USER MANUAL
INDICACIONES PARA EL USO
MODE D’EMPLOI
MANUALE D’USO
CME1356
CME1656
GEBRAUCHSANWEISUNG
20010 Bettolino Di Pogliano Milanese
Milano (Italy) - Via Puccini, 22
Telephone: 02/93960.1 lines with automatic selection
TELEFAX: 02/93550500 - TELEX: 332531
17-2720-01
English ......................Page 2
Français .....................Page 10
Italiano ......................Pagina 18
Español......................Página 26
Deutsch......................Seite 34
1
User Manual for
Modular Ice Cube
WARRANTY
The warranty conditions are those supplied by the official
distributor for your area. In case of parts, only genuine
service parts may be used.
Machine
Models CME1356 and
CME1656
Table of Contents
Introduction .................page 2
Warranty ..................page 2
Installation .................page 2
Location and Assembly ...........page 3
Plumbing ..................page 6
Electrical ..................page 6
Installation Limitations
These ice machines are designed to be installed indoors, in a
controlled environment. They can operate satisfactorily
under a wide variety of conditions. Do NOT operate the
machine in temperatures it has not been designed for. Do
NOT operate the machine above or below the voltage limits
for the particular model. Do NOT operate the machine with
too little or too much water pressure.
Operational Limits
Min Max
Air Temperature 10
Water Temperature 4
Water Pressure 1 bar 5 bar
Voltage (50 Hz model) 207 253
Inlet water flow required is 10 liters per minute.
All models will fit a standard, 1.2 m wide Scotsman Ice
Storage Bin such as the BH900.
o
C40
o
C40
o
C
o
C
Final Check List...............page 6
Initial Start Up ...............page 7
Maintenance.................page 9
Failure Analysis...............page 9
INTRODUCTION
This product manual contains the information needed for the
setup, installation, initial start up, sanitation and
maintenance of this ice machine. Keep it for future
reference.
There are 2 models covered in this manual:
CME1356, with 5 evaporators
CME1656, with 6 evaporators
Be certain that the information applies to the model in
question. If no model is listed, the information applies to all
models.
Note: Slope front bins must have an internal baffle.
Scotsman’s BH900 has the required baffle.
A stacking kit, for like models, is KSCME6-LG
Scotsman reserves the right to make design changes and/or
improvements at any time. Specifications and designs are
subject to change without notice.
Pre-Installation
Check the nameplate for electrical requirements. The
nameplate is located on the back of the ice machine. While
the model and serial number are on the nameplate, a serial
number plate is located at the front of the machine, near the
purge valve.
2
Location & Assembly
The air cooled models take room temperature air in from the
front and discharge warm air out the back.
A 150 mm minimum clearance on the back, and both sides
is required for the proper operation and service of the air
cooled model.
Unpacking and Assembly:
Begin with unpacking the ice storage bin. Remove the
carton, and using part of the carton as a cushion, tip the bin
on its back to remove the skid and attach the legs or casters.
Note: Stacked applications may not use casters.
Return the bin to an upright position. Check the bin top
gasket for gaps and tears, fill any in with food grade sealant
prior to placing the ice machine on the bin.
Level the top edge of the bin front to back and left to right.
If the ice machine has not been unpacked, do so now.
Remove the carton from the skid. After removal of the
shipping straps, lift the ice machine off the skid directly onto
the bin.
Note: The machine is heavy! Use a mechanical hoist if
necessary.
Secure the ice machine to the bin with the hardware
provided (two metal straps and 4 bolts).
Locate the Bin Thermostat Bracket and hardware. Retain for
later use.
Cabinet Panel Removal:
Note: The top panel holds the upper edges of the side panels
in place.
1. Remove the front panel by removing the two screws
connecting the front panel to the machine, and then pulling
out at the bottom edge.
2. Lift up at the front edge and push the top panel back until
it releases from the tabs connecting it to the back panel.
3. Remove the screws at the front edge of the left side panel,
and pull forward until it releases from the tabs connecting it
to the back panel.
3
Bin Thermostat Installation
The bin control is a thermostat. It must be field installed
after the ice machine has been placed on the bin.
Before starting, remove the left front panel and any baffle in
the bin.
1. Locate bin thermostat bulb.
2. Route bulb through routing tube (located between the
compressor and the reservoir).
