Scotsman PRODIGY PLUSC1030 Installation And User Manual

Page 1
Installation and User’s Manual for
Remote Condenser Modular Cuber
Prodigy Plus E Series Models C0530, C0630,
C0830 and C1030
Page 2
C0530E through C1030E Remote Condenser Models - User Manual
Introduction
The design of this modular remote cuber is the result of years of experience with remote ice machine refrigeration systems. Standard features of this product include front accessible on-off switches, always-visible indicator lights, mechanical assist ice
harvest for extra efciency, automatically adjusting
water purge and a control system that optimizes system operation.
This installation and user manual is divided into three sections: Installation, Use and Operation and Maintenance.
Contents
Installation: Product Specications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Model Number Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
C0530, C0630, C0830 and C1030 Cabinet Dimensions . . . . . . . . . . . . . . . . . . . . . . . 4
Product Description and Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Panel Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
The Installation section provides the trade person with the information needed to properly install and start up this ice system. The Use and Operation section provides the user with the information needed to use the machine. The Maintenance section contains the instructions and schedules for the sanitation and cleaning of the machine.
Remote Condenser Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
For The Installer: Remote Condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Line Set Routing and Brazing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Plumbing Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Final Check List: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Initial Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Use and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Control Switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Cleaning, Sanitation and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Remote condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
What to do before calling for service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
April, 2016
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C0530E through C1030E Remote Condenser Models - User Manual
Installation: Product Specications
Location Limitations
This ice system is made up of three parts, the ice making machine, or head; the remote condenser; and the interconnecting tubing. The ice making machine must be installed indoors, in a controlled environment. Space must be provided near the machine for service access. The remote condenser may be installed above or below the ice machine, per the limits stated later in this manual. The remote condenser may be installed outdoors within the temperature limits listed below. The interconnecting tubing must be installed per the directions stated in this manual, and the amount of tubing exposed to uncontrolled temperatures must be minimized.
Space Limitations
Although the machine will function with no clearance to the top and sides, some space must be allowed for service access. Building the machine in with no access will cause higher service cost, in many cases this extra cost may not be covered by warranty.
Environmental Limitations, ice machine:
Minimum Maximum Air temperature 50 Water
o
F. 100oF.
o
40
F. 100oF.
temperature Water Pressure 20 psi 80 psi
Warranty Information
The warranty statement for this product is provided separately from this manual. Refer to it for applicable coverage. In general warranty covers defects in material and workmanship. It does not cover maintenance, corrections to installations, or situations when the ice machine is operated in circumstances that exceed the limitations printed
above.
Product Information
The machine is a specialized version of a modular cuber. A modular cuber does not include any ice storage, it is designed to be placed onto an ice storage bin or ice dispenser. Many installations only require the matching bin, but some will need an adapter to be placed between the ice machine and the bin or dispenser. Additionally, the machine must be connected to the correct remote condenser and use the correct properly sized refrigerant tubing.
The machine is supplied with a full refrigerant charge,
eld charging is not required.
This product cannot be stacked. See the chart for application information.
Environmental Limitations, remote condenser
Minimum Maximum Air temperature -20
o
F. 120oF.
Power Supply
Minimum Maximum 115 volt model 104 volts 126 volts 208-230 volt
198 volts 253 volts model
April, 2016
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C0530E through C1030E Remote Condenser Models - User Manual
Model Number Description
Example
C0630SR-32E
C=cuber
06=nominal capacity in 100s of pounds
30=nominal width of cabinet in inches
S=cube size, S=small or half dice, M=medium or full dice
R=condenser type. R=Remote
-32=Electrical code. -32=208-230/60/1, -3= 208­230/60/3, -1 = 115/60/1
E=series revision code.
Note: In some areas of this manual model numbers
may include only the rst ve characters of the model
number, meaning that cube size, condenser type and voltage differences are not critical to the information listed there.
Options:
There are several options available for eld
installation. They include:
• KVS - Vari-Smart Adjustable ice level system
• KSB - SmartBoard Advanced feature board
Some installations require bin or dispenser adapters. See the table below.
Standard bin applications – Adapter information
Model B530P,
B842S B948S B330P, B530S
C0530,
Direct t KBT28 KBT22
C0630, C0830, C1030
Hotel Dispenser
Although an unlikely use for a remote cuber, HD30 can be used without an adapter:
HD30 – use with C0530R
Ice and Beverage Dispensers - Adapter Information
Model ID150 ID200 or ID250 C0530, C0630,
Does not t KBT44
C0830, C1030
Other bins and applications:
Note the drop zone and optional ultrasonic sensor locations in the illustrations.
