SciCan HYDRIM G4 Pre-installation Instructions

SD-438 EU EN R5
1
SciCan Ltd. 1440 Don Mills Road, Toronto, Ontario, Canada. M3B 3P9
HYDRIM G4 Washer-Disinfector
To ensure the optimum performance of SciCan’s washer-disinfector models it is imperative that the correct services are made available and that the positioning of the unit does not compromise the function of the unit in any way.
Prior to installation it is important that the site be inspected and all the appropriate conditions are met to ensure the safe and efficient operation of the washer-disinfector.
Practice details and summary results.
Practice/Office location details
Customer Name:
Address:
Tel:
Signature:
Installer/Pre-installation inspector
Name:
Dealer details:
Tel:
Conditions approved/rejected for installation subject to checklist below (!/" ) Name:
Signature:
Date:
On behalf of (Dealer):
SD-438 EU EN R5
2
Installation Configuration
The washer-disinfector may be installed under-bench or free standing dependent on space and service availability. Please select appropriate model number for the installation configuration.
The HYDRIM C61wd G4 configuration options are: NOTE: LCS Models must also have a compressed air supply within 2 m of installation site
Option 1: Cabinet/ Sterilization Center Option 2: Sliding Shelf Option 3: Counter Top
The HYDRIM M2 G4 configuration options are:
Option 1: Cabinet/ Sterilization Center (M2 G4 Short model) Option 2: Free Standing (M2 G4 Standard model)
Space Requirements
!/"
Ensure adequate space is available to install the unit
Note 1: Although not required, if the HYDRIM is installed under a counter, it is recommended to allow at least 10 mm space at the top and both sides of the unit. This will facilitate installation levelling, and service access to the HYDRIM.
Note 2: Avoid installing the HYDRIM in direct sunlight.
Note 3: Important! Ventilation during drying is via the front of the machine. Some increase in humidity may be apparent during this drying phase and it is imperative that sufficient air circulation is available surrounding the machine to enable this humidity to be dissipated. Failure to provide adequate ventilation may lead to equipment or cabinetry damage (depending on installation configuration).
Note 4: The drying system has a filtered air intake at the front of the unit. The free movement of air to this
Power connection
Hot Water connection
Cold Water connection
Drain connection
598 mm + 10mm
820 mm
598 mm + 20mm
850 mm
598mm
598mm
520mm + 10mm
598mm + 20mm
526mm
520mm
+ 10mm
598mm + 20mm
526mm
520mm
598mm
526 mm
SD-438 EU EN R5
3
intake is important and failure to provide the required space may cause overheating of the dryer motor and/or compromise drying efficiency.
Note 5: The unit should be installed as supplied as every part of the unit has a purpose to guarantee trouble free operation. In particular, the legs of the HYDRIM G4 have been designed to distribute the weight of the
machine to the chassis of the unit and to ensure a leveled installation. If units are installed without legs, the unit may start to leak from the door. Therefore, the legs of the unit cannot be removed for installation purposes.
Pre Installation Checklist
The following items are required to be in place before installation begins.
Description
!/"
Hot water/Cold water/Reverse Osmosis (RO) water feed with G ¾” or DN 20 shut off valve (washing machine fitting)
Distance of water connections
Maximum distance from installation less than 1.50 m / 5 ft
Water inlet pressure
HYDRIM C61wd G4: 1 to 10 bar / 14 to 145 psi
HYDRIM M2 G4: 2 to 5 bar / 29 to 72 psi
Minimum water supply for each inlet
HYDRIM C61wd G4: 2.5 L/min
HYDRIM M2 G4: 4.5 L/min
Note 1: If hot water is not available then it must be possible to attach a ‘Y’ fitting to the cold water feed valve so that both machine pipes can be connected to the cold supply. The machine will not work with only one supply attached as it requires pressure in both supplies to activate the feed pressure switches. Please note that cold fill only will increase cycle times.
