Scotsman UF424A-1A,UF424W-1A,UN324A-1A,UN324W-1A,UN324A-6A,UF424A-6A Technical Manual

Technical Manual for
Model UF424 and UN324
UF424 / UN324 Technical Manual
Introduction
To the owner or user: the service manual is intended to provide you and the maintenance or service technician with the information needed to install, startup, clean, maintain and repair this product. Observe any caution or warning notices. They are important and provide notice of potential hazards.
Keep this manual for future reference.
If additional technical information is needed, go to Scotsman’s website, www.scotsman-ice.com.
Note: This is a commercial product. If service is needed on a unit in a residence, warranty may be limited. Use a commercial service company. Locate one from the Scotsman website: www.Scotsman-ice. com
Table of Contents
Specications .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 3
Cabinet Drawing . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 4
Plan and Front Views .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 5
Side and Back Views.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 6
Operational Data .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 7
Placement.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 8
Installation . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 9
Initial Start up .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 10
Maintenance and Cleaning .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 11
Condensers and Air Filter Cleaning.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 13
Operation .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 14
Basic Troubleshooting . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 15
Controller Functions . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 16
Controller Details .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 17
Controller Diagnostics . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 18
Electrical Sequence.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 19
Testing Compressor.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 20
Replace Compressor .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 21
Replace Fan Motor .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 22
Testing Sensors .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 23
Panel Removal .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 24
Remove Ice Storage Bin. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 25
Remove Gear Reducer .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 26
Remove Auger . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 27
Replace Evaporator.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 28
Replace Auger Motor .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 29
Prep to Replace Water Seal or Bearings .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 30
Replace Water Seal and Auger Bearings .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 31
Replace Electrical Components . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 32
Schematic Diagram .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 33
Wiring Diagram .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 34
September 2017
Page 2
UF424 / UN324 Technical Manual
Specications
This ice maker is designed to be installed indoors, in a controlled environment. Although it can operate in a wide range of air and water temperatures, it will provide the best performance if not subject to extremes.
Air Temperature Limitations
o
Maximum: 100
Minimum: 50o F or 10o C
Water Temperature Limitations
Maximum: 100o F or 38o C
Minimum: 40o F or 4.4o C
Water Pressure, Potable
Maximum: 80 PSI or 5.5 BAR
Minimum: 20 PSI or 1.3 BAR
Water Pressure, Condenser inlet
Maximum: 145 PSI or 10 BAR
Minimum: 20 PSI or 1.3 BAR; can be as low as 5 PSI or 0.3 BAR if clean and supplied with 45o F water.
F or 38o C
Operating the machine outside of any of the above limitations is considered abuse and any resulting damage is not covered by warranty and could cause a complete loss of warranty coverage.
Warranty Information
The warranty statement for this product is provided separately from this manual. Refer to it for applicable coverage. In general warranty covers defects in material or workmanship. It does not cover maintenance, corrections to installations, or situations when the machine is operated in circumstances that exceed the limitations printed above.
Product Information:
The UF424 produces aked ice and the UN324
produces nugget ice. The ice is stored in an insulated bin with ice level automatically maintained by the control system.
A back ow preventer may be required by local
plumbing codes.
Condenser GPM
70oF or 21oC water: 0.25 GPM or 0.95 LPM
50o F or 10oC water: 0.15 GPM or 0.57 LPM
Voltage 115 volt models
Maximum 126 VAC
Minimum 104 VAC
Water Conductivity:
Minimum:10 micro Siemens/CM
RO water may be supplied to the potable water system, but if it has less than the above conductivity, the water level sensor will not detect water and the unit will not make ice.
Deionized water is not recommended due to its potential corrosive nature and any damage caused by DI water will not be covered by warranty.
Has a 5.5 ft. power cord with NEMA 5-15P plug.
Air cooled models ows in the right front and out the left front and include a cleanable air lter.
Legs are provided, thread size is 5/8-11. Replacement leg kit number is KLP7.
Machine may be installed without legs.
For available options and kits, see sales literature.
Scotsman Ice Systems are designed and manufactured with the highest regard for safety and
performance. They meet or exceed UL563, veried by
Intertek, ETL.