Scotsman ice systems are designed and manufactured with the highest regard for safety and performance. They meet or exceed the standards of UL and NSF.
Scotsman assumes no liability of responsibility of any kind for products manufactured by Scotsman that have been altered in any way, including the use
of any part and/or other components not specically
approved by Scotsman.
Scotsman reserves the right to make design changes and/or improvements at any time.
Specications and design are subject to change
without notice.
April, 2016
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C0530E through C1030E Remote Condenser Models - User Manual
C0530, C0630, C0830 and C1030 Cabinet Dimensions
REMOTE CONDENSER DISCHARGE LINE 1/2 MALE CPLG.
REMOTE CONDENSER LIQUID LINE 3/8 MALE CPLG.
62.9
24.76
61.1
24.06
3/8" FPT WATER INLET
REMOTE COOLED
BACK VIEW
44.1
17.35
2.10
C0530R, C0630R
26
10.25
ULTRASONIC BIN LEVEL SENSOR (OPTIONAL)
17.8
7.00
PLAN VIEW
30.00
REF.
35.1
13.81
5.3
3.8
1.48
2.20
5.6
34.2
13.47
3/4" FPT DRAIN
3.07
.88" DIA ELECTRICAL ACCESS (2)
15.5
6.11
52.3
20.59
61
7.8
24.00
LEFT SIDE VIEW
73.7
29.00
77.99
30.70
76.2
30.00
FRONT VIEW
8.3
3.25
5.1
2.00
48.4
19.05
ICE DROP OPENING
24.00
2.00
5.1
REF.
C0830R, C1030R
Note: Top number is centimeters, bottom number is inches.
April, 2016
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C0530E through C1030E Remote Condenser Models - User Manual
Product Description and Electrical Requirements
Dimensions w” x d” x h”
Model Series Electrical Use
condenser
Minimum Circuit Ampacity
30.75** x 24 x 23 C0530SR-1 E 115/60/1 ERC111-1 16.2 20 same C0630SR-32 E 208-230/60/1 ERC311-32 10.8 15
30.75** x 24 x 29 C0830SR-32 E 208-230/60/1 ERC311-32 10 15 same C0830SR-3 E 208-230/60/3 ERC311-32 8.2 15 same C1030SR-32 E 208-230/60/1 ERC311-32 12 15 same C1030SR-3 E 208-230/60/3 ERC311-32 9.6 15
*Or HACR circuit breakers.
** Maximum width at top panel.
Refrigerant tubing kits:
The ice making head’s and the remote condenser’s refrigeration circuits must be connected. They are
Ratings include the remote condenser motor, as it is designed to be powered by the ice machine. If connecting remote condenser independently of the ice machine, use the information on the condenser's
designed to be connected using refrigerant line sets, supplied in kits of liquid and discharge tubes. Several
lengths are available, order the one that just exceeds
the length needed for the site.
dataplate for fuse and wire sizes.
Table notes: Medium cube models have the same electrical characteristics as Small. Series revision code omitted. All the listed condensers include a headmaster valve.
Central Condenser Coils
25’ 40’ 75’
BRTE25 BRTE40 BRTE75
No additional refrigerant is required.
Note: Refrigerant charge is supplied with the ice machine.
Maximum Fuse Size*
The ice machine may be connected to a central condenser coil. The requirements are:
Coil – not previously used with mineral oil system. Virgin coil preferred.
Correct size (internal volume) and capacity (BTUH).
Includes a headmaster valve for discharge pressure control. Headmaster kit available for certain MAC condensers, kit number is RCKCME6GX.
Fan motor on all the time or controlled to be on whenever the ice machine is operating.
Non-Scotsman condensers must have prior Scotsman Engineering approval for warranty coverage to be in effect.
April, 2016
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C0530E through C1030E Remote Condenser Models - User Manual
Water
The quality of the water supplied to the ice machine will have an impact on the time between cleanings and ultimately on the life of the product. Water can contain impurities either in suspension or in solution.
Suspended solids can be ltered out. In solution or dissolved solids cannot be ltered, they must be diluted or treated. Water lters are recommended to remove suspended solids. Some lters have
treatment in them for dissolved solids. Check with a water treatment service for a recommendation.
