Scotsman Ice Machine F0522, F0822, F1222, F1522, N0422 Installation Manual

...
Installation and User's Manual for Modular Flaked & Nugget Ice Machines
Models F0522, F0822, F1222, F1522, N0422, N0622, N0922 and N1322
Air Cooled, Water Cooled and Remote Air Cooled
N0422, F0522, N0622, F0822, N0922, F1222, N1322, F1522 Air, Water or Remote User Manual
Introduction
This ice machine is the result of years of experience with flaked and nugget ice machines. The latest in electronics has been coupled with the time tested Scotsman flaked ice system to provide reliable ice making and the features needed by customers. The features include easily accessible air filters, simple conductivity water level sensing, evaporator clearing at shut down, photo-eye sensing bin control and the ability to add options.
Table of Contents
Installation: ........................................... Page 2
Location: ............................................ Page 3
N0422, F0522, N0622, F0822, N0822 Cabinet Layout ..................... Page 4
N0922, F1222, N1322, F1522 Cabinet Layout ......................... Page 5
Unpacking & Install Prep .................................... Page 6
Water - Air or Water Cooled .................................. Page 7
Electrical - All Models ...................................... Page 8
Refrigeration - Remote Condenser Models ........................... Page 9
Remote Condenser Location - Limits .............................. Page 10
For The Installer: Remote Condenser ............................. Page 11
Precharged Line Routing - Remote Only ............................ Page 12
Coupling Instructions - Remote Only .............................. Page 13
Water - Remote Models ..................................... Page 14
Final Check List ......................................... Page 15
Initial Start Up and Maintenance ................................ Page 16
Maintenance: Scale Removal and Sanitation .......................... Page 17
Maintenance: Check Top Bearing ............................... Page 18
Bearing Service ......................................... Page 19
Maintenance: Sensors ..................................... Page 20
Options ............................................. Page 21
What to do before calling for service .............................. Page 22
This user and installation manual is organized in three main sections: installation, operation, and maintenance.
July 2009
Page 1
N0422, F0522, N0622, F0822, N0922, F1222, N1322, F1522 Air, Water or Remote User Manual
Installation:
This machine is designed to be used indoors, in a controlled environment. Operation outside the limits listed here will void the warranty.
Air temperature limits
Minimum Maximum
Ice maker 50
Remote condenser
o
F. 100oF.
o
-20
F. 120oF.
Water temperature limits
Minimum Maximum
All models 40
o
F. 100oF.
Water pressure limits (potable)
Minimum Maximum
All models 20 psi 80 psi
The quality of the water supplied to the ice machine will have an impact on the time between cleanings and ultimately on the life of the product. Water can contain impurities either in suspension or in solution. Suspended solids can be filtered out. In solution or dissolved solids cannot be filtered, they must be diluted or treated. Water filters are recommended to remove suspended solids. Some filters have treatment in them for suspended solids.
Check with a water treatment service for a recommendation.
RO water. This machine can be supplied with Reverse Osmosis water, but the water conductivity must be no less than 10 microSiemens/cm.
Potential for Airborne Contamination
Installing an ice machine near a source of yeast or similar material can result in the need for more frequent sanitation cleanings due to the tendency of these materials to contaminate the machine.
Water pressure limit to water cooled condenser is 150 PSI
Voltage limits
Minimum Maximum
115 volt 104 126
208-230 60 Hz 198 253
Minimum conductivity (RO water)
10 microSiemens / CM
Water Quality (ice making circuit)
Potable
Most water filters remove chlorine from the water supply to the machine which contributes to this situation. Testing has shown that using a filter that does not remove chlorine, such as the Scotsman Aqua Patrol, will greatly improve this situation.
Warranty Information
The warranty statement for this product is provided separately from this manual. Refer to it for applicable coverage. In general warranty covers defects in material or workmanship. It does not cover maintenance, corrections to installations, or situations when the machine is operated in circumstances that exceed the limitations printed above.
November 2009
Page 2
N0422, F0522, N0622, F0822, N0922, F1222, N1322, F1522 Air, Water or Remote User Manual
Location:
While the machine will operate satisfactorily within the listed air and water temperature limits, it will produce more ice when those temperatures are nearer the lower limits. Avoid locations that are hot, dusty, greasy or confined. Air cooled models need plenty of room air to breathe. Air cooled models must have at least six inches of space at the back for air discharge; however, more space will allow better performance.
Airflow
Air flows into the front of the cabinet and out the back. The air filters are on the outside of the front panel and are easily removed for cleaning.
Bin compatibility
All models have the same footprint: 22 inches wide by 24 inches deep. Confirm available space when replacing a prior model.
