Scotsman Ice Machine FME804-6 Service Manual

Page 1
NME654 & FME804 SERVICE PARTS
This parts list contains the service parts and wiring diagrams for this model. Check the model number in question to be sure that it is applicable to this parts list. Caution: This model ice maker has been manufactured in two voltages: 115/60/1 and 230/50/1. The model numbers for the 115/60/1 include:
FME804AS-1A and FME804WS-1A FME804AS-1B and FME804WS-1B NME654AS-1A and NME654WS-1A NME654AS-1B and NME654WS-1B
The model numbers for the 230/50/1 include:
FME804AS-6A and FME804WS-6A FME804AS-6B and FME804WS-6B NME654AS-6A and NME654WS-6A
NME654AS-6B and NME654WS-6B For electrical components, check to be certain that the part is the correct voltage for the machine.
TABLE OF CONTENTS
Note: The liquid line filter drier listed in this
parts list is designed for this refrigeration
system. Premature refrigeration system failure
may result if the wrong drier is used.
Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Air Cooled Refrigeration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Water Cooled Refrigeration . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Water System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Gearmotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
FME804 Evaporator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
NME654 Evaporator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
June 2002
Page 1
Page 2
NME654 & FME804 SERVICE PARTS
Cabinet Assembly
15, WATER
COOLED
14
2
1
17
10a
3
9
3
4
11
8
5
6
12
13
10
16
ITEM PART NUMBER NUMBER DESCRIPTION
1 03-1531-01 Screw
2 A33256-002 Top panel, S.S.
3 A34038-002 Non- louvered service panel
4 A33292-002 Right side panel, S.S.
5 03-0271-00 Speed Clip
6 15-0808-03 Emblem
7 03-1419-22 Screw
8 A33255-002 Louvered front panel
8a A39048-001 Non-louvered front panel
9 02-2976-01 Air Filter
(for front air cooled only)
03-1660-01 Filter clip
7
8a
ITEM PART NUMBER NUMBER DESCRIPTION
10 A33946-002 Louvered service panel 10a A32975-001 Air filter media 11 02-0836-00 Catch
15-0411-00 Strike
03-1406-04 Nut 12 A34039-001 Control Box Support 13 A32435-002 Left side panel, S.S. 14 03-1404-12 Screw 15 A35924-002 Rear panel, water cooled, SS
16. A35890-020 Base 17 A34348-001 Front Brace, Air Cooled
March 2006
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Page 3
17a
NME654 & FME804 SERVICE PARTS
Air Cooled Refrigeration
18
19
16
6
7
17
5
FLOW
3
20
1
4
2
11
14
10
8
15
9a
9
9b
13
12
ITEM PART NUMBER NUMBER DESCRIPTION
1 18-8747-01 Fan blade 2 18-8736-01 Fan motor, 115v/60 Hz
18-8736-04 Fan motor, 230v/50 Hz 3 A38850-001 Fan Bracket* 4 03-1531-01 Screw for wire form bracket
03-1645-01 Screw used after 5/05 5 A32961-020 Insulation Kit (3 piece) 6 11-0488-21 Thermo Expansion Valve 7 A35870-001 Suction Line 8 A33194-020 Evaporator - see page 7 9 16-0832-20 Access valve 9a 16-0832-02 Stem cap 9b 16-0832-03 Core cap 10 11-0501-22 Hi Pressure Cut Out 11 03-1645-01 Screw
* When replacing a wire formed bracket, use a #8 flat washer with the original mounting screw.