RO water. This machine can be supplied with Reverse Osmosis water, but the water conductivity must be no
less than 10 microSiemens/cm.
Potential for Airborne Contamination
Installing an ice machine near a source of yeast or similar material can result in the need for more frequent sanitation cleanings due to the tendency of these materials to contaminate the machine.
Most water lters remove chlorine from the water
supply to the machine which contributes to this
situation. Testing has shown that using a lter that
does not remove chlorine, such as the Scotsman Aqua Patrol, will greatly improve this situation, while the ice making process itself will remove the chlorine from the ice, resulting in no taste or odor impact. Additionally, devices intended to enhance ice machine sanitation, such as the Scotsman Aqua Bullet, can be placed in the machine to keep it cleaner between manual cleanings.
Water Purge
Cube ice machines use more water than what ends up in the bin as ice. While most water is used during ice making, a portion is designed to be drained out every cycle to reduce the amount of hard water scale in the machine. That’s known as water purge, and an effective purge can increase the time between needed water system cleaning. In addition, this product is designed to automatically vary the amount of water purged based on the purity of the water supplied to it. The water purge rate can also be set manually.
Adjustments of purge due to local water conditions
are not covered by warranty.
April, 2016
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C0530E through C1030E Remote Condenser Models - User Manual
Panel Removal
1. Locate and loosen the two screws at the bottom of the front panel.
2. Pull the front panel out at the bottom and pull it down and off the machine.
3. Remove two screws at the front edge of the top panel, and lift up the top panel until it clears the front of the side panels, then push back 1” and lift it up and off the machine.
4. Locate and loosen the screws holding each side panel to the base.
5. Pull the side panel forward to release it from the back panel.
This manual covers several models of remote cubers. The model number on the ice machine can be found either on the dataplate, which is on the back panel, or the serial number tag, which is behind the front panel. See the illustration for the locations of the dataplate and the serial number tag.
The remote condenser has a separate model and serial number. Its model and serial number is on the dataplate on the condenser near the quick connect
ttings.
Write the model and serial numbers here:
Model Serial Number Ice machine Bin Condenser
5
Dataplate
Location
5
4. Remove Screws
1. Remove Screws
2
3
Dataplate Location and panel Removal
Check the bin top gasket for rips or gaps. If recycling an older bin, replace the gasket or repair with food grade sealant prior to placing the ice machine on the bin.
Install the bin top adapter or ice dispenser adapter, if one is required for the application.
If the ice machine has not been unpacked, do so now. Remove the carton from the skid. Lift the ice machine off the skid directly onto the bin.
Note: The machine is heavy. Use a mechanical lift if necessary.
Write the day of start up here:_______________
Uncrate and Set Up
Begin with the ice storage bin or dispenser. If a bin, remove the carton, and, using part of the carton as a cushion, tip the bin on its back to remove the skid. Attach the supplied legs or optional casters. Return the bin to a normal, upright position.
Secure the ice machine to the bin with the hardware provided (two metal straps and four bolts).
Place the bin and ice machine in the selected location and level it using the bin leg levelers.
Remove the white plastic covering the panels.
April, 2016
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C0530E through C1030E
22.87"
17.15"
40.35"
Remote Condenser Location
Use the following for planning the placement of the condenser relative to the ice machine
Location Limits - condenser location must not exceed ANY of the following limits:
Maximum rise from the ice machine to the condenser is 35 physical feet
Maximum drop from the ice machine to the condenser is 15 physical feet
Physical line set maximum length is 100 feet.
Calculated line set length maximum is 150.
Calculation Formula:
Drop = dd x 6.6 (dd = distance in feet)
Rise = rd x 1.7 (rd = distance in feet)
Horizontal Run = hd x 1 (hd = distance in feet)
Calculation: Drop(s) + Rise(s) + Horizontal Run = dd+rd+hd = Calculated Line Length
Congurations that do NOT meet these requirements
must receive prior written authorization from Scotsman.
Do NOT:
Route a line set that rises, then falls, then rises.
Route a line set that falls, then rises, then falls.
Calculation Example 1:
The condenser is to be located 5 feet below the ice machine and then 20 feet away horizontally.
5 feet x 6.6 = 33. 33 + 20 = 53. This location would be acceptable
Calculation Example 2:
The condenser is to be located 35 feet above and then 100 feet away horizontally. 35 x 1.7 = 59.5.
