Scott M98, M98 Small, M98 textile, M98 Small textile Instructions For Use Manual

Page 1
Construction 2 Spare parts 3 Date of manufacture 3 Donning and Service 4 Symbols 7 Warranty 7
Instructions for Use
ENGLISH 8
5009726-D 05/2010
Mask M98
Page 2
2
1 2 3
5b
6b 8 5a
6a
6c 9 4
7a
7b
7c
10
11
12
5c
13
14
15
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3
English – Spare parts
1
012692
Head harness PM
2
012694
Buckle set for harness PM (5)
3
012693
Visor frame set PM
4
012695 012795
Visor PM PC (polycarbonate) Visor PM HC (hard coated)
5a 5b 5c
012874
( - ) ( - ) ( - )
Valve seat set 98, including
- 1 x inhalation valve seat
- 2 x inner mask valve seat
- 1 x drinking device gasket
6a 6b 6c
012591
( - ) ( - ) ( - )
Valve disc set 95, including
- 2 x inhalation valve disc
- 2 x inner mask valve disc
- 1 x exhalation valve disc
7a 7b
7c 5c
8
012870
( - ) ( - ) ( - ) ( - ) ( - ) ( - )
Hydration kit 98, including Inner mask Inner mask fastening ring Steering valves + discs Drinking device Drinking device gasket Bottle cap
9
012687
Speech diaphragm PM
10
012794
Speech channel cover PM
11
012516
Exhalation valve cover 95
12
012790
Spectacle frame PM
13
012593
Bottle 95/98 with cap
14
013373
Mouth piece of drink device
15
( - )
Faceseal
012698
Visor cover PM (10 pcs)
012699
Screwdriver PM (for Torx20)
141080
Leak-tightness test Pro-Tester
010185
Carrying case of hard plastic
012595
Carrying bag of textile
Date of manufacture
English
Year of manufacture: in the facepiece (on the upper middle strap of the mask).
english
year
week
2003, week 9
English
in the head harness
year
quarter-of-year
2001, January-March
01
Page 4
4
4.1 4.2 4.3 4.4 4.5
4.6
4.7
5.2
Fig. A
Fig. B
Fig. C
4.8
Page 5
5
5.3
Fig. D Fig. E1 + E2 Fig. F
5.4
Fig. G
Fig. H Fig. J
Inner mask disc
5.5
Fig. K Fig. L Fig. M
Page 6
6
5.6
Fig. N Fig. O Fig. P Fig. Q
5.7
Fig. R Fig. S Fig. T
Fig. U Fig. V Fig. X
Speech channel cover
5.8
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7
Symbols
-10 ºC
+50 ºC
< 75 %
English
See Instructions for Use!
Recommended storage conditions (temperature and humidity).
BGIA, DE-53754 Sankt Augustin, Germany Australia
English - WARRANTY
The products manufactured at our factories in Skelmersdale and Vaasa carry a warranty of 12 months (unless stated otherwise) for parts, labour and return to site. The warranty period runs from the date of purchase by the end user.
These products are warranted to be free from defects in materials and workmanship at the time of delivery. Scott will be under no liability for any defect arising from wilful damage, negligence, abnormal working conditions, failure to follow the original manufacturers instructions, misuse or unauthorised alteration or repair.
Evidence of purchase date will need to be provided for any claims arising during the warranty period. All warranty claims must be directed through Scott Customer Services and in accordance with our sales return procedure.
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Full face mask M98 ENGLISH
013010 M98 013011 M98 Small 013030 M98 textile 013031 M98 Small textile
The mask M98 has been designed to conform with EN 136/12942 (Europe) and AS/NZS 1716:2003 (Australia/NZ). EC certified (013010 and 013011) by BGIA (Berufsgenossenschaftliches Institut für Arbeitssicherheit), DE-53754 Sankt Augustin, Germany, ID: 0121. Licence 0858 by SAI Global, Australia.
1. General
The mask M98 is designed to protect the respiratory system and face against hazardous gases and particles.
Use as filter mask together with a Pro2000 filter (gas, particle or combined filters). The filters are
thread filters conforming to the European standard EN 148-1. The filter is selected according to the type of hazard present. The M98 Small is designed for persons with a small face.
2. Limitations of use
2.1 The filtering device must not be used if the environment and contamination is unknown. In
case of doubt, isolating respirators (air supply) which function independently of the atmosphere must be used.
2.2 The filtering device must not be used in confined spaces (e.g. cisterns, tanks) because of the risk of oxygen deficiency or presence of heavy oxygen-displacing gases (e.g. carbon dioxide).
2.3 The filtering device may be used only if the oxygen content of the air is 18–23 vol.%.
2.4 Gas filters do not protect against particles. Similarly, particle filters do not provide protection
against gases or vapours. In case of doubt, use combined filters.
2.5 Normal filtering devices do not protect against certain gases such as CO (carbon monoxide), CO2 (carbon dioxide) and N2 (nitrogen).