3. Locate bin thermostat bracket.
4. Carefully position the thermostat bulb on the bracket.
5. Fasten the bracket to the bottom of the ice machine with
the two 3-pronged knobs supplied with the unit.
6. Pull back into the ice machine any excess capillary tubing.
7. Return the baffle to the bin and continue with the
installation.
Bin
Thermostat
Body
Bin Thermostat Bulb
Thermostat Bulb Routing
Tube
Route Bin Thermostat Bulb Into Bin
4
Bin Thermostat
Bracket
Bin Thermostat
Capillary Tube
Insert Bulb Tip Here
Mount Thermostat
Capillary Tube Here
Attach Thermostat Bulb to Bracket
Three-Pronged Knob
Minimize Excess
Tube in Bin
Thermostat
and Bracket
Attach Bracket to Bottom of Ice Machine
5
Plumbing
Electrical
All models require an adequate potable water supply and a
gravity drain. The recommendations for tubing are:
Water supply to be 3/8" OD.
•
Drain to be 3/4" OD.
•
Supply:
Air cooled models have 1 water supply connection, a 3/8"
male flare at the back of the cabinet. Connect to cold potable
water that has adequate pressure.
Note: Using water supply tubing smaller than 3/8" will cause
severe operational issues.
Water cooled models have an additional 3/8" FPT condenser
inlet connection at the back of the cabinet.
Water Filters:
The water filters must flow at least 10 liters per minute or
they will cause severe operational issues. Check with the
filter manufacturer. When replacing a prior ice machine, do
NOT assume that the water flow capacity of the filter will be
adequate.
All Drain Tubing Material must be RIGID. Flexible tubing
will eventually cause a restricted drain.
All models must be installed with the correct wire size and
type per the Local Electric Code. Locate the nameplate on
the back of the cabinet and find the numbers for Voltage,
Phase, Minimum Circuit Ampacity and Maximum Fuse
Size. Either fuses or HACR type circuit breakers may be
used.
The electrical disconnect switch with fuse protection must
be a two pole type with a minimum of 3 mm between open
contacts.
Electrical connections are made in the junction box in the
back of the cabinet.
1. Remove the junction box cover.
2. Knock out 1 hole for a field supplied strain relief.
3. Install wires and strain relief per code.
4. Connect to wires and secure ground wire to ground screw
inside the junction box.
Conform to all applicable codes.
The electrical disconnect switch with fuse protection must
be a two pole type with a minimum of 3 mm between open
contacts.
Drain:
Air cooled models have 1 gravity drain connection, a 3/4"
FPT fitting at the back of the cabinet. Use only RIGID
TUBING. Flexible tubing may be easily kinked or become
cracked.
The drain tube must be vented at the back of the cabinet.
Use a 45 cm high vent.
Water cooled models have an additional condenser drain. It
is a 1/2“ FPT fitting at the back of the cabinet. Do NOT vent
this drain.
The ice storage bin will have a drain out the back or base,
depending upon the model.
The drain for the ice machine and the ice storage bin must be
SEPARATE or the ice machine’s drain water may run into
the bin and MELT THE ICE.
Insulation is recommended for the ice machine reservoir and
bin drains.
Follow all applicable codes
After Utility Connections
1. Level the cabinet, use the leg levelers on the end of the
legs to adjust the cabinet height.
2. Wash out the bin. If desired, the interior of the bin could
be sanitized.
3. Locate the ice scoop (if supplied) and have it available for
use when needed.
Final Check List:
1. Is the unit located indoors in a controlled environment?
2. Is the unit located where it can receive adequate cooling
air?
3. Has the correct electrical power been supplied to the
machine?
4. Have all the water supply connections been properly
made?
5. Have all the drain connections been properly made?
6. Has the unit been leveled?
7. Have all unpacking materials been removed?
6
8. Has the bin control been installed?
9. Is the water pressure adequate?
10. Have the drain connections been checked for leaks?
11. Has the bin interior been wiped clean or sanitized?
Freeze: On when the unit is in the Freeze cycle, blinks when
a freeze mode is pending.
Harvest: On when the unit is in the Harvest cycle.
Clean: On when the unit is in the Clean cycle, blinks when
preparing for a clean mode.
12. Have any water filter cartridges been replaced?
Component Description and Function
Reservoir: Contains the water for ice making.
Water Inlet Valve: Opens to allow water into the reservoir.
