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Sealer Sales, Inc.
8820 Baird Avenue
Northridge, Ca 91324
www.sealersales.com
Parts Diagram ................................................................................................... 17
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Preface
Thank you for purchasing our CS-6050 Series Semi-Auto Tape Carton Sealer.
This manual contains the following contents:
Product Description
Safety
Carriage And Storage
Installation And Commissioning
Operation
Maintenance
Troubleshooting
This manual describes the installation and use of products, including the following details:
carriage and storage, installation, start-up, operation conditions, maintenance, troubleshooting
and repair.
Please note that:
Before using the product, please read the instructions carefully and understand them fully.
Ensure that the operator or equipment manager who ultimately uses the product has this
instruction.
After reading, please keep this instruction properly and keep it at your fingertips all the time
for your reference.
If you have any questions, please contact the supplier.
Responsibility:
The manufacturer shall not be liable for any consequences arising from non-compliance
with the precautions specified in the instructions for use and installation or from any
misunderstanding.
The manufacturer shall not bear any damage or problems caused by the failure to adopt the
required accessories.
The manufacturer reserves the right to modify parameters or accessories without notice.
All rights reserved by the manufacturer. No part of the manual may be reprinted without
written permission.
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1. Description
Model
Voltage (V/Hz)
AC 220/50,110/60
Power (W)
200
Max. Carton Size (W x H x L) (mm)
500×500×∞
Min. Carton Size (W x H x L) (mm)
180×130×130
Sealing Speed (m/min)
20
Height of Table (mm)
635-780
Width of Adhesive Tape (mm)
48/60/76
Used Adhesive Tape
BOPP, water-free adhesive tape, PVC adhesive tape
Conveying Form
Drive by two sides conveying belts
Dimension (L×W×H) (mm)
1755×800×(960 to 1650)
Net Weight (kg)
150
Maximum Outside Diameter of
Adhesive Tape (mm)
250
1.1 Product application
CS-6050 SeriesSemi-AutoTapeCartonSealerprovidesyouwithmodernsealingtechnology.
It has strong and stable structure, light weight, easy operation and simple maintenance. If it can
be used reasonably according to this instruction, it will have many years of trouble-free working
time.
The Tape Carton Sealer is mainly used for carton packing. It can be used alone or with
assembly line. It is widely used in the packaging of household appliances, textiles, food, beverage,
medicine, cosmetics, books and periodicals. The Tape Carton Sealer uses adhesive tape to seal
cartons, which is economical and fast. It is easy and fast to adjust different cartons at will. It can
also complete the action of top and bottom sealing box at the same time. Three-sided drive
packing machine, generally suitable for heavy cartons.
We require you to read this instruction carefully, keep the machine clean, operate and maintain
according to the instruction to ensure the normal service life of the machine.
1.2 Technical parameters
CS-6050
1.3 Product feature
This machine is very convenient to use. After adjusting the size of the sealing box, the device
can complete the sealing action only by pushing the carton in.
Seal box size adjustment range is wide, suitable for various specifications of carton
packaging.
1.4 Working principle
After folding the carton blades, the carton is pushed into the sealing machine, driven by
parts up and down, and the carton is sealed by the upper and lower sealing head mechanism.
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1.5 Major components
No
Part Name
1
Side roller
2
Side press wheel adjusting handwheel
3
Top seal head
4
Long handle arm assembly
5
Upper tape
6
Lift adjusting handle
7
Upper drive part
8
Column assembly
9
Lower drive part
10
Left and right guide rod
11
Frame
12
Front and rear brackets
13
Scaffold assembly
14
Lower seal head
15
Lower tape
16
Power switch
17
Guide rod adjusting handwheel
Fig 1-1
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2.Security
DANGER!
Ignoring this safety precaution will lead to serious and even fatal injury
accidents.
Warning!
Ignoring this safety precaution will lead to serious and even fatal injury
accidents.
Look out!
Ignoring this safety precaution will result in personal injury or property loss.
2.1 Prepare for use
This specification describes in detail the handling, storage, installation, start-up, operation
conditions, maintenance, troubleshooting and repair of products.