September 2017
Page 3
UF424 / UN324 Technical Manual
Cabinet Drawing
WATER INLET
ACCESS
POWER CORD
DRAIN
September 2017
Page 4
UF424 / UN324 Technical Manual
Plan and Front Views
72.3cm
28.4in
99cm
39.0in
61cm
24.0in
84.7cm
33.4in
AIR EXHAUST
50.8cm
20.0in
AIR INLET
September 2017
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UF424 / UN324 Technical Manual
Side and Back Views
72.8cm
28.7in
5.3cm
2.08in
UTILITY
CLEARANCE
WATER INLET
3/8 FLARE
CONDENSOR WATER DRAIN CONNECTION 1/2-14 NPT
POWER CORD
15.1cm
6.0in
51.4cm
20.3in
UNIT DRAIN 3/4" FPT
CONDENSER WATER INLET 3/8-18NPT
11.9cm
4.7in
13.6cm
5.4in
16.8cm
6.6in
WATER REGULATOR
ADJUSTMENT ACCESS
7.8cm
3.1in
17.5cm
6.9in
24.5cm
9.7in
September 2017
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UF424 / UN324 Technical Manual
Operational Data
High Pressure
Electrical
Model
(Volts/Hz/Phase)
UF424A-1A / UN324A-1A 115/60/1 Air 260 190 12 15
UF424W-1A / UN324W-1A 115/60/1 Water 260 190 12 15
UF424A-6A / UN324A-6A 230/50/1 Air 260 190
Model Typical Watts Typical Amps Auger Motor Amps Compressor Amps
UF424A-1A / UN324A-1A
UF424W-1A / UN324W-1A
UF424A-6A / UN324A-6A
560 - 690 6.3 - 7 1.1 - 1.4 5 - 5.8
540 - 575 6.1 - 6.7 1.1 - 1.4 5 - 5.8
Condenser
Switch (PSIG)
Cut Out Cut In
Refrigerant
Charge
(R-134a)
Ounces
Maximum Fuse Size
or Breaker (Amps)
Model Condenser 70/50 Suction
Pressure (PSIG)
UF424A-1A / UN324A-1A
UF424W-1A / UN324W-1A
Note: 70/50 and 90/70 refer to the air and water temperatures (in degrees F) the machine was tested in. All
eld conditions are unique, but at temperatures near those listed a eld machine will have similar results.
Air 6 - 8 8 - 9 130-135 180 - 185
Water 6 - 8 6 - 8 135 135
90/70 Suction Pressure (PSIG)
70/50 Discharge Pressure (PSIG)
90/70 Discharge Pressure (PSIG)
September 2017
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UF424 / UN324 Technical Manual
Placement
The location of the equipment should be selected with care. Consideration should be given to allow adequate space for air cooled models to breathe.
The ice machine is not designed for outdoor use. It must be installed indoors, in a controlled environment. The air and water temperatures must not exceed rated limits.
Scotsman assumes no liability or responsibility of any kind from products manufactured by Scotsman that have been altered in any way, including the use
of any part and/or other components not specically
approved by Scotsman.
Scotsman reserves the right to make design changes and/or improvements at any time.
Specications and design are subject to change
without notice.
Airow on air cooled models:
Intake from the right grill
Exhaust from the left grill
Do not install where this air ow is blocked.
The power outlet should be located within the length of the supplied power cord. If legs will be used, allow space for the total cabinet height.
Air cooled models in a small room will require ventilation to exhaust heat from the condenser. The condenser fan and motor will generate some noise while the machine is running. Noise sensitive areas should consider water cooled equipment or locate the machine where the noise from ice making will not objectionable.
Unpack
1. Separate the carton from the shipping pallet
2. Inspect for any hidden shipping damage. If any is found, retain carton and notify carrier for potential claim. Shipping damage is not covered by warranty.
Caution: Tip Over hazard to prevent injury or damage to the machine please use caution when lifting the unit. It will easily tips to the rear.
3. Remove bolts holding machine to pallet.
4. Install the legs. The legs are to be screwed into the same holes the shipping bolts were removed.
5. Remove the protective plastic covering the panels.
The longer it is left on the panel, the more di󰀩cult it
will be to remove it.
Airow
Spacing:
No additional spacing is required at the top or sides. However, suggested minimum side clearance for the installation is 1/8’’ or 3.2 mm and suggested minimum top clearance is 1/4” or 6.4 mm.
The machine may be installed with 0 clearance at the back. Do not block louvers at the front of the cabinet.
Pre Installation:
Water supplied to the ice machine should be ltered. Install a lter system that lters out suspended solids. It may be necessary to add a coarse pre-lter ahead of the ne lter.
Inspect the place where the ice machine is to be installed. Check for:
Space for the cabinet
Water Supply
Drain Availability
Electrical Power Supply
September 2017
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UF424 / UN324 Technical Manual
Installation
Note: The building drain inlet must be lower than the drain outlets at the back of the ice machine.
The water supply must have a hand shut o󰀨 valve
accessible when the unit is installed.
For the Plumber
1. Connect cold potable water to the 3/8’’ male
are behind the lower back panel. A water lter is recommended. Flush the water line
prior to connecting to the ice machine.
A loop of copper tubing may be used between the ice machine and the water supply. This will allow the ice machine to be pulled out from its installed location
without disconnecting water. No back ow preventer is
required in the potable water line. This is provided by the reservoir seat, which is above the reservoir water level and cannot be siphoned
2. Connect a drain tube to the drain tting. Drain
tubes for a water cooled machine should be
run separately. The bin drain tting is 3/4’’
FPT. And it is plastic. Do not overheat.
• Drain tube material must be rigid and meet local code.