59.5 +100 = 159.5. 159.5 is greater than the 150 maximum and is NOT acceptable.
Operating a machine with an unacceptable
conguration is misuse and will void the warranty.
dd
Max 35’
Remote Condenser Located ABOVE Ice Machine
Condenser Distance & Location Schematic
hd
Max 15’
rd
Remote Condenser Located BELOW Ice Machine
April, 2016
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C0530E through C1030E Remote Condenser Models - User Manual
For The Installer: Remote Condenser
Locate the condenser as near as possible to the interior location of the ice machine.
Note: The location of the condenser is relative to the
ice machine is LIMITED by the specication on the
prior page.
Meet all applicable building codes.
Remote
Condenser
Remote Condenser
Refrigerant Connections
Roof Attachment
Install and attach the remote condenser to the roof of the building, using the methods and practices of construction that conform to the local building codes,
including having a roong contractor secure the
condenser to the roof.
Remote Condenser
Electrical Connection
Ice Machine Refrigerant
Connection
Interconnecting Wire
Power Supply
Ice Machine Electrical
Connection
Typical System Installation
April, 2016
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C0530E through C1030E Remote Condenser Models - User Manual
Line Set Routing and Brazing
Do not connect the refrigerant tubing until all routing and forming of the tubing is complete. Final connections requires brazing, steps must
be performed by an EPA certied type II or higher
technician.
The Lineset of tubing contains a 3/8” diameter liquid line, and a 1/2” diameter discharge line.
Note: The openings in the building ceiling or wall, listed in the next step, are the minimum sizes recommended for passing the refrigerant lines through.
2. Have the roong contractor cut a minimum hole for
the refrigerant lines of 1 3/4”. Check local codes, a separate hole may be required for the electrical power supply to the condenser.
Caution: Do NOT kink the refrigerant tubing while routing it.
At Condenser:
1. Remove protective plugs from both connections and vent the nitrogen from the condenser.
2. Remove the tubing access bracket to allow more room for brazing.
3. Route the lineset tubes to there connection.
4. Clean tubing ends and position into stubs.
7. Shorten tubing to correct length, clean ends and insert them into valve stubs.
Note: Be sure tube and stubs are round, dress with swage tool if needed.
8. Add heat sink material to ball valve body.
9. Open nitrogen and ow 1 psi nitrogen into liquid line tube and braze the liquid line and suction line tubes to the valve stubs.
10. With nitrogen owing braze the liquid and suction line connections.
At Condenser:
1. Braze the liquid and suction line connections.
At Head:
1. Remove nitrogen source.
2. Return valve cores to access valves.
3. Connect vacuum pump to both access valves and evacuate the tubing and head to at least a 300 micron level.
4. Remove vacuum pump and add R-404A to all three tubes to provide a positive pressure.
5. Leak check the all braze connections and repair any leaks.
Note: Be sure tube and stubs are round, dress with swage tool if needed.
At Head:
1. Remove the tubing access bracket to allow more room for brazing.
1. Conrm connection ball valves are fully closed.
2. Remove protective plugs from both connections.
3. Remove caps from access valve connections.
4. Remove cores from access valves.
5. Connect refrigeration hoses to access valves.
6. Connect dry nitrogen source to liquid line connection.
6. Open both valves to full open.
Note: The full refrigerant charge is contained in the receiver of the ice machine.
Minimize
Outdoor Tubing
April, 2016
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C0530E through C1030E Remote Condenser Models - User Manual
Plumbing Requirements
All models require connection to cold, potable water. A hand actuated valve within site of the machine is required. There is a single 3/8” FPT inlet water connection.
Water Filters Install a new cartridge if the lters were
used with a prior machine.
All models require drain tubing to be attached to them.
There is a single ¾” FPT drain tting in the back of the
cabinet.
Install new tubing when replacing a prior ice machine, as the tubing will have been sized for the old model and might not be correct for this one.
1. Connect water supply to water inlet tting.
Note: This NSF listed model has a 1" anti-back ow
air gap between the potable water inlet tube end and the highest possible reservoir water level, no back
ow device is required.
2. Connect drain tubing to drain tting.
3. Route the drain tubing to building drain. Follow local codes for drain air gap.
Use rigid drain tubes and route them separately – do not Tee into the bin’s drain.
Vent the reservoir drain. A vertical vent at the back of the drain, extended about 8 – 10” will allow the
gravity drain to empty and also keep any surges during draining from discharging water.