Installation of machines is recommended by trained professionals.
Be sure to follow the maintenance instructions
Before using the machine, please read the instructions carefully and understand them fully.
If you have any questions, please contact the supplier.
2.2 Safety precautions
This product is manufactured according to the latest technical and safety standards. If used
improperly, it may cause danger or injury. The key words "danger", "warning" and "caution" are
used to annotate safety precautions.
For example:
2.3 Using environment
This product is designed to operate at ordinary temperature. If the environment is bad (such
as corrosive ambient atmosphere, ambient temperature higher than 30℃ or lower than 5℃),
please contact the manufacturer or supplier.
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3.Movement and Machine Downtime
Be careful! Danger of machine damage!
Be careful not to damage the machine when taking apart the wooden case.
Be careful! Danger of machine falling!
Pay attention to the balance of the machine to avoid it from falling when removing the
machine from the wooden case.
3.1 Wooden package
If the machine is packed with wooden case with foam protection.
Take out the foam from the wooden case
Note: Pay attention to the balance of the machine when moving it to avoid injury and damage
to the machine.
3.2 Short downtime
Turn off the power switch and put away the power cord.
If possible, place a plastic bag over the machine to prevent dust.
3.3 Long downtime
Before the machine leaves the factory, the interior has been treated with anti-corrosion
processing, there is no need to apply protective oil, unless the storage condition is poor (for
example, corrosive atmospheric condition, high temperature, or frequent temperature change). If
you have any questions, please contact the manufacturer or supplier.
Turn off the power switch, unplug the power supply, and remove the power cord.
Cover the machine with plastic film for dust proof.
Apply grease to every driving component.
Keep the machine in a dry and clean room.
3.4 Start-up after shutdown
Please operate in accordance with the "Installation" and "Start up" section of this instruction
manual.
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4.Installation
Be careful! It may damage the machine!
Without essential condition for installation, machine will be damaged.
Be careful injured!
Please obey the essential condition for installation.
Please read this manual carefully before installing. Through this manual, learn how to install,
start, maintain, and use machine. The manufacturer will not be liable for any machine problems
caused by not referring to the instructions.
The manufacturer hopes that customer can use the machine for a long time without any trouble
after purchasing. If you have any questions, please feel free to contact the manufacturer or
supplier.
4.1 Essential condition for installation
Please ensure that the assembly environment complies with basic safety regulations.
4.2 Installation environment
The surrounding environment must not have flammable or explosive gases.
Ambient temperature: 5-30 °C. If you need to operate the machine in other environments,
please contact the manufacturer or supplier firstly.
Environmental pressure: standard atmospheric pressure.
Ensure that the power supply environment meets the requirements (see the nameplate on
the machine).
The machine must be kept upright when moving or transporting. Tilting the machine may
damage the lifting mechanism.
Ensure that the machine is placed horizontally, which is one of the elements of the
machine's trouble-free operation.
In order to ensure heat dissipation, there must be enough space around the machine for
good ventilation, at least 100cm spacing.
Make sure there is enough space to replace the tape or replace the wear parts.
4.3 Foot stand assembly and height adjustment
Loose the cotter pin of hinge pin to pull it out, after adjusting the height of foot stand
assembly, insert the hinge pin back. Then adjust the machine’s level through regulating the
pedal plate assembly.
Adjust the machine’s height and level through rotating the bolt of the pedal plate assembly
if the adjustment is in small range.
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Fig 4-1
4.4 The installation of front and rear bracket assembly
Install front and rear bracket assembly on machine frame and use M10 nut and washer to fix
it on upper two screws. Use screw , washer and nut to tighten.
Fig 4-2
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4.5 The installation of Long-arm assembly and tape roll support assembly
Danger! Electric shock!
Assure all socket equipped with protective grounding wire.
Caution! Mismatching power supply damage machine!
Please check all parameter for machine power (refer to nameplate).
Please obey operation safety guidelines and national accident prevention measures.