Bin & adapter list:
B222S or B322S – no adapter needed
B330P or B530P or B530S – Use KBT27
B842S – KBT39
B948S – KBT38 for single unit
B948S – KBT38-2X for two units side by side
BH1100, BH1300 and BH1600 upright bins
include filler panels to accommodate a 22 inch wide ice machine. No adapter is needed.
BH900: Use baffle kit KBBF1 for these models.
Dispenser compatibility
Airflow
Options
Side air flow kits KPFSA223 or KPFSA227 are available for air cooled models. A filter kit for the remote condenser is KERCF
Ice is made until it fills the bin enough to block an infrared light beam inside the base of the machine. A field installed kit is available to adjust the maintained ice level lower. The kit number is KVS.
The standard controller has excellent diagnostic capabilities and communicates to the user through the AutoAlert light panel, seen through the front panel. Field installed kits are available that can log data and provide additional information when the front panel is removed. The kit numbers are KSBU and KSB-NU. See page 21.
Only nugget ice models may be used with ice dispensers. Flaked ice is not dispensable.
ID150 – use KBT42 and KDIL-PN-150, includes KVS, KNUGDIV and R629088514
ID200 – use KBT43 and KNUGDIV and KVS
ID250 – use KBT43 and KNUGDIV and KVS
See sales literature for other brand model ice and beverage dispenser applications.
Other Bins & Applications:
Note the drop zone and ultrasonic sensor locations in the illustrations on the next pages.
Scotsman ice systems are designed and manufactured with the highest regard for safety and performance. Scotsman assumes no liability of responsibility of any kind for products manufactured by Scotsman that have been altered in any way, including the use of any part and/or other components not specifically approved by Scotsman.
Scotsman reserves the right to make design changes and/or improvements at any time. Specifications and design are subject to change without notice.
July 2009
Page 3
N0422, F0522, N0622, F0822, N0922, F1222, N1322, F1522
24.00 REF.
61
22.00 REF.
55.9
2.92
7.4
6.48
16.5
2.81
7.1
4.30
10.9
16.50
41.9
12.50
31.8
ICE DROP OPENING
PLAN VIEW
ULTRA SONIC BIN LEVEL SENSOR OPTIONAL
12.40
31.5
2.68
6.8
1.59
4
14.65
37.2
2.17
5.5
AIR COOLED
BACK VIEW
3/4" FPT DRAIN
.88 DIA. ELECTRICAL ACCESS
3/8" FLARE MACHINE WATER INLET
12.35
31.4
2.17
5.5
1.59
4
2.63
6.7
14.55
37
19.31
49
17.55
44.6
3.33
8.5
15.40
39.1
WATER COOLED
BACK VIEW
3/8" FLARE MACHINE WATER INLET
3/4" FPT DRAIN
.88 DIA. ELECTRICAL CONNECTION
3/8" FPT CONDENSER WATER INLET
1/2" FPT CONDENSER DRAIN
18.88
48
2.68
6.8
14.60
37.1
12.40
31.5
7.40
18.8
10.94
27.8
1.59
4
2.17
5.5
REMOTE COOLED
BACK VIEW
REMOTE COND. LIQUID LINE 3/8" MALE CPLG.
REMOTE COND. DISCHARGE LINE 1/2" MALE CPLG.
.88 DIA. ELECTRICAL CONNECTION
3/4" FPT DRAIN
22.00
55.9
23.00
[58.5]
22.89
58.1
FRONT VIEW
LOUVER AND REMOVABLE FILTER A/C UNITS ONLY
24.00
61
.92
[2.4]