Note 2: Water feeds should be adjacent to the machine and not behind it so that the shut off valves may be accessed in case emergency isolation is required and to ensure unit can be inserted fully under the work surface.
Drain outlet
!/"
Maximum distance from installation is 1.50 m / 5 ft with supplied drain hose
The maximum length of an extended drain hose should not exceed 3.30 m / 10.8
ft.
Drain should be no more than 1 m / 3.2 ft above the base of the HYDRIM unit.
‘P’ trap spur connection (preferred method) OR standpipe connection
Accommodate ¾” drain hose
Material of drain must withstand 95°C fluid
Note 1: The preferred method of connection of the HYDRIM to the drain is by the use of a ‘spurred’ ‘P’ trap fitting.
Note 2: The waste connection pipe is clamped on to the spur by the clips provided with the HYDRIM. Wherever possible, if the HYDRIM is located close to a sink unit, then this method should be used. If the HYDRIM is not close to a sink unit and a ‘P’ trap cannot be used, then a standpipe with ‘U’ bend fitting can be used. This must be a dedicated standpipe. Under no circumstances should any other equipment
SD-438 EU EN R5
4
share the standpipe.
Note 3: Waste connection should be adjacent to the machine and not behind it.
General Notes
Note 1: Washer-disinfectors, by their very nature, use water and chemicals and also generate heat. It is important therefore that their surroundings (cabinetry and flooring) are of good quality and in good condition to minimise the risk of damage, particularly where a ‘built in’ configuration is used.
Note 2: The HYDRIM G4 is also heavy! Consideration should therefore be given to the structural integrity of the flooring (see “Technical Specifications Summary”)
Note 3: It is also important that the flooring is flat, and does not run out greater than 2mm front to back and side to side over the footprint of the unit (see “Technical Specifications Summary”)
Note 4: From time to time, access will be required to change the air filter and/or service the machine. It is important therefore to ensure that adequate space is available in front of the machine to allow easy removal of the equipment. Ensure that when the machine is pulled out that the integrity of the services is not compromised.
Optimum features should be as follows:
Cabinetry/floor
!/"
o Waterproof o Sealed edges o Heat resistance o Sound structural integrity o Post installation access o Flatness (See note 3 above)
Water Quality
The quality of the water being used in the HYDRIM to clean the medical instruments is very critical to achieving satisfying cleaning results and to protecting the instruments and the internal parts of the HYDRIM from deterioration. Dissolved solids in the water can cause stains, spots, and corrosion on instruments and the internal parts of the HYDRIM. Before installing and using the HYDRIM, SciCan recommends testing the water and recording the results for future references here.
The following table lists the desired levels of the water parameters:
If the water hardness exceeds 250 mg/L, then external water softener may be required as the built-in water softener may not be as effective at that level of water hardness.
In addition, if the test results of any of the water parameters exceed the stated problem levels, a full water analysis is recommended and the installation of a water treatment system may be required.
The following table lists the desired levels of additional water parameters:
Water Parameter
Desired Level
Units*
Problem Level
Alkalinity
75
mg/L
< 40 or > 120
Iron
< 0.05
mg/L
> 0.20
Water Parameter
Desired Level
Units*
Problem Level
pH value
7.0 – 7.5
S.U.
< 6.8 or > 8.5
Hardness
< 85
mg/L
> 100
Total Dissolved Solids (TDS)
< 175
mg/L
> 300
SD-438 EU EN R5
5
Manganese
< 0.01
mg/L
> 0.04
Chloride
< 20
mg/L
> 30
*For water, milligram per liter (mg/L) equals parts per million (ppm)
If full water analysis results in parameters exceeding problem level, then a water treatment system is highly recommended. The HYDRIM washer-disinfectors are fitted with an additional water inlet, specifically for external water treatment systems (such as deionised or RO).
