SciCan STATIM 900J Operator's Manual

• Operator’s Manual
STATIM® 900J AUTOCLAVE
95-110106 JP EN R2. Copyright © 2017 SciCan Ltd. All rights reserved. .
STAT IM 900J Operator’s Manual
Table Of Contents
1. Introduction ........................... 3
2. Important Information ........... 4
2.1 Disclaimers
2.2 Unit Overview
3. Installation ............................. 6
3.1 Environmentall Considerations
3.2 Unit Placement
3.3 Connecting The Waste Bottle
3.4 Filling The Statim Reservoir
3.5 Priming The Statim 900J Pump
3.6 Language Selection
3.7 Setting the Time and Date
3.8 Preparing The Unit For Use
3.9 Shipping The Unit
4. Instructions For Use ............ 10
4.1 Using The Sterilization Chamber Drawer
4.2 Preparing and Loading Instruments
4.3 Instrument Mass Guide
4.4 Selecting A Cyle
4.5 Running A Cycle
4.6 Stopping a Cycle
4.7 Biological Indicators
4.8 Chemical Indicators
5. Maintenance .......................19
5.1 Cleaning the Chamber
5.2 Cleaning The Exterior Surfaces
5.3 Preventative Maintenance Schedules
5.4 Spare Parts List
6. Troubleshooting
Problems ............................. 22
7. The Communication Port .... 24
7.1The RS232 Communication Port
7.2 Installing the SciCan Data Logger
7.3 Cycle Printout Overview
8. Warranty ............................... 30
9. Statim 900J
Specifications ......................31
STATIM is a registered trademark of SciCan Ltd. STAT-DRI and
Infection Control Specialist
trademarks of SciCan Ltd. All other trademarks referred to in this manual are the property of their respective owners.
For all service and repair inquiries:
In Canada: 1-800-870-7777 International: (416) 446-4500 Email: techservice.ca@scican.com
Manufactured by: SciCan Ltd. 1440 Don Mills Road, Toronto ON M3B 3P9 CANADA Phone: (416) 445-1600 Fax: (416) 445-2727 Toll free: 1-800-667-7733
Your
are
Controlled Medical Device (Class II) Approval No. 222AABZ100071000
DMAH: AJMD K.K. Hisamatsu Rotary Bldg. 4-7 Hisamatsu-cho, Nihonbashi Chuo-ku Tokyo 103-0005 Tel: 03-5614-0733 Fax: 03-5614-0734
STAT IM 900J Operator’s Manual
1. Introduction
Figure 1
The STATIM® 900J autoclave has been designed expressly for the rapid sterilization of instruments intended for immediate use. This allows you to sterilize instruments between patients. To decrease instrument turn-around time, the Statim 900J does not have a post-sterilization drying cycle. Quick drying and cooling of the load at the end of the cycle is achieved through evaporation after the automatic opening of the sterilization chamber drawer. Because of the unique operation of the Statim 900J, once the instruments are exposed to ambient conditions, their continued sterility cannot be assured. It is recommended to use these instruments immediately after they are comfortable to the touch. The Statim 900J has three sterilization cycles:
The Solid Instrument Cycle is used to sterilize solid metal instruments. The sterilization phase of this cycle is at 134°C for 3.5 minutes. For a detailed description of this cycle, please see page 14.
The Hollow or Wrapped Instrument Cycle is used to sterilize dental handpieces. The sterilization phase of this cycle is at 134°C for 5 minutes. For a detailed description of the cycle please see page 15.
The Rubber or Plastic Instrument Cycle is used to gently sterilize rubber and plastic instruments. The types of materials appropriate for this cycle are outlined in Preparing and Loading Instruments. The sterilization phase of this cycle is at 121°C for 15 minutes. For a detailed description of this cycle please see page
15.
STAT IM 900J Operator’s Manual
2. Important Information
2.1 Disclaimers
Use only steam-process distilled water in your Statim. Specially filtered water should not be used. Never use tap water. Usage of any water other than steam-process distilled water may damage the unit and void the warranty.
Do not permit any person other than certified personnel to supply parts for, service or maintain your Statim. SciCan shall not be liable for incidental, special or consequential damages caused by any maintenance or services performed on the Statim by a third party, or for the use of equipment or parts manufactured by a third party, including lost profits, any commercial loss, economic loss, or loss arising from personal injury.
Never remove the cover of the unit and never insert objects through holes or openings in the cabinetry. Doing so may damage the unit and / or pose a hazard to the operator.
IMPORTANT: Follow local guidelines governing verification of the sterilization procedure.
STAT IM 900J Operator’s Manual
1. Reservoir cap
2. Liquid crystal display (LCD)
3. Keypad
4. Level indicator
5. Drawer
6. Sterilization chamber
7. Power switch
8. Power cord
9. Leveller feet
10. Waste bottle (condenser) and coil assembly
TM
11. Teflon
exhaust tube
5
4
3
2
12. Exhaust fitting 13. Drain Tube
The following symbols appear in the margins
of this book
A potential Hazard to the operator.
