

1

Load ramp (Option)

SPW-59T Pallet Wrapping Turntable

Sealer Sales Page 34

Item #

Part #

Description

Qty.

Sug. Retail

1710-28

Chain Lube

1

35

E41100

Fuse 8A

2

9

B10043

Turntable support rollers

2

20

B100113

Spring

1

47

E28500

Limiter switch-turntable

1

Total Cost

$Call

SPW-59T Pallet Wrapping Turntable

Spare Parts List

Sealer Sales Page 35

SPW-59T Pallet Wrapping Turntable