There may be instances where parameters are below the stated problem levels, however staining still occurs. A water treatment system may be needed to prevent the staining – see SD-447 Water Quality Document available on mySciCan for additional information.
The HYDRIM is also equipped with an air gap / anti-suction device to prevent backflow of dirty water into the water supply.
Water hardness
o Hot water o Cold water
Water conductivity
pH value
o
Action required (if any):
Internet Connection
!/"
Install a Cat 5 or 6 Ethernet port
Note 1: The port should be installed in a cabinet adjacent to the unit.
Note 2: Ensure that the port has access to the office network and the internet.
Note 3: Although the unit can be connected to a bridge for wireless access, it is recommended to use hard wired connection to minimize risks with network connections.
Note 4: If the office has purchased (or plans to purchase) other internet connectivity (G4) products, install multiple Ethernet ports to accommodate other G4 products from SciCan.
HIP/HIP Ultra cleaning solution
!/"
Order Cleaning solution HYDRIM C61wd G4: HIP Ultra cleaning solution (CS-HIPC-U) HYDRIM M2 G4: HIP cleaning solution (CS-HIPL) or HIP Enzymatic (CS-HIPL-E)
Note 1: HIP, HIP Ultra or HIP Enzymatic cleaning solution is required to run the machine and is not included with the machine. Please ensure cleaning solution has been provided prior to installation.
Compressed Air (HYDRIM C61wd G4 LCS Model ONLY)
!/"
Availability of a DN 7.2 connection for compressed air Air pressure must be between 1 bar (15 PSI) - 10 bar (145 PSI) Distance between unit installation site and compressed air connection must be within 2 m
SD-438 EU EN R5
6
Electrical supply Refer to model number for specific requirements
Model Number
Ending
Current
(see note 1)
Voltage
Frequency
Maximum power supply
location for installation site
Rated
load
!/"
-D01
12A
208-240 V
60 Hz
1.50 m / 5 ft
2.7 kW
-D06
12A
200-230 V
60 Hz
1.50 m / 5 ft
2.7 kW
-D11
12A
200-230 V
60 Hz
1.50 m / 5 ft
2.7 kW
-D02
12A
200-230 V
50 Hz
1.50 m / 5 ft
2.7 kW
-D04
12A
200-230 V
50 Hz
1.50 m / 5 ft
2.7 kW
-D05
12A
200-230 V
50 Hz
1.50 m / 5 ft
2.7 kW
-D12
12A
200-230 V
50 Hz
1.50 m / 5 ft
2.7 kW
HYDRIM C61wd G4
(including LCS models)
-D13
12A
200-230 V
50 Hz
1.50 m / 5 ft
2.7 kW
-D01
12A
230-240 V
60 Hz
1.50 m / 5 ft
2.5 kW
-D03
13A
230-240 V
60 Hz
1.50 m / 5 ft
2.5 kW
-D02
13A
230-240 V
50 Hz
1.50 m / 5 ft
2.5 kW
-D04
13A
230-240 V
50 Hz
1.50 m / 5 ft
2.5 kW HYDRIM M2 G4
(including short models)
-D10
13A
230-240 V
50 Hz
1.50 m / 5 ft
2.5 kW
Note 1 - The HYDRIM G4 is supplied with a domestic fused plug as standard. A dedicated hard wired supply can also be used. Note 2 - Due to the power requirements of the HYDRIM, (see rated load) especially during drying, it is advised that no other equipment is connected to the same supply outlet. Note 3 - Power supply outlet should be adjacent to the machine and NOT behind it. The cable should be routed away from the back panel and hot water inlet hose.