Rubber /
The following symbols appear on the unit
Plastic cycle
Multifunction button
13
7
8
6
14. Communications port
A situation which may lead to a mechanical failure.
Hollow or Wrapped Instrument cycle
Solid Instrument cycles
10
1
Figure 2
Important Information.
Caution: Hot Surface and / or Hot Steam
Caution: Risk of electrical shock. Disconnect supply before servicing
14
12
9
11
When you recieve your Statim 900J packing carton, the items listed below will be included.If any of the items are missing, contact your dealer immediately so the
situation can be corrected.
Waste Bottle
part number 01-100724S
Bottle Lid Fitting
part number 01-100735S
Tube Mounting Hardware
Power Cord
part number 01-101763S
Exhaust Tube
part number 01-100204S
Stat-Dri
part numbers: 2OZPLUS, 32OZPLUS, 8OZPLUS, 8OZPLUS (with trigger)
Statim 900J Operator’s Manual
part number 95-110106
STAT IM 900J Operator’s Manual
3. Installation
3.1 Environmental Considerations
There are several factors that may effect the performance of your Statim. Please review these factors, and select a suitable location in which to install the unit.
• Temperature and Humidity
Avoid installing your Statim in direct sunlight or close to a heat source (e.g. vents or radiators). The recommended operating temperature is
between 15 ˚C to 25 ˚C (59 ˚F to 77 ˚F) with humidity of 25 % to 70 %.
• Spacing
The vents and openings on the Statim should remain uncovered and unobstructed. Leave a minimum of 50 mm / 2 " between the top, sides and back of the unit and any wall or partition.
• Venting
The Statim should be operated in a clean, dust-free environment.
• Work Surface
The Statim should be placed on a flat, level, water-resistant surface. Never install and operate the unit on a sloped surface.
• Electromagnetic Environment
The Statim has been tested and meets applicable standards for electromagnetic emissions. While the unit does not emit any radiation, it may itself be affected by other equipment which does. We recommend that the unit be kept away from potential sources of interference.
• Electrical Requirements
Use properly grounded and fused power sources with the same voltage rating as indicated on the label at the back of your Statim. Avoid multiple outlet receptacles. If using a surge suppressor power bar, plug in one Statim only.
3.2 Unit Placement
To stabilize the Statim 900J, follow these steps:
1. Align the bubble (1) in the level indicator (2) on the front panel to the right front quadrant (or 4 o’clock) of the target by adjusting the four leveller feet (3). This will ensure that the Statim 900 functions properly.
2. Ensure that all four feet are
in contact with the surface, and that the Statim 900J does not rock.
1. Bubble
2. Level indicator
3. Leveller feet
4. Reservoir cap
Figure 3
2
1
4
3 (4x)
STAT IM 900J Operator’s Manual
3. Installation
3.3 Connecting the waste bottle
To connect the waste bottle (1), follow these steps:
1. Insert one end of the Teflon™ exhaust tube (2) into the exhaust fitting (3) on the back of the Statim 900J. Push the tube into the fitting as far as it will go to ensure that the tube is connected tightly.
2. Cut the tube to length and slide the nut, ring and cone onto the tube. Place the free end of the tube into the fitting in the lid of the waste bottle and hand tighten. Do not coil the exhaust tube.
3. Place the waste bottle near the Statim 900J. We recommend that you keep it in a cabinet below the unit. For convenience, the tube can be routed through a hole, 7 mm (5/16") in diameter, drilled through the counter-top and secured with the nylon clamps provided.
4. Unscrew the lid with the copper condenser coil assembly from the waste bottle. The lid and coil should come out together. Fill the waste bottle with water to the “MIN” line and replace the lid and copper condenser assembly.
5. If required, a low-level disinfectant prepared according to instructions on the disinfectant packaging may be added to the waste bottle. This may help prevent unpleasant odours or discoloration of the waste water if it is not changed regularly.
1
1. waste Bottle
2. Teflon™ exhaust tube
3. exhaust fitting
2
4. nut
5. ring
6. cone
7. threaded nut
Figure 4
3
4 5
6
7
3.4 Filling the Statim Reservoir
To fill the reservoir, follow these steps:
1. Remove the reservoir cap from the top of the Statim 900J and pour only steam­process distilled water into the reservoir until nearly full (a maximum of 3 litres). Never use tap water. We recommend using a funnel when filling the reservoir to avoid spills. Pour slowly when filling the top portion of the reservoir. Use only steam processed distilled water containing less than 5 ppm total dissolved solids (having conductivity of
less than 10 μS / cm).
Figure 5
STAT IM 900J Operator’s Manual
3. Installation
2. Replace the reservoir cap to ensure that nothing other than steam-process
distilled water enters the reservoir.