Horizontal runs of drain tubing need a ¼” per fall per foot of run for proper draining.
Follow all applicable codes.
Water Supply
Field Supplied
Water Fitting
Drain Must Be
Vented
Drains Must Be
Separate
Water Supply and Drain Illustration
April, 2016
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C0530E through C1030E
T
o Remote
Electrical
The machine is not supplied with a power cord, one
must either be eld installed or the machine hard-
wired.
The dataplate on the back of the cabinet details the power requirements, including voltage, phase, minimum circuit ampacity and maximum fuse size.
HACR type circuit breakers may be used in place of fuses. Extension cords are not permitted. Use of a licensed electrician is recommended.
The ice maker is designed to operate on its own electrical circuit and must be individually fused.
Voltage variation must not exceed the limits listed earlier.
The remote condenser is designed to be powered from the ice machine. A separate knockout hole has
been provided in the ice maker electrical junction box.
Electrical connections are made inside the junction
box in the back panel of the ice machine.
1. Remove the junction box cover and route the power cord through the access hole and properly attach the power supply wires to the leads in the
junction box.
2. Attach the remote condenser fan motor wires to
the wires in the junction box tagged “fan motor
leads”.
3. Install eld supplied strain reliefs per code.
4. Attach a ground wire to the ground connection in
the junction box.
5. Check voltage when complete.
6. Return the junction box cover to its original position and secure with the original screws.
Follow all applicable local, state and national codes.
Power
Wires
Condenser
Fan Motor
Supply
Junction
Box
Cover
Install Strain Relief
Ground
Wire
Connection
Install Strain Relief
Electrical Connection Detail
April, 2016
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C0530E through C1030E Remote Condenser Models - User Manual
Final Check List:
1. Is the unit located indoors in a controlled environment?
2. Is the unit located where it can receive adequate cooling air?
3. Has the correct electrical power been supplied to the machine?
4. Have all the water supply connections been made?
5. Have all the drain connections been made?
6. Has the remote condenser been properly installed?
7. Has the interconnecting tubing been properly routed between the remote condenser and the ice machine?
Open door to access On and Off switch buttons.
Lower Light and Switch Panel
8. Have the lines been properly connected and checked for leaks?
9. Has the power supply wire from the ice machine to the remote condenser been properly run and connected?
10. Has the unit been leveled?
11. Have all unpacking materials been removed?
12. Is the water pressure adequate?
13. Have the drain connections been checked for leaks?
14. Has the bin interior been wiped clean or sanitized?
15. Have any water lter cartridges been replaced?
16. Have all required kits and adapters been properly installed?
This user accessible panel provides important operational information and duplicates the lights and switches on the controller. It also allows access to the On and Off buttons that operate the ice machine.
Sometimes access to the switches should be limited to prevent unauthorized operation. For that purpose
a xed panel is shipped in the hardware package. The xed panel cannot be opened.
To install the xed panel:
1. Remove the front panel and remove the bezel.
2. Spread the bezel frame open and remove
original door, insert xed panel into bezel. Be
sure it is in the closed position.
3. Return bezel to panel and install panel on unit.
April, 2016
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C0530E through C1030E Remote Condenser Models - User Manual
Initial Start Up
1. Remove front and left side panels. Check machine for any packing or wires rubbing moving parts. Note location of control board in upper left corner of the machine’s front.
2. Switch on the electrical power to the machine. Observe that some of the control’s indicator lights glow and its display shows O.
3. Wait 4 hours for the compressor’s crankcase heater to warm up the oil in the compressor.
Start Up
1. Open the water supply valve.
2. Turn the receiver’s outlet valve to the full open position.
3. Push and release the lower ON button.
The indicator light will begin to blink F. The purge valve will open and the water pump will start. The inlet water valve will open to add water to the reservoir. After a few seconds the purge valve will close and
the water pump will stop. Water will ow into the
machine until the reservoir is full. The hot gas valve and harvest assist device will activate and the liquid line solenoid valve will open, then the compressor and water pump will start. The display will show a continuous F. Five seconds later the hot gas valve will close and the harvest assist device will return to its standby position. Warm air will be discharged from the condenser coil.
4. During the Freeze cycle move the curtain and observe that the SW1 or SW2 light on the control board blinks On when the curtain moves away from the evaporator and Off when returned to its normal position.
Note: Moving the curtain during the Freeze cycle has no affect on control function, but will cause water to
ow into the cube chute.