SD-438 EU EN R5
7
INSTALLATION OVERVIEW
SUMMARY
!/"
Sufficient space for unit installation Hot and cold water feeds are installed Drain pipes are prepared Electrical requirements are met Cabinetry/floors can withstand operation of the unit Water quality is acceptable Internet connection installed HIP/HIP Ultra cleaning solution ordered Compressed air connection (HYDRIM C61wd G4 LCS model ONLY)
Follow-up Comments:
SD-438 EU EN R5
8
Technical Specifications Summary
HYDRIM C61wd G4
Applicable Standards
ISO 15883-1/2 Height
520 mm Width
598 mm Depth (Door closed)
598 mm Depth (Door open)
829 mm Weight
44 kg Floor loading per support when full
152 N Required clearance on top and sides
>10mm Running Noise
65 dB(A) Inlet water connections
G ¾” or DN 20 Inlet water pressure
1-10 bar Minimum water supply
HYDRIM C61wd G4: 2.5 L/min Drain
¾” Maximum water flow to drain
47 L/min Maximum water discharge temperature to drain
95°C Maximum water hardness
30.3°dH, 31.6 US GPG, 540 PPM Maximum water conductivity
844 µS/cm pH range
>6.8 and < 8.5 Water volume per process stage
3.8 L ± 0.5 L P3 has additional 18.9 ± 1L for drying Total water consumption per cycle with drying
P1 & P2: 11.4 L ± 1.5 L P3: 30.3 L ± 2.5 L Maximum heat transmitted through fascia
1200 W Water softener salt capacity
0.5 kg / 1.1 lbs Equipment installation category
II Voltage*
208 – 240 VAC, OR 200 – 230 VAC ± 10% Frequency*
50 Hz or 60 Hz Rated load
2.7 kW Current
12A Operating temperature range
5°C – 40°C Maximum relative humidity
80% for temp up to 31°C 50% for temp up to 40°C Maximum operating altitude
2000 m Equipment pollution degree
2 Maximum deviation from plane horizontal surface.
2mm Suitable process chemicals for each stage
HIP Ultra Total amount of process chemical
43.5 mL Material Safety Data Sheet
Refer to download page of website Cycle recording options
USB, G4 web portal, external printer Air pressure range (LCS Model Only)
1 bar (15 PSI) - 10 bar (145 PSI) Compressed air connection
DN 7.2
*Refer to Electrical Supply table
SD-438 EU EN R5
9
Technical Specifications Summary
HYDRIM M2 G4
Applicable Standards
ISO 15883-1/2 Height (Standard height unit)
850 mm Height (Short height unit)
820 mm Width
598 mm Depth (Door closed)
600 mm Depth (Door open)
1200 mm Weight
90 kg Floor loading per support when full
310 N Required clearance: Top and Sides
Rear
>10mm >50mm Running Noise
<78 dB(A) Inlet water connections
G 3/4” or DN 20 Inlet water pressure
2-5 bar Minimum water supply
HYDRIM M2 G4: 4.5 L/min Drain
3/4” Maximum water flow to drain
47 L/min Maximum water discharge temperature to drain
95°C Maximum water hardness
30.3°dH, 31.6 US GPG, 540 PPM Maximum water conductivity
844 µS/cm pH range
>6.8 and < 8.5 Water volume per process stage
8 L ± 1 L P3 has additional 8 ± 1L for drying Total water consumption per cycle with drying
P1: 16 L ± 2 L P2: 32 L ± 4 L P3: 40 L ± 5 L Maximum heat transmitted through fascia
2388 W Water softener salt capacity
1.0 kg Equipment installation category
II Voltage
230 – 240 VAC ± 10% Frequency*
50 Hz or 60 Hz Rated load
2.5 kW Current*
12A or 13A Operating temperature range
5°C – 40°C Maximum relative humidity
80% for temp up to 31°C 50% for temp up to 40°C Maximum operating altitude
2000 m Equipment pollution degree
2 Maximum deviation from plane horizontal surface.
2mm Suitable process chemicals for each stage
HIP or HIP Enzymatic Total amount of process chemical
108 mL Material Safety Data Sheet
Refer to download page of website Cycle recording options
USB, G4 web portal, external printer
*Refer to Electrical Supply table
Loading...