3. Empty the waste bottle and refill to the MIN indicator.
3.5 Priming the Statim 900J pump
To Prime the Statim 900J pump follow these steps:
1. Carefully turn the Statim 900J sideways,
and locate the drain tube beside the power switch, on the back of the unit. Gently pull the tube out as far as possible so the free end can be positioned over a water container.
2. Remove the stopper from the end of the
drain tube and allow water to drain from the tube into a container for at least 30 seconds.
3. Replace the stopper, and feed the tube back into the unit until secure.
4. Plug the power cord into the power cord receptacle on the back of the unit.
5. Plug the power cord into a standard, grounded, wall outlet.
Figure 6
3.6 Language Selection
To set the language feature for the Statim 900J, follow these steps. Watch the blinking cursor on the LCD.
1. Turn the Statim 900J power switch OFF.
2. Press and hold down the Hollow or Wrapped Instrument Cycle button on
the front of the Statim 900J, and turn the power switch at the back of the unit ON. Release the Solid Instrument Cycle button. The current language selection will appear.
3. To scroll to the next language press the Hollow or Wrapped Cycle button.
To scroll to the previous language press the Solid Instrument Cycle button.
4. When the desired language feature is indicated on the LCD, press
the MULTIFUNCTION button shown to save the change and return to normal operation.
3.7 Setting the Time and Date
To set the time and date, follow these steps and watch the blinking cursor on the LCD:
1. Power the Statim OFF.
2. Press and hold the Solid Instrument cycle button.
3. While pressing the Solid Instrument cycle button, power the Statim ON.
The LCD display reads:
14:23 06/22/2007
HH:MM DD/MM/YYYY
STAT IM 900J Operator’s Manual
3. Installation
4. Use the cycle buttons to select and change the selected field’s value. To
increase a field’s value, press the Solid Instrument cycle button. Hold the button down to increase the value.
5. To decrease the value, press the Hollow or Wrapped Instrument cycle
button.
6. To select the next field, press the RUBBER AND PLASTICS cycle button.
7. To save changes and return to the regular operating mode, press the
MULTIFUNCTION button.
8. To quit without making changes, power the Statim OFF.
3.8 Preparing Unit for Use
Once the unit is installed and before any instruments are sterilized, run two Hollow or Wrapped instrument cycles (See section 4.5 Running a Cycle). Clean the drawer and the instrument basket using a soft cloth to wipe the inside surfaces and rinse thoroughly with tap water. Once the instrument basket and sterilization chamber are clean and dry, coat the interior surfaces with Stat-Dri.
3.9 Shipping the Statim 900J
If you must ship the Statim 900J, follow these instructions:
1. Drain the water from the reservoir. Carefully turn the Statim 900J backwards.
Locate the drain tube beside the power switch on the back of the unit. Release the drain tube from the clip.
2. Remove the stopper from the end of the drain tube and allow for the water
to drain freely from the reservoir. When the water no longer drips from the drain tube replace the stopper and secure the drain tube under the clip.
STAT IM 900J Operator’s Manual
4. Instructions for Use
4.1 Using The Sterilization Chamber Drawer
The Statim 900J keypad has four buttons. The first three buttons will initiate one of the three different sterilization cycles. These cycles are described in detail in section 4.4 Selecting A Cycle. The fourth button on the keypad, the MULTIFUNCTION button, opens and closes the Sterilization Chamber Drawer.
Instrument
• To open the Sterilization Chamber Drawer:
Solid
Cycle
Handpieces /
Hollow
Instrument
Cycle
1. Press the MULTIFUNCTION button and the drawer will open automatically.
2. Lift the instrument basket from the sterilization chamber.
3. Load instruments to be sterilized into the instrument basket. Ensure you
follow the instrument manufacturer’s reprocessing instructions to ensure you do not damage the instruments.
4. Replace the instrument basket into the sterilization chamber.
5. Press the MULTIFUNCTION button and the drawer will close automatically,
or press one of the sterilization cycle buttons and the drawer will close and the selected sterilization cycle will begin automatically.
• To Remove The Sterilization Chamber Drawer:
To remove the sterilization chamber drawer, follow these steps:
1. Open the drawer by pressing the
MULTIFUNCTION button on the keypad.
2. Turn the unit power switch to OFF.
3. Locate the green latch inside the
front opening of the machine near the top right hand side. Push the latch to the right and gently pull the drawer out of the unit.
Be careful. The instruments and the metal parts of the drawer may be hot.
Rubber
& Plastic
Cycle
• To Replace The Sterilization Drawer:
To replace the sterilization chamber drawer, follow these steps:
1. Center the drawer into the opening.
2. Rest the rear ends of the drawer on the front rollers in the opening.
3. Tilt the front of the drawer upwards and push the drawer into the unit. Level
the drawer and continue to push until the drawer clicks into the intermediate position. Lift and push the drawer past the position where the green latch is engaged by the drawer.
4. If installed properly, the drawer cannot be removed without pushing
the green latch.
5. Turn the power ON and close the drawer by pressing the MULTIFUNCTION
button.
10
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