LEFT SIDE VIEW
Air, Water or Remote User Manual
N0422, F0522, N0622, F0822 Cabinet Layout
Note: Bin Top Cut-outs for drop zone should include ultrasonic sensor location
[cm}
In
December 2009
Page 4
N0422, F0522, N0622, F0822, N0922, F1222, N1322, F1522
24.00 REF.
61
22.00 REF.
55.9
2.92
7.4
6.48
16.5
2.81
7.1
4.30
10.9
16.50
41.9
12.50
31.8
ULTRA SONIC BIN LEVEL SENSOR OPTIONAL
PLAN VIEW
ICE DROP OPENING
13.39
34
2.67
6.8
18.64
47.3
1.59
4
AIR COOLED
BACK VIEW
3/8" FLARE MACHINE WATER INLET
.88 DIA. ELECTRICAL ACCESS
3/4" FPT DRAIN
13.39
34
2.17
5.5
2.67
6.8
18.59
47.2
1.59
4
19.80
50.3
18.05
45.8
3.37
8.6
15.44
39.2
WATER COOLED
BACK VIEW
.88 DIA. ELECTRICAL ACCESS
3/8" FLARE MACHINE WATER INLET
3/4" FPT DRAIN
1/2" FPT CONDENSER DRAIN
13.39
34
2.67
6.8
18.59
47.2
1.59
4
2.17
5.5
7.39
18.8
10.93
27.8
21.84
55.5
REMOTE COOLED
BACK VIEW
.88 DIA. ELECTRICAL ACCESS
3/8" FLARE MACHINE WATER INLET
3/4" FPT DRAIN
3/8" FPT CONDENSER WATER INLET
REMOTE COND. LIQUID LINE 3/8" CPLG
REMOTE COND. DISCHARGE LINE 1/2" CPLG
27.00
[68.6]
22.00
55.9
22.89
58.1
FRONT VIEW
LOUVER AND REMOVABLE FILTER A/C UNITS ONLY
24.00
61
.92
2.3
LEFT SIDE VIEW
Air, Water or Remote User Manual
N0922, F1222, N1322, F1522 Cabinet Layout
Note: Bin Top Cut-outs for drop zone should include ultrasonic sensor location
[cm}
December 2009
In
Page 5
N0422, F0522, N0622, F0822, N0922, F1222, N1322, F1522 Air, Water or Remote User Manual
Unpacking & Install Prep
Remove the carton from the skid. Check for hidden freight damage, notify the carrier immediately if any is found. Retain the carton for the carrier’s inspection.
The machine is not bolted to the skid. If strapped remove the strap.
Place on Bin or Dispenser
If reusing an existing bin, be sure that the bin is in good shape and that the gasket tape on the top is not torn up. Water leaks, not covered by warranty, could result from a poor sealing surface. If installing a remote or a remote low side, a new bin is recommended due to the high cost to the user of replacing an old bin when a remote system is on top.
Install the correct adapter, following the directions supplied with that adapter.
Panel Removal
1. Locate and loosen the two screws at the front edge of the top panel.
Hoist the machine onto the adapter.
Note: The machine is heavy! Use of a mechanical lift is recommended.
Position the machine on the bin or adapter. Secure with straps from the hardware bag packed with the machine, or those supplied with the adapter.
Remove any plastic covering the stainless steel panels.
Note: The standard machine set up includes visible on and off switches. Those can be covered up by changing the bezel in the front panel’s trim strip.
Remove any packaging, such as tape or foam blocks, that may be near the gear reducer or ice chute.
Level the bin and ice machine front to back and left to right by using the bin leg levelers.
2. Pull the front panel out at the top until it clears the top panel.
3. Lift the front panel up and off the machine.
4. Remove two screws at the front of the top panel. Lift up the front of the top panel, push the top panel back an inch, then lift to remove.
5. Locate and loosen the screw holding each side panel to the base. Left side panel also has a screw holding it to the control box.
6. Pull the side panel forward to release it from the back panel.
Button Switch Bezel
To change bezels: Remove the front panel and push snaps of standard bezel in and pull the bezel out of the front panel trim strip.
Obtain other bezel. Push into the trim strip from the front until it snaps into place. Return the front panel to its original position and secure it to the cabinet
February 2012
Page 6
N0422, F0522, N0622, F0822, N0922, F1222, N1322, F1522 Air, Water or Remote User Manual
Water - Air or Water Cooled
The water supply for ice making must be cold, potable water. There is a single potable water connection on the back panel. Water cooled models also have a for the water cooled condenser. Chilled water can also be used for this connection.
Backflow
3
” male flare
8
3
” FPT inlet connection
8
Water Inlet
The design of the float valve and reservoir prevents potable water backflow by means of a 1" air gap between the reservoir's maximum water level and the float valve water inlet orifice.
Drain
There is one ¾” FPT condensate drain fitting at the back of the cabinet. Water cooled models also have a ½” FPT discharge drain connection on the back panel.
Attach Tubing
Connect the potable water supply to the potable water fitting,
3
” OD copper tubing or the equivalent
8
is recommended.
Water filtration is recommended. If there is an existing filter, change the cartridge.
Connect the water cooled water supply to the condenser inlet.
Note: Do NOT filter water to the water cooled condenser circuit.
Drains - use rigid tubing: Connect the drain tube to the condensate drain fitting. Vent the drain.
Connect the water cooled condenser drain tube to the condenser outlet. Do not vent this drain.
Do not Tee ice machine drains into the drain tube from the ice storage bin or dispenser. Back ups could contaminate and / or melt the ice in the bin or dispenser. Be sure to vent the bin drain.
Drain Vent
Condensate
Drain
Building Drain
Air Cooled or Remote Plumbing
Potable
Water
Inlet
Drain Vent
Condensate
Drain
Condenser Water Inlet
Condenser Drain
Follow all local and national codes for tubing, traps and air gaps.
July 2009
Page 7
Water Cooled Plumbing
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