SciCan HYDRIM C61w G4 Service Manual

HYDRIM C61w G4
INSTRUMENT WASHER
• Service Manual
• Manuel de l’utilisateur
HYDRIM C61w G4 Service Manual 95-113023 Rev. 1.0 Copyright 2013 SciCan Ltd . All rights reserved.
Contents
1.1 Overview .................................................. 4
1.2 Unit at a glance ....................................... 5
With cover and panels removed top ...... 6
With cover and panels removed bottom 7
1.3 Specifications .......................................... 8
1.4 Safety information ................................... 9
Safe operation......................................... 9
Safe servicing ......................................... 9
1.5 Tools and hardware ............................... 10
1.6 Shipping instructions ............................. 11
1.7 Installation ............................................. 11
1.8 Setting water softener ........................... 12
1.9 Setting the language ............................. 13
1.10 Setting the country .............................. 13
1.11 Setting the time ................................... 13
1.12 Setting the date ................................... 14
1.13 Assigning the unit identifier number.... 14
1.14 Resetting the drying counter ............... 14
1.15 Adjusting the screensaver delay ......... 15
1.16 Adjusting temperature display ............ 15
1.17
Turning the button sound ON or OFF ..
1.18 Adjusting the button beep volume ...... 15
1.19 Adjusting the salt regeneration ........... 16
1.20 Adjusting the screen contrast ............. 16
1.21 Changing the touchscreen
display themes .................................... 16
1.22 Creating a user name .......................... 17
1.23 Creating a user PIN ............................. 17
1.24 Setting up process enforced usage .... 18
1.25 Connecting to a network ..................... 18
1.26 Connecting to a wireless network ....... 19
15
2. Routine Procedures
and Maintenance ......................... 20
2.1
Replacing the HIP™ Ultra cleaning solution
2.2 Changing the HEPA filter ...................... 21
2.3 Filter and wash arm maintenance ......... 21
2.4 Cleaning the chamber ........................... 22
2.5
Draining the unit for service or shipping
2.6 Upgrading the firmware ......................... 22
2.7
Using the HYDRIM remote access function
2.8 Annual Service Requirements ............... 24
20
.. 22
.. 23
3. Diagnostics and Troubleshooting .. 26
3.1 Using the service menu ......................... 26
3.2 Using the setup menu ........................... 27
3.3 Using the user menu ............................. 28
3.4 Using software tools for diagnostics..... 29
Debug Screen ........................................ 29
I/O status screen ................................... 30
3.5 Troubleshooting cycle faults ................. 31
4.1
Removing and reinstalling the top panel
4.2
Removing and reinstalling the left panel
4.3
Removing and reinstalling the right panel
4.4
Removing and reinstalling the back panel
4.5 Removing and reinstalling
the bottom panel ................................... 38
.. 36 .. 36 .. 37 .. 37
5.1
Removing and reinstalling the kickplate
5.2 Removing and reinstalling
the power switch ................................... 41
6. Door Components .......................... 42
6.1 Removing and reinstalling door fascia .. 43
6.2
Removing and reinstalling door springs
6.3 Removing and reinstalling the door ...... 45
6.4 Removing and reinstalling LCD
and LCD controller ................................ 46
6.5 Removing and reinstalling the LCD fan 46
6.6 Removing and reinstalling the speaker 46
6.7 Removing and reinstalling
the door latch assembly ........................ 47
6.8 Removing and replacing
the door microswitch ............................. 47
6.9 Removing and replacing
the door latch solenoid .......................... 47
6.10
Removing and replacing the door seal
6.11 Removing and replacing
the chamber seal ................................. 49
.. 40
.. 44
.. 48
7. Right Side Components ................. 50
7.1 Removing and reinstalling