Water Level Sensor: Controls the size of the ice cube by
measuring how much water is used in a cycle. It consists of
a float, stem and electric eye. The stem will move slightly
when the pump is on, this is normal. As the machine makes
ice the reservoir water level will fall and the visible portion
of the stem will slide down through the slot in the sensor
body.
Evaporators/Freezing Compartment: Location of the
evaporators. Ice forms on the evaporators and is released
when warmed up during the harvest cycle. The freezing
compartment is fully insulated for maximum efficiency.
Cube Deflectors: The slots in the inclined deflectors let the
water falling from the evaporators back into the reservoir,
but when ice falls during harvest, the ice slides off into the
bin.
Off: On when the unit has been switched off, blinks when
the machine is preparing to shut off.
Water: On when the controller has identified a problem with
the water system.
Refrigeration: On when the controller has identified a
problem with the refrigeration system.
Cycle Definitions:
Freeze: The refrigeration system is operating to remove heat
from the evaporators. The compressor, fan motor (if air
cooled) and water pump are ON.
Harvest: The refrigeration and water systems are operating
to harvest the ice cubes. While the compressor is on for the
full cycle, the water pump will be off at the beginning and
inlet water valve will switch off before the end.
Clean: The Inlet Water Valve opens to fill the reservoir. The
Water Pump starts. The Clean indicator light is switched
ON. A manually initiated rinse flushes the system.
Refrigeration Service Access Valves: Only to be used by a
certified technician. Allows access to the refrigeration
system for diagnostic information.
Water Pump: Forces the water from the reservoir to the top
of the evaporators. The motor is separated from the reservoir
water to minimize contact with the water.
Hot Gas Valve: Closed during freeze, it opens during
harvest to divert hot discharge refrigerant gas into the inlet
of the evaporators.
Purge Valve: Opens during the early part of the harvest
cycle to drain the reservoir.
Ice Sensor: A photo-electric eye set, located at the front and
back of the cube port.
System Controller
Indicator Lights:
Bin Full: On when bin is full, goes on and off as ice falls
during a harvest cycle.
Initial Start Up
1. Remove the front panel.
2. Locate the System Controller.
3. Switch on the electrical power. Note that the controller’s
indicator lights all flashed on briefly.
4. Open the water supply valve.
5. Push and release the Freeze cycle push button (the Freeze
indicator light will blink until the compressor starts). The
next several operations are automatic.
Initial Start
The Freeze light will begin to blink.
The Hot Gas Solenoid valve will be open.
The Purge valve will be open.
7
The Water pump is on.
10. Replace the front panel.
The hot gas and purge valves close and the inlet water valve
opens to fill the reservoir. The inlet water valve will shut off
when the reservoir is full.
The compressor starts.
Freeze Cycle:
The Freeze indicator light will be on. The machine will stay
in a Freeze cycle for many minutes. Slush may appear in the
reservoir, it is temporary and normal.
The pump will stop for a few seconds a few minutes into the
freeze cycle.
The fan motor (of air cooled models) will begin to turn and
soon warm air will be forced out the back of the cabinet.
The freeze cycle will continue until the water level in the
reservoir drops to its factory set point; the first time that
happens in the freeze cycle will cause the controller to open
the inlet water valve to refill the reservoir, the second time in
the freeze cycle that this set point is reached starts the
Harvest Cycle.
Harvest Cycle:
The Harvest indicator light will be ON,
11. Give the owner/user the manual, instruct him/her in the
operation of the unit, and make sure they know who to call
for service.
Notes On Operation:
1. The bin control signals the ice machine to shut off
whenever the bin becomes full, but the machine will not stop
until it has finished the next harvest cycle. his last harvest
cycle will be longer than the rest.
2. After the bin has filled the unit will not be able to restart
for 4 minutes. However, if needed, the Freeze button may be
pushed to restart the unit.
For example: If ice is removed from the bin immediately
after the machine has filled up and shut off, the Bin Full
light will be ON and the machine will not restart for 4
minutes.
3. If the bin controls sense a bin full signal before any water
is used (float stem up), the machine will shut off on bin full.
Note on Splash Panel Positioning: It is critical that the lower
splash panel be properly positioned. If removed during
installation or start up, check that it has been properly
returned to its original position.
The hot gas valve will open.
The purge valve will be open for 74 seconds.
The water pump will stop. It will restart in less than 74
seconds.
The purge valve closes and the Inlet water valve will open
for a short time to add water.