2.6 Particle filters are only allowed for single use if they are applied against radioactive agents or micro-organisms (virus, bacteria, fungi and spores).
2.7 It is likely that adequate protection cannot be guaranteed if the user’s beard, hair, spectacle frames or clothing intrude into the faceseal. With the M98 one can use special spectacles (see 012790 spectacle frame).
2.8 When a breathing protector is used in explosive atmospheres, please follow the instructions given for such areas.
2.9 Gas filters shall be replaced when the user begins to sense odour, taste or irritation. Filters used against detrimental gases that do not display any significant indications, require special regulations for the duration of use and correct usage. Particle filters must be replaced at the latest when breathing resistance becomes too high.
2.10 The weight of filter used with a full face mask shall not exceed 500 g. The M98 is used with one filter only (the other opening on the mask is blocked by the manufacturer).
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3. Selection of breathing protector equipped with filter
Type of protective device
Multiples of threshold concentration **)
Remarks, limitations
APF (Assigned protection factor)
BS 4275 (GB)
BGR 190-ZH1/701 (DE)
Full face mask with particle filter P3
40 400
Particles
Full face mask with gas filter *)
20
400
Filter types A, B, E, K, AX, SX, Hg-P3 and NO-P3 have different applications. For more information, see Instructions for Use of Scott Health & Safety filters.
Device with combined filter
The specified multiples of threshold value for the gas or particle filters are given separately, but in all cases the lowest value applies
*) Provided that the maximum permissible detrimental gas concentration for the gas filter is not exceeded. For non-powered filtering devices with gas filter, concentration must not exceed 0.1 vol.% in gas filter class 1 and
0.5 vol.% in gas filter class 2 and 1.0 vol.% in gas filter class 3.
**) If national guidelines exist: in all cases the lowest value applies.
Pro2000- and Protector branded filters with full face mask
Gas filter
Combined filter
Particle filter
GF 22 and GF 32
CF 22R, CFR 22R, CF 32R, CFR 32R and NBC 22R
PF 10PR
RC220/N, RC224/N, RC233/N
RC251/N
4. Preparations for use, and Donning
Check before use
intactness of facepiece, rubber parts and visor head harness condition and elasticity that speech diaphragm is in place that exhalation valve is in place and that its cover is properly fastened that inh. and exh. valves function properly that drinking device is properly fastened that the filter is correct for the intended use. Filter type and class are evident from the marking. that storage period of the filter has not been exceeded filter condition and intactness. Shake the filter to ensure that there are no loose
components/contents The filter shall be replaced if it has been exposed to strong press or impact. It may be damaged.
4.1 Fitting of the filter: Remove eventual safety plugs from the filter. Screw the filter tightly in the
connector of the mask (=inh. valve body).
4.2 When needed, connect the spectacles to the inner mask and adjust their position.
4.3 A sweat band is recommended to control excessive hair.
4.4 Loosen the head harness straps.
4.5 Locate the chin pocket of the mask properly on the chin and pull the head harness over the
head.
4.6 Check that the chin is in the chin pocket. Tighten the straps. Start with neck straps, pull backwards
(not outwards). Then adjust the temple straps and finally the upper strap. The cradle/net lies centered on the back of the head. Check that the faceseal touches the skin all around, especially under the chin pocket. Try moving the mask sideways to verify that there is no slippage.
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4.7 Check the tightness of the mask (two alternative methods):
1) Cover the exhalation opening of the mask with your hand. Exhale gently to create overpressure.
There must be no leakage between the face and the faceseal.
2) Cover the filter opening with your hand. Inhale to make the mask press onto your face.
If you fail to get a tight fit (=potential leakage), adjust the head harness and filter, or use another
size of the mask.
4.8 Using the drinking device
Use water or clear liquids (=avoid non-soluble particles). Open the lids of the drink device and the bottle, insert the nozzle into the drinking device. Take the mouth piece in the mouth and press it with the teeth to make water pass through.
o The bottle cap can also be connected to a standard PET bottle (thread Ø 28 mm).
5. Maintenance and storage
5.1 Test for function and leak-tightness
If components have been replaced (visor, valve discs or speech diaphragm), a test for function and leak-tightness must be carried out with an appropriate test device (e.g. Pro-Tester, code 141080). The test is also done in case of a mask stored unused for a longer period, and at least once a year.
Check also that the faceblank has maintained its shape, the head harness is reasonably elastic, the visor and the faceseal are undamaged, and that the valve discs and the speech diaphragm’s O-ring are good and well in position. Damage must be repaired.
5.2 Replacing the visor
The visor is available in polycarbonate or polycarbonate with a chemical-resistant and scratch-proof coating. The material code is found at the left edge of the visor. Replace visor if damaged, dirty or scratched.
