How it Works
Scotsman
Loading...
CME1056R
Manuel de service
37 pgs1.83 Mb0
User Manual
41 pgs2.08 Mb0
PARTS LIST
18 pgs1.28 Mb0

Scotsman CME1056R Manuel de service

INTRODUCTION
CME1056
This product manual contains the information needed for the setup, installation, initial start up, sanitation and maintenance of this ice machine. Keep it for future reference.
Be certain that the information applies to the model in question. If no model is listed, the information applies to all models.
TABLE OF CONTENTS
Specifications ,,,,,,,,,,,,,PAGE2
Air Cooled Layout ,,,,,,,,,,,PAGE3
Water Cooled Layout ,,,,,,,,,PAGE4
Pre-Installation ,,,,,,,,,,,,,PAGE5
Location & Assembly ,,,,,,,,,PAGE6
Cabinet Panel Removal: ,,,,,,,,PAGE7
Stacking: Requires Kit ,,,,,,,,,PAGE8
Stacking ,,,,,,,,,,,,,,,,PAGE9
Bin Thermostat: Installation ,,,,,,PAGE10
CM Cubed™ Cuber Performance Raised to a Higher Power.™
™
Technicians Only: Harvest Cycle Operational Sequence ,,,,,,,,,,,,,,,PAGE23
Sanitation and Cleaning ,,,,,,,,PAGE24
Additional Maintenance ,,,,,,,,PAGE25
Additional Maintenance: Ice Sensors and Water Level Sensor ,,,,,,,,,,,,,,PAGE26
Additional Maintenance: Air Filter Replacement
,,,,,,,,,,,,,,,,,,,,,PAGE27
Additional Maintenance: Condenser , , PAGE 28
Service Diagnosis: Controller Diagnostic Light Analysis ,,,,,,,,,,,,,,,,PAGE29
Plumbing - Air Cooled ,,,,,,,,,PAGE11
Plumbing - Water Cooled ,,,,,,,PAGE12
Electrical ,,,,,,,,,,,,,,,,PAGE13
After Utility Connections ,,,,,,,,PAGE14
Component Description and Function , PAGE 15
AutoIQ Controller ,,,,,,,,,,,PAGE16
How To Operate The Controller ,,,,PAGE17
Initial Start Up ,,,,,,,,,,,,,PAGE18
Adjustments ,,,,,,,,,,,,,,PAGE19
How This Machine Works ,,,,,,,PAGE20
How This Machine Works ,,,,,,,PAGE21
Technicians Only: Freeze Cycle Operational Sequence ,,,,,,,,,,,,,,,PAGE22
Parts Lists and Wiring Diagrams are Located in the Center of this Manual
Service Diagnosis ,,,,,,,,,,,PAGE30
Service Diagnosis: Components,,,,PAGE31
PTCR Diagnosis ,,,,,,,,,,,,PAGE32
Operational Characteristics: CME1056 PAGE 33
Removal and Replacement: Water Level Sensor
,,,,,,,,,,,,,,,,,,,,,PAGE34
Removal and Replacement: Fan Blade and/or Fan Motor,,,,,,,,,,,,,,,,,,PAGE35
Access Valves ,,,,,,,,,,,,,PAGE36
Before Calling for Service ,,,,,,,PAGE37
May 2000
Page 1
CME1056
Specifications
This ice machine is designed to be installed indoors, in a controlled environment. It will operate satisfactorily under a wide variety of conditions. Do NOT operate the machine in temperatures it has not been designed for. Do NOT operate the machine above or below the voltage limits for the particular model. Do NOT operate the machine with too little or too much water pressure.
Operational Limits
Minimum Maximum
Air Temperature 50oF. 100oF.
Water Temperature 40oF. 100oF.
Water Pressure 20 psi 80 psi
Voltage (60 Hz model) 198 253
Voltage (50 Hz model) 207 253
Inlet water flow required is 2.7 GPM.
All models will fit a standard, 30" wide Scotsman Ice Storage Bin. Some examples are:
BH550
•
• HTB555
Note: Slope front bins must have an internal baffle. Scotsman BH550 and HTB555 have the required baffle. Baffle must be approximately in the position shown in the diagram on page 5.
Basic Information
In addition, there may be other bins that can be used, check Scotsman’s sales literature for application information.
Kits:
BH800 bin: Add kit KBT23
•
BH900 bin: Add kit KBT22
•
ID200 or ID250 Dispenser: Add adapter kit
•
KBT44. Do not deploy the CME1056’s thermostat.
Lancer 30” wide dispenser. Add adapter kit
•
KSTAT-MD Cornelius ED200 dispenser requires adapter
•
kit from Cornelius. Do not deploy the CME1056’s thermostat.