the DC power source ............................ 51
7.2 Removing and reinstalling
the reservoir filling pump ....................... 52
7.3 Removing and reinstalling
the dosing/bellows pump ...................... 52
7.4 Removing and reinstalling
the dosing reservoir ............................... 53
7.5 Removing and reinstalling
the I/O board ......................................... 53
7.6 Removing and reinstalling
the chemical bracket ............................. 54
7.7 Removing and reinstalling
the pressure switch ............................... 55
8. Left Side Components ................... 56
8.1 Removing and reinstalling
the air gap ............................................. 57
8.2 Removing and reinstalling
the dryer heater ..................................... 59
8.3 Removing and reinstalling
the dryer assembly ................................ 59
2
Contents
9. Rear Components .......................... 60
9.1 Removing and replacing
the power source fan ............................ 61
9.2 Removing and reinstalling
the air gap pump ................................... 62
9.3 Removing and reinstalling
the exhaust duct .................................... 63
10. Top Components ........................... 64
10.1 Removing and reinstalling
the USB port ........................................ 65
10.2 Disconnecting and reconnecting
the upper wash arm inlet ..................... 66
10.3 Removing and reinstalling
the upper wash arm sensor ................. 66
11. Bottom Components ..................... 67
11.1 Removing and reinstalling
the recirculation pump ......................... 68
11.2 Removing and reinstalling
the water heater ................................... 69
11.3 Removing and reinstalling
the drain pump .................................... 70
11.4 Remove and replace
the sump temperature sensor ............. 71
11.5 Removing and reinstalling
the bottom RPM sensor ..................... 72
11.6 Removing and reinstalling
the dryer motor .................................... 73
11.7 Removing and reinstalling
the water softener system ................... 74
11.8 Removing and reinstalling
the water valves ................................... 75
11.9 Removing and reinstalling
the AC power inlet ............................... 75
12. Spare Parts List ............................ 76
13. Appendices ................................... 78
HYDRIM and STATIM are registered trademarks of SciCan Ltd. BRAVO, HIP, and SysTM are trademarks of SciCan Ltd. All other trademarks referred to in this manual are the property of their respective owners.
For all service and repair inquiries:
In Canada 1-800-870-7777 United States: 1-800-572-1211 Germany: International: (416) 446-4500 Email: techservice.ca@scican.com
Manufactured by:
+49 (0)7561 98343 - 0
SciCan
1440 Don Mills Road, Toronto ON M3B 3P9 CANADA Phone: (416) 445-1600 Fax: (416) 445-2727 Toll free: 1-800-667-7733
Appendix A HYDRIM C61w G4
Electrical Schematic ................................ 78
Appendix B HYDRIM C61w G4
Flow Diagram .......................................... 79
EU Representative
SciCan GmbH Wangener Strasse 78 88299 Leutkirch GERMANY Tel.: +49 (0)7561 98343 - 0 Fax: +49 (0)7561 98343 - 699
SciCan Inc.
701 Technology Drive Canonsburg, PA 15317 USA Phone: +1 724 820 1600 Fax: +1 724 820 1479 Toll free: 1-800-572-1211
SciCan Medtech
Alpenstrasse 16 CH-6300 ZUG SWITZERLAND Phone: +41 (0) 41 727 7027 Fax: +41 (0) 41 727 7029
3
1 Introduction
1.1 Overview
This guide provides instructions for the servicing and repair of the HYDRIM® C61w G4 Instrument Washer. Every attempt has been made to provide accurate, detailed instructions.
HYDRIM C61w G4 instrument washer cycle description chart
Cycle Prewash Wash Rinse Dry
P0 – Machine Cleaning Cycle
No initial draining.
P1 – Rinse and Hold Cycle
Use to prevent soil from drying on instruments when they will not be washed within one hour.
P2 – Regular Cycle
Use for moderately soiled loose instruments.
P3 – Heavy Duty Cycle
Use for heavily soiled instruments and cassettes.