Material code is shown by an arrow: 1 (not in use) 2 hard coated polycarbonate (HC) 3 (not in use) F polycarbonate (PC)
Unscrew the screws (Torx 20), loosen the visor frames, and remove the visor (Fig. A) Place a new visor in the faceblank (with the marking “UP” on the visor showing upwards). Align
the check marks of the visor and faceblank with each other (Fig. B). Position the visor frames and tighten both screws (Fig. C). Carry out the leak-tightness test (point 5.1).
5.3 Replacing the exhalation valve disc
Pull out the valve cover (Fig. D). Separate the valve assembly from the valve cover and pinch on the edge of the disc (Fig. E). Replace the disc. Press lightly on the tip of the disc to secure a good fit (Fig. F).
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5.4 Replacing the inhalation valve discs
Remove the rubber valve seat (green) by pushing it with a finger from the inside of the mask
(Fig. G). Replace the disc (pass the tail through the central hole to the inside of the mask) (Fig. H). Put the valve seat back to the bottom of the valve body (Fig. J). Do not press too tight (the disc
comes immobilised) because the disc must be free to move. The valve discs (green) of the inner mask are replaced similarly. Make sure that the rubber
edge of the inner mask comes in the valve seat groove.
5.5 Replacing the speech diaphragm
Remove the inner mask from around the speech diaphragm (Fig. K). Press the clip to remove the speech diaphragm (Fig. L–M). To make assembly easier, moisten
the O-ring with water. Press the speech diaphragm into place. Insert inner mask into place.
5.6 Replacing the harness buckle
Press the buckle downwards (Fig. N). Hold the buckle and twist the rubber endpiece through the gap to the other end of the buckle
(Fig. O–P) (the buckle rotates 180 ). Remove the buckle (Fig. Q). Assemble in reverse order.
5.7 Replacing the inner mask Remove first the inhalation valve seat (green) by pushing it with a finger from the inside of the
mask (Fig. G). If equipped with drinking device: remove the mouth piece. Gently pry open the hole on the fastening ring of the inner mask, using a screwdriver (via the
inh. valve body opening) until the fastening ring comes off (Fig. R). Remove the inner mask (Fig. S). When assembling, insert the notch of the fastening ring into the tip of the exh. valve (Fig. T) and
press the inner mask into place.
5.8 Cleaning Mask
Remove the filter, valves/discs, drinking device, spectacle frame, speech diaphragm and inner
mask. Clean the facepiece and components with a damp cloth or sponge, using lukewarm water and
mild detergent (neutral, pH 6-8) (e.g. washing-up liquid). A brush can be used for stubborn dirt
(be careful not to scratch the visor). Do not use solvents (e.g. alcohol, acetone, turpentine), hot water or bleaching agents
(perborate, percarbonate).
Drinking device (Fig. U, V, X)
Remove the mouth piece and wash it separately. Put water in a bottle. Connect the bottle to the drinking device. Squeeze the bottle and let water
pass through the drinking device. Replace the mouth piece when the mask is given to another user.
5.9 Disinfection
After cleaning, disinfect the inside/faceseal with a disinfection solution (e.g. Scott Trigene), rinse and allow to dry. Finally, reassemble the mask.
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5.10 Storage Storage protected from direct sunlight, at -10...+50 °C and relative humidity (RH) under 75 %
(sealed filters RH max. 95 %). A properly stored, unused mask stays in good condition for a
long storage period. The components should not be more than 12 years old. Before use, the mask must undergo a function test, see Table. After use, an opened filter must be sealed tightly if it is to be reused, but it must be replaced
within 6 months at the latest.
5.11 Disposal Masks (without filters) are coarse waste. A very contaminated mask and used filters are special
refuse and shall be disposed of according to the filtered substances (gases or particles).
5.11 Australia and New Zealand
For complete national requirements, please refer to the standard AS/NZS1715:2009, Use &
Maintenance of Respiratory Products.
Component
Work to be done
Intervals
Before
use
After use
Every year
Every 6 years
Mask, complete
Cleaning Disinfection Test for function and leak-tightness/Pro-Tester
Pre-use check done by the user, according to point 4
Replace: visor, head harness, buckles, inner mask and other parts
*)
*)
Valve discs (6a, 6b, 6c)
Check Replace Check tightness of exh. valve disc/Pro-Tester
*)
Inhalation valve
Check valve seat (part 5a)
■ ■
Speech diaphragm (9)
Check Replace
■ ■
Drinking device
Cleaning
*) when needed
Scott Health & Safety Oy
P.O.BOX 501 FI-65101 Vaasa, Finland TECHNICAL SUPPORT & SALES
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Thank you for reading this data sheet.
For pricing or for further information, please contact us at our UK Office, using the details
below.
UK Office
Keison Products,
P.O. Box 2124, Chelmsford, Essex, CM1 3UP, England.
Tel: +44 (0)330 088 0560 Fax: +44 (0)1245 808399
Email: sales@keison.co.uk
Please note - Product designs and specifications are subject to change without notice. The user is responsible for determining the
suitability of this product.
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