• Traps in the bin drain line without vents ahead of them will cause poor draining
• The bin drain must be vented if there is a long horizontal run 5 feet or more. All drains are gravity and must have a minimum fall of 1/4’’ per foot of horizontal run.
• Maintain the air gap required by local code between the end of the drain to, and the building drain receptacle.
• Drain tubing should be insulated to prevent condensation from forming on the tubing.
For the Electrician
This is a cord-connected unit and must be on a separate single phase power supply. Check the name plate for the correct voltage. The maximum fuse size for this circuit should be 15 A, per the nameplate use fuses or HACR circuit breaker.
Follow all local codes. This unit must be
grounded. Do not use extension cords and
do not disable or bypass the ground pin on electrical plug.
After utility connections
1. Level the cabinet, use the leg levelers on the end of the legs to adjust to cabinet height. Legs should have been installed when the unit was unpacked.
2. Wash the bin and hood. If desired, the interior of the bin could be sanitized.
3. Locate the scoop, wash it and have it available for use when needed.
Water Inlet
3. Water cooled models have a separate 3/8”
FPT tting for condenser water inlet. DO
NOT FILTER water to this connection. The condenser drain is1/2’’ FPT and does not need a vent.
Drain
Utility Connections
September 2017
Page 9
UF424 / UN324 Technical Manual
Initial Start up
Final check list:
Ice machine is installed indoors with air and water temperature controlled within the limitations detailed in this manual
Ice machine is level in its nal position
Electrical disconnect (switch or plug as required) is within sight of the installed machine
Electrical circuit is dedicated to this ice maker
Voltage has been conrmed within the specications in this manual and the name
plate on the ice maker Plumbing connections are complete and
tested for leaks Ice maker is installed with proper
clearance, allowing for service and utility connections
Water shut o󰀨 valve installed near the ice
maker
Start up:
7. Create a solution of sanitizer. Mix 4oz/118ml of NuCalgon IMS III and 2.5gal/9.5L of (900F/320C to 1100F/430C) potable water to create a 200 ppm solution.
8. Sanitize bin by wiping all surface areas with the sanitizer solution. Allow to air dry.
9. Turn the ice maker on by pressing the on button.
10. Replace inner panel, front cover and louvered panel.
11. Give the owner/user this manual, instruct him/her in the operation and maintenance requirements of the unit. Make sure they know who to call for service.
Fill out the Customer Evaluation and Warranty Registration form, and mail it in to Scotsman or register the unit at Scotsman’s website (www. scotsman-ice.com).
Once started, the ice machine will automatically make ice until the bin level sensors are blocked. This will happen once the ice piles up to the sensors.
The typical ice level when the machine is o󰀨 will be
several inches below the door. When ice level drops from use or meltage, the ice machine will resume making ice.
1. Remove louvered front panel.
2. Open bin door and remove the inner panel, held in place by 4 thumb screws.
3. Open the water valve. Observe that water enters
the water reservoir, lls and then shuts o󰀨. Check
for leaks. Repair any leaks before going further.
4. Switch electrical supply on. Lights on controller
will ash and then the power light will remain on.
The code display will show O.
5. Push and release the On/O󰀨 button. The machine will start the ice making process. The code display will show F. Air cooled models will discharge warm air Water cooled models will discharge warm (about 1200F/480C) water out of the condenser drain. In a few minutes, ice will begin to fall into the bin.
6. Push the on/o󰀨 button to switch the machine o󰀨. Scoop out any ice in the bin.
out the left side of the front panel.
Tip: To maximize ice storage scoop the ice to the sides of the bin.
Noise:
This is a commercial ice machine. It contains a powerful compressor, heavy duty gear reducer and, if air cooled, a fan motor. It will produce some noise
when it is making ice. Every e󰀨ort was made during
its design to minimize the sound level but some is unavoidable.
September 2017
Page 10
UF424 / UN324 Technical Manual
Maintenance and Cleaning
There are 4 areas of maintenance
1. Ice making system
2. Photo eye ice level control system
3. Bin
4. Air cooled condenser and lters
Ice making System:
Remove Scale
1. Remove front panel.
2. Turn the machine o󰀨 by pressing the on / o󰀨 button.
Reservoir
5. Remove the top cover from the reservoir.
6. Shut water supply o󰀨 at the reservoir by turning the knob counterclockwise.
Knob
3. Empty the ice from the storage bin
4. Remove the inner panel using the 4 thumb screws.
Inner Panel
7. Locate the evaporator drain in the ice machine compartment. Unplug it and drain the evaporator.
8. Replug the drain.
9. Mix a solution of 1.5qt/1.4L of warm water (900F/320C to 1100F/430C) and 4 ounces of Scotsman Clear 1 Ice Machine Scale Remover.
Ice machine cleaner contains acids. Acids can cause burns.
If concentrated cleaner comes
in contact with skin, ush with
water. If swallowed, do NOT induce vomiting. Give large amounts of water or milk. Call physician immediately. Keep out of the reach of children.
September 2017
Page 11
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