ITEM PART NUMBER NUMBER DESCRIPTION
12 18-2200-28 Grommet 13 18-2200-27 Sleeve 14 03-1407-07 Washer 15 18-8721-21 Compressor 115v/60 Hz
18-8711-50 Overload for 115 v 18-8721-22 Compressor 230v/50 Hz
18-8721-50 Overload for 50 Hz compressor 16 02-3319-02 Dryer 17 A35886-001 Fan Shroud 17a A35582-002 Fan shroud cover 18 18-8734-01 Condenser 19 03-1645-01 Screw 20 11-0502-21 Low pressure cut out switch
May 2005
Page 3
Page 4
17
11
NME654 & FME804 SERVICE PARTS
Water Cooled Refrigeration
5
2
13
1
20
18
3
4
FLOW
6
16
19
15
ITEM PART NUMBER NUMBER DESCRIPTION
1 18-3306-25 Condenser for A series
18-8871-21 Condenser for B series 2 03-1645-01 Screw 3 11-0488-21 Thermo Expansion Valve 4 A32961-020 Insulation Kit (3 piece) 5 A35870-001 Suction Line 6 A33194-020 Evaporator - see page 7 7 03-1405-20 Cap Screw 8 03-1407-07 Washer 9 18-2200-27 Sleeve 10 18-2200-28 Grommet 11 03-1645-01 Screw 12 16-0832-20 Access valve 12a 16-0832-02 Stem cap 12b 16-0832-03 Core cap
7
8
9
10
November 2003
Page 4
12a
12
12b
14
ITEM PART NUMBER NUMBER DESCRIPTION
13 11-0501-22 Hi Pressure Cut Out 14 03-0571-02 Screw 15 11-0478-01 Water Reg. Valve 16 03-1403-14 Screw 17 A34543-001 Drain Assembly (WC) 18 18-8721-21 Compressor 115/60/1
18-8711-50 Overload 115v 18-8721-22 Compressor 230v/50 Hz
18-8721-50 Overload for 50 Hz compressor 19 02-3319-02 Dryer 20 11-0502-21 Low pressure cut out switch
Page 5
NME654 & FME804 SERVICE PARTS
Water System
6
1
5
2
12, 13
19
3
8
9
15
18
17
4
14
7
20
10
11
ITEM PART NUMBER NUMBER DESCRIPTION
1 03-1420-03 Cap Screw 2 A33194-020 Evaporator 3 02-0929-23 Water Seal 4 02-3266-20 Reservoir & valve 5 02-3266-21 Float valve 6 02-3266-03 Plunger/seat 7 12-2760-21 Water Level Sensor 8 A32777-001 Retaining Ring for Seal 9 02-3837-01 Drip Pan 10 13-0704-00 Gasket 11 13-0868-01 Water Shed 12 16-0835-01 Water Inlet Fitting 13 16-1039-01 Male connector 14 13-0895-01 Inlet tubing, 4 ft. req.
16
21
ITEM PART NUMBER NUMBER DESCRIPTION
15 03-1394-01 Pal Nut 16 A36154-001 Evap. water inlet tube 17 02-1338-00 Hose clamp 18 02-3692-02 Drain fitting 19 02-3826-03 Res. overflow hose 20 A36078-002 Reservoir bracket 21 13-0840-01 Rubber cap
August 2004
Page 5
Page 6
NME654 & FME804 SERVICE PARTS
1
*NOTE: GEARCASE
COVER INCLUDES
COVER, OUTPUT
SHAFT, KEY, OUTPUT
GEAR, BEARINGS
AND SEAL
2
Gearmotor
8
9
10
3
4
5
11
ITEM PART NUMBER NUMBER DESCRIPTION
1 13-0868-01 Water Shed
6
2 A32379-026 Bolt 3 A32379-022 Gearcase Cover* 4 A32379-024 1st Gear and Bearings
A32379-032 Bearing only for first gear
5 A32379-023 2nd Gear and Bearings
A32379-033 Bearing only for 2nd gear
6 A32379-021 Gasket
7
7 A32379-020 Gearcase 8 12-2430-24 Start Switch, Emerson
12-2430-44 Start swtich, GE split phase
9 12-2430-21 Drive Motor 115v/60Hz
12-2430-23 Drive motor 230v/50Hz
10 12-2430-29 Rotor Bearing, Emerson
12-2430-49 Rotor bearing, GE split phase 11 A32379-027 Oil, 1 Container 12 A33220-021 Complete assy 115v/60 Hz
A33220-023 Complete assy, 230v/50 Hz
The complete assembly includes the water shed and drip pan gasket.