Other combinations may be available. See
•
Scotsman product literature for more information.
Stacking two CME1056s together requires
•
stacking kit: KSCME6-MD (cannot stack any other model with a CME1056).
Scotsman reserves the right to make design changes and/or improvements at any time. Specifications and designs are subject to change without notice.
Scotsman assumes no liability or responsibility of any kind for products manufactured by Scotsman that have been altered in any way, including the use of any parts and/or other components not specifically approved by Scotsman.
Dimensions
Model Number
CME1056AS-32F 30½x24x28 208-230/60/1 Air Cooled 18.75 20 44 ounces
CME1056WS-32F same 208-230/60/1 Water Cooled 17.25 20 28 ounces
CME1056AS-3F same 208-230/60/3 Air Cooled 13.63 15 44 ounces
CME1056WS-3F same 208-230/60/3 Water Cooled 12.13 15 28 ounces
CME1056AS-6F same 230/50/1 Air Cooled 44 ounces
CME1056WS-6F same 230/50/1 Water Cooled 28 ounces
W"xD"xH"
(w/o bin)
Basic
Electrical
Condenser
Type
May 2002
Page 2
Minimum
Circuit
Ampacity
Maximum Fuse Size
Refrigeran
t Charge (R-404A)
Air Cooled Layout
CME1056
6.00 in
15.2 cm
MINIMUM FOR
UTILITY CONNECTIONS
6.00 in
15.2 cm
MINIMUM FOR
AIR VENTILATION
PLAN VIEW
18.70 in
47.5 cm
OPENING
ICE
1.63 in
4.1 cm
2.70 in
6.9 cm
9.85 in
25.0 cm
6.00 in
15.2 cm
MINIMUM FOR
AIR VENTILATION
ICE
OPENING
January 2003
Page 3
CME1056
Water Cooled Layout
6.00 in
15.2 cm
MINIMUM FOR
UTILITY CONNECTIONS
PLAN VIEW
18.70 in
47.5 cm
OPENING
ICE
2.70 in
6.9 cm
9.85 in
25.0 cm
1.63 in
4.1 cm
ICE
OPENING
CONDENSER INLET 3/8" F.P.T.
21.75 in
55.2 cm
15.53 in
39.4 cm
CONDENSER DRAIN 1/2" F.P.T.
10.25 in
26.0 cm
BACK VIEW
SUMP DRAIN 3/4" F.P.T.
26.35 in
66.9 cm
23.06 in
58.6 cm
.88 DIA. KNOCKOUT ELECTRICAL INLET
10.75 in
27.3 cm
17.68 in
44.9 cm
2.38 in
6.0 cm
WATER INLET 3/8" FLARE
4.31 in.
10.9 cm
4.75 in
12.1 cm
SIDE VIEW
24.00 in
61.0 cm
May 2000
Page 4
Pre-Installation
Other Applications:
Check Scotsman sales information for recommendations regarding applications.
Do not place Air Cooled models where the noise from the fan will be objectionable.
Check the nameplate for electrical requirements. The nameplate is located on the back of the ice machine. While the model and serial number are on the nameplate, a serial number plate is located at the front of the machine, near the purge valve.
Water:
There is no such thing as pure water. All water contains some impurities. There are two ways water carries the impurities: suspended and dissolved. Suspended solids can be filtered out. Dissolved solids must be diluted or treated. Water filters are recommended to remove suspended solids. Some filters also have treatment in them for dissolved solids. Check with a water treatment service for a recommendation.
Cube Ice machines use more water than what ends up in the bin as ice. While most water is used during ice making, a portion is designed to “rinse" out the water system to keep hard water scale from clogging up the machine. That water rinse, combined with water filters, prolongs the times between needed water system cleaning.
Note: All Scotsman CM described in this manual, feature Scotsman’s AutoIQ™ control system and ReliaClean™ water system cleaning process.
3
models, like those
CME1056
Nameplate on Back Panel
Serial Number Plate, Remove
Front Panel to Locate
Note: Slope front bins must have an internal baffle. Scotsman HTB555 and BH550 have the required baffle. Baffle must be approximately in the position shown in the diagram.
Baffle
Service Technicians: All models covered here come set from the factory at a “standard” water rinse, which is compatible with typical water conditions. They may be adjusted to “Minimum" or “Maximum" water rinse after start up. If the prior ice machine worked acceptably well with the local water conditions, leave the machine at the factory setting. If severe water conditions are present, and water filters do not solve the problem acceptably, adjust the machine to use more water. If water conditions are excellent, adjust the machine to use less water. See the Adjustments section.