6. When the ice has frozen enough, the Ready for Harvest indicator light will be on steady. After it’s been on steady for a few seconds Harvest will begin.
7. The display shows an H.
The hot gas valve opens and the harvest assist mechanism is activated. The purge valve opens to drain some water, when it does the inlet water valve
opens to rell the reservoir. After a few seconds the
purge valve closes but the inlet water valve continues
to ll the reservoir. Harvest continues until the ice
is released as a unit and forces the curtain to open. When the curtain opens it signals the controller which returns the unit to a freeze cycle.
8. Check the ice harvested for proper bridge thickness. The ice bridge is factory set at 1/8 inch.
If needed, adjust bridge thickness. Do NOT make
it too thin.
9. Return the panels to their normal positions and secure them to the machine.
10. Instruct the user in the operation of the machine and its maintenance requirements.
11. Fill out and mail the warranty registration form.
Typical Cycle Times (minutes)
Listed times are for clean machines. Cycle times at startup will be longer until the system stabilizes.
o
Model 70oF. cond air /
o
F. water
50
90
F. cond air /
o
F. water
70 C0530R 12-14 13-15 C0630R 8-10 9-11 C0830R 10-12 11-13 C1030R 10-12 1 2-14
5. Observe the Ready for Harvest indicator light. It may blink early in the freeze cycle, that is normal.
The control will ignore that signal for the rst 6
minutes of freeze.
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C0530E through C1030E Remote Condenser Models - User Manual
Adjustments
Bridge Thickness - For the Service Tech Only
1. Push and hold Off till the machine stops.
2. Remove evaporator cover.
3. Remove curtain.
4. Use a hex wrench and rotate the bridge thickness
adjustment screw in 1/8 turn increments CW
to increase bridge thickness. Rotate CCW to decrease bridge thickness.
Caution: Do not make the bridge too thin or the machine will not harvest properly. Bridge thickness
adjustments are not covered by warranty.
5. Return curtain and evaporator cover to their normal positions.
6. Push and release the On button. Check next harvest of ice. Repeat steps 1-6 if needed.
Too Big
1/8 - 3/16 “
bridge
Just Right small cube
Just Right med cube
Ice Bridge Thickness Check
Too Small
Water Purge Setting
The water purge is factory set to automatically adjust
the amount of water purged per cycle. The setting can be changed to one of 5 manual settings or left on automatic.
Purge
1 - Minimum 2 - Moderate 3 - Standard 4 - Heavy 5 - Maximum A - Automatic
Bridge Thickness Adjustment Mechanism
setting Water
Type
RO water or equivalent, TDS less than 35
Low TDS non
- RO water
Setting for typical water
High TDS water
Very High TDS water, greater than 256
Factory setting, suitable for any water with conductivity not less than 10 microSiemens/cm.
To set:
1. Switch the machine OFF by holding the Off button in until a number or the letter A shows on the display.
2. Press and release the On button repeatedly until the number on the display corresponds to the desired setting.
3. Press and release the Off switch again to return to the normal control state.
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C0530E through C1030E Remote Condenser Models - User Manual
Use and Operation
Once started, the ice machine will automatically make ice until the bin or dispenser is full of ice.
When ice level drops, the ice machine will resume making ice.
Caution: Do not place anything on top of the ice machine, including the ice scoop. Debris and moisture
from objects on top of the machine can work their way
into the cabinet and cause serious damage. Damage caused by foreign material is not covered by warranty.
There are four indicator lights at the front of the machine that provide information on the condition of the machine.
Indicator Lights:
Power
Status
Water
De-Scale & Sanitize
Note: A Component Indicator Light switches ON to indicate that the component is operating.
Note: There are two Curtain Switch lights, SW1 and SW2. These single plate models have one curtain switch light on all the time (either one), as a curtain switch light is ON when a curtain is either open or not present.
Indicator Lights & Their Meanings
Power Status Water De-Scale & Sanitize
Steady Green Normal Normal – bin full or
making ice
Blinking Green Self Test Failure Switching on or off - -
Blinking Red - Diagnostic shutdown
or, if making ice, temperature sensor failure
Yellow - - - Time to de-scale and
Blinking Yellow - - - In Cleaning mode
Light off No power Switched off Normal Normal
All Blinking Unit remotely locked out – check with leasing company
- -
Lack of water -
sanitize
If the Water light is on, the machine has sensed a lack of water. Check the water supply to the machine.