A33220-030 Gears, oil & cases, no motor
November 2003
Page 6
Page 7
NME654 & FME804 SERVICE PARTS
FME804 Evaporator
3
10
4
1
2
5
6
7
8
9
32
17
21
30
31
11
14
8
16
19
23
4
12
13
15
18
22
24
25
26
27
26
28
29
ITEM PART NUMBER NUMBER DESCRIPTION
1. A35419-020 Strap kit*
2. A34969-001 Bail clamp
3. 02-2930-04 Ice Chute Cover
4. A32963-001 Insulation Top (half)*
5. 02-3841-01 Ice Chute Body w/ins*
6. A33102-001 Insulation Collar Inside*
7. 02-2929-03 Ice Chute Lower
8. A37708-021 Bin Controls Assy. (set of 2)
9. A32930-001 Chute Gasket
10. 03-1405-52 Hex Cap Screw
11. 02-3001-01 Ice Sweep
12. 13-0871-01 Water Shed
13. 02-2978-01 Lip Seal
14. 02-3128-20 Breaker Cover
15. 13-0617-54 O-Ring
16. 08-0660-01 Auger Stud
17. A34559-020 Bearing
20
18. 02-2977-01 Lip Seal
19. 13-0617-52 O-Ring
20. 13-0617-45 O-Ring
21. 03-1544-08 Soc. Head Screw
22. A34505-020 Breaker (includes 18 & 19)
23. A38071-021 Auger
24. A33194-020 Evaporator
25. 03-1420-03 Cap Screw
26. A32962-001 Insulation Bot. (half)
A32962-002 Insulation half
27. 02-3837-01 Drip Pan
28. 13-0704-00 Drip Pan Gasket
29. 13-0868-01 Water Shed
30. 02-2916-01 Slotted collar
31. 13-0617-49 O-Ring
32. 13-0929-01 Insulation donut*
* Insulation changed Oct. 2000. Items 1, 4 and 6 no longer used. Item 32 added. Item 5 changed.
August 2004
Page 7
Page 8
NME654 & FME804 SERVICE PARTS
NME654 Evaporator
15
17
13
18
10
12
23
24
25
11
2
3
4
1
5
6
7
14
16
4
30
19
8
9
ITEM PART NUMBER NUMBER DESCRIPTION
1. A35419-020 Strap kit*
2. A34969-001 Bail clamp
3. 02-2930-04 Ice Chute Cover
4. A32963-001 Insulation Top (half)*
5. 02-3841-01 Ice Chute Body*
6. A33102-001 Insulation Collar Inside*
7. 02-2929-03 Ice Chute Lower
8. A37708-021 Bin Controls Assy. (set of 2)
9. A32930-001 Chute Gasket
10. 03-1405-52 Hex Cap Screw
11. 02-3001-01 Ice Sweep
12. 13-0871-01 Water Shed
13. 02-2978-01 Lip Seal
14. 02-3128-20 Breaker Cover
15. 13-0617-54 O-Ring
16. 08-0660-01 Auger Stud
17. A34559-020 Bearing
21
8
22
26
20
29
18. 02-2977-01 Lip Seal
19. 13-0617-52 O-Ring
20. 13-0617-45 O-Ring
21. 03-1544-08 Soc. Head Screw
22. A32900-020 Breaker (includes 18 & 19)
23. A38071-021 Auger
24. A33194-020 Evaporator
25. 03-1420-03 Cap Screw
26 A32962-001 Insulation Bot. (half)
A32962-002 Insulation half 27 02-3837-01 Drip Pan 28 13-0704-00 Drip Pan Gasket 29 13-0868-01 Water Shed
30. 13-0929-02 Insulation donut*
* Insulation changed Oct. 2000. Items 1, 4 and 6 no longer used. Item 30 added. Item 5 changed.
26
27
28
November 2003
Page 8
Page 9
NME654 & FME804 SERVICE PARTS
Control Box
8
1
2
3
5, 6
ITEM PART NUMBER NUMBER DESCRIPTION
1* 18-1901-03 Start Capacitor 115 v
18-1901-43 Start Capacitor 230v/50 Hz
2. A35971-001 Start Capacitor Bracket
3.* 12-2469-03 Contactor 115v/60 Hz 12-2469-02 Contactor 230v/50 Hz
4 12-2835-21 Circuit Board
5. 12-0426-02 60 Hz Mode Switch
6 12-2637-01 50 Hz Mode switch
* Match part voltage to machine voltage.