The Bin Full indicator light will go on and off as ice falls
from the evaporators.
6. The machine’s correct cube size should result in ice
falling from the evaporator in vertical strips of8-10cubes;
the top 2 cubes might fall individually.
7. After about 6 minutes the machine will return to a freeze
cycle.
Note: After the first harvest, the controller will adjust the
harvest time as needed to release all ice.
8. The water valve will re-fill the reservoir at the beginning
of freeze.
9. Collect and discard the first batch of ice. Rinse out the
bin.
How To Operate The System Controller
The System Controller is a microprocessor based device that
receives input from several sources and switches various
components on and off.
Its manual control is through the use of the Push Button
Control Switches
1. Freeze Button. Pushing and releasing this button starts or
restarts the machine. The System Controller remembers
what cycle it was last in and returns to that cycle.
2. Harvest Button: Pushing and releasing this button will
cause the machine to go directly to a Harvest Cycle. Can be
done from Freeze or Off. The machine will switch Off at the
end of the Harvest cycle.
3. Clean Button: Pushing and releasing this button will cause
the machine to empty the reservoir, refill and leave only the
water pump on for circulation of ice machine cleaner. After
the ice machine cleaner has circulated for about 10 minutes a
second push of this button will switch on the rinsing system
to flush out the dissolved scale and ice machine cleaner.
4. Off Button: Pushing and releasing this button will switch
the machine OFF at the end of the next cycle. If the button is
pushed and HELD for more than 3 seconds, the unit will
switch off immediately.
8
To Reset Machine (machine off, error light on): First push
and release the Off button, then push and release the Freeze
button.
Failure Analysis
(What to do before calling for service)
Sanitizing and Cleaning
The following is a list of recommended maintenance that
will keep the machine running with a minimum of problems.
Cleaning and Sanitizing should be scheduled to occur at
least twice per year of use.
Ice Making System
Warning: Before proceeding with any cleaning or
maintenance operation, make certain that the electrical
power has been disconnected.
Monthly:
Clean the ice storage bin liner by wiping it with a clean cloth
and a mild detergent diluted in lukewarm water.
Rinse it and then thoroughly disinfect its surfaces by wiping
them with a liquid algaecide.
Clean the outside of the cabinet with a mild detergent
solution.
Water System
If the machine does not work:
Is the power on?
Is the water supply on?
Are the water filters plugged up?
If the machine does not make enough ice:
Are the air or water temperatures too high?
Is the air filter in the machine dirty?
If the machine makes the incorrect shape ice cubes:
Has the machine received its twice per year water system
cleaning?
The water system is critical to the proper operation of the ice
machine. Have it cleaned by the authorized service agent at
least twice per year.
9
Manuel d’utilisation
pour machine à glaçons
modulaire
GARANTIE
Les conditions de garantie sont celles indiquées par le
distributeur officiel de votre secteur. En cas de besoin,
seules les pièces de rechange d’origine peuvent être
utilisées.
Limitations d’installation
Modèles CME1356 et
CME1656
Table des matières
Introduction .................page 10
Garantie ...................page 10
Installation .................page 10
Emplacement et assemblage ........page 11
Plomberie .................. page 14
Électricité .................. page 14
Liste de contrôles final ...........page 14
Démarrage initial ..............page 16
Maintenance.................page 17
Analyse des pannes .............page 17
Ces machines à glaçons sont conçues pour être installées à
l’intérieur, dans un environnement contrôlé. Elles peuvent
fonctionner de manière satisfaisante dans une grande variété
de situations. NE PAS faire fonctionner la machine à des
températures pour lesquelles elle n’a pas été conçue. NE
PAS faire fonctionner la machine en dehors des limites de
tension adaptées au modèle en question. NE PAS faire
fonctionner la machine avec une pression d’eau insuffisante
ou excessive.
Limites de la plage de fonctionnement
Minimum Maximum
Température de l’air 10
Température de l’eau 4
Pression de l’eau 1 bar 5 bar
Tension (modèle de 50 Hz) 207 253
Débit d’eau nécessaire à l’arrivée : 10 litres par minute.
Tous les modèles sont adaptés au bac de réserve à glace
standard Scotsman de 1,2 m de large, tel que le BH900.
Note : Les bacs à panneau incliné à l’avant doivent
comporter un déflecteur interne. Le modèle BH900 de
Scotsman comporte le déflecteur requis.