Respectively demount the Hexagon socket head cap screw ④、 ⑤, long-arm assembly③
and tape roll support assembly② and install in relevant position of sealing head① as
below picture shows, then tighten up Hexagon socket head cap screw ④、⑤.
Fig 4-3
4.6 Electrical connection
4.7 Power/Grounding
Check that the power supply voltage used is the same as the voltage specified on the
machine nameplate.
When the machine is connected to a three-phase power supply, check the direction of
rotation of the drive belt.
Ensure that the machine is properly connected to a grounded outlet to avoid fire or electric
shock (the ground wire is yellow-green).
The cable must be free to move to avoid squeezing.
If the cable is damaged, replace it immediately.
When the machine is faulty or needs maintenance, please cut off the power firstly.
When machine will be left idle for a long period of time, please collect the power line.
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If the machine uses a single-phase power plug
Be careful! It may damage the machine!
Before starting the machine, please make sure the rotation direction of power roller and drive
belt is correct.
Connect the plug to the machine accurately.(if any)
Connect the other end of the power cord to a wall socket.
If the machine uses three-phase power
Connect the power cord to the power correctly.
Connect protective ground wire.
For reducer motor with three-phase power supply
Make sure the rotation direction of drive belt.
If it is necessary to change the rotation direction:
Exchange any two phases of the three-phases power. (for motor employing three phases)
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5.Startup and operation
Be careful! Danger of injury!
Please operate the machine against the manual.
Be careful!Danger of getting hurt due to mechanical components!
Be careful of the blade to cut the tape!
Be careful of getting clamped by driving gears.
If you have any questions about the operation and function of the machine, please contact
the manufacturer or supplier if the instructions do not provide relevant information.
If the machine is not operating properly or makes strange noises, please turn off the power
immediately, stop the machine and turn off the power.
In the event of a malfunction, please contact the manufacturer or supplier.
5.1 Tape feeding
Secure the tape roll on the tape roller before turning on the machine.
Pull out the tape by passing the copper roller, then the tension roller, the copper wheel, and
finally the pressing plate and the front rubber wheel.
Note: The sticky side should face outward.
Fig 5-1Tape feeding route
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5.2 Adjustment of tape location (as per picture)
If the upper and lower width of the tape is not same, adjust as per picture below
Loose nut and adjust tape reel to adjust tape position
Fasten after adjustment
Fig 5-2
5.3 Adjustment of tape tension
Turn the adjustment nut to make sure the tape roll speed is moderate
Turn clockwise the adjustment nut to intensify the tape tension, vise loosen the tension
Adjust the position of the nut on the main pull reed to adjust the pressure of the rubber
roller to the tape
5.4 Gear motor
The gearbox is filled with long-life anti-wear grease, no need refueling, oil change or
maintenance.
5.5 Start up
Start the machine by turning on the "power switch" and the power switch is on the machine
frame.
Press the power switch to ON and start the machine. Press the power switch to OFF, the
machine will stop.
5.6 Standard operation procedures
Adjust the width of guiding bar with a handwheel, make sure that the width of the two
guide bars is around 1mm smaller than the width of the carton.
Adjust the height with a handwheel, the distance from the front opening of the upper
sealing head to the rollers on the working table should be around 4mm smaller than the
height of the carton.
Press the power switch to start the machine.
Place and push the folded carton forward to the upper and lower conveyor belt.
If necessary, press the OFF button to completely stop the machine.
Repeat the cycle again.
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5.7 Requirement for the carton
The outer layer of the carton should not be plastic material.
The carton must keep dry. ( the wet carton is not suitable for sealing by tape.)
No dust and debris should be on the surface of the carton
Deformed cartons cannot be sealed with tape, especially those with wavy crease..
The crease of carton should be deep and clear.
5.8 Requirement for the tape
Please use tape with correct width ONLY.
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6.Machine Maintenance
Warning!Danger of electric shock!
The power must be completely disconnected before servicing the machine.
Time
Maintain Content
Every Day
Pay attention to cleaning the cutting blade residue after the machine
is used up.