7
4
ITEM PART NUMBER NUMBER DESCRIPTION
7* 18-1903-50 Potential relay 115 volt
18-1903-56 Potential relay 230v/50 Hz
8* 18-1902-45 Run capacitor, 115v/60 Hz
18-1902-30 Run capacitor, 230v/50 Hz
September 2003
Page 9
Page 10
17-2703-01
NME654 & FME804 SERVICE PARTS
Component Layout Diagram
BU
V
BU
MODE SWITCH
RUN CAP
1
25
GN
BU
BU
CONTROL BOX
POTENTIAL RELAY
BU
3
2 1
5
6
START CAP
BK
R
Y
CONTACTOR
Y
V
4
123
456
789
CIRCUIT BOARD
R
L2 L1
T2
BU
T1
BK
BK
LOW PRESS
CONTROL
BK
R
BK
R
W
BK
BK
BK
BU
HIGH PRESS
CONTROL
JUNCTION BOX
COND FAN
(AIR COOLED
ONLY)
BIN FULL EMITTER (LED)
CONDUCTIVITY PROBE
BIN FULL DETECTOR (PHOTO TRANS)
EARTH GROUND
SEE NAMEPLATE FOR SUPPLY VOLTAGE AND MAX FUSE SIZE
USE COPPER CONDUCTORS ONLY
THIS UNIT MUST BE GROUNDED
R
4
START
S- A1
OL
1
RUN
2
AUGER DRIVE MOTOR
ALL CONTROLS SHOWN IN ICE MAKING MODE
BK
R
Y
NC CENTRIFUGAL SWITCH
R
C
S
COMPRESSOR
January 2000
Page 10
Page 11
NME654 & FME804 SERVICE PARTS
Schematic Diagram
POWER SUPPLY
L2 L1
CONDUCTIVITY PROBE
PRINTED CIRCUIT ASSEMBLY
PHOTO TRANSISTOR
MODE SWITCH
1R LED
HPCLPC
T2
2
MOT
1
AUGER DRIVE
C0I L
CONTACTOR
START CAP
COM
AUGER DRIVE RELAY
COMPRESSOR
R
C
MOT
S
21
N.O.
COM
N.O.
COMPRELAY
T1
MOT
FAN
(AIR COOLED ONLY)
RUN CAP
POT RELAY
C0IL
52
POT REL AY
January 2000
Page 11
Page 12
NME654 & FME804 SERVICE PARTS
NME654 or FME804 -6
L1
HPC
LPC
SWITCH
N.O.
COM
AUGER DRIVE RELAY
1
MOT
2
AUGER DRIVE
C
BK
1R
CONDUCTIVITY PROBE
POWER SUPPLY
L2
LED
PRINTED
CIRCUIT
ASSEMBLY
PHOTO TRANSISTOR
MODE
T1
5
N.O.
COM
COMP RELAY
FAN
(AIR COOLED ONLY)
MOT
C
S
MOT
R
COMPRESSOR
C0IL
CONTACTOR
T2
S
COMPRESSOR
R
R
NC
Y
2
1
CAP
START
CENTRIFUGAL
SWITCH
C0IL
2
POTRELAY
RELAY
POT
CAP
RUN
USE COPPER CONDUCTORS ONLY
THIS UNIT MUST BE GROUNDED
17-2702-01
BU
BU
S-A1
OL
START
EARTH GROUND
SEE NAMEPLATE
FOR SUPPLY VOLTAGE
AND MAX FUSE SIZE
CONTROL
HIGHPRESS
CONTROL
LOWPRESS
BU
R
BK
R
POTENTIAL
RELAY
1
V
CAP
START
CAP
RUN
JUNCTIONBOX
BRN
BRN
L1
T1
L2
T2
Y
CONTACTOR
5
2
Y
BU
BU
4
R
FAN
COND
BK
V
AIR
1
2
3
COOLED
ONLY
BK
4
5
6
GN
1
BK
RUN
BIN FULL
EMITTER
R
BK
AUGER DRIVE
MOTOR
2
CONDUCTIVITY
(LED)
BK
4
1
5
2
6
3
BU
ALL CONTROLS SHOWN
PROBE
7
8
9
BU
IN ICE MAKING MODE
BIN FULL
DETECTOR
R
MODE
PHOTO TRANS
BK
CIRCUIT BOARD
CONTROL BOX
SWITCH
January 2000
Page 12
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