<30ºC (cold)
2 minutes
<30ºC (cold)
2 minutes
<30ºC (cold)
2 minutes
<30ºC (cold)
2 minutes
N/A
N/A
50ºC
5 minutes
50ºC
9-15 minute s
<30ºC (cold)
2 minutes
<30ºC (cold)
1 minutes
60ºC
1 minute
60ºC
1 minute
N/A
N/A
1-25 minu tes
(default
10 minutes)
1-25 minu tes
(default
10 minutes)
4
1 Introduction
1.2 HYDRIM Unit at a glance
With cover and panels in place
1 2 3 4
20
Figure 1
2
6
2122 825 27
9
10 11
1
n
Power switch
1
1
n
Kickplate
2
1
3
n
HEPA filter
1
4
n
Dryer exhaust
1
5
n
Door latch
1
6
n
USB port
1
n
LCD touchscreen
7
Rear Connections
1
n
Dryer outlet
8
1
n
Water softener
9
1
n
Wash arms (top not shown)
10
1
n
Coarse filter
11
1
n
Cleaning solution
12
1
n
and drawer
1
n
Drain outlet
13
1
n
Ethernet port
14
1
n
RS232 port
15
1
n
Cold water inlet
16
1
n
Hot water inlet
17
1
n
Fuses
18
1
n
Power cable port
19
1
n
Drain tube (behind kickplate)
20
Figure 2
15 19
1714 16 1813
5
6
1 Introduction
With cover and panels removed
•  Top View (from front right)
Figure 3
7
1 Introduction
•  Bottom View (from back left)
Figure 4
1 Introduction
1.3 Specifications
Machine dimensions: Length: 52 cm 20.5"
Width: 59.8 cm 23.5"
Depth: 52.6 cm 20.7"
Depth with door open: 82.9 cm 32.6"
Weight : 44 kg 97 lbs
Running noise: 65 dB
Hot and cold water connections G 3/4"
Inlet water pressure: 1-10 bar
Incoming hot water temperature: 60°C 140°F
Drain: 3/4"
Drying system: Heater 1 kW
Electrical connection: 208-240VAC ±10%, single-phase,
60 Hz, 12A
Protection class: Class I
Equipment pollution degree: Pollution degree 2
Equipment installation category: Installation category II
Maximum relative humidity: 80% for temp up to 31°C/88°F
50% for temp up to 40°C/104°F
Operating temperature range: 5˚C - 40˚C 41°-104°F
Max. altitude: 2000 m 6,562 feet
Mains supply: + / -10% of nominal
Fuses: 15A, 250V, Type F
8
1 Introduction
1.4 Safety information
The following symbols appear in the margins of this book.
The following symbols appear on the unit:
Caution: Hot Surface and/or Hot Steam
A potential hazard to the operator.
Safe operation
The following apply to both operators and service technicians:
• Exercise caution and seek assistance when lifting or carrying the unit.
• Cleaning solutions may irritate. Avoid contact with eyes, skin and mouth.
• Never lean on the open door. The unit may tip forward causing injury.
• Always turn the unit OFF before adding softener salt or solutions. Before performing
routine maintenance or servicing the unit, turn the unit OFF and unplug the power cord from the power source.
A situation that may lead to a mechanical failure.
Caution: Risk of electrical shock. Disconnect supply before servicing.
Important information
Caution: Refer to manual for details.
• The operator should never remove the cover of the unit or insert objects through holes or openings in the cabinetry. Doing so may damage the unit and/or pose a hazard to the operator.
• If the unit is used in a manner other than that specified, the protection provided by the equipment may be impaired.
Safe servicing
• The HYDRIM C61w G4 Instrument Washer should only be installed and serviced by a qualified contractor as it is an Installation Category 2 device. The contractor should be experienced in installing equipment that requires electrical hook-up as well as plumbing.
• SciCan shall not be liable for incidental, special or consequential damages caused by any maintenance or services performed on the HYDRIM C61w G4 by a third party or for the use of equipment or parts manufactured by a third party, including lost profits, any commercial loss, economic loss, or loss arising from personal injury.
• All local, regional, state, and national regulations regarding the servicing of this class of device and safety requirements must be observed.
9
1 Introduction
When the cover and panels are removed:
• Hazardous voltages are accessible. Disconnect the power cord before removing the cover or any panels.