Un kit de superposition pour les modèles semblables est le
KSCME6-LG.
o
C40
o
C40
o
C
o
C
INTRODUCTION
Ce manuel contient les informations nécessaires pour la mise
en place, l’installation, le démarrage initial, l’hygiène et la
maintenance de cette machine à glaçons. Le conserver pour
pouvoir le consulter ultérieurement.
Ce manuel couvre 2 modèles :
CME1356, à 5 évaporateurs
CME1656, à 6 évaporateurs
Vérifier que les informations s’appliquent au modèle en
question. Lorsqu’aucun modèle n’est indiqué, l’information
s’applique à tous les modèles.
Scotsman se réserve le droit de changer la conception et/ou
de l’améliorer à tout moment. Les caractéristiques et les
conceptions sont sujettes à modification sans préavis.
Avant l’installation
Consulter les exigences du circuit électrique sur la plaque
signalétique. Cette plaque se trouve à l’arrière de la machine
à glaçons. Bien que les numéros de modèle et de série
figurent sur la plaque signalétique, une plaque de numéro de
série est fixée à l’avant de la machine, près du robinet de
purge.
10
Emplacement et assemblage
Sur les modèles à refroidissement par air, l’air à la
température ambiante entre par l’avant et l’air chaud est
évacué par l’arrière.
Un dégagement minimum de 150 mm à l’arrière et des deux
côtés est nécessaire pour le fonctionnement correct et
l’entretien du modèle à refroidissement par air.
Déballage et assemblage :
Commencer par déballer le bac de réserve à glace. Enlever
le carton et, en se servant d’une partie du carton comme
coussin, basculer le bac sur sa face arrière pour retirer le
berceau et fixer les pieds ou les roulettes.
Note : Les applications en superposition peuvent ne pas
utiliser de roulettes.
Remettre le bac debout. Vérifier que le joint supérieur du
bac ne comporte ni espacements ni déchirures ; les remplir,
le cas échéant, avec un matériau d’étanchéité de qualité
alimentaire, avant de placer la machine à glaçons sur le bac.
Mettre à niveau le bord supérieur du bac longitudinalement
et latéralement.
Si la machine à glaçons n’a pas été déballée, la déballer
maintenant. Sortir le carton du berceau. Après avoir retiré
les fixations d’emballage, soulever la machine au-dessus du
berceau et la placer directement sur le bac.
Note : La machine pèse lourd ! Si nécessaire, se servir d’un
appareil de levage mécanique.
Fixer la machine à glaçons sur le bac avec la boulonnerie
fournie (deux attaches métalliques et 4 boulons).
Repérer le support du thermostat du bac et sa boulonnerie.
Les mettre de côté pour les utiliser plus tard.
Dépose des panneaux du coffre :
Note : Le panneau supérieur retient les bords supérieurs des
panneaux latéraux à leur place.
1. Retirer le panneau avant en enlevant les deux vis qui le
fixent à la machine et en tirant vers l’extérieur au bord
inférieur.
2. Soulever au bord avant et repousser le panneau supérieur
jusqu’à ce qu’il se dégage des languettes le retenant au
panneau arrière.
3. Enlever les vis du bord avant du panneau latéral gauche et
tirer celui-ci vers l’avant jusqu’à ce qu’il se dégage des
languettes le retenant au panneau arrière.
11
Installation du thermostat du bac
Un thermostat effectue le contrôle de température du bac. Le
thermostat doit être installé sur site, une fois que la machine
à glaçons a été placée sur le bac.
Avant de commencer, enlever le panneau avant gauche et
tout déflecteur se trouvant dans le bac.
1. Repérer le bulbe thermostatique du bac.
2. Faire passer le bulbe dans le tube d’acheminement (situé
entre le compresseur et le réservoir).
3. Repérer le support du thermostat du bac.
4. Positionner avec précaution le bulbe thermostatique sur le
support.
5. Fixer le support au bas de la machine à glaçons avec les
deux boutons à 3 griffes fournis avec le matériel.
6. Rentrer l’excédent de capillaires dans la machine à
glaçons.
7. Remettre le déflecteur dans le bac et poursuivre
l’installation.
Corps du
thermostat du
bac
Bulbe thermostatique du bac
Tube d’acheminement du
bulbe thermostatique
Acheminer le bulbe thermostatique dans le bac
12
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