The water may have been shut off or the water lter
cartridges need to be changed.
If the De-Scale light is on, the machine has determined that it may need to be cleaned. Contact an authorized Scotsman service agent and have the machine cleaned, de-scaled and sanitized.
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C0530E through C1030E
02-4294-01 Graphic Rev. B
Rotate knob to set ice level Yellow Arrow = Max Ice White Arrow = Min Ice Left Green = Dispenser high Norm = Lower in Dispenser
Control Switches
The On and Off Switches are accessible from the front of the machine.
To switch the machine OFF, push and release the Off button. The machine will shut off at the end of the next cycle.
To switch the machine ON, push and release the On button. The machine will go through a start up process and then resume ice making.
Control Options
There are two optional, eld installed controls that can
be on this machine.
VariSmart™ adjustable ice level control
SmartBoard™ advanced control board and data logger
Optional adjustable ice level control (KVS)
When this option is present there is an adjustment
post and an additional indicator light to the right of the four indicator lights mentioned above. The ultrasonic ice level control allows the user to control the point that the ice machine will stop making ice before the bin or dispenser is full. Reasons for this include:
Use of adjustable ice level control
There are several positions the ice level can be set to, including Off (knob and label indicators lined up),
where it lls the bin until the standard bin control shuts
the machine off. See the kit’s instructions for complete details.
m
r
Bin
o
L
N
o
w
e
r
Full
Adjust Ice Level
Rotate the adjustment post to the desired ice level.
The machine will ll up to that level and when it shuts off the indicator light next to the adjustment post will
be on.
Note: Ice will build up in the bin or dispenser at an angle, the distances listed above will be from the sensor to the top of the ice directly beneath it.
The actual distance between the highest point of the ice may be closer or further away, depending upon the angle of the ice.
Seasonal changes in ice used
Planning to sanitize the bin
Faster turnover for fresher ice
Certain dispenser applications where maximum ice level is not desired
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C0530E through C1030E Remote Condenser Models - User Manual
Cleaning, Sanitation and Maintenance
This ice system requires three types of maintenance:
Remove the build up of mineral scale from the ice machine’s water system and sensors.
Sanitize the ice machine’s water system and the ice storage bin or dispenser.
Clean the remote condenser.
It is the User’s responsibility to keep the ice machine and ice storage bin in a sanitary condition. Without human intervention, sanitation will not be maintained. Ice machines also require occasional cleaning of their
water systems with a specically designed chemical. This chemical dissolves mineral build up that forms during
the ice making process.
Sanitize the ice storage bin as frequently as local health codes require, and every time the ice machine is cleaned and sanitized.
The ice machine’s water system should be cleaned and sanitized a minimum of twice per year.
1. Remove the front panel.
2. Remove the evaporator cover.
3. Remove all ice from the storage bin or dispenser.
4. Push and release the Clean button. The yellow Clean light will blink and the display will show C. The machine will harvest any ice, drain the
reservoir and begin to rell it.
Note: Curtain must be in the closed position. Move curtain to release any ice trapped after ice is harvested.
5. Observe code display, when it blinks the characters “A d 1” immediately go to the next step.
6. Pour 10 ounces (C0530 or C0630) or 12 ounces (C0830 or C1030) of Scotsman Clear 1 ice machine scale remover into the reservoir. The unit will circulate the scale remover, then drain
and ush it. This will take 35 minutes, then the
machine will stop and the display will show O.
Ice machine cleaner and scale remover contains acids. Acids can cause burns.
Note: If unit has not been de-scaled for an extended
period of time and signicant mineral scale remains,
repeat steps 4-6.
7. Mix a cleaning solution of 1 oz of ice machine scale remover to 12 ounces of water.
8. Locate curtain, push in on edge of curtain by pivot pin to release it. Pull curtain out of machine.
9. Remove water distributor from ice machine. Remove cover, inspect distributor for restricted
orice holes, ush out any debris and open any
restricted holes. Return cover to distributor, be sure it is fully attached.
10. Locate ice thickness sensor. Squeeze mounting legs together to release sensor.
Push Here to Release
Curtain
If concentrated cleaner comes
in contact with skin, ush with
water. If swallowed, do NOT induce vomiting. Give large amounts of water or milk. Call Physician immediately. Keep out of the reach of children.