• Sharp metal edges are exposed. Be careful, and wear long sleeves and gloves.
Power main
• If the cover or panels are removed, a dielectric strength test (hi-pot) must be performed on the unit once the cover or panels are reinstalled.
Ground
• If the cover or panels are removed, a protective bonding impedance test (ground continuity) must be performed on the unit once the cover or panels are reinstalled.
Reporting
• It is vital for SciCan to learn of any problem in the field. This information will help SciCan solve the problem quickly and improve product reliability in new units.
Biological waste
• Waste water in the unit may contain biological contaminants; use a mechanical means to siphon the contents. Wear disposable rubber gloves. Dispose of absorbent material according to biological waste disposal regulations.
1.5 Tools and hardware
Tools required for servicing include:
• Needle-nose pliers
• Wrench
• Nut driver
• Hose clamp pliers
• Screwdriver Philips
• Wire stripper
• Screwdriver slot
• Spring clamp pliers
• Silicone applicator with silicone
The unit contains the following types of hardware:
• Phillips pan head self-tapping metal screws
• Phillips pan head stainless steel machine screws
• Spring clamps
• Band / Gear clamps
• Cable ties
10
1 Introduction
1.6 Shipping instructions
The unit should be serviced on site. If it is necessary to send the unit back to the dealer, follow these instructions:
• Run the ‘Prepare for Shipping’ cycle in the setup menu to remove most of the water from the system before shipping the unit.
• Use the tube clipped under the front of the unit to drain any residual water from the air gap.
• If there is standing water in the chamber, siphon or ladle as much water as possible and use an absorbent cloth to remove the rest.
• Disconnect and remove the cleaning solution container and then drain the dosing reservoir.
• Screw in the leveling legs.
• Specify upright, heated, and insured shipping.
• Ensure unit is returned on a pallet with at least two banding straps securing the box
to the pallet. If original packaging is unavailable packaging can be ordered with part # 01-113317S.
• Shipping outside of these conditions can affect warranty.
1.7 Installation
IMPORTANT INFORMATION
• To open the wash chamber door if the door is locked and the unit is not functional, release the lever located on the top edge of the door and pull the door open.
• Ensure that HIP™ Ultra cleaning solution (instrument wash chemical) is available. All other supplies are included with your unit.
• The HYDRIM C61w G4 is heavy (44 kg). Exercise caution when moving it.
• The HYDRIM C61w G4 must be properly grounded.
• The HYDRIM C61w G4 is equipped with an air gap / anti-suction device to prevent
backflow of dirty water into the water supply. No other air gap device is necessary.
Detailed installation instructions are available in a separate document. Installation should only be undertaken by a manufacturer approved technician. The use of an unapproved installer may invalidate the warranty. A separate pre-installation checklist should have been supplied to the user by the dealer. Please review this prior to approving installation.
If the HYDRIM C61w G4 is installed in a sterilization center, the manufacturer of the sterilization center should allow enough space at the top, back and both sides of the unit to facilitate installation, leveling, and service access to the unit.
During installation, all consumables should have been added to the machine as appropriate. It is important to check that this has been undertaken before starting the machine.
11
1 Introduction
1.8 Setting the water softener
The HYDRIM C61w G4 is equipped with a built-in water softening system that must be adjusted according to the local water hardness. To read local water hardness, proceed as follows:
1. The water test kit included with your HYDRIM contains three water hardness test strips in bags. Take a water sample from the location where the machine will be installed.
2. Open one of the bags, remove the test strip and dip it into the water.
3. Compare the color of the strip with
the chart on the back of the bag Determine the water hardness according to the chart on the water test kit envelope.
Water hardness and salt regeneration levels
*
4. Power the unit on and select the Settings key from the main menu.
5. Go to the Setup Menu, Cycle Settings, and select “Set Regeneration”.
7. Using the up and down arrows, set the water softener regeneration level according to the water hardness table in this section. If your water hardness falls between two settings, select the higher setting.