Note: Water use adjustments are customer convenience adjustments; they are NOT factory defects and are NOT covered by warranty.
May 2000
Page 5
12.0"
4.0"
Side View
CME1056
Location & Assembly
Air cooled models take room temperature air in from the sides and discharge warm air out the back. Do not place them where the heat and noise will be objectionable.
A 6 inch MINIMUM clearance on the back, and both sides is required for the basic operation and service of the air cooled model.
Airflow is in the sides and out the back
Remove Air Baffle from its
Shipping Position.
Use baffle for
In-The-Corner Applications
Back View of Ice
Machine
Attach Air
Baffle Here
Attach Air
Baffle Here
Air Cooled Condenser Outlet
Air Baffle
Note: A six inch side clearance with zero top clearance will NOT provide enough air exchange space for optimum performance. 12 inches side clearance is required when there is no top clearance.
Unpacking and Assembly:
Begin with unpacking the ice storage bin. Remove the carton, and using part of the carton as a cushion, tip the bin on its back to remove the skid and attach the legs or casters.
Note: Stacked applications may not use casters.
Return the bin to an upright position. Check the bin top gasket for gaps and tears, fill any in with food grade sealant prior to placing the ice machine on the bin.
Level the top edge of the bin front to back and left to right.
If the ice machine has not been unpacked, do so now. Remove the carton from the skid. After removal of the shipping straps, lift the ice machine off the skid directly onto the bin.
Baffle Position
Ice Machine Top View
Wall
Baffle
Ice Machine Top View
Wall
Wall
Baffle
Ice Machine Top View
17-2632-01 Rev. A.
Air cooled models come equipped with a baffle that can be used when the machine is installed in a corner.
The purpose of the baffle is to limit air recirculation. This can occur in a corner when the hot air from the back of the machine is re-drawn back into the machine from the nearest side of the machine.
Install the air baffle as shown. Place the baffle:
•
On the left rear corner when the left wall and back wall are between 6 and 18 inches from the unit.
•
On the right rear corner when the right wall and back are between 6 and 18 inches from the unit.
Note: The machine is heavy! Use a mechanical hoist if necessary.
Secure the ice machine to the bin with the hardware provided (two metal straps and 4 bolts).
May 2000
Page 6
Cabinet Panel Removal:
Note: The top panel holds the upper edges of the side panels in place.
1. Remove the front panel by removing the two screws connecting the top edge of the front panel to the machine, then pull out at the bottom.
2. Lift up at the front edge and push the top panel back until it releases from the tabs connecting it to the back panel.
3. Remove the screws at the front edge of the left side panel, and pull forward until it releases from the tabs connecting it to the back panel.
CME1056
May 2000
Page 7
Remove The Front Panel First
CME1056
Stacking: Requires Kit
Only like models may be stacked. Begin after the bottom unit has been placed on the ice storage bin and secured. Stacking requires heavy duty leg kits. Casters are NOT recommended.
Bottom Machine:
1. Remove front, side, and top panels.
2. Hang the plastic shield from the tabs on the stainless steel bracket.
3. Locate the two notches on the sides of the top edge of the freezing compartment.
Notch
Upper Machine:
8. Knock out 1 hole in the lower left (viewed from the front) corner of the upper unit’s back panel.
Lower Unit:
9. Knock out 1 hole in the upper left (viewed from the front) corner of the lower unit’s back panel.
10. Position the strain reliefs over the wrapped portion of the stacking kit wire harness.
11. Route the Stacking Kit wire harness from the back to the top and bottom machines thru the holes made in steps 8 and 9.
The harness is marked which end goes to which machine.
Push the strain reliefs into place from the back of the machines.
Follow local codes for 24 volt wire
12.Route wire harness in lower ice machine to the controller. Connect to terminal #7. Plug the two free wires onto thermostat terminals #1 and #2
4. Place the bracket over the notches of the freezing compartment.
Bracket
Shield
5. Secure bracket to freezing compartment with screws from the kit (from the sides).
6. Locate gasket material in kit. Place a layer of gasket material on the top edge of the plastic freezing compartment.
Routing of
Harness
7. Place the top ice machine onto the bottom one. Secure together with hardware from the top machine. Remove front and left side panels.
May 2000
Page 8
Stacking
CME1056
Top Machine:
13. Route the wire to the controller. Connect to terminal 7.
Bottom Machine
14. Route the bulb of the thermostat thru the base of the unit into the bin.
15. Mount the bulb of the thermostat to the bracket from the kit.
16. Install the bin thermostat bracket onto the bottom of the machine.
17. Pull back excess cap tube and coil up in the machine.
18. Connect wires from harness to thermostat terminals.
Both Machines:
19. Return all panels and covers to their normal positions.
20. Complete the balance of the installation.
March 1999
Page 9
CME1056
Bin Thermostat: Installation
The bin control is a thermostat. Its bulb must be deployed after the ice machine has been placed on the bin or dispenser.