Every Week
Screws and gears are lubricated every week.
Every Two Months
Lubricate the various transmission parts on the sealing head every
two months.
Check all the screws and nuts every two months. If it is loose, tighten
it in time.
Every Six Months
Change the cutting blade at least once every six months.
Every Year
Replace the toothed conveyor belt.
In order to extend the life of the machine, prevent malfunctions, and achieve optimal
packaging results, routine maintenance of the machine is a must. If the machine is used
frequently (more than 4 hours a day), then it is recommended to carry out professional
maintenance every six months, and if it does not exceed 4 hours per day, a complete
maintenance once every year (depending on location, environment and product).
However, some small maintenance work that the user can be responsible for, must be carried out
frequently. The following is an overview of these activities.
Complete power outage before maintenance.
If the machine is not running properly or making a lot of strange noises, please turn off the
power immediately and contact the manufacturer or supplier.
Non-professionals are not allowed to carry out the major maintenance work.
If the user fails to maintain the machine according to the instructions in this manual,
resulting in the failure or damage of the machine, the manufacturer will not assume the
relevant responsibilities.
6.1 Standard maintenance schedule
6.2 Routine maintenance
Keep the inside and outside of the machine clean and dry at all times.
Do not place wet or dirty objects on the machine table.
The power cord should be kept from rolling and should be wound when not in use.
Turn off the power before repairing and adjusting the unit.
The blade must be cleaned and lubricated before use.
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7.Troubleshooting
Problem
Reason
Solution
Tape does not cut
cleanly
Blade is not sharp enough
Replace blade
Adhesive is attached to blade
Clean blade
Tape is not trim
after cutting off
Screw is loose so that knife rest is out
of position as screws
Tighten the screws on the cartridge
Blade spring tightness
Replacement of blade spring
Swing arm tension spring is too loose
Adjusting the swing arm spring
screw
Irregulartooth
shapeonthe
cuttingarea
(tearing).
Blade is dull
Replace blade
Blade is installed in wrong direction.
Re-install
Knife spring too weak
Replace spring
The tape has been
cut but the lead is
too long
Theknifeseatisstuck,the
movement is not flexible or the
elasticity is not enough
Check the screws on each part of
the sealing head to adjust the
tension of the tension spring
Tapecutbut
unbonded carton
The main tension spring is too loose,
and the rear rubber roller rebound
speed cannot be synchronized with
the belt speed.
Moderatelytightenthemain
tension spring screw
Carton is blocked
Main tension spring is too tight
Adjust the main tension spring
Tape roller adjustment nut is too
tight
Adjust the adjustment nut
Improper adjustment of drive unit
and carton height and width
Re-adjust the height and width of
the drive unit
Tape is broken or
cutoffwhile
sealing carton
Two high position of blade
Lower the position of blade
Cartondeviation
andboxcover
angle after sealing
Carton is not pushed
Before the box is folded, the box
leaves on both sides should be
aligned with the box to be pushed
into the box sealing machine
Too long tape leg
Too low the position of blade
Rise the position of blade
Too short tape leg
Too high the position of blade
Lower the position of blade
Tape adheres to
cartonintoo
loose
Tension spring on tape head is too
weak
Friction of tape roller is lessened
after dozen times of tape sealing
operation
Adjust the friction of the tape
mount
7.1 Sealing head failure and elimination
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7.2 General faults and troubleshooting
Problem
Reason
Solution
The machine does
not start
Power switch is damaged
Replace the power switch
Loose wires
Rewiring
Drive belt does not
turn
No power
Check the power supply
Geared motor damage
Replace the geared motor
Chain shedding
Reinstall the chain
Bearing damage
Replacement bearing
Toothed conveyor belt is damaged
Replace the toothed belt with
damage
Toothed conveyor belt is too loose
Adjust the tension of the tooth
surface conveyor belt
Machine alarm
Carton stuck
Take out the carton
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8.Circuit Diagram
Page 21
CS-6050 SEMIAUTOMATIC CARTON SEALER
Breakdown Drawing of Knife Rest Unit in Tape Head