8. Unscrew the water softener container lid from the bottom left of the chamber and pour 0.5 litres of water into the water softener container.
9. Add 0.5 kg of water softening salt to the water softener container, using
>30.3 >31.6
>540
the supplied funnel to prevent any salt from spilling into the chamber, and close by screwing the lid tightly back into place. An improper seal can lead to corrosion.
Additional
Water
Water
treatment
treatment
required
required
*Please note: The water test strip is only accurate up to 250 ppm. If the reading on the test strip exceeds 250 ppm and/or if the location in which the HYDRIM is installed has known water quality problems, having a more detailed and accurate water test done by a test lab is strongly recommended.
12
1 Introduction
IMPORTANT: The HYDRIM’s water softening system reduces the water hardness by taking out Calcium Carbonate. If the water testing results show that the water hardness is outside the unit's range of adjustment, or if other dissolved solids in the water cause stains or deposits on the instruments or chamber, an external water treatment system may be required.
1.9 Setting the language
The messages displayed by your HYDRIM can be presented in a number of different languages. To change the current language, follow these steps:
1.
2. Scroll to
Language Selection
and select.
3. From the LANGUAGE screen, press to scroll through the list of languages.
When you have found the desired language, press to save your selection and return to the Setup menu.
1.10 Setting the country
1.
2. Scroll to
3. Using the keypad, type the name of the country and press
to save and return to the Setup menu.
Country
and select.
EN
to select. Press
1.11 Setting the time
1.
2. Scroll to
Date/Time
and select Time Setup.
3. From the TIME screen, use the keypad to set the time. Press
to return to the Setup menu.
13
EN
to save and
1 Introduction
NOTE: If the HYDRIM is connected to a network, it is important to also enter the correct
Time Zone. Enter the Time submenu, select Time Zone and scroll and select your local time zone.
4. To change your unit to display 12-hour time format (24-hour time format is the default
setting), go to the Setup menu and use to scroll to TIME 12/24, select it and toggle to 12. Press to save and return to the Setup menu.
5. To activate daylight savings time (DST), go to the Setup menu and use
to DST ON/OFF and select. Use to save and return to the Setup menu.
to toggle DST ON or OFF and press the
to scroll
1.12 Setting the date
1.
2. Scroll to
3. From the DATE screen, use the keypad to set the date. Press
to return to the Setup menu.
Date/Time
and select Date Setup.
EN
to save and
4. To change the format in which the date appears, return to the Setup menu and use
to scroll to DATE FORMAT. Select it, and follow the prompts to have the date displayed in the desired format. Press to save and return to the Setup menu.
1.13 Assigning unit identifier number
1.
2. Scroll to
Unit No
and select.
3. Using the keypad, select a maximum of 3 digits to be used as the unit’s identifier
number. Press EN to save and to return to the Setup menu.
1.14 Resetting the drying counter
The drying counter must be reset when the HEPA filter is changed. User will be prompted every 750 cycles to do preventative maintenance, which is triggered by the reminder to change the HEPA filter. To reset the drying counter, follow these steps:
1.
2. Scroll to
3. Select Default 0 to reset. This will stop the reminder to the end user.
Reset Drying Counter
and select.
14
1 Introduction
1.15 Adjusting the screensaver delay
To change the length of time before the screensaver is activated, follow these steps:
1.
2. Scroll to
Screensaver
and select.
3. Use to scroll through your time options. When you have found the amount of
time you require, press it. Press to save and return to the Setup menu.
1.16 Adjusting the temperature display
1.
2. Scroll to
Temperature C/F
and select.
3. Use to choose between having information displayed in degrees Celsius or
Fahrenheit. Press to save and return to the Setup menu.
1.17 Turning the button sound ON or OFF
The HYDRIM is preset to beep when a button is pressed. If you would like to turn the button sound off, follow these steps:
NOTE: Turning OFF the button sound does NOT turn off other alarms and cycle notification beeps.
1.
2. Scroll to
Beep ON/OFF
and select.
3. Use to scroll through your ON or OFF options and select it by pressing it.
Press to save and move back to the Setup menu.