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C0530E through C1030E
Squeeze Tabs Together, Slide Out Until it Stops
T
hen Lift to Remove
Inspect Orifice Holes
11. Wash the sensor and the adjustment screw with ice machine scale remover solution, rinse with clean water. Also wash the water distributor and curtain with the ice machine cleaner solution.
15. Thoroughly wash all surfaces of the ice thickness sensor, water level sensor, curtain and water distributor with the sanitizer solution.
16. Wash all interior surfaces of the freezing compartment, including evaporator cover and right side panel liner with the sanitizer solution.
17. Return water level sensor, ice thickness sensor, water distributor and curtain to their normal positions. Be sure water level sensor and ice thickness sensor are completely dry.
18. Push and release the Clean button. The yellow Clean light will blink and the display will show C. The machine will go through a harvest cycle, drain
the reservoir and begin to rell it.
Remove and Inspect Water Distributor
12. Locate water level sensor. Squeeze catches together and pull up to remove sensor.
13. Separate probes from housing and wash all surfaces with ice machine scale remover solution. Rinse and return probes to holder.
14. Create a solution of sanitizer. Mix 8 ounces of NuCalgon IMS II and 5 gallons of 105-115 degree F. potable water to create a 200 ppm active quaternary solution.
19. Observe code display, when it blinks the
characters “Ad1” immediately go to the next step.
20. Pour the sanitizing solution into the reservoir until it is full. The unit will circulate the sanitizer, then
drain and ush it. This will take 35 minutes, then
the machine will stop and the display will show O.
21. Return all panels and covers removed to their original positions.
22. Push and release the On button to resume ice making.
Ice Storage Bin
1. Remove and discard all ice.
2. Mix a solution of 7 ounces Scotsman Clear 1 ice machine scale remover to 84 ounces of potable water and wash all interior surfaces of the ice storage bin to remove any mineral scale build up. Pour excess cleaner solution into the bin’s drain.
Release probes by pushing in on white buttons and
pulling probe down out of holder.
3. Mix a solution of sanitizer and thoroughly wash all interior surfaces of the ice storage bin. Pour excess sanitizer solution into the bin’s drain
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C0530E through C1030E Remote Condenser Models - User Manual
Remote condenser
The condenser ns will need to be cleaned.
Push and release the Off button. Wait until the machine stops.
Note: Lock out the controller or the ice machine power supply to prevent an unauthorized fan motor restart.
If there is imbedded grease, use a commercial coil cleaner to wash out the grease. Dust can be blown out with compressed air from the inside or use a vacuum cleaner and soft brush. Be careful not to
damage the condenser’s ns. Use a n comb to straighten any bent ns.
Exterior Panels
Fingerprints, dust and grease will require cleaning with a good quality stainless steel cleaner.
Water lters
If the machine has been connected to water lters,
check the cartridges for the date they were replaced or for the pressure on the gauge. Change cartridges if they’ve been installed more than 6 months or if the
pressure drops too much when the ice machine lls
with water
Clean
Condenser
Fins
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C0530E through C1030E Remote Condenser Models - User Manual
What to do before calling for service
Reasons the machine might shut itself off:
Lack of water.
Freeze cycle takes too long.
Harvest cycle takes too long.
High discharge temperature.
Controller self test failure.
Check the following:
1. Has the water supply to the ice machine or building been shut off? If yes, the ice machine will automatically restart within 25 minutes after water
begins to ow to it.
2. Has power been shut off to the ice machine? If yes, the ice machine will automatically restart when power is restored.
3. Has someone shut the power off to the remote condenser while the ice machine still had power? If yes, the ice machine may need to be manually reset.
4. Is the curtain open because some ice is stuck under it? If so, remove the ice and the machine should start in a few minutes.
Note: Curtain can be removed & replaced anytime the machine is in a standby mode or when it is in a freeze cycle. However, removal of the curtain during freeze
will result in water owing into the bin. Removal of the
curtain during harvest terminates harvest at that point and, if left off, will result in the machine shutting off.
To Manually Reset the machine.
Open the switch access door
Push and release the Off button.
Push and release the On button.
To Shut the Machine Off:
Check For
Ice Stuck
Under Curtain
Open Switch
Door
Switches
1. Push and hold the Off button for 3 seconds or until
the machine stops.
April, 2016
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SCOTSMAN ICE SYSTEMS
775 Corporate Woods Parkway
Vernon Hills, IL 60061
800-726-8762
17-3599-03
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