Before starting, remove the left side panel and any baffle in the bin.
1. Locate bin thermostat bulb.
2. Route bulb thru routing hole (located between the compressor and the reservoir).
Routing Hole
5. Fasten the bracket to the bottom of the ice
machine with the two 3-pronged knobs supplied with the unit.
6. Pull back into the ice machine any excess capillary tubing.
7. Return the baffle to the bin and continue with the installation.
3. Locate bin thermostat bracket.
4. Carefully position the thermostat bulb on the bracket.
Bin Thermostat Altitude Correction Table
CW Turns of Range Screw (under plastic cover)
Feet Turns Feet Turns
2000 55
4000 160
6000 250
o
o
o
8000 340
9000 385
10000 405
o
o
o
Use This Table to Adjust Thermostat
Insert Tip
May 2000
Page 10
Plumbing - Air Cooled
CME1056
All models require an adequate potable water supply and a gravity drain. The recommendations for tubing are:
Water supply to be
•
Drain to be
•
3
" OD.
4
3
" OD.
8
Note: When replacing a prior ice machine, do not take a short cut and reuse the old inlet and drain system. INSTALL A NEW SYSTEM.
Supply:
Air cooled models have 1 water supply connection,
3
" male flare at the back of the cabinet. Connect
a
8
to cold potable water that has adequate pressure.
Note: Using water supply tubing smaller than
3
"
8
will cause severe operational issues.
Water Filters:
The water filters must flow at least 2.7 GPM or they will cause severe operational issues. Check with the filter manufacturer. When replacing a prior ice machine, do NOT assume that the water flow capacity of the filter will be adequate.
All Drain Tubing Material must be RIGID. Flexible tubing will eventually cause a restricted drain.
Drain:
Air cooled models have 1 gravity drain connection,
3
" FPT fitting at the back of the cabinet. Use only
a
4
RIGID TUBING. Flexible tubing may be easily kinked or become cracked.
The drain tube must be vented at the back of the cabinet. Use an 18" high vent.
The ice storage bin will have a drain out the back or base, depending upon the model.
The drain for the ice machine and the ice storage bin must be SEPARATE or the ice machine’s drain water may run into the bin and MELT THE ICE.
Insulation is recommended for the ice machine reservoir and bin drains.
Follow all applicable codes
Water Inlet
System
Vent this
Drain
Bin Drain
Water IN
Water OUT
May 1999
Page 11
Plumbing Connections
CME1056
Plumbing - Water Cooled
All models require an adequate potable water supply and a gravity drain. The recommendations for tubing are:
Water supply to be
•
Drain to be
•
3
" OD.
4
3
" OD.
8
Note: When replacing a prior ice machine, do not take a short cut and reuse the old inlet and drain system. INSTALL A NEW SYSTEM.
Supply:
Water cooled models have TWO water supply
3
connections, a AND an additional
" male flare for POTABLE water
8
3
" FPT condenser inlet
8
connection, both at the back of the cabinet.
Connect both to cold water w/adequate pressure.
Note: Using water supply tubing smaller than
3
"
8
will cause severe operational issues.
Water Filters:
The water filters must flow at least 2.7 GPM to the potable water inlet or they will cause severe operational issues. Check with the filter manufacturer.
When replacing a prior ice machine, do NOT assume that the water flow capacity of the filter will be adequate.
All Drain Tubing Material must be RIGID. Flexible tubing will eventually cause a restricted drain.
Drain:
Water cooled models have TWO gravity drain
3
connections, a
" FPT fitting ANDa½“FPT
4
fitting. Use only RIGID TUBING. Flexible tubing may be easily kinked or become cracked.
The reservoir drain must be vented at the back of the cabinet. Use an 18" high vent. Do NOT vent the condenser drain.
The ice storage bin will have a drain out the back or base, depending upon the model.
The drain for the ice machine and the ice storage bin must be SEPARATE or the ice machine’s drain water may run into the bin and MELT THE ICE.
Insulation is recommended for the ice machine reservoir and bin drains.
Follow all applicable codes
Water Inlet
System
Do NOT Vent the Condenser Drain
Bin Drain
Potable
Water IN
Water OUT.
VENT THIS
DRAIN
May 2000
Page 12
Plumbing Connections
Loading...
+ 25 hidden pages
Buy Points How it Works FAQ Contact Us Questions and Suggestions Privacy Policy Cookie Policy Terms of Use