1.18 Adjusting the button beep volume
If you would like to adjust the beep volume, follow these steps:
1.
2. Scroll to
3. Use to scroll through the volume settings. Select the one you want by
pressing it. Press to save and move back to the Setup menu.
Beep Volume
and select.
15
1 Introduction
1.19 Adjusting the salt regeneration
Salt regeneration should be set according to the local water hardness. See section 1.8 Setting the water softener for instructions on determining correct settings. To set salt regeneration, follow these steps:
1.
2. Scroll to
Set Regeneration
and select.
3. Use to change the value. The default setting is 1. Press to save and return
to the Setup menu.
1.20 Adjusting the screen contrast
The touchscreen is calibrated for the lighting condition of most sterilization centers. Should you need to adjust the contrast for your office, follow these steps:
1.
2. Scroll to
LCD Contrast
and select.
3. Use to scroll through your contrast options. When you have found the contrast
you require, press it. Press to save and return to the Setup menu.
1.21 Changing the touchscreen display themes
The touchscreen themes (i.e. icons and background colours) can be changed to one of the preset options. To change themes follow these steps:
1.
2. Scroll to
3. In the
As you scroll, each theme will display on the touchscreen. Press to select your theme and return to the Setup menu.
Theme
Change Theme
and select.
screen, use to scroll through your available options.
16
1 Introduction
1.22 Creating a User Name
Up to four unique User Names can be created. To assign a User Name follow these steps:
1.
2. Scroll to
3. To assign a user name, select
a name (up to 12 characters) and press EN to save.
User
and select.
User Name
and use the alphabetic keypad to enter
1.23 Creating a User PIN
From the User PIN screen, you can assign up to four PINs. To assign a PIN, follow these steps:
1.
2. Scroll to
User
and select.
3. To assign a user PIN, select
a number (up to 4 digits) and select EN to save and to move to the confirmation
screen.
User PIN
and use the numeric keypad to enter
5. If all of the information presented in the confirmation screen is correct, press OK
to be returned to the User PIN screen. To make a correction, select the User PIN you want to change and repeat the process described above.
17
1 Introduction
1.24 Setting up process enforced usage
When process enforced usage is activated, users are required to enter a PIN at the end of a cycle. For process enforced usage to function, User IDs and PINs must first be assigned. To set up User ID and PINs, refer to sections 1.22 and 1.23 on creating a user name and PIN. To activate process enforced usage, follow these steps:
1.
2. Scroll to
Process Enforced
and select.
3. Use to toggle process enforced function ON or OFF. Press
to save your selection and return to the Setup menu.
NOTE: Any user can stop a cycle even with process enforced usage ON. However, the cycle data will record that an unauthorized user has stopped the cycle.
1.25  Connecting to a network
The HYDRIM C61w G4 has a 10/100Base-T Ethernet port located at the back of the unit. To connect your HYDRIM to a network using a router, follow these steps:
1. Connect your network cable to the Ethernet port at the back of the unit. If your office uses a router, the router should automatically assign the unit an IP address. A red X on the network icon means the unit is not connected. A yellow check mark means the unit has an IP address but is not connected to the Internet and cannot send emails. A green check mark means the Internet connection is set up properly and the unit can send out emails.
NOTE: In some circumstances, where you do not have a router, for example when using Windows Network Sharing, you may have to assign a dedicated or ‘static’ IP address. To assign a static IP address, contact your local network administrator.
2. From the main screen, press the Network icon. The Network screen displays information about your HYDRIM’s connectivity, including its IP address.
18
1 Introduction
3. Type the IP address displayed on the touchscreen into the browser of any web enabled device to access your unit’s web portal. When the Network icon is active (for example when sending email) it will turn green.
NOTE: Use QR code if connecting to a mobile device.
NOTE: Connection time will vary depending on your network speed, and making an initial
connection can take longer.
1.26  Connecting to a wireless network
The HYDRIM can be configured for wireless use by connecting the Ethernet port to an external wireless bridge / access point. SciCan currently recommends the use of the D-Link® DAP-1522 Xtreme N® Duo Wireless Bridge. Contact your network administrator to learn more about setting up a wireless bridge.
19
2 Routine Procedures and Maintenance
2 3 4 5 6 7
3 4 5 6 7
4 5 6 7
www.scican.com
Lot number: L0T334.11.2012
Product: CS-HIPC-U
8X 750ML /
25.4 U.S. fl. oz.
7
5 6 7
6 7
2.1 Replacing the HIP™ Ultra cleaning solution
To replace the cleaning solution, follow these steps:
1
2
3
Turn the power OFF, open the door and pull out the chemical drawer.
4
Place a new bag in the chemical drawer.
To prime the cleaning solution dosing pump, press the water softener/detergent icon on the main screen. In the water softener/detergent screen, press the red X next to “Detergent”. The unit will prime the dosing system and a green check mark will appear in place of the red X when it is ready for use.
Disconnect the cleaning solution connector.
5
Ensure the nozzle is in the correct position.
Remove the empty cleaning solution bag and discard or recycle it.
6
Connect the new bag, close the door and
power ON the unit.
NOTE: The system can also be primed by simply starting a cycle and selecting “Detergent Replaced”, when prompted.
NOTE: A cycle will not start with the red X next to the “Detergent” indicator.
20
2 Routine Procedures and Maintenance
2.2 Changing the HEPA filter
When the message “Replace air filter” appears, the HEPA filter is in need of changing. To change the filter, proceed as follows:
1. Open the kickplate below the front door of the unit and turn the power off.
2. Remove the old filter by pulling it from the centre.
3. Install the new air filter and close the
Figure 5
HEPA filter
kickplate.
4. After replacing the filter, go to the “Reset Drying Counter” screen in the Setup menu and reset the drying counter to zero.
5. The filter must be replaced every 750
2.3 Filter and wash arm maintenance
Cleaning the chamber’s coarse and fine filters
Inspect the coarse and fine filters in the bottom of the chamber daily for debris and clean if necessary. To clean, remove the filter (turn the metal nut at the centre front of the filter to release it), rinse under a tap and reassemble. Ensure that the filter is firmly locked into position when replaced.
drying cycles. The unit will continue to run if the filter is not replaced, but the drying performance will decrease. (Part number 01-113277S Filter-Air, C61)
Figure 6
21
2 Routine Procedures and Maintenance
Removing and checking the wash arms
If you see that the wash arms are not turning easily, remove them. Both the upper and lower arms are pressure mounted. To remove the upper arm, pull down and to remove the lower arm, pull up. Rinse under a tap, clear obstructions from outlet holes and reassemble.
Figure 7
2.4 Cleaning the chamber
The HYDRIM C61w G4 chamber can be cleaned using the “Cleaning” program in the User menu. This cycle is used to periodically remove hardwater deposits from the chamber walls and racks. Pour 0.5 litres of vinegar into the chamber before starting the cycle. From the User menu, select “Cleaning” and a cleaning cycle, similar to a normal wash cycle, will run. The user will be prompted to clean the chamber every 25 cycles. Reminder frequency can be changed to 25, 50, or 100 cycles. To do this, enter the Technician menu.
2.5 Draining the unit for service or shipping
To drain the unit prior to shipping, or before tipping it onto its back for servicing, run the “Prepare for Shipping” cycle. Once complete, drain any water remaining in the air gap using the silicone tube located under the centre of the unit’s kickplate.
2.6 Upgrading the firmware
Instructional videos are availabel on http://updates.scican.com
Upgrading the Interface Software can be done from a USB drive, a MicroSD card or a web site. The easiest and fastest method is to use a USB drive.
To upgrade the firmware using a USB drive, proceed as follows:
1. Download new firmware. The firmware will be made available on updates.scican.com or emailed from SciCan upon request. It will be packed into a zip file (e.g. SL00R1XX.zip is the name of the current revision file, but the number will change with every revision) and must be extracted to a USB drive.
2. Check that you have the following files on the USB Drive:
• rmware.ini
• Firmware(Folder)
• SL00R100_4_100_CAA29608.sci
• cp.bat
22
2 Routine Procedures and Maintenance
3. With the unit powered OFF, insert the USB drive loaded with the firmware update.
4. Power ON the unit. The firmware will be updated automatically using the USB drive. This should take approximately 6 minutes. NOTE: The USB icon on the LCD touchscreen will flash green while it is active. Do not remove the USB key while it is active.
5. When it is complete, the “Firmware.log” file on the USB drive will include the result of the upgrade (file name, upgrade OK, or upgrade failed, and for what reason).
6. Whether the upgrade is successful or unsuccessful, the “firmware.ini” file on the USB drive will be automatically deleted.
7. To retry or upgrade another unit, insert the USB drive into the PC’s USB port (NOTE there is currently no Mac version) and double-click the “cp.bat” file in the Firmware folder. Then remove the USB drive and repeat Steps 2 to 5.
2.7 Using the HYDRIM remote access function
Users can allow offsite technicians to remotely access the LCD touchscreens and web portals of HYDRIM C61w units connected to a network. This can be done either from within a network or from outside a network.
From within a network:
For local network remote access, the unit must be connected to a network. See Connecting to a network in section 1.26 of this manual for more details. From the unit’s web portal, proceed as follows:
From the TOOLS page, click on the LOCAL CONTROL tab.
Log in using the following credentials:
Username: scican
Password: s23can173
Click on the start button to start a local connection. It will open up a page that mirrors the HYDRIM unit’s touchscreen so that it can be controlled remotely within a local network.
From outside a local network:
For remote access of a HYDRIM web portal or touchscreen from outside a local network, proceed as follows:
1. Someone onsite with the unit or from within the network must provide access to an outside user by generating a ‘token’ (or access code).
23
2 Routine Procedures and Maintenance
2. To generate a unique token using the web portal, go to the TOOLS page and click on the REMOTE ACCESS tab.
3. To generate a unique token using the unit’s LCD touchscreen, go to the SETUP menu and scroll to REMOTE ACCESS and follow the prompts to enable remote access.
4. The technician attempting to access the unit from outside the network will need to go to the following URL: http://updates.scican.com and enter their registered email address, password, token and HYDRIM Serial Number (optional).
5. To create a new account to enable remote access for a HYDRIM , click on the CREATE NEW ACCOUNT link, complete the form, and click on the SUBMIT FORM link. The system will send a confirmation email to verify the account. Once confirmed, the account will be ready to use.
6. Use the valid user name and password to enter Updates.scican.com and enter the token when prompted. This will bring you to the HYDRIM unit’s web portal page.
7. Click on SETUP. A username and password prompt will appear. Log in using the following credentials:
• Username:scican
• Password:s23can173
8. Upon authentication, go to TOOLS and click on REMOTE ACCESS. Click on the start button to start a connection. It will open up a page that mirrors the HYDRIM unit’s touchscreen so that it can be controlled remotely from outside its local network. Use your mouse to click and select touchscreen elements.
2.8 Annual Service Requirements
The HYDRIM C61w G4 is designed to be maintenance free; however, it is recommended that a SciCan-approved service technician perform an annual check.
The following checks are recommended in order to maintain optimum performance of the unit.
Annual service schedule
• Checkintegrityofincomingandoutgoingservices(power,watersupply,drain)
• Checkwatersupplyinlineltersandcleanasappropriate
• Checkgeneralconditionofmachine
• Replacedryerlterandresetdryercounter(onlyifrequired)
• Inspectandreplacemainchamberseal(onlyifrequired)
• Inspectandreplacelowerdoorseal(onlyifrequired)
• Checksolutioncontainerconnectionforleaks
• Checksaltlevelandreplenishasrequired
• Checkwaterhardness(teststrips)andadjustsaltregenerationsettingsifrequired.
24
Loading...
+ 55 hidden pages